JP2001187661A - Document crimping device and stacked document produced thereby - Google Patents
Document crimping device and stacked document produced therebyInfo
- Publication number
- JP2001187661A JP2001187661A JP37469099A JP37469099A JP2001187661A JP 2001187661 A JP2001187661 A JP 2001187661A JP 37469099 A JP37469099 A JP 37469099A JP 37469099 A JP37469099 A JP 37469099A JP 2001187661 A JP2001187661 A JP 2001187661A
- Authority
- JP
- Japan
- Prior art keywords
- crimping
- tension
- continuous
- roller
- control means
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Collation Of Sheets And Webs (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、複数の帳票に対し
て剥離自在な接着材を介在させて圧着し、重ね合わせ帳
票を作製する帳票圧着装置及び重ね合わせ帳票に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a form crimping apparatus and a form stacking apparatus for forming a stacked form by pressing a plurality of forms with a releasable adhesive therebetween to form a stacked form.
【０００２】[0002]
【従来の技術】近年、複数の帳票を剥離自在に重ね合わ
せ接着して葉書等の郵送体や、宅配便等に使用される配
送伝票などに適用することが一般的となってきている。
これら複数の帳票を剥離自在とするためには接着力の弱
い接着材が用いられることから通常では剥離できないよ
うに各帳票間に大きく加圧する必要がある。この加圧
は、帳票用紙の搬送に弛み等の影響を与えることから、
これら影響を回避させることが必要となる。2. Description of the Related Art In recent years, it has become general to apply a plurality of forms to a postal body such as a postcard or a delivery slip used for home delivery or the like by releasably overlapping and bonding.
In order to make these plural forms detachable, an adhesive material having a low adhesive strength is used, so that it is necessary to apply a large pressure between the forms so that they cannot be separated normally. Since this pressure exerts an effect such as slack on the conveyance of the form paper,
It is necessary to avoid these effects.
【０００３】図４に、従来の帳票圧着装置における圧着
の説明図を示す。図４（Ａ）に示す帳票圧着装置１０１
は、例えば２枚の帳票を重ね合わせ接着する場合を示し
たもので、単位帳票が連続した２つの連続帳票１０２
Ａ，１０２Ｂをそれぞれ供給する第１及び第２のアンワ
インダを備え、各連続帳票１０２Ａ，１０２Ｂは、それ
ぞれインフィードローラ１０３Ａ，１０３Ｂにより印刷
部１０４Ａ，１０４Ｂに搬送される。FIG. 4 is an explanatory view of crimping in a conventional form crimping apparatus. Form crimping apparatus 101 shown in FIG.
Shows, for example, a case where two forms are overlapped and bonded, and two continuous forms 102 in which unit forms are continuous.
A and 102B, respectively, are provided, and the continuous forms 102A and 102B are conveyed to the printing units 104A and 104B by infeed rollers 103A and 103B, respectively.
【０００４】各印刷部１０４Ａ，１０４Ｂで所定の印刷
後、それぞれコレート部１０５Ａ，１０５Ｂを介して圧
着胴１０６に搬送される。この圧着胴１０６は、同径の
金属ローラ１０６Ａ，１０６Ｂにより構成され、当該金
属ローラ１０６Ａ，１０６Ｂ間で搬送されてきた２つの
連続帳票１０２Ａ，１０２Ｂを重ね合わせた状態で例え
ば８〜１０トンの荷重を加えて接着する。この場合、圧
着される用紙表面には予め接着材が塗布されていて、圧
着後に剥離可能なようにするために、用紙表面の接着層
上に印刷を行って接着強度を弱くしている（印刷パター
ンの面積量により接着強度の調整が可能である）。そし
て、圧着後にプルローラ１０７を介して搬送され、重ね
合わされた連続帳票１０８として巻取ワインダに巻き取
られる構成である。[0004] After predetermined printing in each of the printing units 104A and 104B, the printing paper is conveyed to the compression cylinder 106 via collating units 105A and 105B, respectively. The crimping cylinder 106 is composed of metal rollers 106A and 106B having the same diameter, and a load of, for example, 8 to 10 tons in a state where two continuous forms 102A and 102B conveyed between the metal rollers 106A and 106B are overlapped. And glue. In this case, an adhesive is previously applied to the surface of the paper to be pressed, and printing is performed on the adhesive layer on the surface of the paper to reduce the adhesive strength so that the adhesive can be peeled off after the pressing (printing). The adhesive strength can be adjusted according to the pattern area). Then, after the pressure bonding, the sheet is conveyed via a pull roller 107 and wound up by a winding winder as a superimposed continuous form 108.
【０００５】このような帳票圧着装置１０１において
は、アンワインダから巻取ワインダまでの連続帳票の搬
送状態で異常な弛みや張りを防止するために、インフィ
ードローラ１０３Ａ，１０３Ｂとプルローラ１０７との
間でテンション調整を行っている。[0005] In such a form crimping apparatus 101, in order to prevent abnormal slack or tension in the continuous form transfer from the unwinder to the take-up winder, between the in-feed rollers 103 A and 103 B and the pull roller 107. Adjusting tension.
