JP2000061941A - Manufacture of resin regenerated from backing for carpet - Google Patents

Manufacture of resin regenerated from backing for carpet

Info

Publication number
JP2000061941A
JP2000061941A JP10274215A JP27421598A JP2000061941A JP 2000061941 A JP2000061941 A JP 2000061941A JP 10274215 A JP10274215 A JP 10274215A JP 27421598 A JP27421598 A JP 27421598A JP 2000061941 A JP2000061941 A JP 2000061941A
Authority
JP
Japan
Prior art keywords
resin
cutting
carpet
crushing
backing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10274215A
Other languages
Japanese (ja)
Inventor
Kenji Taya
健二 田谷
Tadaaki Hiramatsu
忠章 平松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kotobukiya Fronte Co Ltd
Original Assignee
Kotobukiya Fronte Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kotobukiya Fronte Co Ltd filed Critical Kotobukiya Fronte Co Ltd
Priority to JP10274215A priority Critical patent/JP2000061941A/en
Publication of JP2000061941A publication Critical patent/JP2000061941A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent a die from clogging at a melt coating of a regenerated resin from the scrap material of an automobile carpet containing fibers, improve the productivity of the regenerated resin and, in addition, prevent its physical properties from lowering due to the mixing of the fibers. SOLUTION: In the regenerating method of the scrap material of an automobile carpet through its cutting, crushing, separation and pelletization, its crushing is carried out with crushers, the particle sizes obtained with which range from larger meshes to smaller meshes. The smaller meshes are set to be 3-5 mm mesh. More preferably, the cutting is carried out by shearing. By the above- mentioned method, the quality and productivity of the obtained resin are improved. Further, by interlocking respective processes with one another, its productivity can be enhanced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】 本発明は、自動車用カーペ
ットの端材の再生利用、特にその樹脂分を自動車カーペ
ットのバッキング樹脂として再生する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the recycling of end materials of automobile carpets, and more particularly to a method of recycling the resin material as a backing resin for automobile carpets.

【0002】[0002]

【従来の技術】 従来の技術はサイコロ状の細片に裁
断後繊維の融点以下樹脂の融点以上の温度で押し出す方
法、粉砕後樹脂を加えてヘンシェルミキサーで造粒し
繊維の融点以下で押し出す方法、端材裁断物をバンバ
リーミキサーで混練りしてカレンダー加工する方法、
相溶剤を使用して繊維の融点以上の温度で押し出す方法
等が公報に開示されている。
2. Description of the Related Art Conventional techniques are a method of extruding into a dice-shaped strip at a temperature not higher than the melting point of the fiber after cutting and a temperature not lower than the melting point of the resin, and a method of adding resin after crushing and granulating with a Henschel mixer and extruding at a temperature not higher than the melting point of the fiber. , A method of kneading the cut material with a Banbury mixer and calendering it,
The official gazette discloses a method of extruding at a temperature equal to or higher than the melting point of fibers using a compatibilizer.

【0003】[0003]

【発明が解決しようとする課題】 しかしながらこれら
従来のもの次のような問題がある。では3mm角に裁
断することが大量加工では困難であるのみならず接着し
ている繊維が長い状態でそのまま押出機押し出されるの
でダイスのつまりが発生する問題がある。では樹脂に
ついて繊維は切断しにくく長いので造粒してもそのまま
残っているから押し出しでダイスを詰まらせる傾向があ
る。では繊維がそのままシート中に入るので繊維量が
多く繊維長さが長い場合は物性低下が起こる。では相
溶化剤を配合しても効果は少なくコスト高になる問題が
ある。本発明は繊維によるダイスの詰まりそれによる生
産性が低く、加えて繊維混入による品質低下を課題とし
た。
However, these conventional ones have the following problems. In addition, it is difficult to cut into 3 mm square by mass processing, and there is a problem that die is clogged because the adhered fiber is extruded as it is in a long state. In the case of resin, the fibers are difficult to cut and are long, so they remain as they are even after granulation, so they tend to be extruded and clog the die. Since the fibers enter the sheet as they are, the physical properties deteriorate when the amount of fibers is large and the fiber length is long. However, even if a compatibilizer is added, there is a problem that the effect is small and the cost becomes high. The present invention has a problem that productivity is low due to clogging of dies due to fibers and that quality is deteriorated due to mixing of fibers.

