JP2001332248A - Rolling device of electrode members for secondary battery - Google Patents
Rolling device of electrode members for secondary batteryInfo
- Publication number
- JP2001332248A JP2001332248A JP2000153099A JP2000153099A JP2001332248A JP 2001332248 A JP2001332248 A JP 2001332248A JP 2000153099 A JP2000153099 A JP 2000153099A JP 2000153099 A JP2000153099 A JP 2000153099A JP 2001332248 A JP2001332248 A JP 2001332248A
- Authority
- JP
- Japan
- Prior art keywords
- electrode member
- load
- rolling
- pressure roller
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Coating Apparatus (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は二次電池用電極部材
の圧延装置に関し、とくに長尺のシート状電極部材の圧
延後の厚みを高い精度で管理することが可能な圧延装置
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rolling device for an electrode member for a secondary battery, and more particularly to a rolling device capable of controlling the thickness of a long sheet-like electrode member after rolling with high accuracy.
【0002】[0002]
【従来の技術】近年、携帯電話や携帯型ノートパソコン
などの電子機器類、あるいは携帯用電動工具などのパワ
ーツール機器類のコードレス化、高性能化、小型軽量化
の要望に伴って、これらの電子機器類に電源として搭載
されるニッケル・水素二次電池などのアルカリ二次電池
に対する需要が増大するとともに、その生産性の向上や
高容量化、コストの低減などが強く求められている。2. Description of the Related Art In recent years, with the demand for cordless, high-performance, compact, and lightweight electronic devices such as mobile phones and portable notebook personal computers, and power tool devices such as portable power tools, these devices have been developed. As the demand for alkaline rechargeable batteries such as nickel-hydrogen rechargeable batteries mounted as a power source in electronic devices is increasing, there is a strong demand for improved productivity, higher capacity, and lower cost.
【0003】このような二次電池に使用される電極は、
正極をなす電極部材と、負極をなす電極部材をセパレー
タを介して積層することにより製造される。これらの電
極部材は、例えばその活物質であるニッケル粉末や水素
吸蔵金属粉末などを粘結剤や水などとともに混練したス
ラリー状の物質を、例えばスポンジ状もしくは不織布状
の多孔質体基板に充填し、これを乾燥したのち、圧延す
ることにより作製される。[0003] The electrodes used in such a secondary battery are:
It is manufactured by laminating an electrode member forming a positive electrode and an electrode member forming a negative electrode via a separator. These electrode members are prepared by filling a slurry-like substance obtained by kneading, for example, nickel powder or hydrogen-absorbing metal powder as an active material thereof with a binder or water, for example, into a sponge-like or non-woven fabric-like porous substrate. It is manufactured by drying and rolling.
【0004】このような電極部材の作製に用いられる圧
延装置は、一般に、所定の圧延荷重が印加される上下一
対の加圧ローラの間に電極部材を搬送し、これらの加圧
ローラの間に電極部材を挟みこむことで連続的に圧延を
行うものである。加圧ローラ間に印加される荷重は、電
極部材の圧延前の厚みと、圧延後に得ようとする厚みに
応じて決定される。A rolling apparatus used for manufacturing such an electrode member generally transports the electrode member between a pair of upper and lower pressure rollers to which a predetermined rolling load is applied, and places the electrode member between these pressure rollers. Rolling is performed continuously by sandwiching the electrode member. The load applied between the pressure rollers is determined according to the thickness of the electrode member before rolling and the thickness to be obtained after rolling.
