JP2002008816A - Joining method of conductor piece for electrical connection and reinforcing piece for conductor piece junction - Google Patents
Joining method of conductor piece for electrical connection and reinforcing piece for conductor piece junctionInfo
- Publication number
- JP2002008816A JP2002008816A JP2000184168A JP2000184168A JP2002008816A JP 2002008816 A JP2002008816 A JP 2002008816A JP 2000184168 A JP2000184168 A JP 2000184168A JP 2000184168 A JP2000184168 A JP 2000184168A JP 2002008816 A JP2002008816 A JP 2002008816A
- Authority
- JP
- Japan
- Prior art keywords
- conductor
- conductor pieces
- reinforcing piece
- piece
- pieces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、自動車、船舶、航
空機等の移動体や産業機械等の電気配線回路において、
複数の導体片、すなわち導線と導線、導線と端子片、あ
るいは端子片と端子片を互いに接合する電気接続用導体
片の接合方法、およびその接合の際に用いられる導体片
接合用補強片に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric wiring circuit of a moving body such as an automobile, a ship, an aircraft, etc., and an industrial machine.
The present invention relates to a method of joining a plurality of conductor pieces, that is, a conductor to a conductor, a conductor to a terminal, or a conductor to an electrical connection for joining a terminal to a terminal, and a reinforcing piece for joining the conductor to be used in the joining.
【０００２】[0002]
【従来の技術】従来、ワイヤハーネスにおける導線と導
線相互間や導線と端子片の接合は、一般に機械式圧着に
より行われている。例えば図８に示すように、導線１に
導線２を分岐して結合する場合には、銅板からなる断面
Ｕ字状の接続子８３の上に、結合される各導線１，２の
各芯線部をまとめて載置し、この接続子８３を上下から
クリンパ８４とアンビル８５とで加圧して抱持状に変形
させることにより、導線１，２と接続子８３との電気的
な接続を得ている。また、図示しないが、導線と端子片
の場合も同様に、金属板からなる端子片の圧着部に導線
の芯線部を載置し、圧着部を加圧してかしめることによ
って、圧着接合を行っている。2. Description of the Related Art Conventionally, in a wire harness, connection between conductors and between conductors and terminal pieces are generally performed by mechanical crimping. For example, as shown in FIG. 8, when the conductor 2 is branched and coupled to the conductor 1, each core portion of each of the conductors 1 and 2 to be coupled is placed on a U-shaped connector 83 made of a copper plate. Are collectively placed, and the connector 83 is pressed from above and below by the crimper 84 and the anvil 85 to be deformed into a holding shape, thereby obtaining an electrical connection between the conductors 1 and 2 and the connector 83. I have. In addition, although not shown, similarly, in the case of the conductor and the terminal piece, the crimping connection is performed by placing the core portion of the conductor on the crimping part of the terminal piece made of a metal plate and pressing and crimping the crimping part. ing.
【０００３】ところで、このような圧着接合部分の電気
抵抗を低減するため、上下のクリンパ８４とアンビル８
５とを直流電源に接続して上部電極及び下部電極とし、
圧着接合部分を挟んで対向方向に加圧しつつ通電する方
法が行われており、この方法では導線と導線あるいは導
線と接続子・端子片との圧着接合部分がジュール熱で加
熱されることによって接触抵抗が低減される。By the way, in order to reduce the electric resistance of such a crimping joint, the upper and lower crimper 84 and the anvil 8
5 is connected to a DC power source to form an upper electrode and a lower electrode,
A method is used in which current is applied while applying pressure in the opposite direction across the crimped joint. In this method, the crimped joint between the conductor and the conductor or the conductor and the connector / terminal piece is heated by Joule heat to make contact. Resistance is reduced.
【０００４】さらに、この方法において、接続子や端子
片の内側に低融点金属層を形成し、この低融点金属層の
溶融によって接触抵抗の低減を図る方法も提案されてい
る（例えば特開平５−１１４４５０号公報、特開平６−
２６７５９５号公報）。Further, in this method, a method has been proposed in which a low-melting metal layer is formed inside a connector or a terminal piece, and the contact resistance is reduced by melting the low-melting metal layer (for example, Japanese Patent Laid-Open No. Hei 5 (1993) -520). -114450, JP-A-6-114450
267595).