【0004】[0004]

【課題を解決する手段】 上記の課題を達成する手段は
自動車カーペット端材を裁断、粉砕、分離、ペレット化
する再生方法において、粉砕を大きいメッシュから小さ
いメッシュの粉砕機で行なう再生方法で、その小さいメ
ッシュを3〜5mmメッシュとする方法で達成出来た。
さらに好ましくは裁断を剪断で行なう前記方法である。
またペレット化は加圧ニーダーを通して押し出しホット
カット後振動冷却輸送する前記いずれかの方法、これら
工程を連動させた前記いずれかの方法、裁断から分離工
程迄を連動させた前記いずれかの方法、等により課題を
達成した。
[Means for Solving the Problems] A means for achieving the above-mentioned object is a recycling method of cutting, crushing, separating, and pelletizing an end material of an automobile carpet, which is performed by a crusher of a large mesh to a small mesh. This can be achieved by a method in which the small mesh is 3 to 5 mm.
More preferably, it is the above method in which cutting is performed by shearing.
Further, pelletization is carried out by pressing through a pressure kneader and carrying out vibration cooling transportation after hot cutting, any of the above methods linked with these steps, any of the above methods linked from cutting to separation step, etc. Achieved the task.

【0005】[0005]

【実施の形態】 以下本発明の構成を作用と共に記述す
る。本発明で使用する自動車カーペット端材は表面繊維
層がナイロン繊維パイル、基布がポリエステルスパンボ
ンドからなるタフトカーペット及びポリエステル綿及び
/又はポリプロピレン綿からなるニードルカーペット
で、その裏面にエチレン・酢酸ビニル樹脂(EVA樹
脂)に無機充填材例えば炭酸カルシウムを高度に配合し
た2kg/m程度被覆した遮音性の優れたカーペット
及び上記カーペット裏面にポリエチレン樹脂を0.3〜
0.8kg/m程度被覆したカーペット等が使用され
ている。
BEST MODE FOR CARRYING OUT THE INVENTION The configuration of the present invention will be described below together with the operation. The end material of an automobile carpet used in the present invention is a tuft carpet having a nylon fiber pile as a surface fiber layer and a polyester spunbond as a base fabric, and a needle carpet made of polyester cotton and / or polypropylene cotton, and an ethylene / vinyl acetate resin on the back surface thereof. (EVA resin) with an inorganic filler, for example, calcium carbonate highly blended, coated at about 2 kg / m 2 and having excellent sound insulation, and a polyethylene resin on the back surface of the carpet of 0.3 to
Carpets coated with about 0.8 kg / m 2 are used.

【0006】 上記カーペットの成形加工工程で発生す
る端材又は使用済自動車カーペットが再生原料となる。
使用済のカーペットは取り付け金具、フェルト等を除去
し振動振るいで塵埃を除去して使用する。
[0006] The scrap material generated in the carpet forming process or the used automobile carpet is used as a recycled raw material.
For used carpet, remove fittings, felt, etc. and shake to remove dust.