【0005】この工程は、電極部材の高密度化、厚みの
一定均一化を図ることを目的としており、電池の品質や
容量のさらなる向上を図る上でとくに重要な意義を有す
る。The purpose of this step is to increase the density and uniformity of the thickness of the electrode members, and is particularly important in further improving the quality and capacity of the battery.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、従来の
圧延装置においては、圧延開始時に設定された加圧ロー
ラ間の荷重は途中で自動的に変更できないため、長尺の
電極部材の厚みが途中で変化した場合、例えば、厚みが
増大した場合は加圧ローラ間で十分に圧延しきれず、圧
延後の電極部材の厚みが許容範囲を超えてしまうことが
ある。However, in the conventional rolling apparatus, the load between the pressure rollers set at the start of rolling cannot be automatically changed in the middle, so that the thickness of the long electrode member is reduced in the middle. If it changes, for example, if the thickness increases, the rolling between the pressure rollers may not be sufficient, and the thickness of the electrode member after rolling may exceed an allowable range.
【0007】一方、厚みが途中で減少した場合は、圧延
工程で過度に圧縮されることになるため、圧延後の電極
部材の厚みは許容範囲を下回ってしまうことがある。こ
のように圧延後の厚みが基準値の許容範囲を逸脱した電
極部材は、続く二次電池の組立工程に供することができ
ないため不良品として廃棄されることになる。すなわ
ち、従来の圧延装置は電極部材の製造歩留まりの低下を
招きやすいという問題がある。On the other hand, if the thickness is reduced on the way, the electrode member is excessively compressed in the rolling step, so that the thickness of the electrode member after rolling may fall below an allowable range. Such an electrode member having a thickness after rolling out of the allowable range of the reference value cannot be used in the subsequent assembling process of the secondary battery, and is discarded as a defective product. That is, the conventional rolling apparatus has a problem that the production yield of the electrode member is likely to be reduced.
【0008】[0008]
【課題を解決するための手段】本発明者は圧延装置にお
ける加圧ローラ間に印加される荷重を、圧延後の電極部
材の厚みに応じて変化させる機構を設けることで上記課
題を解決するに到った。すなわち、本発明の二次電池用
電極部材の圧延装置は、連続的に搬送される電極部材を
挟み込むことにより圧延する第1および第2の加圧ロー
ラと、前記第1の加圧ローラを固定位置で回転軸支する
第1の軸受け機構と、前記第1の加圧ローラに対して前
記第2の加圧ローラを接離可能に回転軸支する第2の軸
受け機構と、前記第1および第2の加圧ローラをそれぞ
れ回転駆動する回転駆動機構と、前記第2の加圧ローラ
を前記第1の加圧ローラに近接させる方向に押圧する荷
重機構と、前記第1および第2の加圧ローラの出側に配
設された前記電極部材の厚み測定装置と、前記厚み測定
装置からの出力信号に応じて前記荷重機構の荷重を制御
する制御装置とを備えたことを特徴とするものである。The inventor of the present invention has solved the above-mentioned problem by providing a mechanism for changing the load applied between the pressure rollers in a rolling device according to the thickness of the electrode member after rolling. It has arrived. That is, the rolling device for an electrode member for a secondary battery of the present invention fixes the first and second pressure rollers to be rolled by sandwiching the continuously transported electrode member, and fixes the first pressure roller. A first bearing mechanism for rotatably supporting the first pressure roller at a position, a second bearing mechanism for rotatably supporting the second pressure roller so as to be able to approach and separate from the first pressure roller; A rotation drive mechanism for rotating and driving the second pressure roller, a load mechanism for pressing the second pressure roller in a direction to approach the first pressure roller, and the first and second loaders. A device for measuring the thickness of the electrode member disposed on the output side of the pressure roller, and a control device for controlling the load of the load mechanism according to an output signal from the thickness measuring device. It is.