【０００５】[0005]
【発明が解決しようとする課題】しかし、このような熱
圧接による場合には、良導体である導線や接続子・端子
片をジュール熱によって接合するものであるため、充分
な熱量を得るには大きな電力を要するという欠点があ
る。また、導線や接続子・端子片の加熱に伴って圧着接
合部分の組織の粒状が大きくなることと、機械的変形に
よって組織内に亀裂が生じることから、接合後の圧着接
合部分の強度が低下するという問題点がある。However, in the case of such thermal pressure welding, since a conductor, a connector and a terminal piece which are good conductors are joined by Joule heat, a large amount of heat is required to obtain a sufficient amount of heat. It has the disadvantage of requiring power. In addition, the strength of the crimped joint after joining decreases because the structure of the crimped joint becomes larger due to the heating of the conductors, connectors and terminal pieces, and cracks occur in the tissue due to mechanical deformation. There is a problem that.
【０００６】そこで本発明の目的は、大きな電力を要せ
ずに良好な電気的結合を得ることができ、また接合部分
の機械的強度を向上できる手段を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to provide means capable of obtaining good electrical coupling without requiring large electric power and improving the mechanical strength of a joint.
【０００７】[0007]
【課題を解決するための手段】第１の本発明は、一対の
電極により複数の導体片を挟んで通電することにより前
記複数の導体片を接合する電気接続用導体片の接合方法
であって、前記複数の導体片に比して曲げ強度および電
気抵抗率が大であり、かつ前記複数の導体片に比して融
点が高い材料からなる補強片を、前記複数の導体片に対
し前記一対の電極のうち少なくともいずれか一方側に介
装することを特徴とする電気接続用導体片の接合方法で
ある。According to a first aspect of the present invention, there is provided a method of joining a plurality of conductor pieces by sandwiching the plurality of conductor pieces with a pair of electrodes and energizing the plurality of conductor pieces. The bending strength and the electrical resistivity are greater than the plurality of conductor pieces, and a reinforcing piece made of a material having a higher melting point than the plurality of conductor pieces, the pair of reinforcement pieces with respect to the plurality of conductor pieces. A method for joining electric conductor pieces for electrical connection, said method being interposed on at least one of the electrodes.
【０００８】第１の本発明では、上記従来例と同様に、
一対の電極により複数の導体片を挟んで通電するが、こ
こで特に複数の導体片に対し一対の電極のうち少なくと
もいずれか一方側に補強片を介装する。この補強片は、
曲げ強度を導体片に比して大としたので、接合後の導体
片の機械的強度を補強することができる。また、補強片
の電気抵抗率を導体片に比して大としたので、小さい電
力でも大きなジュール熱が得られ、これにより良好な電
気的結合を確保でき、また、補強片の融点を導体片に比
して高いこととしたので、導体片の電気的結合を確保し
つつ機械的強度の低下を防ぐことができる。In the first aspect of the present invention, similar to the above conventional example,
Electric current is applied across the plurality of conductor pieces between the pair of electrodes. Here, a reinforcing piece is interposed particularly on at least one of the pair of electrodes with respect to the plurality of conductor pieces. This reinforcement piece
Since the bending strength is higher than that of the conductor piece, the mechanical strength of the conductor piece after joining can be reinforced. In addition, since the electric resistance of the reinforcing piece is set to be larger than that of the conductor piece, a large Joule heat can be obtained even with a small electric power, so that good electrical coupling can be secured. Therefore, it is possible to prevent a decrease in mechanical strength while securing electrical coupling of the conductor pieces.
【０００９】第２の本発明は、第１の本発明の電気接続
用導体片の接合方法であって、前記補強片は、前記複数
の導体片を挟むべき屈曲状に形成され、かつ前記一対の
電極の両方に対面することを特徴とする電気接続用導体
片の接合方法である。According to a second aspect of the present invention, there is provided the method for joining electrical connection conductor pieces according to the first aspect of the invention, wherein the reinforcing piece is formed in a bent shape to sandwich the plurality of conductor pieces, and The method for joining electrical connection conductor pieces is characterized by facing both of the electrodes.
【００１０】第２の本発明では、前記補強片を、複数の
導体片を挟むべき屈曲状に形成し、かつこの補強片が一
対の電極の両方に対面することとしたので、接合後の複
数の導体片が補強片の剛性によりよく保持され、電気的
結合の信頼性を維持できる。In the second aspect of the present invention, the reinforcing piece is formed in a bent shape to sandwich a plurality of conductor pieces, and the reinforcing piece faces both of the pair of electrodes. Of the conductor pieces is well held by the rigidity of the reinforcing pieces, and the reliability of the electrical connection can be maintained.
【００１１】第３の本発明は、第２の本発明の電気接続
用導体片の接合方法であって、前記補強片は、前記複数
の導体片に比して熱膨張係数の小さい材料からなること
を特徴とする電気接続用導体片の接合方法である。According to a third aspect of the present invention, there is provided the method of joining electrical connection conductor pieces according to the second aspect of the invention, wherein the reinforcing piece is made of a material having a smaller coefficient of thermal expansion than the plurality of conductor pieces. This is a method of joining conductor pieces for electrical connection.