【0007】 先ず裁断工程に端材がかかる。特に限定
はしないが鋭利な刃による押圧裁断や温度を付けた刃に
よる溶融的な裁断よりも山型にカットされた刃で剪断す
る方法が好ましい。圧縮されつつ両側から剪断されるの
で少ない力で静かに裁断でき裁断面が鋭利ではないので
続く裁断で繊維の樹脂からの剥離がしやすくなる利点が
ある。裁断工程は端材を入れたパレットが受容器に油圧
で反転して入り容器の後壁が前方に間欠的に一定寸法ず
つ押された前方では上方より上下動する圧縮板で同調し
て圧縮し先端が上方にある上下動する山型にカットされ
た裁断刃により剪断されて間欠的に次の粉砕工程に動く
ベルトコンベア上に落下する。
First, the cutting process requires scraps. Although not particularly limited, a method of shearing with a blade cut in a mountain shape is preferable to pressure cutting with a sharp blade or fusion cutting with a blade heated. Since it is compressed and sheared from both sides, it can be gently cut with a small amount of force and the cutting section is not sharp, so there is an advantage that the fibers can be easily peeled from the resin in the subsequent cutting. In the cutting process, the pallet containing the scraps was hydraulically inverted into the receiver and the rear wall of the container was intermittently pushed forward by a certain size. It is sheared by a vertically-moving cutting blade having an upwardly moving tip and is intermittently dropped onto a belt conveyor which moves to the next crushing step.

【0008】 粉砕は大小のメッシュの粉砕機で大から
小へと二段階に行なう。小のメッシュは3〜5mmメッ
シュである。3mm以下は多少の繊維除去面の効果はあ
るが生産性が低くなり、5mmを超えると繊維除去が低
下し生産性にも品質面にも悪影響がでる様になる。粉砕
を二段階で行なうのは一度に小メッシュで粉砕すると滞
留時間が長くなり発熱量が多くなり樹脂が溶融してメッ
シュの詰まり等のトラブルを起こす問題を防ぎ滑らかに
生産性よく粉砕を行なうためである。後の小メッシュの
粉砕機は大メッシュの粉砕機との能力とほぼ等しくなる
ように台数を選定するか一台での処理能力を選定する。
又粉砕工程は騒音と発熱が大きいので冷却した断熱遮音
室の中で行なうのが望ましい。
The crushing is carried out in two steps from large to small with a crusher of large and small meshes. The small mesh is a 3-5 mm mesh. If it is less than 3 mm, there is some effect on the fiber removal surface, but the productivity is low, and if it is more than 5 mm, the fiber removal is reduced and the productivity and the quality are adversely affected. Grinding in two steps is done to prevent problems such as clogging of the mesh due to resin melting due to long residence time and large heat generation when crushing with a small mesh at a time so that crushing can be performed smoothly and with good productivity. Is. The number of small mesh pulverizers to be used later should be selected to be almost equal to that of the large mesh pulverizer, or the processing capacity of one machine should be selected.
Further, since the crushing process generates a lot of noise and heat, it is desirable to carry out the crushing process in a cooled adiabatic sound insulation room.

【0009】 粉砕機から粉砕物を分離装置へ空気輸送
し分離する装置は比重差と空気流による分離、サイクロ
ンによる分離等があるが粉砕工程で樹脂と繊維が剥離し
たものを分離するもので特に限定はない。
A device for pneumatically transporting and separating a pulverized material from a pulverizer to a separation device includes separation by specific gravity difference and air flow, separation by a cyclone, and the like, which separates resin and fibers separated in the pulverization process. There is no limit.

【0010】 分離された樹脂はほとんど繊維が見られ
ない程度に減少した樹脂破砕粒が得られ、このまま10
0%溶融被覆に使用することもできる。さらにチップ状
としてバージン原料と配合使用する場合ペレット化工程
を通る。ペレット化工程は普通の押出機でもよいが加熱
ニーダーを備えた造粒機が好ましい。そしてカットはホ
ットカットで振動移送冷却装置が場所をとらず水分吸収
ないのでコスト的にも有利である。
In the separated resin, resin crushed particles reduced to the extent that fibers are hardly seen are obtained.
It can also be used for 0% melt coating. Further, when it is used as a chip with a virgin raw material, it is subjected to a pelletizing process. The pelletizing step may be a common extruder, but a granulator equipped with a heating kneader is preferred. The cut is hot cut, and the vibration transfer cooling device does not take up space and does not absorb water, which is advantageous in terms of cost.