【0009】[0009]
【実施例】以下、図面を参照しながら本発明の一実施例
に係る二次電池用電極部材の圧延装置について説明す
る。図1は本発明の圧延装置の構成の一例を示す概念図
であり、上流から下流に向けて図中矢線で示したように
搬送される電極部材1を上下に挟むように一対の加圧ロ
ーラすなわち第1、第2の加圧ローラ2,3が配設され
ている。第1、第2の加圧ローラ2,3はそれぞれ回転
軸4,5により回転可能に軸支されており、各回転軸は
図示しない回転駆動装置により、それぞれ矢線で示した
方向に回転駆動される。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing a rolling device for an electrode member for a secondary battery according to an embodiment of the present invention. FIG. 1 is a conceptual diagram showing an example of the configuration of a rolling apparatus according to the present invention. A pair of pressure rollers are arranged so as to vertically sandwich an electrode member 1 conveyed from upstream to downstream as indicated by arrows in the figure. That is, the first and second pressure rollers 2 and 3 are provided. The first and second pressure rollers 2 and 3 are rotatably supported by rotating shafts 4 and 5, respectively, and each rotating shaft is rotationally driven in a direction indicated by an arrow by a rotation driving device (not shown). Is done.
【0010】第1の加圧ローラ2の回転軸4は図示しな
い軸受け機構により固定位置に保持されている。一方、
第2の加圧ローラ3の回転軸5は軸受け機構6により上
下に移動可能、すなわち、第1の加圧ローラ2の外周面
に対して離接可能に軸支されている。図2は軸受け機構
6の構成の一例を示したもので、第2の加圧ローラ3の
回転軸5の端部5aは軸受けユニット7内に例えばベア
リング機構(図示せず)により軸支され、この軸受けユ
ニット7の上端には荷重機構として荷重センサ例えばロ
ードセル8を介して荷重印加手段9が配設されており、
第2の加圧ローラ3は、この荷重印加手段9の荷重によ
り軸受けユニット7ごと上下に移動することが可能にな
っている。なお、回転軸5の他端5bも同様の機構によ
り軸支されている。The rotation shaft 4 of the first pressure roller 2 is held at a fixed position by a bearing mechanism (not shown). on the other hand,
The rotation shaft 5 of the second pressure roller 3 is vertically movable by a bearing mechanism 6, that is, supported on the outer peripheral surface of the first pressure roller 2 so as to be able to come and go. FIG. 2 shows an example of the configuration of the bearing mechanism 6. The end 5 a of the rotating shaft 5 of the second pressure roller 3 is supported in the bearing unit 7 by, for example, a bearing mechanism (not shown). At the upper end of the bearing unit 7, a load application means 9 is provided as a load mechanism via a load sensor, for example, a load cell 8.
The second pressure roller 3 can move up and down together with the bearing unit 7 by the load of the load applying means 9. The other end 5b of the rotating shaft 5 is also supported by a similar mechanism.
【0011】図1にもどって、加圧ローラ2,3の出側
には、電極部材の厚み測定装置が配設されている。この
厚み測定装置は、例えば、圧延後の電極部材1を上下か
ら挟みこむ接触式変位センサ10,11、およびこれら
のセンサに接続されるアンプ12から構成される。アン
プ12にはセンサ10,11から厚みの変位量が入力さ
れる。変位量はアンプ12から厚み信号(例えば、厚み
に比例したアナログ電圧)としてコントローラ13に出
力され、このコントローラ13でデジタル化される。コ
ントローラ13は制御装置14に接続され、制御装置1
4は荷重機構の荷重印加手段9に接続されて、加圧ロー
ラ3に対する荷重を制御する。Returning to FIG. 1, a thickness measuring device for the electrode member is provided on the exit side of the pressure rollers 2 and 3. This thickness measuring device is composed of, for example, contact-type displacement sensors 10 and 11 that sandwich the rolled electrode member 1 from above and below, and an amplifier 12 connected to these sensors. The displacement of the thickness is input to the amplifier 12 from the sensors 10 and 11. The displacement is output from the amplifier 12 as a thickness signal (for example, an analog voltage proportional to the thickness) to the controller 13, and is digitized by the controller 13. The controller 13 is connected to the control device 14 and controls the control device 1
Reference numeral 4 is connected to the load application means 9 of the load mechanism, and controls the load on the pressure roller 3.
