JP2002102783A - Method and device for cycle utilization of hopper container for coating - Google Patents

Abstract

PROBLEM TO BE SOLVED: To eliminate time and labor for operating pouring from a small can for a coating material to a container and scrapping of empty cans at a working field and the waste of the residual coating material by reciprocate-carrying a hopper container for spray coating, into which the coating material can be poured from the individual cans and stored, for direct replenishing and shipping of the coating material from the factory of a paint maker and discharging use at the working site in the spray coating construction of tiles, etc. SOLUTION: A lining sheet 2 made of polyvinylchloride is fitted attachably and detachably to the container 1 to seal its top with a cover, and a discharging port is closely sealed with a cap 3. This container 1 is housed and fixed to a carrying protection frame 4 one by one. After charging and agitating a coating material including a solvent into the container at the factory of the paint maker, a required number of the containers 1 are loaded on a truck and carried directly to an execution site to cope with spraying construction. The containers 1 becoming empty are sent back together to the factory of the maker after removing the sheet 2 and washing the containers 1. Then, the coating material including the solvent is charged again and shipped directly to the site repeatedly. Thus, the hopper container is used also as a container for reciprocate-carrying of the coating material in common.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【０００１】[0001]

【発明の属する技術分野】本発明は、個々の塗料缶から
注ぎ溜める吹付塗装用のホッパー容器を、塗料メーカー
工場からの塗料の直接充填出荷と作業現場の吐き出し使
用に、往復搬送させ、作業現場での作業手間と残余塗料
の無駄を省く、塗装用ホッパー容器のサイクル利用法並
にその装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for reciprocating a hopper container for spray coating, which is poured from individual paint cans, into a paint maker factory for direct filling and shipping of paint and use at a work site for discharge. The present invention relates to a method of using a hopper container for painting in a cycle and a device for the same, which saves labor and waste of residual paint.

【０００２】[0002]

【従来の技術】建築現場のタイル等の吹付工事に於いて
は、塗料吹付機に塗料を供給するホッパー容器は、作業
スピードを向上させるために、近年、大容量の吐き出し
量を確保する大型化の傾向にあり、そのため、吹付機の
機能向上とともに、ホッパー容器自体の取扱いに手間を
要し、ともすれば周囲を汚損しがちで、煩雑な小型塗料
缶からの塗料注入作業に、余分な手作業と時間を費やし
ていた。即ち、従来は、塗料メーカーが、塗料を作業員
が持ち運び出来る大きさの所謂１斗缶に充填して、施工
業者に供給販賣しているの現状であり、施工現場では、
大量に運び込まれた塗料缶から、これに混入する溶剤缶
からの溶剤と共に、作業スポットのホッパー容器に作業
員の手で移し変えて攪拌準備した後、吹付機を稼働して
吹付作業に移行していた。2. Description of the Related Art In the spraying work of tiles and the like at a building site, a hopper container for supplying paint to a paint spraying machine has recently been increased in size to secure a large capacity discharge amount in order to improve work speed. Therefore, along with improving the function of the spraying machine, it takes time to handle the hopper container itself, which tends to stain the surroundings. Was spending time and work. That is, in the past, paint manufacturers have filled paint into so-called single cans of a size that can be carried by workers and supplied and sold to contractors.
After a large quantity of paint cans were transferred to the hopper container at the work spot together with the solvent from the solvent cans mixed with the solvent from the solvent cans by hand and prepared for stirring, the spraying machine was started and spraying was started. I was

【０００３】[0003]

【発明が解決しようとする課題】従来のホッパー容器に
あっては、大型容器に、大量の個々の１斗缶から塗料及
び溶剤を移し変える場合、作業のスピード化に伴い大型
化にするほど、容器への塗料の注入の手作業による作業
員の労力と時間が必要となり、缶を開け、注入し、空き
缶を潰して廃棄処理する等の作業は、かなりの負担が大
きく、塗装作業の作業性を著しく悪くする上、粘度の大
きい塗料が個々の空き缶内に付着して残る残量と、建物
各階上での施工後空き缶に残して捨てる残量の無駄が大
きく、施工経費を著しく圧迫する等の問題点があった。In a conventional hopper container, when a large amount of paint and solvent are transferred from a large number of individual cans to a large container, the size of the container increases as the work speed increases. The labor and time of the manual labor of the injection of the paint into the container requires labor and time, and the work such as opening the can, injecting, crushing the empty can and discarding it is a considerable burden, and the workability of the painting work is large. In addition, the amount of paint remaining with high viscosity adhered to each empty can and the amount of residual paint left behind in the empty can after construction on each floor of the building are greatly wasted, significantly reducing the construction cost, etc. There was a problem.

