JP2001155702A - Battery device - Google Patents

Battery device

Info

Publication number
JP2001155702A
JP2001155702A JP34137099A JP34137099A JP2001155702A JP 2001155702 A JP2001155702 A JP 2001155702A JP 34137099 A JP34137099 A JP 34137099A JP 34137099 A JP34137099 A JP 34137099A JP 2001155702 A JP2001155702 A JP 2001155702A
Authority
JP
Japan
Prior art keywords
battery
cell
battery cells
bus bar
battery device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP34137099A
Other languages
Japanese (ja)
Other versions
JP4665277B2 (en
Inventor
Chiaki Anzai
千秋 安西
Ryoichi Yamane
良一 山根
Kazuhiko Sakuma
和彦 佐久間
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sony Corp
Original Assignee
Sony Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sony Corp filed Critical Sony Corp
Priority to JP34137099A priority Critical patent/JP4665277B2/en
Publication of JP2001155702A publication Critical patent/JP2001155702A/en
Application granted granted Critical
Publication of JP4665277B2 publication Critical patent/JP4665277B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/213Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/64Heating or cooling; Temperature control characterised by the shape of the cells
    • H01M10/643Cylindrical cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6561Gases
    • H01M10/6563Gases with forced flow, e.g. by blowers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/559Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells
    • H01M50/56Cup shaped terminals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PROBLEM TO BE SOLVED: To provide a battery device that prevents failure of a battery cell by absorbing distortion caused by an impact and reducing the stress exerted to the cell. SOLUTION: A battery device 1 includes the cell unit 19 consisting of a plurality of battery cells 18, which are connected by means of a bus bar 21 that comprises two connection members 22, 22 for connecting two adjacent cells 18, and a connection piece 23 connected perpendicularly with the two connection members 22 and 22.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複数の電池セルか
らなるバッテリ装置に関し、特に大電流に対応したバッ
テリ装置において並列に接続された複数の電池セルをさ
らに直列に接続する接続部材の改良に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a battery device comprising a plurality of battery cells, and more particularly to an improvement in a connecting member for connecting a plurality of battery cells connected in parallel in a battery device capable of handling a large current. .

【0002】[0002]

【従来の技術】バッテリ装置は、従来から例えば自動車
に搭載され、該自動車の内燃機関を駆動するモータ等の
電源となるものである。このバッテリ装置は、複数個の
電池セルにより構成されるセルユニットを備えている。
このようなバッテリ装置に搭載されるセルユニットは、
大電流を流す場合、複数個の電池セルが互いに並列に接
続され、これら並列に接続された電池セル同士が複数組
直列に接続される。
2. Description of the Related Art A battery device is conventionally mounted on an automobile, for example, and serves as a power source for a motor for driving an internal combustion engine of the automobile. This battery device includes a cell unit including a plurality of battery cells.
The cell unit mounted on such a battery device includes:
When a large current flows, a plurality of battery cells are connected in parallel to each other, and a plurality of sets of these battery cells connected in parallel are connected in series.

【0003】例えば、図9に示す4本の電池セル111
(111a乃至111d)のうち、電池セル111aと
電池セル111bとを並列に接続するとともに、同様に
電池セル111cと電池セル111dとを並列に接続
し、これら二組の電池セルをさらに直列に接続する場合
には、金属板からなる接続導体101が使用される。こ
の接続導体101は、中央部分が張り出されて形成さ
れ、この張り出された部分(以下、張出し部102と称
して説明する。)を挟んで2個ずつ、すなわち4個の円
筒部103(103a乃至103d)が設けられてい
る。接続導体101においては、大電流が流れる際に生
ずる発熱を効率よく放熱するために、全体略矩形状に形
成されて大きな表面積が確保されている。
For example, four battery cells 111 shown in FIG.
Of (111a to 111d), battery cell 111a and battery cell 111b are connected in parallel, and similarly, battery cell 111c and battery cell 111d are connected in parallel, and these two sets of battery cells are further connected in series. In this case, a connection conductor 101 made of a metal plate is used. The connecting conductor 101 is formed by projecting a central portion thereof, and two connecting portions, that is, four cylindrical portions 103 (hereinafter, referred to as an overhanging portion 102) are sandwiched by the overhanging portion (hereinafter, referred to as an overhanging portion 102). 103a to 103d) are provided. In order to efficiently radiate heat generated when a large current flows, the connection conductor 101 is formed in a substantially rectangular shape as a whole, and a large surface area is secured.

【0004】このような接続導体101には、円筒部1
03aに電池セル111aの一端に取り付けられた正極
端子部材112が接続され、同様に円筒部103bに電
池セル111b一端に取り付けられた正極端子部材11
2が接続され、これら電池セル111a、電池セル11
1b間を並列接続する。また接続導体101は、円筒部
103cに電池セル111cの他端に取り付けられた負
極端子部材113が接続され、同様に円筒部103dに
電池セル111dの他端に取り付けられた負極端子部材
113が接続され、これら電池セル111c、電池セル
111d間を並列接続する。そして、接続導体101
は、このように並列接続された電池セル111a、電池
セル111b間と、電池セル111c、電池セル111
d間とを直列接続する。
The connecting conductor 101 has a cylindrical portion 1
The positive electrode terminal member 112 attached to one end of the battery cell 111a is connected to 03a, and the positive electrode terminal member 11 similarly attached to one end of the battery cell 111b is attached to the cylindrical portion 103b.
2 are connected, and these battery cells 111a and 11
1b are connected in parallel. In the connection conductor 101, the negative electrode terminal member 113 attached to the other end of the battery cell 111c is connected to the cylindrical portion 103c, and the negative electrode terminal member 113 attached to the other end of the battery cell 111d is similarly connected to the cylindrical portion 103d. Then, the battery cells 111c and 111d are connected in parallel. Then, the connection conductor 101
Are connected between the battery cell 111a and the battery cell 111b connected in parallel in this manner, and between the battery cell 111c and the battery cell 111b.
and d are connected in series.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、上述し
たように複数の電池セル111を接続する接続導体10
1は、搭載された自動車の事故等により衝撃が加わった
際に、その形状が変形して電池セル111の端子部分に
対して応力を加えることがある。このとき、図9中矢印
D方向に形状が変形した場合には、張出し部102が介
在されているため、該張出し部102の可撓性により変
形を吸収でき、電池セルの端子部分111にかかる応力
が少ない。これに対し、同図中矢印E方向に形状が変形
した場合には、張出し部102が形成されているため矢
印E方向の剛性が比較的強く、その変形を吸収できな
い。そして、接続導体101に接続された電池セル11
1の端子部分に加わる応力も大きくなり、電池セル11
1内に封入された電解液の漏液が発生する等、電池セル
111の故障の原因となっている。
However, as described above, the connection conductors 10 for connecting the plurality of battery cells 111 are provided.
In the case of 1, when an impact is applied due to an accident of a mounted automobile or the like, the shape may be deformed and stress may be applied to a terminal portion of the battery cell 111. At this time, when the shape is deformed in the direction of arrow D in FIG. 9, since the overhang portion 102 is interposed, the deformation can be absorbed by the flexibility of the overhang portion 102 and the overhang can be applied to the terminal portion 111 of the battery cell. Low stress. On the other hand, when the shape is deformed in the direction of the arrow E in the figure, the rigidity in the direction of the arrow E is relatively strong because the overhang portion 102 is formed, and the deformation cannot be absorbed. Then, the battery cell 11 connected to the connection conductor 101
The stress applied to the terminal portion of the battery cell 1 also increases, and the battery cell 11
For example, leakage of the electrolyte solution sealed in the battery 1 causes a failure of the battery cell 111.