【００１２】第３の本発明では、補強片の熱膨張係数を
複数の導体片に比して小さいこととしたので、接合後の
使用の際における温度変化（ヒートサイクル）に対して
接合の緊迫力を維持できる。According to the third aspect of the present invention, since the thermal expansion coefficient of the reinforcing piece is smaller than that of the plurality of conductor pieces, the tension of the bonding against the temperature change (heat cycle) during use after the bonding. Can maintain power.
【００１３】第４の本発明は、第１ないし第３の本発明
のいずれかの電気接続用導体片の接合方法であって、前
記補強片は、前記複数の導体片のうちの少なくとも一つ
を収容すべき凹部を備えていることを特徴とする電気接
続用導体片の接合方法である。According to a fourth aspect of the present invention, there is provided the method of joining electrical connection conductor pieces according to any one of the first to third aspects of the invention, wherein the reinforcing piece comprises at least one of the plurality of conductor pieces. Is provided with a recess for accommodating a conductor piece for electrical connection.
【００１４】第４の本発明では、補強片が、複数の導体
片のうちの少なくとも一つを収容すべき凹部を備えてい
ることとしたので、この凹部において充分な接触面積を
確保でき、接合の信頼性を向上できる。According to the fourth aspect of the present invention, since the reinforcing piece has the recess for accommodating at least one of the plurality of conductor pieces, a sufficient contact area can be secured in this recess, and Reliability can be improved.
【００１５】本発明における導体片及び補強片は、第５
の本発明のように、それぞれ導体片は銅またはアルミニ
ウムとし、補強片は鉄、黄銅又は青銅とするのが好適で
ある。According to the present invention, the conductor piece and the reinforcing piece
As in the present invention, the conductor pieces are preferably made of copper or aluminum, and the reinforcing pieces are preferably made of iron, brass or bronze.
【００１６】第６の本発明は、一対の電極により複数の
導体片を挟んで通電することにより前記複数の導体片を
接合する際に用いられる導体片接合用補強片であって、
前記複数の導体片に比して曲げ強度および電気抵抗率が
大であり、かつ前記複数の導体片に比して融点が高い材
料からなり、前記複数の導体片に対し前記一対の電極の
うち少なくともいずれか一方側に介装されることを特徴
とする導体片接合用補強片である。第６の本発明では、
第１の本発明と同様の効果を得ることができる。According to a sixth aspect of the present invention, there is provided a reinforcing piece for connecting a plurality of conductor pieces, the plurality of conductor pieces being sandwiched between a pair of electrodes, and the plurality of conductor pieces being joined to each other.
The bending strength and the electrical resistivity are greater than the plurality of conductor pieces, and the material has a higher melting point than the plurality of conductor pieces. A reinforcing piece for joining conductor pieces, which is interposed at least on one side. In the sixth invention,
The same effect as the first invention can be obtained.
【００１７】[0017]
【発明の実施の形態】本発明の第１実施形態について以
下に説明する。図１は、導線１に導線２を分岐して接合
する場合について示す。図において、導線１，２は銅か
らなり、表面に図示しない絶縁用のエナメル被覆層を有
する。接続子３は厚さ１．２ｍｍの銅板からなり円筒状
をなしている。接続子３の外周には、厚さ１ｍｍの鉄板
からなる円筒状の補強片４が嵌合されている。補強片４
の曲げ強度は接続子３に比して大となっている。DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of the present invention will be described below. FIG. 1 shows a case where a conductor 2 is branched and joined to a conductor 1. In the figure, conductive wires 1 and 2 are made of copper and have an enamel coating layer for insulation (not shown) on the surface. The connector 3 is made of a copper plate having a thickness of 1.2 mm and has a cylindrical shape. A cylindrical reinforcing piece 4 made of an iron plate having a thickness of 1 mm is fitted around the outer periphery of the connector 3. Reinforcement piece 4
Has a higher bending strength than the connector 3.
【００１８】導線１，２および接続子３の融点は１０８
３℃、電気抵抗率は１．５５×１０ -6Ω・ｃｍである。
補強片４の融点及び電気抵抗率は導線１，２および接続
子３より大であり、融点は１５３９℃、電気抵抗率は
８．７１×１０-6Ω・ｃｍである。また、補強片４の熱
膨張係数は、導線１，２および接続子３に比して小さ
い。The melting points of the conductors 1 and 2 and the connector 3 are 108
3 ° C, electric resistivity 1.55 × 10 -6Ω · cm.
