JP2001205186A - Coating method for powder coating - Google Patents
Coating method for powder coatingInfo
- Publication number
- JP2001205186A JP2001205186A JP2000017226A JP2000017226A JP2001205186A JP 2001205186 A JP2001205186 A JP 2001205186A JP 2000017226 A JP2000017226 A JP 2000017226A JP 2000017226 A JP2000017226 A JP 2000017226A JP 2001205186 A JP2001205186 A JP 2001205186A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- coating
- coloring
- powder coating
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、粉体塗料の塗装方
法に関し、特に粉体塗料の塗装の際に生じる回収粉の再
利用が可能となり、従来品では得られない色、模様を有
する塗膜の製造ができる粉体塗料の塗装方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for coating a powder coating, and more particularly to a method for coating a powder coating, which makes it possible to reuse collected powder generated during the coating of a powder coating and has a color and pattern that cannot be obtained with conventional products. The present invention relates to a method for applying a powder coating capable of producing a film.
【0002】[0002]
【従来の技術】従来、ドライブレンド法により製造され
る粉体塗料は、予めベースとなる粉体塗料用粉末及び着
色粉末が混合されて市場に出される。塗料製造メーカー
による差はあるが、販売単位(たとえば15Kg/毎)
で注文を行うことになるが、必ずしも必要量と購入量は
一致せず、少量必要であっても多種類の塗料が必要な場
合、それぞれの塗料を販売単位量購入しなければなら
ず、塗装後の残塗料については廃棄を余儀なくされてい
るのが現状である。2. Description of the Related Art Conventionally, a powder coating produced by a dry blending method is put on the market in advance by mixing a powder for a powder coating as a base and a coloring powder in advance. Sales unit (for example, 15 kg / each)
However, the required amount and the purchased amount do not always match, and even if a small amount is required, many types of paint are required, each paint must be purchased in sales unit quantity, At present, the remaining paint is forced to be discarded.
【0003】また、粉体塗料の一つの大きな特徴である
回収粉(一度塗装したが塗着せず落下し、サイクロンや
バグフィルターによって集められた粉体塗料)の使用
は、ベースとなる粉体塗料用粉末及び着色用粉末がドラ
イブレンド法により混合されている場合、静電塗装を行
うとベースとなる粉体塗料用粉末と着色用粉末との電気
抵抗の差から、被塗物への塗着効率が異なり、回収粉に
ついては、購入した状態の所謂新分と比較して、塗装後
の仕上がり感が大きく異なることが多く、同一被塗物へ
の使用は困難であった。[0003] The use of recovered powder (a powder coating that has been applied once but dropped without being applied and collected by a cyclone or a bag filter), which is one of the major characteristics of the powder coating, is a powder coating that serves as a base. When the powder for coloring and the powder for coloring are mixed by the dry blending method, when the electrostatic coating is performed, the difference between the electric resistance of the powder for powder coating and the powder for coloring as a base causes the coating to be performed on the object to be coated. Efficiency is different, and as for the recovered powder, the finished feeling after painting is often greatly different from that of the so-called Shinbata in the purchased state, and it is difficult to use the same powder on the same substrate.
【0004】[0004]
【発明が解決しようとする課題】本発明の目的は、粉体
塗料の塗装の際に生じる回収粉の再利用が可能となり、
従来品では得られない色、模様を有する塗膜の製造が可
能な粉体塗料の塗装方法を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to make it possible to reuse collected powder generated during the application of a powder coating,
It is an object of the present invention to provide a method for coating a powder coating material capable of producing a coating film having a color and a pattern that cannot be obtained by a conventional product.
【0005】[0005]
【課題を解決するための手段】本発明者らは、上記課題
を解決するために鋭意研究を行った結果、ベースとなる
粉体塗料用粉末及び着色用粉末を用い、塗装直前に必要
量、必要とする色となるような量の混合を行い、現場に
て塗装することで、回収粉の再利用が可能となり、従来
品では得られない色、模様を有する塗膜が製造できる粉
体塗料の塗装方法を見いだし、本発明を完成した。Means for Solving the Problems The present inventors have conducted intensive studies in order to solve the above-mentioned problems, and as a result, using a powder for powder coating and a powder for coloring, which are bases, A powder paint that can be used in the required amount of color and then applied on-site to enable reuse of the recovered powder and to produce coatings with colors and patterns that cannot be obtained with conventional products Of the present invention, and completed the present invention.