【０００４】本発明は、上記問題を解決すべく、ホッパ
ー容器を塗料メーカーと施工現場を往復させる運搬容器
を兼用利用せしるもので、多数の１斗缶からの注ぎ入れ
の手間と時間及び後処理、更には、塗料の無駄を省き、
作業性の向上と経費節減並びに廃棄物公害をなくして、
汚れのイメージを払拭し、地球にやさしい環境作りに貢
献しようとするものである。The present invention solves the above problem by using a hopper container as a transport container for reciprocating between a paint maker and a construction site, and requires time, time, and labor for pouring from a large number of cans. Post-treatment, and further, eliminate waste of paint,
Improve workability, reduce costs and eliminate waste pollution,
The aim is to eliminate the image of dirt and contribute to the creation of a greener environment.

【０００５】[0005]

【課題を解決するための手段】本発明は、タイル等の吹
付塗装工事に使用するステンレス製のホッパー容器に於
て、各容量別に製作する容器体１に塩化ビニール製の内
張りシート２を着脱自在に装嵌し、上部を蓋体で密閉出
来るようにし、吐き出し口は口栓３を密封して、この容
器体１を１個毎運搬保護枠４に収納固定するようにし
て、これに塗料メーカーの工場で、溶剤を添加した塗料
を容量に応じて充填攪拌した後、注文に応じて必要個数
をトラックに積載して施工現場に直接搬入して吹付工事
に対応させ、作業につれて空になった容器体１は、内張
りシート２を外して洗浄したの後、まとめてメーカーの
工場に送り返し、再び溶剤を添加した塗料を充填して現
場に直送出荷を繰り返すようにして、ホッパー容器を往
復の運搬容器に兼用利用せしめることにより、数多い小
型塗料缶や溶剤缶からホッパー容器に注ぎ入れる手間と
空き廃缶の後処理手間を軽減し、更には各塗料缶や溶剤
缶の内隅に残る塗料の残余無駄をなくすことを特徴とす
ると共に、その装置として、塗装用ホッパー容器の容器
体１に、内張りシート２を着脱自在に装嵌させて、蓋を
密閉させるようにし、吐き出し口に口栓３を密封して、
当該容器体１毎に四角状の運搬保護枠４に収納固定し、
塗料メーカーの工場で塗料を充填した後の容器体を、ト
ラック荷台に積層積載して施行現場にトラック輸送可能
にし、作業現場に於ては、各施行個所に対して配管した
分配管５にホース６で連結させるようにし、建物各階に
仮配管した分配管５の各分岐管口７に吹付機８の吸引ホ
ース９を連結する装置を特徴としたものである。SUMMARY OF THE INVENTION The present invention relates to a stainless steel hopper container used for spray painting of tiles and the like. A vinyl chloride lining sheet 2 is detachably attached to a container body 1 manufactured for each capacity. The upper part can be hermetically sealed with a lid, and the outlet is sealed with a plug 3 so that each container 1 is stored and fixed in a transport protection frame 4 one by one. After filling and stirring the solvent-added paint according to the capacity at the factory, the required number was loaded on a truck according to the order and directly carried to the construction site to respond to spraying work, and became empty as the work was done After removing and cleaning the inner sheet 2, the container body 1 is returned to the manufacturer's factory in a lump, filled with the solvent-added paint again, and repeatedly shipped directly to the site, so that the hopper container is transported back and forth. Double use for container By using it, it is possible to reduce the labor of pouring from many small paint cans and solvent cans into the hopper container and the post-treatment of empty waste cans, and also eliminate the residual waste of paint remaining in the inner corner of each paint can or solvent can. In addition, the apparatus is characterized in that the lining sheet 2 is detachably fitted to the container body 1 of the coating hopper container, the lid is sealed, and the spout 3 is sealed at the discharge port. ,
Each container body 1 is stored and fixed in a square transport protection frame 4,
The containers filled with paint at the paint manufacturer's factory are stacked and loaded on a truck bed to enable truck transport to the enforcement site. At the work site, a hose is connected to the distribution pipe 5 piped to each enforcement point. 6, the apparatus is characterized in that a suction hose 9 of a spraying machine 8 is connected to each branch pipe opening 7 of the distribution pipe 5 provisionally connected to each floor of the building.