The melting point and the electrical resistivity of the reinforcing piece 4 are determined by the conductors 1 and 2
Element 3 has a melting point of 1539 ° C. and an electrical resistivity of
8.71 × 10-6Ω · cm. Also, the heat of the reinforcing piece 4
The expansion coefficient is smaller than the conductors 1 and 2 and the connector 3.
No.
【００１９】上部電極５および下部電極６は、両者を互
いに対向する方向に加圧するための適宜の駆動機構にセ
ットされており、また直流電源に接続されている。The upper electrode 5 and the lower electrode 6 are set in an appropriate drive mechanism for pressing them in directions facing each other, and are connected to a DC power supply.
【００２０】そして接続子３に導線１，２を挿通し、上
部電極５及び下部電極６により補強片４を挟んで加圧し
つつ通電する。加圧力は５００ｋｇ、通電電流は７００
０Ａ、通電時間は０．５ｓｅｃ＊３とする。これによ
り、全体が図２に示すように偏平に変形し、導線１，２
のエナメル被覆層が剥離・炭化すると共に、導線１，２
および接続子３が部分的に溶融し、これらが互いに熱圧
接される。また、接続子３の溶融により、接続子３と補
強片４との間も強固に結合される。Then, the conductors 1 and 2 are inserted into the connector 3, and the current is applied while pressurizing the reinforcing piece 4 by the upper electrode 5 and the lower electrode 6. Pressing force is 500kg, current is 700
0 A, and energization time is 0.5 sec * 3. As a result, the whole is deformed flat as shown in FIG.
Of the enamel coating layer is peeled off and carbonized,
And the connector 3 are partially melted and they are hot pressed together. In addition, the connection between the connector 3 and the reinforcing piece 4 is firmly connected by the melting of the connector 3.
【００２１】このようにして形成された接合部分１０
は、補強片４の曲げ強度を接続子３に比して大としたの
で、この補強片４の剛性により接合後の機械的強度が補
強され、耐久性に富む。また、補強片４の電気抵抗率を
接続子３に比して大としたので、小さい電力でも大きな
ジュール熱が得られ、これにより良好な電気的結合を確
保できる。また、補強片４の融点を導線１，２や接続子
３に比して高いこととしたので、導線１，２および接続
子３の相互の電気的結合を確保しつつ機械的強度の低下
を防ぐことができる。The bonding portion 10 thus formed is
Since the bending strength of the reinforcing piece 4 is larger than that of the connector 3, the rigidity of the reinforcing piece 4 reinforces the mechanical strength after joining, and the durability is high. Further, since the electric resistance of the reinforcing piece 4 is set to be larger than that of the connector 3, a large Joule heat can be obtained even with a small electric power, so that good electric coupling can be secured. In addition, since the melting point of the reinforcing piece 4 is set to be higher than that of the conductors 1 and 2 and the connector 3, the mechanical strength is reduced while ensuring the mutual electrical connection between the conductors 1 and 2 and the connector 3. Can be prevented.
【００２２】また、本実施形態では、補強片４の形状を
上部電極５および下部電極６の両方に対面する円筒状と
し、補強片４が導線１，２および接続子３の側端を含む
全周を囲むこととしたので、接合後の導線１，２および
接続子３が補強片４の剛性により良く保持され、電気的
結合の信頼性を維持できる。Further, in this embodiment, the shape of the reinforcing piece 4 is a cylindrical shape facing both the upper electrode 5 and the lower electrode 6, and the reinforcing piece 4 includes the conductors 1 and 2 and the side ends of the connector 3. Since the circumference is surrounded, the joined conductors 1 and 2 and the connector 3 are well held by the rigidity of the reinforcing piece 4, and the reliability of the electrical connection can be maintained.
【００２３】また、本実施形態では、補強片４の熱膨張
係数を導線１，２および接続子３に比して小さいことと
したので、接合後の使用の際における温度変化（ヒート
サイクル）に対して接合の緊迫力を維持できる。In the present embodiment, since the thermal expansion coefficient of the reinforcing piece 4 is smaller than that of the conductors 1 and 2 and the connector 3, the temperature change (heat cycle) during use after joining is reduced. On the other hand, the tension of the joint can be maintained.
【００２４】なお、本実施形態では接続子３と補強片４
とを嵌合させた状態で加圧・通電を行い、接続子３と補
強片４とを同時に変形させる構成としたが、このような
構成に代えて、接続子３をまず圧接し、次に補強片４を
嵌合させ、最後に補強片４の外側から加圧および通電を
行う構成としてもよい。In this embodiment, the connector 3 and the reinforcing piece 4
The connection 3 and the reinforcing piece 4 are deformed at the same time by applying pressure and applying current in a state in which the connector 3 is fitted. Instead of such a configuration, the connection 3 is first pressed and then pressed. A configuration may be adopted in which the reinforcing pieces 4 are fitted, and finally, pressure and current are applied from outside the reinforcing pieces 4.