【0011】 ペレット化迄連動させて生産性よくペレ
ット化することも可能であるし、分離工程迄を連動化し
そのまま使用する場合とさらに加圧ニーダー付き造粒機
で加熱ニーダーに安定剤その他の普通の押出機では供給
が困難な大きな固まりの押し出し等を配合して混練りし
て造粒することもでき利点が多い。
[0011] It is possible to pelletize with good productivity by interlocking with pelletizing, and when the granulating machine with a pressure kneader is used as it is when the separation step is interlocked and used as it is. This extruder has many advantages in that it is possible to mix and knead granules by extruding a large lump which is difficult to supply, and kneading.

【0012】 分離された樹脂は繊維がきわめて少ない
ので押し出し被覆の際の温度に関係なくダイス詰まりな
く、然もバージン品質と変わらない良品質の被覆ができ
る。
Since the separated resin has very few fibers, the die is not clogged regardless of the temperature at the time of extrusion coating, and a good quality coating which is not different from virgin quality can be obtained.

【0013】[0013]

【実施例】 以下に本発明の実施例について記述するが
本発明はこれに限定されるものではない。実施例中の耐
寒性は−30℃雰囲気中でコンクリート上に置いた被覆
カーペットの表面上50cmの高さより500g鋼球を
落下させた場合の裏面樹脂層の亀裂の有無を観察するも
のである。タフトカーペットのパイルの引き抜き抵抗は
かんしでパイルをつかみ10cm/minで引き抜く2
5個の値を計測し1kgを合格とした。製造品の品質は
外観観察、特に樹脂に起因する成形時の摩擦による樹脂
の剥離の有無をチェックした。
EXAMPLES Examples of the present invention will be described below, but the present invention is not limited thereto. The cold resistance in the examples is to observe the presence or absence of cracks in the back surface resin layer when a 500 g steel ball is dropped from a height of 50 cm on the surface of a coated carpet placed on concrete in an atmosphere of −30 ° C. The pull-out resistance of the pile of the tufted carpet is grabbed by pulling the pile at 10 cm / min 2
Five values were measured and 1 kg was accepted. The quality of the manufactured product was observed by observing its appearance, and in particular, the presence or absence of resin peeling due to friction during molding due to the resin was checked.

【0014】[0014]