【０００６】[0006]

【発明の実施の形態】本発明は、タイル等の吹付塗装工
事に使用するステンレス製のホッパー容器に於て、例え
ば、２００リットル，４００リットル，６００リットル
等、各容量別に製作する容器体１に塩化ビニール製の内
張りシート２を着脱自在に装嵌し、上部は蓋体で密閉可
能にし、吐き出し口は口栓３を密封して、この容器体１
を１個毎運搬保護枠４に収納固定するようにして、これ
に塗料メーカーの工場で、溶剤を添加した塗料を容量に
応じて充填攪拌した後、注文に応じて必要個数をトラッ
クに積載して施工現場に直接搬入して吹付工事に対応さ
せ、作業につれて空になった容器体１は、内張りシート
２を外して洗浄したの後、まとめてメーカーの工場に送
り返し、再び溶剤を添加した塗料を充填して現場に直送
出荷を繰り返すようにし、ホッパー容器を往復の運搬容
器に兼用利用せしめることにより、数多い小型塗料缶や
溶剤缶からホッパー容器に注ぎ入れる手間と空き廃缶の
後処理手間を軽減し、更には各塗料缶や溶剤缶の内隅に
残る塗料の残余無駄をなくすことを特徴とした塗装用ホ
ッパー容器のサイクル利用法並びにその装置である。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a stainless steel hopper container used for spray painting of tiles and the like. A lining sheet 2 made of vinyl chloride is removably fitted, the upper part can be hermetically sealed by a lid, and the spout 3 is sealed with a plug 3.
Are stored and fixed in the transport protection frame 4 one by one, and at a paint maker's factory, the paint to which the solvent is added is filled and stirred according to the capacity, and then the required number is loaded on a truck according to the order. The container body 1 emptied as the work was carried out by directly carrying it into the construction site and cleaning it by removing the lining sheet 2 and then sending it back to the manufacturer's factory as a whole, and again adding the solvent to the paint. And re-use the hopper container as a reciprocating transport container, reducing the time required to pour many small paint cans and solvent cans into the hopper container and the time required for post-processing of empty waste cans. The present invention also provides a method and apparatus for using a hopper container for coating, characterized by reducing the amount of paint remaining in the inner corners of each paint can and solvent can.

【０００７】塗装工事に於ける従来の吹き付け装置に於
ては、吹き付けガンが吸い込む塗料は、ホッパー容器か
ら供給されるので、予めホッパー容器に必要量の塗料を
確保する必要があり、そのため、メーカーから運び込ま
れた多数の１斗缶からその都度現場の作業員が手作業で
切り開け、ホッパー容器に注ぎ込んでいた。[0007] In the conventional spraying apparatus in the painting work, since the paint sucked by the spray gun is supplied from a hopper container, it is necessary to secure a necessary amount of paint in the hopper container in advance. Each time a worker at the site cut out from a large number of cans brought in from each other by hand, and poured it into a hopper container.

【０００８】この場合、１斗缶のキャップを外しただけ
では、塗料液が排出され難いため、作業員が手作業で多
数の缶蓋を１個毎に大きく切り開き、ホッパー容器に注
ぎ入れて容器を満たしていた。そのため、容器１基に少
なくとも１０缶以上の多数の塗料缶と、それに伴う溶剤
缶を、多数切り開き、これを注ぎ入れる手作業は、作業
員の大きな労力負担となり、時間的にも無駄で、更に、
塗料は粘着性があるから、缶ごとの内壁付着残量も多い
ことから量の無駄がかなり多く、更に、注ぎ入れた後の
空き缶は、潰して廃棄するが、その缶を潰す余分な作業
と共に、正に、経費のかかる公害廃棄物となって、その
処理費用が施工経費を大きく圧迫することになってい
た。In this case, since it is difficult to discharge the coating liquid only by removing the cap of the can, the operator manually cuts a large number of can lids one by one and pours them into a hopper container. Was met. Therefore, a large number of paint cans of at least 10 or more in one container, and a large number of solvent cans are cut and opened, and the manual work of pouring the cutout is a heavy labor burden on the worker, and is wasteful in terms of time. ,
Since the paint is sticky, the amount of waste on the inner wall of each can is large, so the amount of waste is quite large.Furthermore, empty cans after being poured are crushed and discarded, but with extra work to crush the cans Indeed, it turned out to be expensive pollutant waste, and its disposal cost would greatly reduce the construction cost.