【００２５】なお、本実施形態では導線１，２を接続子
３により相互に接合する場合を例として説明したが、同
様の方法は、図３に示すように銅製の端子片７の基部に
形成された円筒部８に一本の導線１を接合する場合につ
いても適用でき、この場合には円筒部８の外周に鉄製の
補強片９を嵌合して上下から加圧・通電すればよい。In this embodiment, the case where the conductors 1 and 2 are joined to each other by the connector 3 has been described as an example. The present invention can also be applied to a case where one conductive wire 1 is joined to the formed cylindrical portion 8. In this case, an iron reinforcing piece 9 is fitted to the outer periphery of the cylindrical portion 8, and pressurization and energization may be performed from above and below.
【００２６】次に、第２実施形態について説明する。第
２実施形態は図４に示すように、導線１を端子片１３に
接合するものであるが、この接合には補強片１４が用い
られる。補強片１４は、上記第１実施形態における補強
片４と同様の厚さ及び材質の鉄板からなるが、その形状
は、導線１の断面形状に対応する下向きの凹部１４ａ
と、端子片１３に対面する平坦部１４ｂとを備えた平板
状である。Next, a second embodiment will be described. In the second embodiment, as shown in FIG. 4, the conductor 1 is joined to the terminal strip 13, and a reinforcing piece 14 is used for this joining. The reinforcing piece 14 is made of an iron plate having the same thickness and material as the reinforcing piece 4 in the first embodiment, but has a downward concave portion 14 a corresponding to the cross-sectional shape of the conductive wire 1.
And a flat portion 14 b facing the terminal strip 13.
【００２７】そして第２実施形態では、凹部１４ａに導
線１を嵌合させ、この状態で補強片１４を端子片１３に
重ね合わせて、加圧及び通電を行う。ここでは上記第１
実施形態の場合と同様に、加圧力は５００ｋｇ、通電電
流は７０００Ａ、通電時間は０．５ｓｅｃ＊３とする。
これにより、全体が図５に示すように偏平に変形し、導
線１のエナメル被覆層が剥離・炭化すると共に、導線１
および端子片１３が部分的に溶融し、これらが互いに熱
圧接される。また、導線１と端子片１３の溶融により、
これら導線１および端子片１３と補強片１４との間も強
固に結合される。In the second embodiment, the conducting wire 1 is fitted into the concave portion 14a, and in this state, the reinforcing piece 14 is superimposed on the terminal piece 13, and pressure and current are applied. Here, the first
As in the case of the embodiment, the pressing force is 500 kg, the energizing current is 7000 A, and the energizing time is 0.5 sec * 3.
As a result, the whole is deformed flat as shown in FIG. 5, the enamel coating layer of the conductor 1 is peeled and carbonized, and the conductor 1
And the terminal pieces 13 are partially melted, and they are heat-pressed to each other. Also, by melting the conductor 1 and the terminal strip 13,
The conductors 1 and the terminal strips 13 and the reinforcing strips 14 are also firmly connected.
【００２８】以上の工程により形成された接合部分２０
は、上記第１実施形態と同様に、補強片１４の曲げ強度
を端子片１３に比して大としたので、この補強片１４の
剛性により接合後の機械的強度が補強され、耐久性に富
む。また、補強片１４の電気抵抗率を接続子１３に比し
て大としたので、小さい電力でも大きなジュール熱が得
られ、これにより良好な電気的結合を確保できる。ま
た、補強片１４の融点を導線１や端子片１３に比して高
いこととしたので、導線１および端子片１３の相互の電
気的結合を確保しつつ機械的強度の低下を防ぐことがで
きる。The joint portion 20 formed by the above steps
In the same manner as in the first embodiment, since the bending strength of the reinforcing piece 14 is larger than that of the terminal piece 13, the mechanical strength after joining is reinforced by the rigidity of the reinforcing piece 14, and the durability is improved. Rich. In addition, since the electric resistivity of the reinforcing piece 14 is made larger than that of the connector 13, a large Joule heat can be obtained even with a small electric power, so that good electric coupling can be secured. Further, since the melting point of the reinforcing piece 14 is set to be higher than that of the conductive wire 1 and the terminal piece 13, it is possible to prevent a decrease in mechanical strength while ensuring mutual electrical coupling between the conductive wire 1 and the terminal piece 13. .
【００２９】また、本実施形態では、上述のとおり小さ
い電力でも大きなジュール熱が得られることと、補強片
１４と端子片１３との接触面積が充分であることから、
異種材料である補強片１４と端子片１３、および補強片
１４と導線１との間であっても強固な結合が得られ、補
強片１４を導線１および端子片１３と同種の材料である
銅で形成した場合に比較して引っ張り強度が大である。Further, in the present embodiment, as described above, a large Joule heat can be obtained even with a small electric power, and the contact area between the reinforcing piece 14 and the terminal piece 13 is sufficient.