【実施例1】 ポリエステル綿のニードルカーペット3
20g/mの表面繊維層の裏面にEVA樹脂25部カ
ルペットA(日東粉化工業製炭酸カルシウムマスターバ
ッチ)75部の1.8kg/mを溶融押出被覆したカ
ーペット端材をランダムに積み重ねて上下動する山型に
切り落とした刃と下方にあって動かない底板間で端材を
約50mm幅に剪断した。間欠的にメッシュ15mmの
粉砕機に投入粉砕し続いて自動供給弁を通して並列の二
台のメッシュ5mmの粉砕機に自動供給して粉砕し、次
に比重差で空気流により分離する第一分離装置で繊維と
樹脂を分割し下降した樹脂分を同じ機構の第二分離機に
送り分離し、さらに下降樹脂を同じ機構の第三の分離機
自動的に空気輸送し分離した。分別された樹脂は繊維の
混入がほとんど見られない状態であった。さらに過熱ニ
ーダー付き造粒機の過熱ニーダーで80℃で溶融混練り
したものをバケット輸送で造粒機のフィーダーに入れ押
し出しホットカットして振動冷却しながら移送しペレッ
トを得た。このペレットををバージン原料と1:1に配
合して130℃で溶融被覆してカーペットとした。ダイ
ス詰まりは7時間運転中なかった。カーペットの耐寒性
も成形物の品質も問題のないことを確認した。
Example 1 Polyester cotton needle carpet 3
On the back surface of the surface fiber layer of 20 g / m 2 , 25 parts of EVA resin, 75 parts of Calpet A (calcium carbonate masterbatch manufactured by Nitto Koka Kogyo Co., Ltd.), 1.8 kg / m 2 of 1.8 kg / m 2 melt extruded and coated carpet end materials were randomly stacked. The end material was sheared to a width of about 50 mm between the blade that was vertically cut and cut into a mountain shape and the bottom plate that was not moved and was stationary. A first separating device for intermittently charging into a crusher having a mesh of 15 mm, crushing the crusher by automatically supplying it to two crushers having a mesh of 5 mm in parallel through an automatic supply valve, and then separating by an air flow due to a difference in specific gravity. The fiber and resin were divided by and the descended resin component was sent to the second separator of the same mechanism for separation, and further the descended resin was pneumatically transported and separated by the third separator of the same mechanism. The separated resin was in a state in which fibers were hardly mixed. Further, what was melted and kneaded at 80 ° C. in an overheat kneader of a granulator equipped with an overheat kneader was put in a feeder of the granulator by bucket transportation, extruded, hot cut, and transferred while vibrating and cooling to obtain pellets. The pellets were mixed with a virgin raw material in a ratio of 1: 1 and melt-coated at 130 ° C. to obtain a carpet. The die was not clogged for 7 hours. It was confirmed that there was no problem with the cold resistance of the carpet and the quality of the molded product.

【0015】[0015]

【実施例2】 表面繊維層が110g/mのポリエス
テルスパンボンド基布にナイロンパイルを420g/m
タフトしたもので、その裏面にEVA樹脂25部カル
ペットA(日東粉化工業製炭酸カルシウムマスターバッ
チ)75部の1.8kg/mを溶融押出被覆したカー
ペット端材をランダムに積み重ねて上下動する山型に切
り落とした刃と下方にあって動かない底板間で端材約5
0mm幅に剪断した。間欠的にメッシュ15mmの粉砕
機に投入粉砕し続いて自動供給弁を通して並列の二台の
メッシュ5mmの粉砕機に自動供給して粉砕し、次に比
重差で空気流により分離する第一分離装置で繊維と樹脂
を分割し下降した樹脂分を同じ機構の第二分離機に送り
分離し、さらに下降樹脂を同じ機構の第三の分離機自動
的に空気輸送し分離した。分別された樹脂は繊維の混入
がほとんど見られない状態であった。分離した樹脂をそ
のまま押出機でタフトカーペットの裏面に2kg/m
量のバッキングの溶融押出被覆を行ない樹脂が再生使用
のカーペットを得た。このもののパイル引き抜き抵抗は
最低1.1kg、最大が1.8kg、平均値が1.6k
gであった。耐寒性テストでは異常なかった。加熱して
自動車のフロア形状に成形した製品の外観品質も良好で
問題のないことが確認できた。
Example 2 A polyester spunbond base fabric having a surface fiber layer of 110 g / m 2 and a nylon pile of 420 g / m 2.
2 tufts, EVA resin 25 parts Calpet A (Nitto Koka Kogyo Calcium Carbonate Masterbatch) 75 parts 1.8 kg / m 2 melt extrusion coated carpet end materials are randomly stacked and moved up and down. Approximately 5 scraps between the blade cut off into a mountain shape and the bottom plate that is below and does not move
It was sheared to a width of 0 mm. A first separating device for intermittently charging into a crusher having a mesh of 15 mm, crushing the crusher by automatically supplying it to two crushers having a mesh of 5 mm in parallel through an automatic supply valve, and then separating by an air flow due to a difference in specific gravity. The fiber and resin were divided by and the descended resin component was sent to the second separator of the same mechanism for separation, and further the descended resin was pneumatically transported and separated by the third separator of the same mechanism. The separated resin was in a state in which fibers were hardly mixed. 2 kg / m 2 of the separated resin as it is on the back side of the tuft carpet with an extruder.
A quantity of backing was melt extrusion coated to give a resin recycled carpet. The pile pullout resistance of this product is at least 1.1 kg, the maximum is 1.8 kg, and the average value is 1.6 k.
It was g. There was no abnormality in the cold resistance test. It was confirmed that the appearance quality of the product which was heated and molded into the floor shape of the automobile was good and there were no problems.