【0006】即ち、本発明の粉体塗料の塗装方法は、ド
ライブレンド法により製造される粉体塗料の塗装方法に
おいて、ベースとなる粉体塗料用粉末及び着色用粉末を
別々に用意し、塗装直前に必要とする量、必要とする色
となるような量の混合を行い、現場にて塗装することを
特徴とする。That is, the powder coating method of the present invention is a method of coating a powder coating manufactured by a dry blending method, wherein powders for powder coating and base powder for coloring are separately prepared as bases. It is characterized in that the required amount and the amount of the required color are mixed immediately before the application and painting is performed on site.
【0007】また、ベースとなる粉体塗料用粉末が、塗
料用樹脂、硬化剤、体質顔料及び添加剤からなることが
好ましい。Further, it is preferable that the base powder for powder coating comprises a coating resin, a curing agent, an extender and an additive.
【0008】さらに、着色用粉末が、光輝顔料及び着色
顔料から選ばれる1種以上の顔料からなることが好まし
い。Further, it is preferable that the coloring powder comprises at least one pigment selected from bright pigments and coloring pigments.
【0009】[0009]
【発明の実施の形態】以下、本発明について詳細に説明
する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
【0010】本発明で用いられる粉体塗料用粉末は、通
常粉体塗料に用いられている塗料用樹脂、硬化剤、体質
顔料、着色顔料及び添加剤からなり、粉体塗料の製造に
用いる組成物をいう。The powder for powder coating used in the present invention comprises a coating resin, a curing agent, an extender pigment, a coloring pigment and an additive which are usually used for powder coating. A thing.
【0011】本発明で使用する樹脂としては、従来から
粉体塗料の製造に用いられている樹脂を特に制限なく使
用することができる。その具体的な例を挙げると、ポリ
エステル−ウレタン硬化系樹脂、エポキシ−ポリエステ
ル硬化系樹脂、エポキシ系樹脂、アクリル系樹脂、アク
リル−ポリエステル系樹脂、フッ素系樹脂、アクリル−
ウレタン硬化系樹脂、アクリル−メラミン硬化系樹脂、
ポリエステル−メラミン硬化系樹脂があり、これらを単
独ないしは必要に応じて2種以上組み合わせて使用する
ことができる。また、必要に応じてノボラック樹脂、フ
ェノキシ樹脂、ブチラール樹脂、ケトン樹脂、ポリエス
テル樹脂、ロジン等の改質樹脂、エポキシ化油、ジオク
チルフタレート等の可塑剤を適宜使用することができ
る。As the resin used in the present invention, a resin conventionally used in the production of a powder coating can be used without any particular limitation. Specific examples thereof include polyester-urethane-curable resin, epoxy-polyester-curable resin, epoxy-based resin, acrylic-based resin, acrylic-polyester-based resin, fluorine-based resin, and acrylic-based resin.
Urethane curing resin, acrylic-melamine curing resin,
There are polyester-melamine curable resins, which can be used alone or in combination of two or more as needed. If necessary, a modified resin such as a novolak resin, a phenoxy resin, a butyral resin, a ketone resin, a polyester resin, or rosin, an epoxidized oil, or a plasticizer such as dioctyl phthalate can be appropriately used.
【0012】体質顔料としては、シリカ、タルク、硫酸
バリウム、炭酸カルシウム、ガラスフレーク等が挙げら
れる。Examples of the extender include silica, talc, barium sulfate, calcium carbonate, glass flake and the like.
【0013】添加剤としては、タレ防止剤、表面調整
剤、架橋促進剤、紫外線吸収剤、光安定剤、抗酸化剤等
を必要に応じて使用することができる。As additives, anti-sagging agents, surface conditioners, crosslinking accelerators, ultraviolet absorbers, light stabilizers, antioxidants and the like can be used as required.
【0014】本発明で用いられる着色用粉末は、光輝顔
料及び着色顔料から選ばれる1種以上の顔料からなる。The coloring powder used in the present invention comprises at least one pigment selected from bright pigments and coloring pigments.
【0015】光輝顔料としては、アルミ、パール、MI
O、雲母等が挙げられる。[0015] As the bright pigment, aluminum, pearl, MI
O, mica and the like.
【0016】着色顔料としては、二酸化チタン、ベンガ
ラ、酸化鉄、亜鉛末粉、カーボンブラック、フタロシア
ニンブルー、フタロシアニングリーン、キナクリドン系
顔料、アゾ系顔料、イソインドリノン系顔料、各種焼成
顔料等が挙げられる。Examples of the coloring pigment include titanium dioxide, red iron oxide, zinc oxide powder, carbon black, phthalocyanine blue, phthalocyanine green, quinacridone pigments, azo pigments, isoindolinone pigments, and various calcined pigments. .