A strong connection is obtained even between the reinforcing piece 14 and the terminal piece 13 and the reinforcing piece 14 and the conductive wire 1 which are different materials, and the reinforcing piece 14 is made of copper which is the same material as the conductive wire 1 and the terminal piece 13. The tensile strength is higher than when formed with.
【００３０】また、本実施形態では、補強片１４が導線
１を収容すべき凹部１４ａを備えることとしたので、こ
の凹部１４ａにおいて補強片１４と導線１との充分な接
触面積を確保でき、また補強片１４からの熱伝導を効率
よく行うことができるため、接合の信頼性を向上でき
る。また、本実施形態のように平板状の端子片１３に導
線１を接合する場合においても、凹部１４ａと導線１と
を予め嵌合させておくことにより、微細な導線１を端子
片１３の上に容易に位置決めできる利点がある。In this embodiment, since the reinforcing piece 14 has the concave portion 14a for accommodating the conductive wire 1, a sufficient contact area between the reinforcing piece 14 and the conductive wire 1 can be secured in the concave portion 14a. Since heat conduction from the reinforcing piece 14 can be performed efficiently, the reliability of bonding can be improved. Also, in the case where the conductor 1 is joined to the flat terminal piece 13 as in the present embodiment, the fine conductor 1 is placed on the terminal piece 13 by fitting the recess 14a and the conductor 1 in advance. Has the advantage that it can be easily positioned.
【００３１】なお、第２実施形態の変形例として、図６
に示すように、補強片２４の凹部２４ａを、導線１のほ
ぼ全周を包む程度に深く形成し、かつ端子片２３を山形
に形成する構成としてもよい。この場合には、補強片２
４と導線１のより大きな接触面積を確保でき接合の信頼
性を更に向上できる。As a modification of the second embodiment, FIG.
As shown in (1), the concave portion 24a of the reinforcing piece 24 may be formed deep enough to cover substantially the entire circumference of the conductive wire 1, and the terminal piece 23 may be formed in a mountain shape. In this case, the reinforcing piece 2
A larger contact area between the wire 4 and the conductive wire 1 can be secured, and the reliability of bonding can be further improved.
【００３２】さらに、本発明における接続子・端子片お
よび補強片の形状や構造は従来圧着接合端子の分野にお
いて公知の各種のものを採用でき、例えば図７（ａ）に
示すような変形Ｕ字状の端子片３３および補強片３４、
同（ｂ）のような長円形の端子片４３および補強片４
４、同（ｃ）のような巻き込み部を有する長円形の端子
片５３および補強片５４、（ｄ）のような抱持状の端子
片６３および補強片６４としてもよい。さらに、同
（ｅ）に示すように、凹部７４ａを備えた補強片７４に
加えて鉄製の平坦な補強片７５を使用し、両者により銅
製の端子片７３を挟む構成としてもよい。Further, the shape and structure of the connector / terminal piece and the reinforcing piece according to the present invention may be any of those conventionally known in the field of crimp-bonding terminals. For example, a modified U-shape as shown in FIG. Terminal piece 33 and reinforcing piece 34,
An oval terminal piece 43 and a reinforcing piece 4 as shown in FIG.
4, an elliptical terminal piece 53 and a reinforcing piece 54 having a winding portion as in (c) and a holding terminal piece 63 and a reinforcing piece 64 as in (d). Further, as shown in (e), a flat reinforcing piece 75 made of iron may be used in addition to the reinforcing piece 74 having the concave portion 74a, and the terminal piece 73 made of copper may be sandwiched between the two.
【００３３】また、上記各実施形態では各導線を単線と
したが、撚り線としてもよい。また、上記各実施形態で
はエナメル被覆層を備えた導線を用いたが、裸線を用い
ることも可能であって、この場合には剥離が不要である
ことから加圧工程は必ずしも必要でなく、かかる構成も
本発明の範疇に属する。また、上記各実施形態では導体
片として導線と接続子・端子片を用いたが、金属板から
なる端子片や接続子同士を相互に接合する構成としても
よい。また、補強片の接合面を凹凸面や粗面とし、これ
により更に強固な接合を得る構成とすることも好適であ
る。In the above embodiments, each conductor is a single wire, but may be a stranded wire. Further, in each of the above embodiments, a conductive wire having an enamel coating layer was used.However, a bare wire can be used, and in this case, a pressing step is not necessarily required because peeling is unnecessary, Such a configuration also belongs to the category of the present invention. Further, in each of the above embodiments, the conductor wire and the connector / terminal piece are used as the conductor pieces, but the terminal piece and the connector made of a metal plate may be joined to each other. Further, it is also preferable that the joining surface of the reinforcing piece is made uneven or rough, so that a stronger joint is obtained.