【0012】コントローラ13には圧延後の電極部材1
の厚みの基準値があらかじめ入力されており、アンプ1
2から出力される電極部材1の厚み信号をこの基準値と
比較して制御装置14にフィードバックする。制御装置
14では、この厚み信号を演算処理し、規定の厚みとな
るように連続的に荷重印加手段9の荷重を変化させる。
その結果、加圧ローラ2,3の離接間隔を常に適正な値
に自動制御することが可能となる。The electrode member 1 after rolling is provided to the controller 13.
The reference value for the thickness of the
2 is compared with the reference value of the thickness signal of the electrode member 1 and fed back to the control device 14. The controller 14 calculates the thickness signal and changes the load of the load applying means 9 continuously so as to have a specified thickness.
As a result, it is possible to automatically control the separation distance between the pressure rollers 2 and 3 to an appropriate value at all times.
【0013】図3はコントローラ13および制御装置1
4における制御アルゴリズムを示すフロ−チャートであ
り、まず、第2の加圧ローラ3に対してあらかじめ設定
された基準荷重で圧延装置の運転が開始される。つい
で、ステップ20において、コントローラ13で厚みセ
ンサ10,11による電極部材1の厚みが基準値より厚
いか否かの判定が行われる。FIG. 3 shows the controller 13 and the control device 1.
4 is a flow chart showing a control algorithm in the rolling device 4. First, the operation of the rolling device is started with a preset reference load for the second pressure roller 3. Next, at step 20, the controller 13 determines whether or not the thickness of the electrode member 1 is larger than a reference value by the thickness sensors 10, 11.
【0014】ステップ20における判定結果がYESの
場合は、ステップ21に進み、ここでコントローラ13
から制御装置14へ荷重を増大するように信号が出力さ
れ、それにより制御装置14が荷重印加手段9の荷重を
増大させる。ステップ20における判定結果がNOの場
合は、ステップ22に進み、コントローラ13において
厚みセンサ10,11による電極部材1の厚みが基準値
より薄いか否かの判定が行われる。If the decision result in the step 20 is YES, the process proceeds to a step 21 where the controller 13
The control unit 14 outputs a signal to the control device 14 so as to increase the load, whereby the control device 14 increases the load of the load applying means 9. If the decision result in the step 20 is NO, the process proceeds to a step 22, in which the controller 13 determines whether or not the thickness of the electrode member 1 is smaller than a reference value by the thickness sensors 10 and 11.
【0015】ステップ22における判定結果がYESの
場合は、ステップ23に進み、ここでコントローラ13
から制御装置14へ荷重を減少させるように信号が出力
され、それにより制御装置14が荷重印加手段9の荷重
を減少させる。ステップ22における判定結果がNOの
場合は、すなわち、電極部材1の厚みが基準値であると
いうことであるため、荷重の増減は行わず再びステップ
20にもどり判定が行われる。以下このサイクルが繰り
返される。If the decision result in the step 22 is YES, the process proceeds to a step 23, in which the controller 13
A signal is output from the control unit 14 to the control unit 14 so as to reduce the load, whereby the control unit 14 reduces the load of the load applying means 9. If the determination result in step 22 is NO, that is, since the thickness of the electrode member 1 is the reference value, the load is not increased or decreased and the process returns to step 20 and the determination is performed again. Hereinafter, this cycle is repeated.
【0016】このような本発明の電極部材の圧延装置に
おいては、加圧ローラ2,3の入側で例えば1.1〜
1.2mmの厚みの電極部材を、出側で0.23mm±
15μmの厚み範囲に制御することが可能となり、従来
の圧延装置に比べて厚みの制御精度が大幅に向上するた
め、高い製造歩留まりで電極部材を製造することが可能
となる。In such a rolling device for an electrode member according to the present invention, for example, 1.1 to 1.1 on the entry side of the pressure rollers 2 and 3.
The electrode member with a thickness of 1.2 mm is
It is possible to control the thickness in a range of 15 μm, and the control accuracy of the thickness is greatly improved as compared with the conventional rolling mill. Therefore, it is possible to manufacture the electrode member with a high production yield.