【０００６】[0006]
【発明が解決しようとする課題】ところで、圧着胴１０
６Ａ（１０６Ｂ）は、連続帳票１０２Ａ（１０２Ｂ）の
紙厚によりその引き率が変化する。すなわち、引き率
は、図４（Ｂ）に示すように当該圧着胴１０６Ａ（１０
６Ｂ）の中心から連続帳票１０２Ａ（１０２Ｂ）の厚さ
の中心までの距離Ｌ０と回転数に応じた周速で定まる。
また、連続帳票１０２Ａ（１０２Ｂ）には圧着胴１０６
Ａ（１０６Ｂ）の大きな荷重により伸び、特に紙厚が厚
いほど張られてしまう（印刷機内のテンションが高くな
る）性質がある。By the way, the crimping cylinder 10
For 6A (106B), the draw ratio changes depending on the thickness of the continuous form 102A (102B). That is, as shown in FIG. 4B, the pulling ratio is set to the pressure cylinder 106A (10
6B) is determined by the distance L0 from the center of the continuous form 102A (102B) to the center of the thickness of the continuous form 102A (102B) and the peripheral speed according to the rotation speed.
In addition, the continuous form 102A (102B) includes
A (106B) has a property that it is stretched by a large load, and is particularly stretched as the paper thickness is increased (the tension in the printing press is increased).
【０００７】したがって、２つの連続帳票１０２Ａ，１
０２Ｂの紙厚が異なり、厚い連続帳票（１０２Ａとす
る）の伸びにより周速が変化すると圧着胴１０６Ａ，１
０６Ｂ間で紙送りに差が生じて弛みが発生する。ところ
が、圧着胴１０６Ａ，１０６Ｂにより大きな荷重が印加
されていることから、上記弛みに対するインフィードロ
ーラ１０３Ａ（１０３Ｂ）とプルローラ１０７との間の
テンションが当該圧着胴１０６Ａ，１０６Ｂであたかも
固定されているような状態となって断ち切られ、装置全
体のテンション調整が不安定になるという問題がある。Therefore, two continuous forms 102A, 1
When the peripheral speed changes due to the expansion of a thick continuous form (supposed to be 102A), the pressure cylinders 106A, 1
There is a difference in paper feed between 06B and slack occurs. However, since a large load is applied to the crimping cylinders 106A and 106B, it is as if the tension between the in-feed roller 103A (103B) and the pull roller 107 against the slack is fixed by the crimping cylinders 106A and 106B. This causes a problem that the tension adjustment of the entire apparatus becomes unstable.
【０００８】一方、単一の連続帳票に対する印刷工程に
おいても圧胴が一般的に用いられ、送りローラ、圧胴ロ
ーラ、引張りローラの回転制御でテンション調整するこ
とが特開平１１−１３９６４２号公報により知られてい
る。しかし、このような技術は、印刷工程に使用される
圧胴ローラは、一方が金属で他方がゴム系の材質が用い
られるのが一般的であって荷重が数トン程度であること
から加圧による伸びの影響はなく印刷工程全体でのテン
ションを対象とするもので、上記複数帳票の重ね合わせ
接着の工程では適用することができない。On the other hand, in a printing process for a single continuous form, an impression cylinder is generally used, and tension is adjusted by controlling the rotation of a feed roller, an impression cylinder roller, and a tension roller according to Japanese Patent Application Laid-Open No. H11-139842. Are known. However, in such a technique, the impression cylinder roller used in the printing process generally uses a metal material on one side and a rubber-based material on the other side, and the load is several tons. There is no influence of the elongation due to the tension, and the tension is applied in the entire printing process.
【０００９】そこで、本発明は上記課題に鑑みなされた
もので、複数の連続帳票の重ね合わせ接着時に印加され
る大きな荷重で生じる弛みを回避して装置全体おける搬
送テンションの安定性の向上を図る帳票圧着装置及び重
ね合わせ帳票を提供することを目的とする。In view of the above, the present invention has been made in view of the above problems, and aims to improve the stability of transport tension in the entire apparatus by avoiding loosening caused by a large load applied when a plurality of continuous forms are overlapped and bonded. It is an object of the present invention to provide a form crimping device and a superimposed form.
【００１０】[0010]
【課題を解決するための手段】上記課題を解決するため
に、請求項１の発明では、単位帳票の連続した連続帳票
が複数用意されて供給され、所定の接着材を塗布して当
該複数の連続帳票同士を重ね合わせ接着する帳票圧着装
置において、少なくとも、前記一の連続帳票を供給手段
により供給、搬送するに際し、テンションを検出して当
該供給手段の送り量を制御する供給制御手段と、前記複
数の連続帳票を圧着手段により荷重を加えて重ね合わせ
接着するに際し、当該圧着手段の引き率を制御する圧着
制御手段と、を有する構成とする。In order to solve the above-mentioned problems, according to the first aspect of the present invention, a plurality of continuous forms of a unit form are prepared and supplied, and a predetermined adhesive is applied to the plurality of continuous forms. In a form crimping apparatus that overlaps and adheres continuous forms to each other, at least, at the time of supplying the one continuous form by a supply unit, at the time of conveyance, a supply control unit that detects tension and controls a feed amount of the supply unit; When a plurality of continuous forms are overlapped and bonded by applying a load by the crimping means, the crimping control means controls the pulling rate of the crimping means.