【0006】ところで、上述した接続導体101におい
ては、同図中矢印F方向、すなわち電池セル111a及
び電池セル111b側から電池セル111c及び電池セ
ル111dに側に向かって大電流が流れる。これに対
し、並列に接続された電池セル111間、すなわち電池
セル111aと電池セル111bとの間、及び電池セル
111cと電池セル111dとの間においては電位の差
分の電流しか流れない。したがって、並列に接続された
電池セル111間を接続する部分においては、この接続
部分での発熱に対する放熱を考えた場合、それほど大き
な面積を必要とはしていない。
In the connection conductor 101 described above, a large current flows in the direction of arrow F in the figure, that is, from the battery cells 111a and 111b to the battery cells 111c and 111d. On the other hand, only a current having a potential difference flows between the battery cells 111 connected in parallel, that is, between the battery cells 111a and 111b and between the battery cells 111c and 111d. Therefore, in a portion connecting the battery cells 111 connected in parallel, a large area is not required in view of heat radiation at the connection portion.

【0007】そこで、本発明は、衝撃等による変形を吸
収し、電池セルに加えられる応力を低減させて電池セル
の故障が防止されるバッテリ装置を提供することを目的
とする。
Accordingly, an object of the present invention is to provide a battery device that absorbs deformation due to an impact or the like, reduces stress applied to a battery cell, and prevents failure of the battery cell.

【0008】[0008]

【課題を解決するための手段】上述した目的を有する本
発明に係るバッテリ装置は、金属板からなる接続導体に
よって、複数の電池セルが並列に接続されるとともに、
これら並列に接続された電池セルが複数組直列に接続さ
れるセルユニットを備える。そして、この接続導体は、
一対の電池セル間を接続する2個の接続部材と、2個の
接続部材と直交する方向にこれらを連結する連結部材と
からなる。
In the battery device according to the present invention having the above-mentioned object, a plurality of battery cells are connected in parallel by a connecting conductor made of a metal plate.
A plurality of battery cells connected in parallel include a cell unit connected in series. And this connection conductor is
It comprises two connecting members for connecting a pair of battery cells, and a connecting member for connecting the two connecting members in a direction orthogonal to the two connecting members.

【0009】上述した構成を有する本発明に係るバッテ
リ装置は、複数の電池セルを2個の接続部材と、この接
続部材と直交する方向に接続部材間を連結する連結部材
の2部材からなる接続導体で接続することにより、直交
する2方向に可撓性を有して形成される。このため、本
発明に係るバッテリ装置によれば、接続導体が何らかの
衝撃を受けて変形した際にも、この変形が吸収され易
く、該接続導体に接続される電池セルの端子部分に加わ
る応力を低減し、電解液の漏液等の電池セルの故障が防
止される。
In the battery device according to the present invention having the above-described structure, a plurality of battery cells are connected by two connecting members and a connecting member connecting the connecting members in a direction orthogonal to the connecting members. By connecting with a conductor, it is formed to have flexibility in two orthogonal directions. Therefore, according to the battery device of the present invention, even when the connection conductor is deformed by receiving some impact, the deformation is easily absorbed, and the stress applied to the terminal portion of the battery cell connected to the connection conductor is reduced. This reduces the battery cell failure such as electrolyte leakage.

【0010】[0010]

【発明の実施の形態】以下、本発明に係るバッテリ装置
の具体的な実施の形態について、図面を参照しながら詳
細に説明する。図1に示すバッテリ装置1は、自動車に
搭載され、該自動車の内燃機関を駆動するモータ等の電
源となるものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, specific embodiments of a battery device according to the present invention will be described in detail with reference to the drawings. The battery device 1 shown in FIG. 1 is mounted on a vehicle and serves as a power source for a motor or the like that drives an internal combustion engine of the vehicle.

【0011】バッテリ装置1は、後述する複数個の円筒
型の電池セルからなるセルユニットを収納するセルケー
ス2に、サイドカバー3,4とフロントカバー5とが取
り付けられてなる。バッテリ装置1には、該バッテリ装
置1の、具体的にはバッテリ装置1に収納される電池セ
ルの情報を外部、すなわち自動車側のバッテリコントロ
ーラとやりとりするための通信コネクタ6と、充電及び
放電のための負極外部端子7及び正極外部端子8とが設
けられている。
The battery device 1 has side covers 3, 4 and a front cover 5 attached to a cell case 2 for accommodating a cell unit composed of a plurality of cylindrical battery cells described later. The battery device 1 includes a communication connector 6 for exchanging information of the battery cells of the battery device 1, specifically, battery cells housed in the battery device 1 with an external battery controller on the vehicle side, A negative external terminal 7 and a positive external terminal 8 are provided.

【0012】セルケース2は、同図及び図2に示すよう
に、2つのケース半体9,10が互いに並列状態に重ね
合わされ、これらが接合されて構成される。セルケース
2を構成するケース半体9,10は、機械的剛性、耐化
学特性、耐熱性等を有する、例えばポリエチレンテレフ
タレート樹脂や、アクリロニトリルブタジエンスチレン
樹脂、ポリアミド樹脂、ポリプロピレン樹脂、ポリカー
ボネート樹脂等の適宜の合成樹脂材料を材料として成形
される。
As shown in FIG. 1 and FIG. 2, the cell case 2 is constituted by two case halves 9, 10 superimposed on each other in a parallel state and joined together. The case halves 9 and 10 constituting the cell case 2 have mechanical rigidity, chemical resistance, heat resistance, and the like. Molded using the synthetic resin material of the above.

【0013】ケース半体9,10は、それぞれ一方側面
9a,10aが開放された矩形の箱状に成形され、これ
ら開放された側面9a,10a同士が突き合わされ、熱
溶着によって接合一体化される。バッテリ装置1におい
ては、ケース半体9,10を熱溶着によって接合一体化
してセルケース2を構成することで、ケース半体9,1
0同士をネジ止めしてセルケース2を構成する場合に比
し、組立工数が減少するとともに、メンテナンス時等に
おける解体容易性も向上する。
Each of the case halves 9, 10 is formed in a rectangular box shape with one side surface 9a, 10a opened, and the opened side surfaces 9a, 10a are abutted with each other and joined and integrated by heat welding. . In the battery device 1, the case halves 9, 1 are formed by joining and integrating the case halves 9, 10 by heat welding to form the cell case 2.
Compared to the case where the cell case 2 is formed by screwing the 0s together, the number of assembling steps is reduced and the ease of disassembly at the time of maintenance or the like is improved.

【0014】ケース半体9,10には、開放された側面
9a,10aの反対側面9b,10bに、セルユニット
を構成する電池セルの端面を露出させる複数の開口部1
1がそれぞれ形成されている。開口部11は、高さ方向
に4段、長手方向に5列、合計20個が略等間隔に並ぶ
ように形成されている。開口部11は、セルケース2内
からの電池セルの脱落の防止等のため、電池セル収納時
に側面9b,10bの内面側に電池セルの端面側が当接
するように電池セルの外径に比してやや小径に形成され
る。
In the case halves 9, 10, a plurality of openings 1 for exposing the end faces of the battery cells constituting the cell unit are formed on the side faces 9b, 10b opposite to the open side faces 9a, 10a.
1 are formed respectively. The openings 11 are formed in four stages in the height direction and five rows in the longitudinal direction, and a total of 20 openings 11 are arranged at substantially equal intervals. In order to prevent the battery cell from dropping out of the cell case 2, the opening 11 is slightly smaller than the outer diameter of the battery cell so that the end face of the battery cell abuts on the inner surface of the side surfaces 9 b and 10 b when the battery cell is stored. And small diameter.

【0015】また、ケース半体9,10には、側面9
b,10bの内方側に、側面9a,10a側まで達する
複数本のリブ12が、高さ方向の中央、具体的には高さ
方向に4個形成された開口部11のうち上側から2段目
と3段目の開口部11の間に複数本形成されている。リ
ブ12は、後述するように、異電位の電池セル間の仕切
となる。
The case halves 9, 10 have side faces 9
A plurality of ribs 12 reaching the side surfaces 9a and 10a are located on the inner side of the b and 10b, and two ribs 12 from the upper side of the opening 11 formed in the center in the height direction, specifically, four in the height direction. A plurality of openings are formed between the opening 11 of the third stage and the third stage. The ribs 12 serve as partitions between battery cells of different potentials, as described later.