【００３４】なお、上記各実施形態においては、導線お
よび端子片・接続子の材質を銅としたが、これをアルミ
ニウムとすることも好適である。また、補強片の材質を
鉄としたが、これを黄銅又は青銅とすることも好適であ
る。In each of the above embodiments, the material of the conductive wire and the terminal strips / connectors is made of copper. However, it is also preferable that this is made of aluminum. In addition, although the material of the reinforcing piece is iron, it is also preferable to use brass or bronze.
【図１】 第１実施形態の要部を示す正面図である。FIG. 1 is a front view showing a main part of a first embodiment.
【図２】 第１実施形態による圧着接合部分を示す正面
図である。FIG. 2 is a front view showing a press-bonded portion according to the first embodiment.
【図３】 第１実施形態の変形例を示す斜視図である。FIG. 3 is a perspective view showing a modification of the first embodiment.
【図４】 第２実施形態の要部を示す斜視図である。FIG. 4 is a perspective view showing a main part of a second embodiment.
【図５】 第２実施形態による圧着接合部分を示す正面
図である。FIG. 5 is a front view showing a press-bonded portion according to a second embodiment.
【図６】 第２実施形態の変形例を示す正面図である。FIG. 6 is a front view showing a modification of the second embodiment.
【図７】 （ａ）ないし（ｅ）は本発明の応用例を示す
正面図である。FIGS. 7A to 7E are front views showing application examples of the present invention.
【図８】 従来の導体片の接合方法を示す斜視図であ
る。FIG. 8 is a perspective view showing a conventional method for joining conductor pieces.
１，２ 導線、３，８３ 接続子、４，９，１４，２
４，３４，４４，５４，６４，７４，７５ 補強片、５
上部電極、６ 下部電極、７ 端子片、８ 円筒部、
１０，２０ 接合部分、１３，２３，３３，４３，５
３，６３，７３ 端子片、１４ａ，２４ａ，７４ａ 凹
部、１４ｂ 平坦部。1,2 conductor, 3,83 connector, 4,9,14,2
4,34,44,54,64,74,75 reinforcing pieces, 5
Upper electrode, 6 Lower electrode, 7 Terminal strip, 8 Cylindrical part,
10,20 joint, 13,23,33,43,5
3, 63, 73 Terminal strip, 14a, 24a, 74a Recess, 14b Flat part.
───────────────────────────────────────────────────── フロントページの続き Ｆターム(参考） 5E051 LA06 LB01 5E085 BB03 CC03 CC08 DD03 EE11 EE23 EE32 HH13 JJ06 JJ21 JJ36 5G355 AA03 BA01 BA14 CA15 5G375 AA02 CA02 CA12 CD17 DB35 EA17 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 5E051 LA06 LB01 5E085 BB03 CC03 CC08 DD03 EE11 EE23 EE32 HH13 JJ06 JJ21 JJ36 5G355 AA03 BA01 BA14 CA15 5G375 AA02 CA02 CA12 CD17 DB35 EA17
Claims (6)
通電することにより前記複数の導体片を接合する電気接
続用導体片の接合方法であって、 前記複数の導体片に比して曲げ強度および電気抵抗率が
大であり、かつ前記複数の導体片に比して融点が高い材
料からなる補強片を、前記複数の導体片に対し前記一対
の電極のうち少なくともいずれか一方側に介装すること
を特徴とする電気接続用導体片の接合方法。1. A method for joining a plurality of conductor pieces by energizing the plurality of conductor pieces by sandwiching the plurality of conductor pieces between a pair of electrodes, wherein the electrical connection conductor pieces are bent as compared with the plurality of conductor pieces. A reinforcing piece made of a material having high strength and electrical resistivity and having a higher melting point than the plurality of conductor pieces is provided on at least one of the pair of electrodes with respect to the plurality of conductor pieces. A method of joining electric conductor pieces for electrical connection, comprising:
合方法であって、 前記補強片は、前記複数の導体片を挟むべき屈曲状に形
成され、かつ前記一対の電極の両方に対面することを特
徴とする電気接続用導体片の接合方法。2. The method according to claim 1, wherein the reinforcing piece is formed in a bent shape to sandwich the plurality of conductive pieces, and is provided on both of the pair of electrodes. A method for joining electric conductor pieces for electrical connection, characterized in that they face each other.