【００１１】請求項２〜５の発明では、「前記圧着制御
手段により制御する前記圧着手段の引き率を設定する設
定手段を備える」構成であり、「前記圧着手段による重
ね合わせ接着の後に引張り手段により搬送するに際し、
テンションを検出して当該引張り手段の送り量を制御す
る引張り制御手段を備える」構成であり、「前記供給制
御手段は、前記圧着手段の前段に生じた弛みに対して前
記供給手段の送り量を減少させる傾向で制御する」構成
であり、「前記圧着制御手段は、前記圧着手段の前段に
生じた弛みに対して当該圧着手段の引き率を増加させる
傾向で制御する」構成である。According to the second to fifth aspects of the present invention, there is provided a structure comprising "setting means for setting a pulling ratio of the crimping means controlled by the crimping control means", and "pulling means after overlapping by the crimping means. When transporting by
A tension control unit that detects tension and controls a feed amount of the pulling unit ”, wherein the supply control unit controls a feed amount of the supply unit with respect to a slack generated in a preceding stage of the crimping unit. This is a configuration in which “the control is performed with a tendency to decrease”, and the “the crimping control unit controls the tendency in which the pulling rate of the crimping unit is increased with respect to the slack generated before the crimping unit”.
【００１２】請求項６の発明では、請求項１〜５の少な
くとも何れかに記載の帳票圧着装置の工程を経て作製さ
れる重ね合わせ帳票であって、前記圧着手段による重ね
合わせ接着後に前記単位帳票毎に切断されて作製される
重ね合わせ帳票が構成される。According to a sixth aspect of the present invention, there is provided an overlapped form produced through the steps of the form crimping device according to at least one of the first to fifth aspects, wherein the unit form is overlapped and bonded by the crimping means. A superimposed form produced by cutting each time is formed.
【００１３】このように、連続帳票の供給、搬送に際し
てテンション検出による送り量を制御させると共に、複
数の連続帳票を重ね合わせ接着するに際して圧着時の引
き率を制御させる。すなわち、重ね合わせ接着時に印加
される大きな荷重により生じる弛みを送り量のテンショ
ン制御と引き率制御により回避することが可能となり、
装置全体の連続帳票の搬送に対するテンション調整の安
定性の向上を図ることが可能となるものである。As described above, the feeding amount by tension detection is controlled when supplying and transporting continuous forms, and the pulling rate at the time of press bonding is controlled when a plurality of continuous forms are overlapped and bonded. That is, it becomes possible to avoid the slack caused by the large load applied during the overlap bonding by the tension control and the pull rate control of the feed amount,
It is possible to improve the stability of the tension adjustment with respect to the transport of the continuous form of the entire apparatus.
【００１４】[0014]
【発明の実施の形態】以下、本発明の好ましい実施形態
を図により説明する。図１に、本発明の帳票圧着装置の
概略構成図を示す。図１に示す帳票圧着装置１１は、例
えば２枚の帳票を重ね合わせ接着させた重ね合わせ帳票
を作製する場合を例としたもので、２つの連続帳票１２
Ａ，１２Ｂが巻回されたアンワインダ１３Ａ，１３Ｂが
用意される。この連続帳票１２Ａ，１２Ｂは、単位帳票
が連続されたもので、印刷、接着材の塗布、重ね合わせ
接着、巻き取りの後に当該単位帳票毎に切断されて重ね
合わせ帳票として作製するためのものである。この場
合、第１の連続帳票１２Ａは例えばタック紙で表面に接
着材が塗布され裏面には粘着材と剥離紙が張り合わされ
たものであり、第２の連続帳票１２Ｂは例えば上質紙
で、後述の印刷手段により当該第１の連続帳票１２Ａの
タック紙と接着されるものである。DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a schematic configuration diagram of a form crimping apparatus of the present invention. The form crimping apparatus 11 shown in FIG. 1 is an example of a case where two forms are overlapped and adhered to each other to form a laminated form, for example.
Unwinders 13A and 13B around which A and 12B are wound are prepared. The continuous forms 12A and 12B are formed by continuous unit forms, and are cut into individual unit forms after printing, application of an adhesive, overlapping and bonding, and winding to produce a laminated form. is there. In this case, the first continuous form 12A is, for example, a tack paper to which an adhesive is applied to the front surface and an adhesive material and a release paper are laminated on the back surface, and the second continuous form 12B is, for example, high-quality paper, which will be described later. Is attached to the tack paper of the first continuous form 12A by the printing means.
【００１５】各アンワインダ１３Ａ，１３Ｂより第１及
び第２の連続帳票１２Ａ，１３Ｂを送り出すための供給
手段である各インフィードローラ１４Ａ，１４Ｂが配置
され、その送り側にテンションを検出する検出手段であ
るローラを兼ねたテンション検出部１５Ａ，１５Ｂがそ
れぞれ配置される。また、それぞれのラインで印刷手段
１６Ａ，１６Ｂが配置される。この印刷手段１６Ａ，１
６Ｂは、第１及び第２の連続帳票１２Ａ，１２Ｂに対し
て所定の印刷を行うもので、例えば印刷手段１６Ａでは
第１の連続帳票１２Ａにおける用紙表面の接着層上に印
刷を行い、剥離可能なように接着強度を弱くしている
（印刷パターンの面積量により接着強度を調整する）。Infeed rollers 14A and 14B, which are supply means for sending out the first and second continuous forms 12A and 13B from the unwinders 13A and 13B, are provided. Tension detectors 15A and 15B also serving as certain rollers are arranged, respectively. Printing means 16A and 16B are arranged on each line. This printing means 16A, 1
6B performs predetermined printing on the first and second continuous forms 12A and 12B. For example, the printing unit 16A performs printing on the adhesive layer on the surface of the paper in the first continuous form 12A, and is capable of peeling. In this way, the adhesive strength is reduced (adhesive strength is adjusted according to the area of the print pattern).