【0016】さらに、ケース半体9,10には、側面9
b,10bにサイドカバー3,4を位置決めしてネジ止
めするための複数個のネジ取付部13が設けられる。
The case halves 9 and 10 have side faces 9
A plurality of screw mounting portions 13 for positioning and fixing the side covers 3 and 4 with screws are provided at b and 10b.

【0017】また、ケース半体9,10は、側面9b,
10bの外周に沿って立ち上がる周壁が、それぞれ天面
9c,10c、底面9d,10d、背面9e,10e及
び前面9f,10fを構成する。ケース半体9,10
は、上述した周壁の内面側が、セルケース2内に収納さ
れる電池セル収納時の位置決めを容易にするために、開
口部11の位置に合わせて電池セルの形状の一部に沿う
ように、連続した複数の円弧状を呈して形成されてい
る。また、これら周壁のうち天面9c,10c、底面9
d,10d及び背面9e,10eには、セルケース2内
に空気を流入させ、該セルケース2に収納される電池セ
ルを冷却する冷却孔14が複数形成されている。
The case halves 9 and 10 have side surfaces 9b and
The peripheral walls rising along the outer periphery of 10b constitute top surfaces 9c, 10c, bottom surfaces 9d, 10d, back surfaces 9e, 10e, and front surfaces 9f, 10f, respectively. Case halves 9, 10
In order to facilitate positioning when the battery cells housed in the cell case 2 are housed, the inner surface side of the above-mentioned peripheral wall follows a part of the shape of the battery cells in accordance with the position of the opening 11. It is formed to have a plurality of continuous arc shapes. In addition, the top surfaces 9c, 10c and the bottom surface 9
A plurality of cooling holes 14 for allowing air to flow into the cell case 2 and cooling battery cells housed in the cell case 2 are formed in d, 10d and the back surfaces 9e, 10e.

【0018】また、ケース半体9,10には、前面9
f,10f側にフロントカバー5をネジ止めするための
ネジ取付部15が、また後述するセルコントロール基板
をネジ止めするための、上述したネジ取付部15に比し
てやや小さいネジ取付部16がそれぞれ設けられてい
る。また、ケース半体9,10には、前面9f,10f
側に後述するヒューズを取り付けるためのヒューズ取付
部17がそれぞれ設けられている。
The case halves 9 and 10 have a front surface 9.
A screw mounting portion 15 for screwing the front cover 5 to the f and 10f sides, and a screw mounting portion 16 for screwing a cell control board described later, which is slightly smaller than the screw mounting portion 15 described above, respectively. Is provided. The case halves 9 and 10 have front faces 9f and 10f, respectively.
A fuse mounting portion 17 for mounting a later-described fuse is provided on each side.

【0019】上述したケース半体9,10により構成さ
れるセルケース2には、複数個の、具体的にはセルケー
ス2に形成された開口部11の配列と同様に、縦に4
個、横に5個横置きにして多段状に並べられた、計20
個の電池セル18からなるセルユニット19が収納され
る。これら電池セル18は、横方向に隣接する電池セル
18の正極と負極とが交互になるような向きに、また天
面9c,10c側から1段目と2段目とに並べられる電
池セル18、及び3段目と4段目とに並べられる電池セ
ル18の端子同士が同じ向きとなるように配列される。
このとき、2段目と3段目とに配列される電池セル18
は、縦方向に異電位の電池セル18が隣接することとな
るが、上述したセルケース半体9,10に設けられたリ
ブ12でこれら電池セル18間を仕切ることによってバ
ッテリ装置1の安全性を向上させることができる。な
お、バッテリ装置1においては、電池セル18の負極端
子部材18b及び正極端子部材18cが露出するケース
半体9,10の側面9b,10bのリブ12と同位置
に、露出する端子部材間を仕切る仕切部材を設けてもよ
い。
The cell case 2 composed of the above-mentioned case halves 9 and 10 has a length of 4 in the same manner as the arrangement of the plurality of openings 11, specifically, the openings 11 formed in the cell case 2.
Pieces, 5 pieces horizontally and arranged in multiple stages, totaling 20
A cell unit 19 including the battery cells 18 is stored. The battery cells 18 are arranged in such a manner that the positive electrode and the negative electrode of the laterally adjacent battery cells 18 are alternately arranged, and are arranged in the first and second stages from the top surfaces 9c and 10c. , And the terminals of the battery cells 18 arranged in the third and fourth stages are arranged in the same direction.
At this time, the battery cells 18 arranged in the second and third stages
Is that the battery cells 18 having different electric potentials are adjacent to each other in the vertical direction, but the ribs 12 provided on the cell case halves 9 and 10 separate the battery cells 18 so that the safety of the battery device 1 is improved. Can be improved. In the battery device 1, the exposed terminal members are partitioned at the same positions as the ribs 12 of the side surfaces 9b and 10b of the case halves 9, 10 where the negative electrode terminal members 18b and the positive electrode terminal members 18c of the battery cells 18 are exposed. A partition member may be provided.

【0020】セルユニット19を構成する各電池セル1
8は、例えばリチウムイオン二次電池であり、詳細は省
略するが長尺シート状の正極材と負極材とをセパレータ
を介して重ね合わせた状態で巻回し、これを電解液を充
填した円筒状の外装缶18a内に装填して構成される。
電池セル18は、負極材が接続された外装缶18aの一
方端面側に円筒状の負極端子部材18bが取り付けられ
て負極とされる。また、電池セル18は、外装缶18a
の他方端面に円筒状の立ち上がり部を有する正極端子部
材18cがガスケットを介して組み付けられて正極とさ
れる。
Each battery cell 1 constituting the cell unit 19
Reference numeral 8 denotes, for example, a lithium ion secondary battery. Although not described in detail, a long sheet-shaped positive electrode material and a negative electrode material are wound in a state of being overlapped with a separator interposed therebetween, and this is wound into a cylindrical shape filled with an electrolytic solution. Is loaded in the outer can 18a.
The battery cell 18 is formed as a negative electrode by attaching a cylindrical negative electrode terminal member 18b to one end surface of an outer can 18a to which a negative electrode material is connected. In addition, the battery cell 18 includes an outer can 18a.
A positive electrode terminal member 18c having a cylindrical rising portion on the other end face is assembled via a gasket to form a positive electrode.

【0021】各電池セル18は、両端面に環状パッキン
20が貼り付けられてセルケース2に収納される。環状
パッキン20は、その外形形状が開口部11の開口面積
よりも大きく形成され、略中央の孔部20aに電池セル
18の負極端子部材18b又は正極端子部材18cが挿
通される。電池セル18は、環状パッキン20が両端面
に貼り付けられた状態でセルケース2に収納され、上述
したように電池セル18の端面がセルケース2の、具体
的にはセルケース半体9,10の側面9b,10bの内
面に突き当てられることで、セルケース2の内部と開口
部11において露出する端子部分とのシーリングを図る
ことができる。このため、各電池セル18は、例えば冷
却孔14等からセルケース2内に進入する水に対して、
端子部分の水密性が確保される。
Each battery cell 18 is housed in the cell case 2 with an annular packing 20 attached to both end surfaces. The outer shape of the annular packing 20 is formed to be larger than the opening area of the opening 11, and the negative electrode terminal member 18b or the positive electrode terminal member 18c of the battery cell 18 is inserted into the substantially central hole 20a. The battery cell 18 is housed in the cell case 2 with the annular packing 20 attached to both end surfaces. As described above, the end surface of the battery cell 18 is the cell case 2, specifically, the cell case half 9, By abutting against the inner surfaces of the side surfaces 9 b and 10 b of the ten, sealing between the inside of the cell case 2 and the terminal portion exposed at the opening 11 can be achieved. For this reason, each battery cell 18 responds to water entering the cell case 2 through the cooling holes 14 and the like, for example.
Watertightness of the terminal portion is ensured.