【0017】本発明の粉体塗料の塗装方法においては、
以上の粉体塗料用粉末及び着色用粉末を別々に用意し、
使用者が任意の比率で混合することにより、必要な色、
模様を有する粉体塗料を得ることができる。In the method for coating a powder coating according to the present invention,
Prepare the above powder coating powder and coloring powder separately,
The necessary color,
A powder coating having a pattern can be obtained.
【0018】粉末の混合については、重量または体積比
により使用目的に合致する量をビニール袋のような物で
振って混ぜ合わせる方法や、ミキサーのような物で混ぜ
合わせる方法等が挙げられるが、この他の方法でも混合
することが可能である。As for the mixing of the powders, there may be mentioned a method of shaking and mixing an amount corresponding to the purpose of use by weight or volume ratio with a material such as a plastic bag, or a method of mixing with a mixer or the like. It is also possible to mix by other methods.
【0019】本発明においては、粉末の混合後、静電ス
プレーガン、流動浸漬、摩擦帯電ガン、インモールド等
で被塗物に塗装し、熱風炉、誘導加熱炉等で焼き付ける
ことにより硬化塗膜を形成することができる。In the present invention, after mixing the powder, the object to be coated is coated with an electrostatic spray gun, a fluid immersion, a triboelectric charging gun, an in-mold, or the like, and baked in a hot-air oven, an induction heating oven, or the like to form a cured coating film. Can be formed.
【0020】[0020]
【実施例】以下、本発明の実施例により更に詳細に説明
する。The present invention will be described below in more detail with reference to examples.
【0021】<実施例1〜3>粉体塗料用粉末(以下A
粉という)及び着色用粉末(以下B粉という)を表1に
示す量でビニール袋で5分間混合して粉体塗料とし、静
電スプレーガン(松尾産業社製PG−1)により塗装を
行い、仕上がり外観を目視した。結果を表1に示す。<Examples 1 to 3> Powder for powder coating (hereinafter referred to as A
Powder) and a powder for coloring (hereinafter referred to as B powder) in the amount shown in Table 1 in a plastic bag for 5 minutes to obtain a powder coating, which is then coated with an electrostatic spray gun (PG-1 manufactured by Matsuo Sangyo Co., Ltd.). The finished appearance was visually observed. Table 1 shows the results.
【0022】[0022]
【表1】 [Table 1]
【0023】[0023]
【発明の効果】本発明の粉体塗料の塗装方法によれば、
特に粉体塗料の塗装の際に生じる回収粉の再利用が可能
となり、従来品では得られない色、模様を有する塗膜の
製造ができる。According to the powder coating method of the present invention,
In particular, it is possible to reuse the recovered powder generated during the application of the powder coating, and it is possible to produce a coating film having a color and pattern that cannot be obtained with conventional products.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4D075 EA02 EB08 EB16 EB22 EB33 EB35 EB38 EC03 EC04 EC13 EC37 EC47 EC49 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4D075 EA02 EB08 EB16 EB22 EB33 EB35 EB38 EC03 EC04 EC13 EC37 EC47 EC49
Claims (3)
塗料の塗装方法において、ベースとなる粉体塗料用粉末
及び着色用粉末を別々に用意し、塗装直前に必要とする
量、必要とする色となるような量の混合を行い、現場に
て塗装することを特徴とする粉体塗料の塗装方法。In a method for coating a powder coating produced by a dry blending method, a powder for a powder coating and a powder for coloring which are bases are separately prepared, and a necessary amount and a required color immediately before coating are prepared. A method for applying a powder coating, wherein the powder is mixed in such an amount as to be applied, and then applied on site.
樹脂、硬化剤、体質顔料及び添加剤からなる請求項1に
記載の粉体塗料の塗装方法。2. The method for coating a powder coating according to claim 1, wherein the base powder for the powder coating comprises a coating resin, a curing agent, an extender and an additive.
ら選ばれる1種以上の顔料からなる請求項1または2に
記載の粉体塗料の塗装方法。3. The method according to claim 1, wherein the coloring powder comprises at least one pigment selected from a brilliant pigment and a coloring pigment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000017226A JP2001205186A (en) | 2000-01-26 | 2000-01-26 | Coating method for powder coating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000017226A JP2001205186A (en) | 2000-01-26 | 2000-01-26 | Coating method for powder coating |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001205186A true JP2001205186A (en) | 2001-07-31 |
Family
ID=18544252
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000017226A Pending JP2001205186A (en) | 2000-01-26 | 2000-01-26 | Coating method for powder coating |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2001205186A (en) |
-
2000
- 2000-01-26 JP JP2000017226A patent/JP2001205186A/en active Pending
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