【００１６】それぞれの印刷手段１６Ａ，１６Ｂの搬送
側にはコレート部１７Ａ，１７Ｂ、圧着手段１８が順次
配置される。圧着手段１８は、上圧着ローラ１８Ａ及び
下圧着ローラ１８Ｂのそれぞれが所定の金属により形成
されて構成され、連続帳票の重ね合わせに際して例えば
８〜１０トンの荷重を印可することで、上記のような剥
離自在な重ね合わせ接着を可能とする。そして、上記と
同様なローラを兼ねたテンション検出部１９と、引張り
手段であるプルローラ２０が配置されて、排出側に重ね
合わせ接着した重ね合わせ連続帳票２１を巻き取る巻取
部２２が配置される。On the transport side of each of the printing means 16A and 16B, collating portions 17A and 17B and a pressure bonding means 18 are sequentially arranged. The pressing unit 18 is configured by forming each of the upper pressing roller 18A and the lower pressing roller 18B with a predetermined metal, and applying a load of, for example, 8 to 10 tons at the time of superimposing continuous forms. Enables peelable overlapping bonding. A tension detecting unit 19 also serving as a roller similar to the above and a pull roller 20 serving as a pulling unit are arranged, and a winding unit 22 for winding a superimposed continuous form 21 which is superimposed and adhered on the discharge side is arranged. .
【００１７】一方、当該帳票圧着装置１１は、インフィ
ードローラ１４Ａの送り量を制御する供給制御手段であ
る第１インフィードローラ制御手段２３Ａと、インフィ
ードローラ１４Ｂの送り量を制御する供給制御手段であ
る第２インフィードローラ制御手段２３Ｂとを備える。
また、圧着手段１８（上圧着ローラ１８Ａ、下圧着ロー
ラ１８Ｂ）を回転制御して引き率を制御する圧着制御手
段である圧着ローラ制御手段２４を備えると共に、プル
ローラ２０の送り量を制御するプルローラ制御手段２５
を備える。On the other hand, the form crimping device 11 includes first infeed roller control means 23A which is a supply control means for controlling the feed amount of the infeed roller 14A, and supply control means for controlling the feed amount of the infeed roller 14B. And a second in-feed roller control means 23B.
In addition, there is provided a pressure roller control means 24 which is a pressure control means for controlling the rotation by controlling the rotation of the pressure bonding means 18 (upper pressure roller 18A, lower pressure roller 18B), and a pull roller control for controlling the feed amount of the pull roller 20. Means 25
Is provided.
【００１８】ここで、図２に、図１の帳票圧着装置にお
ける主要部のブロック構成図を示す。図２（Ａ）は上記
第１インフィードローラ制御手段２３Ａ（第２インフィ
ードローラ制御手段２３Ｂ、プルローラ制御手段２５も
同様の構成である）のブロック構成図であり、図２
（Ｂ）は圧着ローラ制御手段２４のブロック構成図であ
る。図２（Ａ）において、適宜テンションの基準値が設
定された比較手段３１を備え、この比較手段３１の比較
結果に応じて速度制御値を決定するテンション系速度制
御手段３２を備えて、インフィードローラ１４Ａ（１４
Ｂ）を回転制御して送り量を制御する。FIG. 2 shows a block diagram of a main part of the form crimping apparatus shown in FIG. FIG. 2A is a block diagram of the first in-feed roller control means 23A (the second in-feed roller control means 23B and the pull roller control means 25 have the same configuration).
2B is a block diagram of the pressure roller control means 24. In FIG. 2A, there is provided a comparison means 31 in which a reference value of tension is appropriately set, and a tension system speed control means 32 for determining a speed control value in accordance with a comparison result of the comparison means 31. Roller 14A (14
The feed amount is controlled by controlling the rotation of B).
【００１９】例えば、インフィードローラ１４Ａ（１４
Ｂ）の駆動がサーボモータで行う場合として、連続帳票
１２Ａ（１２Ｂ）の弛みに対して当該インフィードロー
ラ１４Ａ（１４Ｂ）による送り量をサーボモータに対す
るサーボ電流により制御する。なお、プルローラ２０の
駆動にサーボモータを用いる場合として重ね合わせ帳票
２１の弛みや張り（テンション検出部１９による検出）
に対してもサーボ電流によるテンション制御を行う。For example, the infeed roller 14A (14
Assuming that the driving of B) is performed by the servo motor, the feed amount of the infeed roller 14A (14B) for the slack of the continuous form 12A (12B) is controlled by the servo current for the servo motor. In addition, assuming that a servo motor is used to drive the pull roller 20, the overlapping form 21 is loosened or stretched (detected by the tension detecting unit 19).
, Tension control by the servo current is performed.
【００２０】また、図２（Ｂ）において、圧着ローラ制
御手段２４は、引き率系速度制御手段４１を備えると共
に、この引き率系速度制御手段４１に対し、圧着ローラ
１８Ａ，１８Ｂを速度制御して所定の引き率とするため
の設定を行う設定入力手段４２を備える。この設定入力
手段４２は、例えば他の要素を含まない独立させた手動
による設定を行う構成のもので、対象とする連続用紙の
厚さに応じた引き率を微調整することができる。In FIG. 2B, the pressure roller control means 24 includes a pull rate system speed control means 41 and controls the speed of the pressure rollers 18A and 18B with respect to the pull rate system speed control means 41. And a setting input means 42 for performing setting for setting a predetermined pull rate. The setting input unit 42 is configured to perform, for example, an independent manual setting that does not include other elements, and can finely adjust the pulling rate according to the thickness of the target continuous paper.