【0022】なお、電池セル18の端子部分の水密性を
確保するために、上述した環状パッキン20ではなくO
リングを電池セル18の両端面に取り付けてもよく、ま
たセルケース2内に電池セル18を組み込んだ後に、開
口部11から露出する電池セル18とセルケース2との
間に液状ゴム等の接着剤を塗布してもよい。
In order to ensure the watertightness of the terminal portion of the battery cell 18, not the above-mentioned annular packing 20 but O
A ring may be attached to both end surfaces of the battery cell 18, and after the battery cell 18 is assembled in the cell case 2, a liquid rubber or the like is adhered between the battery cell 18 exposed from the opening 11 and the cell case 2. An agent may be applied.

【0023】セルケース2に収納されたセルユニット1
9は、図2及び図3に示すように、各電池セル18がバ
スバーと呼ばれる接続導体により接続される。バッテリ
装置1においては、20個の電池セル18が2個ずつ並
列に接続されかつそれらが10組直列に接続される、い
わゆる2並列10直列の状態に接続される。
Cell unit 1 housed in cell case 2
9, as shown in FIGS. 2 and 3, each battery cell 18 is connected by a connection conductor called a bus bar. In the battery device 1, 20 battery cells 18 are connected in parallel two by two, and 10 sets of them are connected in series, that is, connected in a so-called 2-parallel 10-series state.

【0024】バスバー21は、一対の電池セル18を接
続する2個の接続部材22,22と、これら接続部材2
2,22間をさらに連結する連結部材23とにより構成
されている。バスバー21には、電気抵抗が小さく、ま
た損失が抑えられる銅板にニッケルメッキを施したもの
が使用される。なお、バスバー21には、上述したよう
な銅以外にも、例えばアルミニウムや、流す電流が少な
ければニッケル、鉄等の他の金属材料を使用することも
できる。
The bus bar 21 includes two connecting members 22 for connecting the pair of battery cells 18, and these connecting members 2.
And a connecting member 23 that further connects between the two. The bus bar 21 is made of a copper plate having a small electric resistance and a reduced loss, which is plated with nickel. For the bus bar 21, besides copper as described above, for example, aluminum or other metal materials such as nickel and iron if a small amount of current flows can be used.

【0025】接続部材22,22には、電池セル18の
負極端子部材18b又は正極端子部材18cが嵌合され
かつ溶接等により接続される2個の円筒部22a,22
bがそれぞれ形成されている。この円筒部22a,22
bに接続された電池セル18は、図4(a)に示すよう
に、直列接続とされる。これら円筒部22a,22b間
には、該円筒部22a,22bと略同等の高さまで金属
板が張り出して形成された張出し部22cが設けられ
る。
The connection member 22 has two cylindrical portions 22a, 22 with which the negative electrode terminal member 18b or the positive electrode terminal member 18c of the battery cell 18 is fitted and connected by welding or the like.
b are formed respectively. The cylindrical portions 22a, 22
The battery cells 18 connected to “b” are connected in series as shown in FIG. An extended portion 22c is formed between the cylindrical portions 22a and 22b. The extended portion 22c is formed by extending a metal plate to approximately the same height as the cylindrical portions 22a and 22b.

【0026】連結部材23は、略中央部において折曲さ
れかつ接続部材22,22に比して幅狭に形成され、接
続部材22,22に設けられた張出し部22c間を、こ
れら接続部材22,22の長手方向と直交する向きに連
結する。この連結部材23は、図4(a)に示すよう
に、上述した2個の接続部材22,22間を並列に接続
する。
The connecting member 23 is bent at a substantially central portion and formed to be narrower than the connecting members 22, 22, and extends between the projecting portions 22 c provided on the connecting members 22, 22. , 22 in a direction orthogonal to the longitudinal direction. As shown in FIG. 4A, the connecting member 23 connects the above-described two connecting members 22, 22 in parallel.

【0027】バスバー21は、2個の電池セル18間を
直列接続する円筒部22a,22b間に張出し部22c
が設けられたこと、及びこの張出し部22c間を折曲し
た連結部材23で連結したことで、直交する2方向、具
体的には図4(b)中矢印A及び矢印B方向に可撓性を
有する構造とされる。このように、バスバー21は、2
方向に可撓性を有する構造とすることで、バッテリ装置
1に衝撃が加えられた場合に生じる変形を吸収し易くな
り、円筒部22a,22bに接続された電池セル18の
端子部分に加えられる負荷を低減し、電池セル18から
の電解液の漏液等電池セル18の故障を防止する。
The bus bar 21 has an extended portion 22c between the cylindrical portions 22a and 22b for connecting the two battery cells 18 in series.
Is provided, and the projecting portions 22c are connected by a bent connecting member 23, so that the flexible portions are flexible in two orthogonal directions, specifically, in the directions of arrows A and B in FIG. 4B. Is provided. Thus, the bus bar 21
With a structure having flexibility in the direction, it becomes easy to absorb the deformation generated when an impact is applied to the battery device 1, and is applied to the terminal portion of the battery cell 18 connected to the cylindrical portions 22a, 22b. The load is reduced, and failure of the battery cell 18 such as leakage of the electrolyte from the battery cell 18 is prevented.

【0028】また、バスバー21は、電流が流れる際に
発熱する。例えばバスバー21で図4(b)に示す電池
セル18X,18X’間及び電池セル18Y,18Y’
間を並列に、これら電池セル18X,18X’間と電池
セル18Y,18Y’間とを直列に接続して300Aの
電流を流す場合には、電池セル18X,18Y間で15
0Aの電流が、電池セル18X’,18Y’間で150
Aの電流が同図中矢印C方向に流れる。このため、電池
セル18X,18Y間及び電池セル18X’,18Y’
間を繋ぐ接続部材22,22は、発熱に対する放熱特性
を考慮して幅広に形成して、放熱のための表面積を確保
する必要がある。これに対し、接続部材22,22間を
繋ぐ連結部材23は、電池セル18X,18X’間及び
電池セル18Y,18Y’間を並列に接続するものであ
り、個々の電池セル18の性能のバラツキにより発生す
る差分電流、具体的には総電流の数%程度の電流しか流
れない。このため、バスバー21においては、連結部材
23が接続部材22,22ほど発熱せず、これら接続部
材22,22に比して幅狭に形成しても、大電流が流れ
発熱の大きい部分を幅広に形成することで、電流を流す
際に生じる発熱の放熱性を良好に確保することができ
る。
The bus bar 21 generates heat when current flows. For example, the bus bar 21 connects between the battery cells 18X and 18X 'and the battery cells 18Y and 18Y' shown in FIG.
When a current of 300 A flows by connecting the battery cells 18X and 18X 'in series and the battery cells 18Y and 18Y' in series, and a current of 300 A flows between the battery cells 18X and 18Y ',
The current of 0 A is set to 150 between the battery cells 18X 'and 18Y'.
A current flows in the direction of arrow C in FIG. Therefore, between the battery cells 18X and 18Y and between the battery cells 18X 'and 18Y'.
It is necessary to form the connection members 22 and 22 that connect them to be wide in consideration of the heat radiation characteristics with respect to heat generation and to secure a surface area for heat radiation. On the other hand, the connecting member 23 that connects the connecting members 22 and 22 connects the battery cells 18X and 18X 'and the battery cells 18Y and 18Y' in parallel, and the performance of the individual battery cells 18 varies. , Specifically, only about several percent of the total current flows. For this reason, in the bus bar 21, the connecting member 23 does not generate heat as much as the connecting members 22, 22. Even if the connecting member 23 is formed to be narrower than the connecting members 22, 22, a large current flows and a portion generating large heat is widened. In this case, good heat dissipation of heat generated when a current flows can be ensured.