【0016】[0016]

【実施例3】 表面繊維層がポリエステル綿320g/
からなるニードルカーペットの裏面にMFRが23
のポリエチレンを溶融被覆した自動車用カーペットの端
材をパレットから剪断機の容器に反転して受け入れ容器
の可動後壁を油圧ピストンで間欠的に圧縮し前方にある
上下動する加圧板で同調した圧縮をし、底板の前方に上
下動する形状が山型に切り落とされた綱板がありピスト
ンで押し出された端材を底板と山型に切り落された鋼板
との間で50mm剪断し、間欠的にベルトコンベアで次
の粉砕機へ運ばれ投入される。最初の粉砕をメッシュ1
5mmで実施し、振り分けベンを通してメッシュ3mm
の並列の二台の粉砕機へ粉砕物を空気輸送し粉砕して繊
維分を樹脂から剥離させた。粉砕物を空気輸送で分離装
置へ輸送した。この装置は比重差を利用したブロアから
の吹き付け空気流による分離機構からなる装置である。
同じ機構の分離機を三台通して繊維分と樹脂分とを分離
した。樹脂中にはほとんど繊維は見受けられない分離が
できた。この樹脂分を140℃に加熱したニーダーで混
練りしバケットに受て造粒機と通して多穴ダイスより押
し出された樹脂をホットカットし振動移送装置で冷却し
ながら受容器に受け入れ再生ペレットを得た。このペレ
ットを30部バージンペレットを70部混合して300
g/mの230℃の溶融押出被覆をポリエステルニー
ドルカーペット裏面に行なった。7時間の被覆中ダイス
の詰まりはなく得られたカーペットの耐寒性等の物性、
成形した製品の外観品質も良好であった。
Example 3 The surface fiber layer is 320 g of polyester cotton /
MFR of 23 on the back of a needle carpet made of m 2.
The end material of the automotive carpet melt-coated with polyethylene from the pallet was turned over to the container of the shearing machine, the movable rear wall of the receiving container was intermittently compressed by the hydraulic piston, and the compression was synchronized by the vertically moving pressure plate in front. There is a rope plate cut vertically in the front of the bottom plate, and the end material pushed out by the piston is sheared by 50 mm between the bottom plate and the steel plate cut into the mountain shape, and intermittently It is carried to the next crusher by the belt conveyor and put in. First crush the mesh 1
5mm, mesh 3mm through sorting Ben
The pulverized material was pneumatically conveyed to two parallel pulverizers (1) to (3) to pulverize the pulverized material so that the fiber component was separated from the resin. The ground product was transported by air to the separator. This device is a device composed of a separation mechanism using a blown air flow from a blower that utilizes a difference in specific gravity.
The fiber component and the resin component were separated by passing through three separators having the same mechanism. Almost no fibers were found in the resin, and separation was possible. This resin content is kneaded in a kneader heated to 140 ° C, received in a bucket, passed through a granulator, and hot cut the resin extruded from a multi-hole die, and while being cooled by a vibration transfer device, the regenerated pellets are received in a receiver. Obtained. 30 parts of this pellet and 70 parts of virgin pellet are mixed to obtain 300
A 230 ° C. melt extrusion coating of g / m 2 was applied to the back of the polyester needle carpet. Physical properties such as cold resistance of the obtained carpet without clogging of dies during coating for 7 hours,
The appearance quality of the molded product was also good.