【００２１】なお、例えば、連続帳票１２Ａ（１２Ｂ）
の弛みに対して当該インフィードローラ１４Ａ（１４
Ｂ）による送り量を減少（回転減速）させる傾向で制御
する。また、引き率系速度制御手段４１は、連続帳票１
２Ａ（１２Ｂ）の弛みに対して当該圧着ローラ１８Ａ，
１８Ｂによる引き率を増加（回転増速）させる傾向で制
御する。Note that, for example, the continuous form 12A (12B)
The infeed roller 14A (14
Control is performed with a tendency to reduce (rotational deceleration) the feed amount due to B). In addition, the pull rate system speed control means 41 reads the continuous form 1
2A (12B) against the pressure roller 18A,
The control is performed in a tendency to increase the pulling rate by 18B (rotational acceleration).
【００２２】続いて、図３に、図１の帳票圧着装置の動
作説明図を示す。ここでは、上述のように第１の連続帳
票１２Ａを厚紙（タック紙）とし、第２の連続帳票１２
Ｂを薄紙（上質紙）として説明する。まず、図２に示す
第１及び第２インフィードローラ制御手段２３Ａ，２３
Ｂ及びプルローラ制御手段２５において適正テンション
の基準設定値が設定される。また、圧着ローラ制御手段
２４に対しては第１の連続帳票１２Ａの厚さに応じた計
算上の標準値を設定入力手段４２により設定される。FIG. 3 is a diagram for explaining the operation of the form crimping apparatus shown in FIG. Here, as described above, the first continuous form 12A is thick paper (tack paper), and the second continuous form 12A
B is described as thin paper (high quality paper). First, the first and second infeed roller control means 23A, 23 shown in FIG.
In B and the pull roller control means 25, a reference set value of the appropriate tension is set. Further, a standard value for calculation according to the thickness of the first continuous form 12A is set to the pressure roller control means 24 by the setting input means 42.
【００２３】そこで、第１の連続帳票１２Ａがアンワイ
ンダ１３Ａからインフィードローラ１４Ａにより印刷手
段１６Ａに供給されて所定内容の印刷及び接着材塗布の
後、コレート部１７Ａを介して圧着手段１８に搬送され
る。一方、第２の連続帳票１２Ｂがアンワインダ１３Ｂ
からインフィードローラ１４Ｂにより印刷手段１６Ｂに
供給されて所定内容の印刷がされ、コレート部１７Ｂを
介して圧着手段１８に搬送される。Then, the first continuous form 12A is supplied from the unwinder 13A to the printing means 16A by the infeed roller 14A, and after printing of a predetermined content and application of an adhesive, is conveyed to the crimping means 18 via the collating section 17A. You. On the other hand, the second continuous form 12B is the unwinder 13B
Is supplied to the printing means 16B by the infeed roller 14B, and is printed with predetermined contents, and is conveyed to the pressure bonding means 18 via the collating portion 17B.
【００２４】この場合、圧着手段１８までの第１及び第
２の連続帳票１２Ａ，１２Ｂの弛みや張りに対し、それ
ぞれのテンション検出手段１５Ａ，１５Ｂの検出値と基
準設定値とを上記図２（Ａ）に示すそれぞれの比較手段
３１が比較し、上記検出値が基準設定値と同じになるよ
うにそれぞれのテンション系速度性脚手段３２が当該各
インフィードローラ１４Ａ，１４Ｂの回転量を制御す
る。In this case, with respect to the looseness or tension of the first and second continuous forms 12A and 12B up to the pressure bonding means 18, the detected values of the tension detecting means 15A and 15B and the reference set value are shown in FIG. The respective comparing means 31 shown in FIG. 7A make a comparison, and the respective tension-based speed leg means 32 controls the rotation amount of each of the infeed rollers 14A and 14B so that the detected value becomes the same as the reference set value. .
【００２５】圧着手段１８では、重ね合わせる第１及び
第２の連続帳票１２Ａ，１２Ｂを上圧着ローラ１８Ａと
下圧着ローラ１８Ｂにより、例えば約９トンの荷重を加
えて圧着し、重ね合わせ帳票２１として送り出す。この
場合の上圧着ローラ１８Ａ及び下圧着ローラ１８Ｂの回
転駆動による引き率は上記設定された値に即したものと
なる。In the crimping means 18, the first and second continuous forms 12A and 12B to be superimposed are pressurized by applying a load of, for example, about 9 tons with the upper pressure roller 18A and the lower pressure roller 18B to form the superimposed form 21. Send out. In this case, the pulling ratio by the rotational driving of the upper pressure roller 18A and the lower pressure roller 18B is in accordance with the set value.