【0029】また、セルケース半体9,10の側面9
e,10e側に配置された電池セル18は、一直線上に
配置され、1段目と2段目、及び3段目と4段目の電池
セル18が並列に接続されるとともに、これら並列に接
続された2組の電池セル18間が直列に接続される。こ
のため、これら4個の電池を接続するバスバー24は、
同図に示すように円筒部24a乃至24dが一直線上に
形成されている。このようなバスバー24においても、
円筒部24a乃至円筒部24d間には張出し部24eが
それぞれ設けられて可撓性を有する構造とされる。ま
た、バスバー24は、流れる電流の量に応じて、すなわ
ち電池セル18を直列に接続する円筒部24b,24c
間が、並列に接続する円筒部24a,24b間及び円筒
部24c,24d間に比して大きな表面積に形成され
る。このため、バスバー21は、外部からの衝撃により
変形した場合にもこの変形を吸収し易くなり、電池セル
18に加える負荷を低減させて故障を防止することがで
きるとともに、電流を流す際に生じる発熱の放熱性を良
好に確保することができる。
Also, the side surfaces 9 of the cell case halves 9, 10
The battery cells 18 arranged on the sides e and 10e are arranged in a straight line, and the first and second tiers, and the third and fourth tiers of the battery cells 18 are connected in parallel. The two connected battery cells 18 are connected in series. Therefore, the bus bar 24 connecting these four batteries is
As shown in the figure, cylindrical portions 24a to 24d are formed on a straight line. Even in such a bus bar 24,
Protruding portions 24e are provided between the cylindrical portions 24a to 24d, respectively, to have a flexible structure. Further, the bus bar 24 has cylindrical portions 24b and 24c that connect the battery cells 18 in series according to the amount of flowing current.
The space is formed with a larger surface area than between the cylindrical portions 24a and 24b and between the cylindrical portions 24c and 24d connected in parallel. Therefore, even when the bus bar 21 is deformed by an external impact, the bus bar 21 can easily absorb the deformation, reduce the load applied to the battery cell 18, prevent the failure, and generate the current when the current flows. Good heat dissipation can be ensured.

【0030】上述した電池セル18を接続するバスバー
21,24には、各電池セル18の電圧検出用のセンシ
ング線25と、温度検出用の温度センサ26が取り付け
られ、これらの検出結果が後述するセルコントロール基
板に出力される。
The bus bars 21 and 24 connecting the above-mentioned battery cells 18 are provided with a sensing line 25 for detecting the voltage of each battery cell 18 and a temperature sensor 26 for detecting the temperature, and the detection results thereof will be described later. Output to the cell control board.

【0031】セルユニット19は、負極側の終端の電池
セル18が、バッテリ装置1の安全性を高めるべくヒュ
ーズ27を介して第1の負極終端用バスバー28及び第
2の負極終端用バスバー29によって負極外部端子7と
接続される。
In the cell unit 19, the battery cell 18 on the negative terminal side is connected to the first negative terminal bus bar 28 and the second negative terminal bus bar 29 via the fuse 27 in order to enhance the safety of the battery device 1. Connected to negative external terminal 7.

【0032】第1の負極終端用バスバー28は、終端の
電池セル18とヒューズ27とを接続するものであり、
図5(a)及び同図(b)に示すように、2本の終端の
電池セル18の負極端子部材18bが嵌合される2つの
円筒部30が形成されるとともに、ヒューズ27ととも
にヒューズ取付部17にネジ止めされるネジ穴31が形
成されている。第1の負極終端用バスバー28は、電池
セル18へのモーメントを低減させるため、セルカバー
2の形状に合わせて折曲形成されている。また、第1の
負極終端用バスバー28は、発熱を抑えるために板厚が
途中で変化、具体的には例えば同図(c)中の厚さbが
0.6mmに、厚さcが1.2mmとなるように形成さ
れている。なお、図5(b)は第1の負極終端用バスバ
ー28を同図(a)中矢印a1方向から見た図であり、
同図(c)は同図(a)中矢印a2方向から見た図であ
る。
The first negative terminal bus bar 28 connects the terminal battery cell 18 and the fuse 27.
As shown in FIGS. 5 (a) and 5 (b), two cylindrical portions 30 into which the negative electrode terminal members 18b of the two terminal battery cells 18 are fitted are formed, and a fuse is attached together with the fuse 27. A screw hole 31 to be screwed to the portion 17 is formed. The first negative-electrode terminating bus bar 28 is bent in accordance with the shape of the cell cover 2 in order to reduce the moment applied to the battery cell 18. In addition, the first negative-electrode terminating bus bar 28 changes its thickness in the middle to suppress heat generation. Specifically, for example, the thickness b in FIG. .2 mm. FIG. 5B is a diagram of the first negative-electrode terminating bus bar 28 viewed from the direction of arrow a1 in FIG.
FIG. 3C is a view as seen from the direction of the arrow a2 in FIG.

【0033】第2の負極終端用バスバー29は、ヒュー
ズ27と負極外部端子7を接続するためのものであり、
ヒューズ27を介してヒューズ取付部17にネジ止めす
るためのネジ孔32と、負極外部端子7がネジ止めされ
るネジ孔33が形成されている。
The second negative terminal bus bar 29 is for connecting the fuse 27 to the negative external terminal 7.
A screw hole 32 for screwing to the fuse mounting portion 17 via the fuse 27 and a screw hole 33 for screwing the negative electrode external terminal 7 are formed.

【0034】また、セルユニット19は、正極側の終端
の電池セル18と正極側外部端子8とが正極終端用バス
バー34によって接続される。正極終端用バスバー34
は、図6(a)及び(b)に示すように、終端の電池セ
ル18の正極端子部材18cが嵌合される2つの円筒部
35が形成されるとともに、正極外部端子8がネジ止め
されるネジ穴36が形成されている。正極終端用バスバ
ー34は、電池セル18へのモーメントを低減させるた
め、セルカバー2の形状に合わせて折曲形成されてい
る。また、正極終端用バスバー34は、発熱を抑えるた
めに板厚が途中で変化、具体的には例えば同図(b)中
の厚さeが0.6mmに、厚さfが1.2mmとなるよ
うに形成されている。なお、図6(b)は、正極終端用
バスバー34を同図(a)中矢印d方向から見た図であ
る。
In the cell unit 19, the positive terminal battery cell 18 and the positive external terminal 8 are connected by a positive terminal bus bar 34. Bus bar 34 for positive terminal
As shown in FIGS. 6A and 6B, two cylindrical portions 35 into which the positive terminal member 18c of the terminal battery cell 18 is fitted are formed, and the positive external terminal 8 is screwed. Screw holes 36 are formed. The positive terminal bus bar 34 is bent in accordance with the shape of the cell cover 2 in order to reduce the moment applied to the battery cell 18. The thickness of the positive terminal bus bar 34 changes in the middle to suppress heat generation. Specifically, for example, the thickness e in FIG. It is formed so that it becomes. FIG. 6B is a view of the positive-electrode terminating bus bar 34 viewed from the direction of arrow d in FIG. 6A.

【0035】上述したように終端用のバスバーとヒュー
ズ27又は外部端子との接続は、ネジ止めにより行われ
るため解体が容易であり、バッテリ装置1のメンテナン
ス性を向上させることができる。なお、ヒューズ取付部
17の一方、具体的にはケース半体9に形成されるヒュ
ーズ取付部17には、第1の負極終端バスバー27と正
極終端バスバー34との接触を防止する隔壁37が形成
され、バッテリ装置1において発生する内部ショートを
抑制して安全性を向上させている。
As described above, the connection between the bus bar for termination and the fuse 27 or the external terminal is made by screwing, so that disassembly is easy and the maintainability of the battery device 1 can be improved. A partition wall 37 for preventing contact between the first negative terminal bus bar 27 and the positive terminal bus bar 34 is formed on one of the fuse mounting portions 17, specifically, on the fuse mounting portion 17 formed on the case half 9. Thus, the internal short circuit occurring in the battery device 1 is suppressed to improve safety.

【0036】サイドカバー3,4及びフロントカバー5
は、セルケース2を構成するケース半体9,10と同様
に機械的剛性、耐化学特性、耐熱性等を有する、例えば
ポリエチレンテレフタレート樹脂や、アクリロニトリル
ブタジエンスチレン樹脂、ポリアミド樹脂、ポリプロピ
レン樹脂、ポリカーボネート樹脂等の適宜の合成樹脂材
料を材料として成形される。
Side covers 3, 4 and front cover 5
Has mechanical rigidity, chemical resistance, heat resistance, etc., similar to the case halves 9 and 10 constituting the cell case 2, for example, polyethylene terephthalate resin, acrylonitrile butadiene styrene resin, polyamide resin, polypropylene resin, polycarbonate resin Etc. are molded using a suitable synthetic resin material as a material.