【０００９】本発明では、ホッパー容器自体が、輸送容
器を兼ねており、容器体１は、運搬保護枠４に収納固定
されるので、器体が衝撃から保護されること勿論、トラ
ック輸送に際しては、四角状の運搬保護枠４が荷台の上
で、多数隙間なく積層が可能となり、積載が容易で、荷
崩れも防止出来る。塗料と溶剤は、メーカーの工場で直
接容器内に充填攪拌し、容器は、蓋体と口栓で密封して
施工現場に直送するから、メーカーからの１斗缶での塗
料や溶剤の搬入は一切必要なく、従って、缶を切り開け
る作業や注ぎ入れた後の缶を潰す作業等の、作業員の余
分な仕事は全くなく、又、空き缶と共に捨てしまう残余
塗料の無駄も無く、更には、廃棄処理等の余分な経費も
節約出来る。又、容器体内は内張りシート２により器体
内壁の汚れは少なく、塗料で汚れた内張りシート２は取
り外せば、容易に洗浄出来て清潔を保って、メーカーに
返送でき、汚れまみれになる塗装工事のイメージを払拭
できる。In the present invention, the hopper container itself also serves as a transport container, and the container body 1 is housed and fixed in the transport protection frame 4, so that the container body is protected from impact and, of course, when transporting by truck. In addition, a large number of square transport protection frames 4 can be stacked on the loading platform without gaps, so that loading is easy and load collapse can be prevented. Paints and solvents are filled and stirred directly in the container at the manufacturer's factory, and the container is sealed directly with a lid and a plug, and sent directly to the construction site. There is no need for it, so there is no extra work for the operator, such as the work of opening cans and crushing cans after pouring, and there is no waste of residual paint that is thrown away with empty cans. Extra costs such as disposal can be saved. In addition, the interior of the container can be cleaned with the paint sheet 2 so that the interior wall of the container can be easily cleaned and kept clean by removing the stained paint sheet, so that it can be returned to the manufacturer. You can dispel the image.

【００１０】四角状の運搬保護枠４は、ホッパー容器を
保護すると同時に、輸送時にトラック荷台に積層積載が
確実容易する。施工現場での塗料の注ぎ入れや、缶廃棄
の後処理作業が全く省かれることにより、そのための労
力と時間の無駄が無くなり、作業効率が著しく向上する
ことから、塗装工事全体の施工時間を著しく短縮するこ
とになり、空き缶処理の費用と共に、施工経費の著しい
節減となる。The rectangular transport protection frame 4 protects the hopper container and, at the same time, facilitates stacking and loading on the truck bed during transportation. Eliminating the work of pouring paint and post-processing cans at the construction site eliminates wasted labor and time, and significantly improves work efficiency. This results in significant savings in construction costs, as well as in the cost of empty can processing.

【００１１】[0011]

【発明の効果】本発明は、塗装吹付工事に於て、施工現
場で多数の小型缶から塗料を注ぎ溜めるホッパー容器
を、運搬保護枠によって積層搬送可能にし、容器体にメ
ーカー工場で直接塗料を充填して、メーカーと作業現場
を繰り返し搬送する輸送容器に兼用せしめるものである
から、容器の運搬輸送が可能となり、現場での多数の缶
を切り開け注ぎ入れる作業や空き缶を潰す作業等の、作
業員の余分な仕事は全くなく、作業性向上して工期短縮
する効果と共に、缶代や空き缶と共に捨てしまう残余塗
料の無駄な費用も無く、又、空き缶の廃棄処理費用も必
要ないから経費を著しく節約出来る効果があり、更に
は、容器体内は内張りシート２により器体内壁の汚れは
少なく、塗料で汚れた内張りシート２は取り外せば、容
易に洗浄出来て清潔を保って、メーカーに返送でき、汚
れまみれになる塗装工事のイメージを払拭できる効果が
ある。According to the present invention, in paint spraying work, a hopper container that pours and stores paint from a large number of small cans at a construction site can be stacked and transported by a transport protection frame, and paint is directly applied to a container body at a maker factory. Since it is used as a transport container that refills and transports the manufacturer and the work site repeatedly, it is possible to transport and transport the container, work such as cutting and pouring a large number of cans at the site and crushing empty cans. There is no extra work for the staff, the effect of improving the workability and shortening the construction period, there is no waste cost of residual paint discarded with cans and empty cans, and there is no need to dispose of empty cans. It has the effect of saving, and furthermore, the inside of the container is less stained by the lining sheet 2 by the lining sheet 2, and if the lining sheet 2 contaminated with paint is removed, it can be easily washed and clean. I, can be sent back to the manufacturer, there is an effect that can dispel the image of the painting work to become a dirt-soaked.