合方法であって、 前記補強片は、前記複数の導体片に比して熱膨張係数の
小さい材料からなることを特徴とする電気接続用導体片
の接合方法。3. The method according to claim 2, wherein the reinforcing piece is made of a material having a smaller coefficient of thermal expansion than the plurality of conductor pieces. How to join conductor pieces for electrical connection.
気接続用導体片の接合方法であって、 前記補強片は、前記複数の導体片のうちの少なくとも一
つを収容すべき凹部を備えていることを特徴とする電気
接続用導体片の接合方法。4. The method for joining electrical connection conductor pieces according to claim 1, wherein the reinforcing piece has a recess for accommodating at least one of the plurality of conductor pieces. A method for joining electrical connection conductor pieces, comprising:
気接続用導体片の接合方法であって、 前記複数の導体片は銅またはアルミニウムからなり、前
記補強片は鉄、黄銅又は青銅からなることを特徴とする
電気接続用導体片の接合方法。5. The method of joining conductor pieces for electrical connection according to claim 1, wherein the plurality of conductor pieces are made of copper or aluminum, and the reinforcing pieces are made of iron, brass or bronze. A method for joining conductor pieces for electrical connection.
通電することにより前記複数の導体片を接合する際に用
いられる導体片接合用補強片であって、 前記複数の導体片に比して曲げ強度および電気抵抗率が
大であり、かつ前記複数の導体片に比して融点が高い材
料からなり、前記複数の導体片に対し前記一対の電極の
うち少なくともいずれか一方側に介装されることを特徴
とする導体片接合用補強片。6. A conductor piece joining reinforcing piece used for joining said plurality of conductor pieces by energizing said plurality of conductor pieces by sandwiching said plurality of conductor pieces between a pair of electrodes, wherein said reinforcing pieces are smaller than said plurality of conductor pieces. A material having high bending strength and electrical resistivity, and having a higher melting point than the plurality of conductor pieces, and interposed on at least one of the pair of electrodes with respect to the plurality of conductor pieces. A reinforcing piece for joining a conductor piece, wherein the reinforcing piece is bonded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000184168A JP2002008816A (en) | 2000-06-20 | 2000-06-20 | Joining method of conductor piece for electrical connection and reinforcing piece for conductor piece junction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000184168A JP2002008816A (en) | 2000-06-20 | 2000-06-20 | Joining method of conductor piece for electrical connection and reinforcing piece for conductor piece junction |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2002008816A true JP2002008816A (en) | 2002-01-11 |
Family
ID=18684643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000184168A Pending JP2002008816A (en) | 2000-06-20 | 2000-06-20 | Joining method of conductor piece for electrical connection and reinforcing piece for conductor piece junction |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2002008816A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011216442A (en) * | 2010-04-02 | 2011-10-27 | Ushio Inc | Short arc type discharge lamp |
| JP2012015084A (en) * | 2010-05-31 | 2012-01-19 | Tabuchi Electric Co Ltd | Terminal connection structure of wire end |
| CN103909354A (en) * | 2014-03-12 | 2014-07-09 | 无为虹波电器有限公司 | Process for spot welding electrical heated tube cold lead and terminal |
| JP2015122195A (en) * | 2013-12-24 | 2015-07-02 | ウシオ電機株式会社 | Manufacturing method of cathode for discharge lamp, and discharge lamp |
| CN107553014A (en) * | 2016-07-01 | 2018-01-09 | 北京滨松光子技术股份有限公司 | The spot-welding technology of used in oil well logging high-temp-resisting vibration-resisting photomultiplier lead |
| WO2019123891A1 (en) * | 2017-12-19 | 2019-06-27 | オリンパス株式会社 | Method for manufacturing connection |
-
2000
- 2000-06-20 JP JP2000184168A patent/JP2002008816A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011216442A (en) * | 2010-04-02 | 2011-10-27 | Ushio Inc | Short arc type discharge lamp |
| JP2012015084A (en) * | 2010-05-31 | 2012-01-19 | Tabuchi Electric Co Ltd | Terminal connection structure of wire end |
| JP2015122195A (en) * | 2013-12-24 | 2015-07-02 | ウシオ電機株式会社 | Manufacturing method of cathode for discharge lamp, and discharge lamp |
| CN103909354A (en) * | 2014-03-12 | 2014-07-09 | 无为虹波电器有限公司 | Process for spot welding electrical heated tube cold lead and terminal |
| CN107553014A (en) * | 2016-07-01 | 2018-01-09 | 北京滨松光子技术股份有限公司 | The spot-welding technology of used in oil well logging high-temp-resisting vibration-resisting photomultiplier lead |
| WO2019123891A1 (en) * | 2017-12-19 | 2019-06-27 | オリンパス株式会社 | Method for manufacturing connection |
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