【0037】サイドカバー3,4は、開口部11から電
池セルの負極端子部材18b又は正極端子部材18cが
外部に臨むセルケース2の、具体的には該セルケース2
を構成するセルケース半体9,10の側面9b,10b
に対して、絶縁板38とOリング39とを介して取り付
けられる。絶縁板38は、事故等の衝撃によりサイドカ
バー3,4にクラックが生じた場合でも、電池セル18
の端子部分やこれらを接続するバスバー21,24が露
出することを防止して、修理時等の感電事故を減少さ
せ、バッテリ装置1の安全性を向上させる。また、Oリ
ング39は、セルケース2とサイドカバー3,4との間
のシーリングを図り、バッテリ装置1の外部からの雨水
等に対して電池セル18相互の接続部分における水密性
を確保する。バッテリ装置1は、セルケース2とサイド
カバー3,4とのシーリングをOリング39によって行
うことにより、解体後も簡単に再取り付け可能であり、
再組立後においても防水性を確保することができる。
The side covers 3 and 4 are provided in the cell case 2 in which the negative electrode terminal member 18 b or the positive electrode terminal member 18 c of the battery cell faces the outside through the opening 11, specifically, the cell case 2.
9b, 10b of cell case halves 9, 10 constituting
, Via an insulating plate 38 and an O-ring 39. The insulating plate 38 can prevent the battery cells 18 from cracking even when cracks occur in the side covers 3 and 4 due to the impact of an accident or the like.
To prevent the terminal portions and the bus bars 21 and 24 connecting them from being exposed, to reduce electric shock accidents at the time of repair or the like, and to improve the safety of the battery device 1. In addition, the O-ring 39 ensures sealing between the cell case 2 and the side covers 3 and 4, and secures water tightness at a connection portion between the battery cells 18 against rainwater or the like from outside the battery device 1. By sealing the cell case 2 and the side covers 3 and 4 with the O-ring 39, the battery device 1 can be easily re-attached even after disassembly.
Water resistance can be ensured even after reassembly.

【0038】フロントカバー5は、図2に示すように、
絶縁板41とシートパッキン42とを介してセルケース
2の正面部分を構成するセルケース半体9,10の前面
9f,10fに配設されるセルコントロール基板43を
覆うように取り付けられる。絶縁板43は、事故等の衝
撃によりフロントカバー5にクラックが生じた場合で
も、電池セル18の終端端子や、セルコントロール基板
43が露出することを防止し、修理時等の感電事故を減
少させてバッテリ装置1の安全性を向上させる。また、
シートパッキン42は、セルケース2とフロントカバー
5との間のシーリングを図り、バッテリ装置1の外部か
らの雨水等に対して電池セル18の終端端子と外部端子
との接続部分やセルコントロール基板43の水密性を確
保することができる。
The front cover 5 is, as shown in FIG.
The cell control board 43 is mounted on the front surfaces 9 f and 10 f of the cell case halves 9 and 10 constituting the front portion of the cell case 2 via the insulating plate 41 and the sheet packing 42. The insulating plate 43 prevents the terminal terminal of the battery cell 18 and the cell control board 43 from being exposed even when a crack occurs in the front cover 5 due to an impact such as an accident, and reduces an electric shock accident at the time of repair or the like. Thus, the safety of the battery device 1 is improved. Also,
The seat packing 42 seals between the cell case 2 and the front cover 5, and connects a terminal portion of the battery cell 18 to an external terminal and a cell control board 43 against rainwater or the like from the outside of the battery device 1. Watertightness can be secured.

【0039】ここで、フロントカバー5により保護され
るセルコントロール基板43は、第1の負極終端用バス
バー28との接触を防止する絶縁板44を介してセルケ
ース2にのネジ取付部16にネジ止めされる。コントロ
ール基板43は、上述したようにバスバー21,24に
取り付けられたセンシング線25、温度センサ26から
各電池セル18の電圧値や表面温度を検出し、20個の
電池セル18を最適な状態にコントロールする。セルコ
ントロール基板43からは、上述した外部のバッテリコ
ントローラと接続される通信コネクタ6が引き出されて
いる。
Here, the cell control board 43 protected by the front cover 5 is screwed to the screw mounting portion 16 of the cell case 2 via an insulating plate 44 for preventing contact with the first negative terminal bus bar 28. Be stopped. The control board 43 detects the voltage value and the surface temperature of each battery cell 18 from the sensing wire 25 and the temperature sensor 26 attached to the bus bars 21 and 24 as described above, and optimizes the 20 battery cells 18. Control. From the cell control board 43, a communication connector 6 connected to the above-described external battery controller is drawn out.

【0040】また、フロントカバー5には、バッテリ装
置1の持ち運び等の際の取っ手となる把持部45が形成
されている。
The front cover 5 is formed with a grip 45 serving as a handle for carrying the battery device 1 or the like.

【0041】上述したサイドカバー3,4は、セルケー
ス2に対して、セルケース2の側面部分を構成するケー
ス半体9,10の側面9b,10bに形成されたネジ取
付部13と、該サイドカバー3,4に形成されたネジ孔
40とが位置決めされ、ネジ止めされて取り付けられ
る。また、フロントカバー5も同様に、セルケース2の
正面部分を構成するケース半体9,10の前面9f,1
0fに形成されたネジ取付部15と、該フロントカバー
5に形成されたネジ孔46とが位置決めされて、ネジ止
めされ取り付けられる。バッテリ装置1は、上述したよ
うにセルケース2と、サイドカバー3,4及びフロント
カバー5との接続をネジ止めで行うことにより、解体後
の再組立等が容易になりメンテナンス性が向上する。ま
た、バッテリ装置1は、部品点数が少なく、ケース半体
9,10同士の接合方法も簡易なため、解体、組立時間
が短縮でき、メンテナンス性が向上する。
The above-mentioned side covers 3 and 4 are provided with screw mounting portions 13 formed on the side surfaces 9 b and 10 b of the case halves 9 and 10 constituting the side portions of the cell case 2 with respect to the cell case 2. The screw holes 40 formed in the side covers 3 and 4 are positioned, screwed and attached. Similarly, the front cover 5 also includes the front surfaces 9f, 1 of the case halves 9, 10 constituting the front portion of the cell case 2.
The screw mounting portion 15 formed at 0f and the screw hole 46 formed at the front cover 5 are positioned, screwed and mounted. As described above, by connecting the cell case 2, the side covers 3, 4 and the front cover 5 by screws, the battery device 1 can be easily reassembled after disassembly and the maintenance is improved. In addition, the battery device 1 has a small number of parts and a simple joining method of the case halves 9 and 10, so that disassembling and assembling time can be reduced, and maintainability is improved.

【0042】なお、バッテリ装置1においては、セルケ
ース半体9,10を熱溶着によって接合一体化し、セル
ケース2を構成することとしたがこのような構成に限定
するものではない。バッテリ装置1は、セルケース半体
9,10をネジ止めによって接合一体化してもよい。
In the battery device 1, the cell case halves 9, 10 are joined and integrated by heat welding to form the cell case 2, but the present invention is not limited to such a structure. In the battery device 1, the cell case halves 9, 10 may be joined and integrated by screwing.

【0043】また、上述したバッテリ装置1において
は、2つのセルケース半体9,10を接合一体化してセ
ルケース2を構成したがこのような構成に限定するもの
ではない。例えば、図7に示すバッテリ装置51の如
く、一体型のセルケース52を用いてもよい。以下、一
体型のセルケース52が用いられたバッテリ装置51に
ついて説明するが、上述したバッテリ装置1と同じ部材
については同一符号を付し、詳しい説明は省略するもの
とする。
In the above-described battery device 1, the two cell case halves 9, 10 are joined and integrated to form the cell case 2, but the present invention is not limited to such a structure. For example, an integrated cell case 52 such as a battery device 51 shown in FIG. 7 may be used. Hereinafter, the battery device 51 using the integrated cell case 52 will be described. However, the same members as those of the above-described battery device 1 are denoted by the same reference numerals, and detailed description thereof will be omitted.