【0017】[0017]
【発明の効果】以上の説明から明らかなように、本発明
の二次電池用電極部材の圧延装置によれば、圧延後の電
極部材の厚みを計測し、その結果を常に加圧ローラへの
荷重手段にフィードバックするようにしたので、従来の
装置に比べて厚みにバラツキのない電極部材を得ること
が可能となる。その結果、信頼性の高い二次電池を提供
する上で極めて有用な技術であることが確認された。As is apparent from the above description, according to the apparatus for rolling an electrode member for a secondary battery of the present invention, the thickness of the electrode member after rolling is measured, and the result is constantly applied to the pressure roller. Since feedback is provided to the load means, it is possible to obtain an electrode member having a uniform thickness as compared with a conventional device. As a result, it was confirmed that the technique was extremely useful in providing a highly reliable secondary battery.
【図1】本発明の二次電池用電極部材の圧延装置の構成
の一例を示す概念図である。FIG. 1 is a conceptual diagram showing an example of a configuration of a rolling device for a secondary battery electrode member of the present invention.
【図2】図1の圧延装置における軸受け機構および荷重
機構を説明するための斜視図である。FIG. 2 is a perspective view for explaining a bearing mechanism and a load mechanism in the rolling device of FIG.
【図3】図1の圧延装置における制御アルゴリズムを説
明するためのフローチャートである。FIG. 3 is a flowchart for explaining a control algorithm in the rolling mill of FIG. 1;
1 二次電池用電極部材 2 第1の加圧ローラ 3 第2の加圧ローラ 6 第2の軸受け機構 7 軸受けユニット 9 荷重印加手段 10 接触式変位センサ 11 接触式変位センサ 13 コントローラ 14 制御装置 REFERENCE SIGNS LIST 1 electrode member for secondary battery 2 first pressure roller 3 second pressure roller 6 second bearing mechanism 7 bearing unit 9 load applying means 10 contact displacement sensor 11 contact displacement sensor 13 controller 14 controller
Claims (1)
ことにより圧延する第1および第2の加圧ローラと、前
記第1の加圧ローラを固定位置で回転軸支する第1の軸
受け機構と、前記第1の加圧ローラに対して前記第2の
加圧ローラを接離可能に回転軸支する第2の軸受け機構
と、前記第1および第2の加圧ローラをそれぞれ回転駆
動する回転駆動機構と、前記第2の加圧ローラを前記第
1の加圧ローラに近接させる方向に押圧する荷重機構
と、前記第1および第2の加圧ローラの出側に配設され
た前記電極部材の厚み測定装置と、前記厚み測定装置か
らの出力信号に応じて前記荷重機構の荷重を制御する制
御装置とを備えた二次電池用電極部材の圧延装置。1. A first and a second pressure roller for rolling by sandwiching an electrode member which is continuously conveyed, and a first bearing mechanism for rotatingly supporting the first pressure roller at a fixed position. A second bearing mechanism for rotatably supporting the second pressure roller so as to be able to contact and separate from the first pressure roller; and rotating the first and second pressure rollers, respectively. A rotation drive mechanism and the second pressure roller
A load mechanism for pressing in a direction to approach the first pressure roller, a thickness measuring device for the electrode member disposed on the output side of the first and second pressure rollers, and an output from the thickness measuring device. A control device for controlling the load of the load mechanism in accordance with the signal; and a rolling device for a secondary battery electrode member.
Priority Applications (1)
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JP2000153099A JP2001332248A (en) | 2000-05-24 | 2000-05-24 | Rolling device of electrode members for secondary battery |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000153099A JP2001332248A (en) | 2000-05-24 | 2000-05-24 | Rolling device of electrode members for secondary battery |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001332248A true JP2001332248A (en) | 2001-11-30 |
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ID=18658424
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WO2006080045A1 (en) * | 2005-01-25 | 2006-08-03 | Ishikawajima-Harima Heavy Industries Co., Ltd. | Facility for forming battery electrode plate |
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