【図面の簡単な説明】[Brief description of the drawings]

【図１】本発明全体構成の斜視図である。FIG. 1 is a perspective view of the overall configuration of the present invention.

【図２】従来の塗装現場での吹付装置配置の正面図であ
る。FIG. 2 is a front view of a conventional spraying device arrangement at a painting site.

【符号の説明】[Explanation of symbols]

１ 容器体 ２ 内張りシート ３ 口栓 ４ 運搬保護枠 ５ 分配管 ６ ホース ７ 分岐管口 ８ 吹付機 ９ 吸引ホース DESCRIPTION OF SYMBOLS 1 Container body 2 Lining sheet 3 Plug 4 Transport protection frame 5 minute piping 6 Hose 7 Branch pipe opening 8 Sprayer 9 Suction hose

Claims (2)

【特許請求の範囲】[Claims] 【請求項１】 タイル等の吹付塗装工事に使用するステ
ンレス製のホッパー容器に於て、塩化ビニール製の内張
りシート２を着脱自在に装嵌した容器体１を、上面を蓋
体で密閉可能とし、下部の吐き出し口は口栓３を密封し
て、この容器体１を１個毎運搬保護枠４に収納固定する
ようにして、これに塗料メーカーの工場で、溶剤を添加
した塗料を容量に応じて充填攪拌した後、必要個数をト
ラックに積載して施工現場に直接搬入して吹付工事に対
応させ、作業につれて空になった容器体１は、内張りシ
ート２を外して洗浄したの後、まとめてメーカーの工場
に送り返し、再び溶剤を添加した塗料を充填して現場に
直送出荷を繰り返すようにして、ホッパー容器を往復の
運搬容器に兼用利用せしめることにより、数多い小型塗
料缶や溶剤缶からホッパー容器に注ぎ入れる手間と空き
廃缶の後処理手間を軽減し、更には各塗料缶や溶剤缶の
内隅に残る塗料の残余無駄をなくすことを特徴とした塗
装用ホッパー容器のサイクル利用法。1. A stainless steel hopper container used for spray painting of tiles and the like, wherein a container body 1 in which a vinyl chloride lining sheet 2 is removably fitted is made capable of sealing the upper surface with a lid. The lower outlet is sealed with a stopper 3 so that each of the containers 1 is stored and fixed in a transport protection frame 4, and a paint containing a solvent is added to the capacity at a paint manufacturer's factory. After filling and agitating accordingly, the required number is loaded on a truck and directly carried into the construction site to correspond to the spraying work, and the container body 1 emptied as the work is performed after removing the lining sheet 2 and washing. Collectively send back to the manufacturer's factory, fill with solvent-added paint again, repeat direct shipment to the site, and use the hopper container as a reciprocating transport container, so that many small paint cans and solvent cans can be used. E A cycle method of using a hopper container for coating, which reduces the time required to pour into the upper container and the time required for post-processing of empty waste cans, and further eliminates the residual waste of paint remaining in the inner corner of each paint can and solvent can. . 【請求項２】 塗装用ホッパー容器の容器体１に、内張
りシート２を着脱自在に装嵌させ、蓋を密閉可能とし、
吐き出し口に口栓３を密封して、当該容器体１毎に四角
状の運搬保護枠４に収納固定し、塗料メーカーの工場で
塗料を充填した後の容器体を、トラック荷台に積層積載
して施行現場にトラック輸送可能にし、作業現場に於て
は、各施行個所に対して仮配管した分配管５にホース６
で連結させるようにし、分配管５の各分岐管口７に吹付
機８の吸引ホース９を連結することを特徴とした塗装用
ホッパー容器のサイクル装置。2. An inner lining sheet 2 is detachably fitted to a container body 1 of a coating hopper container, and a lid can be hermetically sealed.
The spout 3 is sealed with a spout 3 and stored and fixed in a rectangular transport protection frame 4 for each of the containers 1, and the containers filled with the paint at the paint manufacturer's factory are stacked and loaded on a truck bed. At the work site, trucks were temporarily transported to each enforcement site, and a hose 6
And a suction hose 9 of a spraying machine 8 connected to each branch pipe opening 7 of the distribution pipe 5.