【0044】バッテリ装置51は、同図に示すように、
20個の電池セル18からなるセルユニット19がセル
ケース52に収納される。セルケース52は、略矩形の
筒状を呈してなり、側面52a,52bに電池セル18
に取り付けられた円筒状の負極端子部材18b及び正極
端子部材18cをケースの外部に露出させる開口部11
が形成されている。また、セルケース52には、開放さ
れた部位に冷却孔14が形成された天板53及び底板5
4が取り付けられる。
As shown in FIG.
A cell unit 19 including 20 battery cells 18 is housed in a cell case 52. The cell case 52 has a substantially rectangular cylindrical shape, and the battery cells 18 are provided on the side surfaces 52a and 52b.
Opening 11 for exposing cylindrical negative electrode terminal member 18b and positive electrode terminal member 18c attached to the outside of the case.
Are formed. The cell case 52 has a top plate 53 and a bottom plate 5 having cooling holes 14 formed in open portions.
4 is attached.

【0045】バッテリ装置51においては、上述した側
面52bに形成された開口部11が電池セル18よりも
やや小径に形成されているのに対し、側面52aに形成
された開口部11が電池セル18よりもやや大径に形成
されている。このため、バッテリ装置51は、セルケー
ス52に電池セル18を側面52a側の開口部11から
挿入することができる。セルケース52に挿入された電
池セル18は、側面52bに突き当てられる。また、バ
ッテリ装置1においては、挿入口である側面52a側の
開口部11からの電池セル18の脱落を防止するため、
側面52aに電池セル18の外径よりも小径でかつ負極
端子部材18b及び正極端子部材18cを挿通させるに
足る径の孔部55aを有するセルストッパ55が取り付
けられる。このセルストッパ55は、セルケース2に対
しネジ止めにより取り付けられる。
In the battery device 51, the opening 11 formed on the side surface 52b is formed slightly smaller in diameter than the battery cell 18, whereas the opening 11 formed on the side surface 52a is formed It is formed with a slightly larger diameter than that. Therefore, in the battery device 51, the battery cell 18 can be inserted into the cell case 52 from the opening 11 on the side surface 52a side. The battery cell 18 inserted into the cell case 52 is abutted against the side surface 52b. Further, in the battery device 1, in order to prevent the battery cell 18 from dropping out of the opening 11 on the side surface 52a side, which is an insertion port,
A cell stopper 55 having a hole 55a having a diameter smaller than the outer diameter of the battery cell 18 and having a diameter sufficient for inserting the negative electrode terminal member 18b and the positive electrode terminal member 18c is attached to the side surface 52a. The cell stopper 55 is attached to the cell case 2 by screwing.

【0046】バッテリ装置51においては、上述したよ
うにセルケース52を一体とすることで、電池セル18
の交換が非常に容易となり、メンテナンス性が向上す
る。
In the battery device 51, by integrating the cell case 52 as described above, the battery cells 18
Replacement becomes very easy, and maintainability is improved.

【0047】なお、上述したバッテリ装置51は、セル
ケース52以外の構成は、バッテリ装置1と同様の構成
を有する。すなわち、バッテリ装置51は、セルケース
52内に20個の電池セル18で構成されるセルユニッ
ト19が、環状パッキン20が両端面に貼り付けられた
状態で収納され、セルケース52の一方側面52aにセ
ルストッパ55が取り付けられると、バスバー21,2
4によって電池セル18相互間が接続される。これらバ
スバー21,24により接続された電池セル18の負極
側の終端の端子は、ヒューズ27を介して第1の負極終
端用バスバー28及び第2の負極終端用バスバー29に
よって負極外部端子7に接続され、また正極側の終端の
端子は正極終端用バスバー34を介して正極外部端子8
に接続される。このように、セルユニット19を構成し
かつバスバー21,24等により接続される各電池セル
18を収納したセルケース52には、側面52a,52
b側に絶縁板38を介してサイドカバー3,4が取り付
けられ、セルコントロール基板44が絶縁板45を介し
てネジ止めされる正面側にフロントカバー5が取り付け
られて、バッテリ装置51が完成する。
The above-described battery device 51 has the same structure as the battery device 1 except for the cell case 52. That is, in the battery device 51, the cell unit 19 including the twenty battery cells 18 is housed in the cell case 52 with the annular packing 20 attached to both end surfaces, and the one side surface 52a of the cell case 52 is provided. When the cell stopper 55 is attached to the
4 connects the battery cells 18 to each other. The terminal on the negative side of the battery cell 18 connected by the bus bars 21 and 24 is connected to the negative external terminal 7 by a first negative terminal bus bar 28 and a second negative terminal bus bar 29 via a fuse 27. The terminal at the positive terminal is connected to the positive external terminal 8 via the positive terminal bus bar 34.
Connected to. As described above, the cell case 52, which constitutes the cell unit 19 and houses the battery cells 18 connected by the bus bars 21, 24, etc., has the side surfaces 52a, 52
The side covers 3 and 4 are attached to the b side via the insulating plate 38, and the front cover 5 is attached to the front side where the cell control board 44 is screwed via the insulating plate 45, and the battery device 51 is completed. .

【0048】上述したバッテリ装置51は、接続したま
ま電池セル18がセルケース52から取り出すことがで
き、解体や電池セル18の交換作業が容易であるため、
メンテナンス性をさらに向上させることができる。
In the above-described battery device 51, the battery cell 18 can be taken out of the cell case 52 while being connected, and disassembly and replacement of the battery cell 18 are easy.
The maintainability can be further improved.

【0049】また、電池セル18を構成するバスバー2
1も上述した構成に限定されるものではない。例えば図
8に示すバスバー61の如く、2個の接続部材62,6
2と、これら接続部材62,62を連結する連結部材6
3とにより構成され、これら接続部材62,62が電池
セル18間を並列に接続し、連結部材63が接続部材6
2,62間を連結してこれら接続部材62,62が直列
接続する2組の電池セル18を直列に接続するものであ
ってもよい。
The bus bar 2 constituting the battery cell 18
1 is not limited to the configuration described above. For example, as shown in a bus bar 61 in FIG.
2 and a connecting member 6 for connecting these connecting members 62, 62.
The connecting members 62 and 62 connect the battery cells 18 in parallel, and the connecting member 63 is connected to the connecting member 6.
The two connecting members 62 may be connected in series to connect the two sets of battery cells 18 connected in series.

【0050】バスバー61においては、接続部材62,
62に形成された円筒部62a,62b間に張出し部6
3cが設けられるともに、連結部材63の略中央が折曲
して形成されている。このように、バスバー61は、接
続部材62,62の円筒部62a,62b間に張出し部
63cが設けられたこと、及びこの張出し部63c間を
折曲した連結部材63で連結したことで、直交する2方
向に可撓性を有する構造とされる。したがって、バスバ
ー61は、バッテリ装置1に衝撃が加えられた場合に生
じる変形が吸収し易くなり、円筒部62にa,62bに
接続された電池セル18の端子部分に加えられる負荷を
低減し、電池セル18からの電解液の漏液等電池セル1
8の故障を防止する。
In the bus bar 61, connecting members 62,
The overhang portion 6 is formed between the cylindrical portions 62a and 62b
3c is provided, and substantially the center of the connecting member 63 is bent. As described above, the bus bar 61 is orthogonal because the overhang portion 63c is provided between the cylindrical portions 62a and 62b of the connection members 62 and 62 and the overhang portion 63c is connected by the bent connection member 63. The structure has flexibility in two directions. Therefore, the bus bar 61 easily absorbs the deformation that occurs when an impact is applied to the battery device 1, and reduces the load applied to the terminals of the battery cells 18 connected to the cylindrical portions 62 at a and 62 b, Battery cell 1 such as leakage of electrolyte from battery cell 18
8 is prevented.