【００２６】そして、プルローラ２０を介して搬送し、
巻取部２２に巻き取らせるもので、搬送時の弛みや張り
に対してテンション検出部１９の検出値と基準設定値と
を上記比較手段３１が比較し、上記検出値が基準設定値
と同じになるようにテンション系速度制御手段３２が当
該プルローラ２０の回転量を制御する。Then, the sheet is conveyed via the pull roller 20,
The comparison unit 31 compares the detected value of the tension detecting unit 19 with the reference set value for looseness or tension during conveyance, and the detected value is the same as the reference set value. The tension system speed control means 32 controls the rotation amount of the pull roller 20 so that
【００２７】ここで、圧着手段１８において大きな荷重
により紙厚の第１の連続帳票１２Ａが伸び、前述の図４
に示すように下圧着ローラ１８Ｂの周速が伸びに応じて
低下することにより、当該圧着手段１８の手前で弛みを
生じる。そこで、圧着ローラ制御手段２４の設定入力手
段４２により微増速させる値を入力することで引き率系
速度制御手段４１が当該上圧着ローラ１８Ａ及び下圧着
ローラ１８Ｂを微増速させ、引き率を微増加させる。こ
れと同時にテンション検出部１５Ａでは弛みによる検出
量に応じてテンション系速度制御手段３２がインフィー
ドローラ１４Ａを微減速させ、送り量を微減少させる。Here, the first continuous form 12A having a paper thickness is stretched by a large load in the pressing means 18, and the above-described FIG.
As shown in (2), when the peripheral speed of the lower pressure roller 18B decreases in accordance with the elongation, the lower pressure roller 18B becomes loose before the pressure means 18. Therefore, by inputting a value to slightly increase the speed by the setting input means 42 of the pressure roller control means 24, the pull rate system speed control means 41 slightly increases the speed of the upper pressure roller 18A and the lower pressure roller 18B to slightly increase the pull rate. Let it. At the same time, in the tension detecting section 15A, the tension system speed control means 32 slightly slows down the infeed roller 14A in accordance with the detected amount due to slack, and slightly reduces the feed amount.
【００２８】これにより、圧着手段１８での用紙伸びに
よる弛みが回避されて適正なテンションで第１の連続帳
票１２Ａを搬送させることができるものである。例え
ば、圧着前の第１及び第２の連続帳票１２Ａ，１２Ｂの
合計厚みが約２６０μｍの場合、約９トンの圧着で貼り
合わせ合計厚みが約２００μｍとなって約６０μｍの厚
み変化が生じるのに対して、圧着ローラ（１８Ａ，１８
Ｂ）の回転を０．０３％上昇させた引き率とすることで
弛みが解消されるものである。Thus, the first continuous form 12A can be conveyed with an appropriate tension by avoiding the looseness due to the elongation of the paper in the pressing means 18. For example, when the total thickness of the first and second continuous forms 12A and 12B before crimping is about 260 μm, the total thickness of lamination becomes about 200 μm by crimping about 9 tons, and a thickness change of about 60 μm occurs. On the other hand, a pressure roller (18A, 18
The slack is eliminated by setting the rotation rate of B) to a pull rate increased by 0.03%.
【００２９】すなわち、圧着手段１８で引き率を変化さ
せることで、当該圧着手段１８で断ち切られたテンショ
ン制御が、あたかもインフィードローラ１４Ａ（１４
Ｂ）とプルローラ２０との間でテンション制御がなされ
ているものとすることができるものである。That is, by changing the pulling rate by the pressing means 18, the tension control cut off by the pressing means 18 is performed as if the in-feed roller 14A (14).
The tension control is performed between B) and the pull roller 20.
【００３０】そして、このように第１及び第２の連続帳
票１２Ａ，１２Ｂを圧着して重ね合わせ接着した重ね合
わせ連続帳票２１を、単位帳票毎に切断して重ね合わせ
帳票を作製させる。重ね合わせ帳票をテンション制御の
安定した帳票圧着装置１１の工程を経て作製することか
ら、ひいては歩留りが向上されて安価に作製することが
できるものである。Then, the superimposed continuous form 21 in which the first and second continuous forms 12A and 12B are press-bonded and superposed and bonded is cut into unit forms to produce a superimposed form. Since the superimposed form is produced through the process of the form crimping apparatus 11 with stable tension control, the yield can be improved and the production can be performed at low cost.
【００３１】ところで、圧着手段１８の引き率（回転
量）を紙厚に応じて当初から設定することも考えられる
が、温度や湿度等の動作環境により伸びの度合いが変化
することから、これを当初から計算等で予測して設定す
ることは困難であり、伸びに応じてその都度設定値を設
定することが望ましい。By the way, it is conceivable to set the pulling rate (rotation amount) of the pressing means 18 from the beginning according to the paper thickness. It is difficult to predict and set by calculation or the like from the beginning, and it is desirable to set a set value each time according to elongation.
【００３２】このように、連続帳票の供給、搬送におけ
る弛みに対してインフィードローラの送り量を減少させ
る傾向で制御させると共に、連続帳票を重ね合わせ接着
するに際して圧着時の引き率を増加させる傾向で制御さ
せることにより、重ね合わせ圧着時に印加される大きな
荷重により生じる弛みを回避することができ、装置全体
の連続帳票の搬送に対するテンション調整の安定性の向
上が図られるものである。As described above, the slack in the supply and conveyance of the continuous form is controlled in such a manner that the feed amount of the in-feed roller is reduced, and the pulling rate at the time of pressure bonding is increased when the continuous forms are overlapped and adhered. In this case, it is possible to avoid slackness caused by a large load applied during the overlap bonding and press-fitting, and to improve the stability of the tension adjustment for the continuous conveyance of the continuous form in the entire apparatus.
【００３３】なお、上記実施形態では、第１の連続帳票
１２Ａに厚紙を用いた場合を示したが、第２の連続帳票
１２Ｂに厚紙を用いた場合でも同様である。また、上記
設定入力手段４２による引き率の設定量を、手動によら
ずに弛みを検出したテンション検出部１５Ａ（１５Ｂ）
からの検出量に基づいて行ってもよく、また用紙の厚さ
に対する手動による設定を基準としてテンション検出部
１５Ａ（１５Ｂ）からの検出量で補正するようにしても
よい。In the above embodiment, the case where thick paper is used for the first continuous form 12A has been described, but the same applies to the case where thick paper is used for the second continuous form 12B. Further, the tension detection unit 15A (15B) which detects the slack without manually setting the set amount of the pulling rate by the setting input means 42.