【0017】[0017]

【発明の効果】 以上記述のように本発明は特別に規定
した大小二つのメッシュによる二段階粉砕と分離を徹底
することにより、粉砕後の樹脂中に含まれる繊維量を大
幅に減少することができ、ダイスの詰まりのない高い生
産性と相溶性のない繊維分を減少させて被覆樹脂相の耐
寒性等物性がほとんどバージン樹脂被覆と変わらない品
質とすることができ、さらにこのような効果を付与する
ために裁断を剪断とし、各工程を連動させることでより
生産性を向上し、コスト低減もできる等の効果を有す
る。
As described above, the present invention can significantly reduce the amount of fibers contained in the resin after pulverization by thoroughly performing the two-stage pulverization and separation using the two meshes, which are specially defined. It is possible to achieve high productivity without clogging of dies and reduce the amount of incompatible fibers, and to make the physical properties such as cold resistance of the coating resin phase almost the same as the virgin resin coating. For the purpose of imparting, cutting is performed by shearing, and by interlocking each process, the productivity can be improved, and the cost can be reduced.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 自動車カーペット端材を裁断、粉砕、分
離、ペレット化する再生方法において、粉砕を大きいメ
ッシュから小さいメッシュの粉砕機で行なう再生方法
で、その小さいメッシュが3〜5mmメッシュである自
動車カーペット用バッキング再生樹脂の製造方法。
1. A recycling method for cutting, crushing, separating and pelletizing scraps of an automobile carpet, wherein the crushing is carried out by a crusher of a large mesh to a small mesh, and the small mesh is a 3-5 mm mesh. Manufacturing method of recycled backing resin for carpet.
【請求項2】 裁断を剪断により行なう請求項1の自動
車カーペット用バッキング再生樹脂の製造方法。
2. The method for producing a backing reclaimed resin for an automobile carpet according to claim 1, wherein the cutting is performed by shearing.
【請求項3】 ペレット化を加圧ニーダーを通して押し
出しホットカット後振動冷却移送する請求項1又は2の
自動車カーペット用バッキング再生樹脂の製造方法。
3. The method for producing a backing reclaimed resin for an automobile carpet according to claim 1, wherein the pelletizing is extruded through a pressure kneader, hot cut, and then vibration cooling is transferred.
【請求項4】 裁断、粉砕、分離、ペレット化を連動し
た請求項1〜3のいずれかの自動車カーペット用バッキ
ング再生樹脂の製造方法。
4. The method for producing a backing reclaimed resin for an automobile carpet according to claim 1, wherein cutting, crushing, separation and pelletization are linked.
【請求項5】 裁断、粉砕、分離を連動した請求項1又
は請求項2の自動車カーペット用バッキング再生樹脂の
製造方法。
5. The method for producing a backing reclaimed resin for an automobile carpet according to claim 1, wherein cutting, crushing and separation are linked.
JP10274215A 1998-08-21 1998-08-21 Manufacture of resin regenerated from backing for carpet Pending JP2000061941A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10274215A JP2000061941A (en) 1998-08-21 1998-08-21 Manufacture of resin regenerated from backing for carpet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10274215A JP2000061941A (en) 1998-08-21 1998-08-21 Manufacture of resin regenerated from backing for carpet

Publications (1)

Publication Number Publication Date
JP2000061941A true JP2000061941A (en) 2000-02-29

Family

ID=17538642

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10274215A Pending JP2000061941A (en) 1998-08-21 1998-08-21 Manufacture of resin regenerated from backing for carpet

Country Status (1)

Country Link
JP (1) JP2000061941A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014083475A (en) * 2012-10-19 2014-05-12 Negoro Sangyo Co Waste carpet recycling method and recycled carpet produced using resource obtained by the recycling method as raw material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014083475A (en) * 2012-10-19 2014-05-12 Negoro Sangyo Co Waste carpet recycling method and recycled carpet produced using resource obtained by the recycling method as raw material

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