【0051】また、バスバー61は、電流が流れる際に
発熱するが、上述したように電池セル18を直列に接続
する連結部材63が、電池セル18を並列に接続する接
続部材62,62に比して板厚が厚く形成されている。
このため、バスバー61は、より多くの電流が流れる連
結部材63を厚く形成することで、バスバー61におい
て生じる発熱を効率よく放熱させることができ、変形を
吸収し電池セル18の故障を防止する可撓性と、電流を
流す際に生じる発熱の放熱性を良好に確保し、両立させ
ることができる。
The bus bar 61 generates heat when a current flows. As described above, the connecting member 63 for connecting the battery cells 18 in series is smaller than the connecting members 62 and 62 for connecting the battery cells 18 in parallel. As a result, the sheet thickness is increased.
For this reason, the bus bar 61 can efficiently radiate the heat generated in the bus bar 61 by forming the connection member 63 through which a larger amount of current flows to be thick, and can absorb the deformation and prevent the battery cell 18 from malfunctioning. Flexibility and heat dissipation of heat generated when a current is supplied can be ensured and compatible.

【0052】[0052]

【発明の効果】以上、詳細に説明したように本発明に係
るバッテリ装置は、複数の電池セルを2個の接続部材
と、この接続部材と直交する方向に接続部材間を連結す
る連結部材の2部材からなる接続導体で接続することに
より、直交する2方向に可撓性を有して形成される。し
たがって、本発明に係るバッテリ装置によれば、接続導
体が何らかの衝撃を受けて変形した際にも、この変形が
吸収され易く、該接続導体に接続される電池セルの端子
部分に加わる応力を低減し、電解液の漏液等の電池セル
の故障を防止することができる。
As described above in detail, the battery device according to the present invention has two connecting members for connecting a plurality of battery cells and a connecting member for connecting the connecting members in a direction orthogonal to the connecting members. By connecting with a connecting conductor composed of two members, it is formed to have flexibility in two orthogonal directions. Therefore, according to the battery device of the present invention, even when the connection conductor is deformed by receiving some impact, the deformation is easily absorbed, and the stress applied to the terminal portion of the battery cell connected to the connection conductor is reduced. However, failure of the battery cell such as leakage of the electrolyte can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】バッテリ装置の斜視図である。FIG. 1 is a perspective view of a battery device.

【図2】バッテリ装置の分解斜視図である。FIG. 2 is an exploded perspective view of the battery device.

【図3】セルユニットが収納されたセルケースの斜視図
である。
FIG. 3 is a perspective view of a cell case in which a cell unit is stored.

【図4】バスバーによる電池セルの接続状態を説明する
ための図であり、(a)は概略図、(b)は分解斜視図
である。
4A and 4B are diagrams for explaining a connection state of battery cells by a bus bar, wherein FIG. 4A is a schematic diagram and FIG. 4B is an exploded perspective view.

【図5】第1の負極側終端用バスバーを説明するための
図であり、(a)は正面図、(b)は(a)中矢印a1
方向から見た図、(c)は(a)中矢印a2方向から見
た図である。
5A and 5B are diagrams for explaining a first negative-electrode-side termination bus bar, wherein FIG. 5A is a front view, and FIG. 5B is an arrow a1 in FIG.
(C) is a view as seen from the direction of the arrow a2 in (a).

【図6】正極側終端用バスバーを説明するための図であ
り、(a)は正面図、(b)は(a)中矢印b方向から
見た図である。
FIGS. 6A and 6B are diagrams for explaining a positive-side termination bus bar, wherein FIG. 6A is a front view, and FIG. 6B is a diagram viewed from the direction of arrow b in FIG.

【図7】他の実施の形態に係るバッテリ装置の分解斜視
図である。
FIG. 7 is an exploded perspective view of a battery device according to another embodiment.

【図8】他の実施の形態に係るバスバーを用いた電池セ
ルの接続状態を説明するための図である。
FIG. 8 is a diagram illustrating a connection state of battery cells using a bus bar according to another embodiment.

【図9】従来の接続導体による電池セルの接続状態を説
明するための分解斜視図である。
FIG. 9 is an exploded perspective view illustrating a connection state of a battery cell using a conventional connection conductor.

【符号の説明】[Explanation of symbols]

1(61) バッテリ装置,2(62) セルケース,
2a、2b セルケース半体,3、4 サイドカバー,
5 フロントカバー,9、10 ケース半体,11 開
口部,18 電池セル,19 セルユニット,21(5
1) バスバー,22 接続部材,23 連結部材,2
8 第1の負極終端用バスバー,29第2の負極終端用
バスバー,34 正極終端用バスバー
1 (61) battery device, 2 (62) cell case,
2a, 2b half cell case, 3, 4 side cover,
5 front cover, 9, 10 case half, 11 opening, 18 battery cell, 19 cell unit, 21 (5
1) bus bar, 22 connecting member, 23 connecting member, 2
8 First negative terminal bus bar, 29 Second negative terminal bus bar, 34 Positive terminal bus bar

───────────────────────────────────────────────────── フロントページの続き (72)発明者 佐久間 和彦 福島県郡山市日和田町高倉字下杉下1番地 の1 株式会社ソニー・エナジー・テック 内 Fターム(参考) 5G307 CA01 CB02 CC04 5H020 AA01 AA04 AS05 AS11 CC02 DD08 KK11 5H022 AA01 AA09 AA19 CC05 CC12 ────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kazuhiko Sakuma 1-1-1 Shimosugishita, Takakura, Hiwada-cho, Koriyama-shi, Fukushima F-term within Sony Energy Tech Co., Ltd. 5G307 CA01 CB02 CC04 5H020 AA01 AA04 AS05 AS11 CC02 DD08 KK11 5H022 AA01 AA09 AA19 CC05 CC12

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 金属板からなる接続導体によって、複数
の電池セルが並列に接続されるとともに、これら並列に
接続された電池セルが複数組直列に接続されるセルユニ
ットを備えるバッテリ装置において、 上記接続導体は、一対の上記電池セル間を接続する2個
の接続部材と、上記2個の接続部材と直交する方向にこ
れらを連結する連結部材とからなることを特徴とするバ
ッテリ装置。
1. A battery device comprising a cell unit in which a plurality of battery cells are connected in parallel by a connecting conductor formed of a metal plate, and a plurality of sets of the battery cells connected in parallel are connected in series. The battery device, wherein the connection conductor includes two connection members for connecting the pair of battery cells and a connection member for connecting the two connection members in a direction orthogonal to the two connection members.
【請求項2】 上記接続部材により一対の電池セルが直
列に接続され、上記連結部材により上記接続部材間が並
列に接続されることを特徴とする請求項1に記載のバッ
テリ装置。
2. The battery device according to claim 1, wherein the pair of battery cells are connected in series by the connection member, and the connection members are connected in parallel by the connection member.
【請求項3】 上記接続導体は、上記連結部材が上記接
続部材に比して幅狭に形成されていることを特徴とする
請求項2に記載のバッテリ装置。
3. The battery device according to claim 2, wherein in the connection conductor, the connection member is formed to be narrower than the connection member.
【請求項4】 上記接続部材により一対の電池セルが並
列に接続され、上記連結部材により上記接続部材間が直
列に接続されることを特徴とする請求項1に記載のバッ
テリ装置。
4. The battery device according to claim 1, wherein the pair of battery cells are connected in parallel by the connection member, and the connection members are connected in series by the connection member.
【請求項5】 上記接続導体は、上記連結部材が上記接
続部材に比して厚く形成されていることを特徴とする請
求項4に記載のバッテリ装置。
5. The battery device according to claim 4, wherein in the connection conductor, the connection member is formed thicker than the connection member.
JP34137099A 1999-11-30 1999-11-30 Battery device Expired - Lifetime JP4665277B2 (en)

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JP2001155702A true JP2001155702A (en) 2001-06-08
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