The correction may be performed based on the detection amount from the tension detection unit 15A (15B) based on the manual setting for the thickness of the sheet.
【００３４】[0034]
【発明の効果】以上のように、請求項１の発明によれ
ば、連続帳票の供給、搬送に際してテンション検出によ
る送り量を制御させる供給制御手段を設けると共に、複
数の連続帳票を重ね合わせ接着するに際して圧着時の引
き率を制御させる圧着制御手段を設けることにより、重
ね合わせ接着時に印加される大きな荷重により生じる弛
みを回避することができ、装置全体の連続帳票の搬送に
対するテンション調整の安定性の向上を図ることができ
るものである。As described above, according to the first aspect of the present invention, a supply control means for controlling the feed amount by tension detection during supply and transport of a continuous form is provided, and a plurality of continuous forms are overlapped and adhered. By providing the pressure control means for controlling the pull rate at the time of pressure bonding, it is possible to avoid loosening caused by a large load applied at the time of laminating and bonding, and the stability of the tension adjustment for the continuous transport of the continuous form of the entire apparatus. It can be improved.
【００３５】請求項２の発明によれば、圧着手段の引き
率を設定する設定手段を設けることにより、用紙の厚さ
に応じた引き率の調整を容易に行うことができる。請求
項３の発明によれば、重ね合わせ接着後に引張り制御手
段で送り量をテンション制御させることにより、圧着手
段で分断された装置全体のテンション制御の安定向上を
図ることができる。According to the second aspect of the present invention, by providing the setting means for setting the pulling rate of the pressure bonding means, it is possible to easily adjust the pulling rate according to the thickness of the sheet. According to the third aspect of the present invention, the tension control of the feed amount by the tension control unit after the lamination and bonding can improve the stability of the tension control of the entire apparatus divided by the pressure bonding unit.
【００３６】請求項４及び５の発明によれば、供給手段
の送り量を減少させる傾向で制御させ、圧着手段の引き
率を増加させる傾向で制御させることにより、上記同様
に、重ね合わせ接着時に印加される大きな荷重により生
じる弛みを回避することができ、装置全体の連続帳票の
搬送に対するテンション調整の安定性の向上を図ること
ができる。According to the fourth and fifth aspects of the present invention, the feeding amount of the supply means is controlled to decrease, and the pulling rate of the pressure bonding means is controlled to increase. It is possible to avoid loosening caused by a large applied load, and to improve the stability of the tension adjustment for the continuous conveyance of the continuous form in the entire apparatus.
【００３７】請求項６の発明によれば、上記の帳票圧着
装置により複数の連続帳票が重ね合わせ接着され、単位
帳票毎に切断して重ね合わせ帳票を作製させることによ
り、装置全体でテンション制御の安定した連続帳票の重
ね合わせができ、ひいては歩留りが向上されて安価に作
製することができるものである。According to the sixth aspect of the present invention, a plurality of continuous forms are superposed and adhered by the form crimping apparatus, and cut into unit forms to produce a superimposed form. A stable continuous form can be superimposed, and the yield can be improved, so that it can be manufactured at low cost.
【図１】本発明の帳票圧着装置の概略構成図である。FIG. 1 is a schematic configuration diagram of a form crimping apparatus according to the present invention.
【図２】図１の帳票圧着装置における主要部のブロック
構成図である。FIG. 2 is a block diagram of a main part of the form crimping apparatus of FIG.
【図３】図１の帳票圧着装置の動作説明図である。FIG. 3 is an operation explanatory view of the form crimping apparatus of FIG. 1;
【図４】従来の帳票圧着装置における圧着の説明図であ
る。FIG. 4 is an explanatory view of crimping in a conventional form crimping apparatus.
１１ 帳票圧着装置 １２Ａ 第１の連続帳票 １２Ｂ 第２の連続帳票 １４Ａ，１４Ｂ インフィードローラ １５Ａ，１５Ｂ，１９ テンション検出部 １６Ａ，１６Ｂ 印刷手段 １８ 圧着手段 ２０ プルローラ ２１ 重ね合わせ連続帳票 ２３Ａ 第１インフィードローラ制御
手段 ２３Ｂ 第２インフィードローラ制御
手段 ２４ 圧着ローラ制御手段 ２５ プルローラ制御手段 ３１ 比較手段 ３２ テンション系速度制御手段 ４１ 引き率系速度制御手段 ４２ 設定入力手段11 Form Crimping Device 12A First Continuous Form 12B Second Continuous Form 14A, 14B Infeed Roller 15A, 15B, 19 Tension Detector 16A, 16B Printing Means 18 Crimping Means 20 Pull Roller 21 Superimposed Continuous Form 23A First Infeed Roller control means 23B Second in-feed roller control means 24 Pressure roller control means 25 Pull roller control means 31 Comparison means 32 Tension speed control means 41 Pull rate speed control means 42 Setting input means
Claims (6)
れて供給され、所定の接着材を塗布して当該複数の連続
帳票同士を重ね合わせ接着する帳票圧着装置において、 少なくとも、前記一の連続帳票を供給手段により供給、
搬送するに際し、テンションを検出して当該供給手段の
送り量を制御する供給制御手段と、 前記複数の連続帳票を圧着手段により荷重を加えて重ね
合わせ接着するに際し、当該圧着手段の引き率を制御す
る圧着制御手段と、 を有することを特徴とする帳票圧着装置。1. A form crimping apparatus for preparing and supplying a plurality of continuous forms of a unit form, applying a predetermined adhesive, and overlapping and bonding the plurality of continuous forms. Forms are supplied by supply means,
When transporting, supply control means for detecting the tension and controlling the feed amount of the supply means, and controlling the pull rate of the crimping means when applying and applying a load to the plurality of continuous forms by the crimping means. A form crimping apparatus, comprising:
記圧着制御手段により制御する前記圧着手段の引き率を
設定する設定手段を備えることを特徴とする帳票圧着装
置。2. The form crimping apparatus according to claim 1, further comprising setting means for setting a pull rate of said crimping means controlled by said crimping control means.
て、前記圧着手段による重ね合わせ接着の後に引張り手
段により搬送するに際し、テンションを検出して当該引
張り手段の送り量を制御する引張り制御手段を備えるこ
とを特徴とする帳票圧着装置。3. The form crimping apparatus according to claim 1, wherein when the sheet is conveyed by a pulling means after the overlap bonding by the crimping means, a tension is detected to control a feed amount of the pulling means. A form crimping apparatus comprising a control unit.
帳票圧着装置であって、前記供給制御手段は、前記圧着
手段の前段に生じた弛みに対して前記供給手段の送り量
を減少させる傾向で制御することを特徴とする帳票圧着
装置。4. The form crimping device according to at least one of claims 1 to 3, wherein the supply control means reduces a feed amount of the supply means with respect to a slack generated in a preceding stage of the crimping means. A form crimping apparatus characterized in that it is controlled in accordance with the tendency to be made.
帳票圧着装置であって、前記圧着制御手段は、前記圧着
手段の前段に生じた弛みに対して当該圧着手段の引き率
を増加させる傾向で制御することを特徴とする帳票圧着
装置。5. The form crimping apparatus according to claim 1, wherein said crimping control means increases a pulling rate of said crimping means with respect to a slack generated before said crimping means. A form crimping apparatus characterized in that it is controlled in accordance with the tendency to be made.
帳票圧着装置の工程を経て作製される重ね合わせ帳票で
あって、前記圧着手段による重ね合わせ接着後に前記単
位帳票毎に切断されて作製されることを特徴とする重ね
合わせ帳票。6. A laminated form produced through the step of the form crimping device according to at least one of claims 1 to 5, wherein the laminated form is cut for each unit form after the laminating and bonding by the crimping means. A superimposed form characterized by being produced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP37469099A JP4251740B2 (en) | 1999-12-28 | 1999-12-28 | Form crimping apparatus and superimposed form produced thereby |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP37469099A JP4251740B2 (en) | 1999-12-28 | 1999-12-28 | Form crimping apparatus and superimposed form produced thereby |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001187661A true JP2001187661A (en) | 2001-07-10 |
| JP4251740B2 JP4251740B2 (en) | 2009-04-08 |
Family
ID=18504272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP37469099A Expired - Fee Related JP4251740B2 (en) | 1999-12-28 | 1999-12-28 | Form crimping apparatus and superimposed form produced thereby |
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| Country | Link |
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| JP (1) | JP4251740B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010126336A (en) * | 2008-11-28 | 2010-06-10 | Shikoku Kakoki Co Ltd | Seal tape adhesion device |
| JP2012091346A (en) * | 2010-10-25 | 2012-05-17 | Seiko Epson Corp | Image recording apparatus and image recording method |
| CN108557553A (en) * | 2018-04-19 | 2018-09-21 | 张帅 | A kind of electrocardiograph recording sheet crust packing device reducing labor intensity |
| CN112469650A (en) * | 2018-08-02 | 2021-03-09 | 户谷技研工业株式会社 | Intermittent conveying device |
| JP7440394B2 (en) | 2020-10-12 | 2024-02-28 | 白川製紙株式会社 | Face covering and face covering manufacturing method |
-
1999
- 1999-12-28 JP JP37469099A patent/JP4251740B2/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010126336A (en) * | 2008-11-28 | 2010-06-10 | Shikoku Kakoki Co Ltd | Seal tape adhesion device |
| CN101746633A (en) * | 2008-11-28 | 2010-06-23 | 四国化工机株式会社 | Sealing strip bonding device |
| CN101746633B (en) * | 2008-11-28 | 2014-01-22 | 四国化工机株式会社 | Sealing strip bonding device |
| JP2012091346A (en) * | 2010-10-25 | 2012-05-17 | Seiko Epson Corp | Image recording apparatus and image recording method |
| CN102555542A (en) * | 2010-10-25 | 2012-07-11 | 精工爱普生株式会社 | Image recording apparatus and image recording method |
| CN108557553A (en) * | 2018-04-19 | 2018-09-21 | 张帅 | A kind of electrocardiograph recording sheet crust packing device reducing labor intensity |
| CN112469650A (en) * | 2018-08-02 | 2021-03-09 | 户谷技研工业株式会社 | Intermittent conveying device |
| JP7440394B2 (en) | 2020-10-12 | 2024-02-28 | 白川製紙株式会社 | Face covering and face covering manufacturing method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4251740B2 (en) | 2009-04-08 |
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