IL33333A - Warp knitted garments and apparatus and method for making the same - Google Patents

Warp knitted garments and apparatus and method for making the same

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Publication number
IL33333A
IL33333A IL33333A IL3333369A IL33333A IL 33333 A IL33333 A IL 33333A IL 33333 A IL33333 A IL 33333A IL 3333369 A IL3333369 A IL 3333369A IL 33333 A IL33333 A IL 33333A
Authority
IL
Israel
Prior art keywords
fabric
yarns
wise
stitches
knitted
Prior art date
Application number
IL33333A
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IL33333A0 (en
Original Assignee
Union Carbide Corp
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Filing date
Publication date
Application filed by Union Carbide Corp filed Critical Union Carbide Corp
Publication of IL33333A0 publication Critical patent/IL33333A0/en
Publication of IL33333A publication Critical patent/IL33333A/en

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/18Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • D04B21/207Wearing apparel or garment blanks
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/02Underwear
    • D10B2501/021Hosiery; Panti-hose

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Undergarments, Swaddling Clothes, Handkerchiefs Or Underwear Materials (AREA)
  • Knitting Machines (AREA)

Description

οη»'«??^ no»¾n ipnm nRnwna ρ»¾ποπ o'tmi D WARP KNITTED GARMENTS AND APPARATUS AND, METHOD FOR MAKING- THE SAME The present invention relates to the production of knitted articles from continuous webs of knitted fabric material.
It has long been known to make tubular, knitted garments, such as sheer, knitted, ladies stockings, fishnet stockings, sweaters, or other garments on conventional circular knitting machines. Flat bed knitting machines have also been used for this purpose, for example, on double V bed machines of the Eurson type. Of late fishnet hosiery has been produced on an 8 guide bar, double needle bar, Raschel Knitting machine. Cocker Machine and Foundry Co. of Gastonia, North Carolina now manufactures a "Fashionmaster" double needle bar3 14 guide bar, Raschel knitting machine with a special shifting pattern drum. This pattern shifting device permits the principle of double fabric knitting to be employed in producing fishnet stockings and the like and also permits the joining of the fabrics at spaced intervals to form the crotch of fishnet panty hoseo As in the conventional circular knitting machine, the tubular fishnet hose, or panty hose, so mader in accordance with present day machines and skills, on flat bed warp knit machines, has the tubes running warp-wise, or longitudinally, of the knitted web. If stretchable yarns are laid in warp-wise to s uch power net, or fishnet, tubes, the stretchable yarns are in parallelism with the axes of the tubes, and have longitudinal, but not the circumferential expansibility and retractability such as desired in girdles.
Thus in the present state of the art, those skilled therein have used the available multiple guide bar, double needle bar, Raschel machines, such as the Cocker "Fashionmaster", to produce back to back leotard blanks, with knitted-ln crotch portions, and with the tubular leg portions running warp-wise-in the conventional manner. No departure from such conventional for the reason that such blanks can be conventionally shaped by simply varying stitch quality over predetermined intervals to tighten or loosen the same with a variance in take down pressure, thereby tapering the leg portion and narrowing the waist portions. Reference is made to an article in Knitted Outerwear Times, of April 29, 1968, Pages 46-49, in which then current knowledge and experiments in this field are discussed.
SUMMARY OF THE INVENTION It is the basic concept of this invention to depart from the practice of producing continuous webs of panty hose, or leotard back-to-back blanks of warp-wise tubular construction, shaped and knitted inside and outside seams and crotches, and, instead, to produce continuous webs of garments, such as girdles with stretchable yarns provided in a warp-wise direction but with the tubes running normal thereto, or across the warp, of the warp knitting machine and formed of power net fabric or of similar Raschel warp knitted fabrics. The concept does not involve shaping since this can be accomplished after the finished garments are made by well known heat treatment, boarding steps.
In the invention, a continuous, two ply web formed of two superposed, warp knit,, single fabrics, cross interlooped along successive course-wise extending strips, spaced apart wale-wise, is produced to form a succession of open ended, course-wise extending tubes. Stretchable-retractive yarns may be provided wale-wise of the tubes so that when the doubled web is severed into individual tubes and the tubes are turned through 90°, the stretchable yarn runs circumferentially of the tube to form a stretchable article such as a girdle, panty brief, or the like.
The above mentioned Cocker 14 bar warp knitting machine, plus a second pattern drum, is set up so that eight simultaneously, four guide bars to each needle bar. The remaining six guide bars form the bands and crotch. At predetermined areas, or zones, or after a predetermined number of power net stitches, the crotch guide bars make inter-connecting stitching motions to cross interloop the superposed single fabrics to form a crotch and after a predetermined number of additional power net stitches, all guide bars are shifted to make inter-connecting stitches across the warp to form the horizontal side seams of the horizontally disposed tubes of the garment, the resulting cross interlooped side seam bands being severable for forming individual tubular garments . The concept of warp knitting power net in a continuous web of individual course-wise extending tubular garments permits stretchable yarns which may be inherently stretchable as for example spandex, or other elastic yarns, or may be stretch yarns which have no appreciable inherent stretchability but to which stretchability has been imparted by processing, as for example, Helanca, Banlon, etc., to extend warp-wise of the web but transversely of the tubes, so that when the garment is cut from the web and turned through 90° the stretchable yarns will be circumferential of the garment. Similarly a plurality of filler yarns are stitched and floated on the face of the fabric at spaced zones transversely of the web, to run warp-wise and form waist edge bands and ¾g edge bands which also run circumferentially of the garment when the garment is cut from the web and turned through 90° „ By the above process, the making of single fabric power net, cutting the same into pattern blanks, sewing the blanks into garments, sewing on waist tape and leg tape, etc., is eliminated, and a continuous web of stretchable girdles, ' panty hose or the like is produced in one operation on one The continuous web of stretchable garments is taken off the machine in large rolls and dyed, or otherwise finished in roll form, whereupon the individual finished garments are cut from the web along the cross interlooped bands, turned inside out to hide any seams, and the garments may then be boarded to add any desired shaping. Special control panels, or appliques, may be sewed onto the basic stretchable, tubular garment to add decorative effects for styling or sales appeal, or may be incorporated into the web on the machines „ Garment length is controlled by varying the knitting widthP transversely of the warp knit web and around-the-body size is controlled by changing the shifting points of the shifting pattern drums so that more, or less, power net fabric is knitted between shifting points on the warp knitting machine.
BRIEF DESCRIPTION OF DRAWING Figure 1 is a diagrammatic front elevation of a double needle bar, Raschel type, warp knitting machine constructed in accordance with the invention, some of the continuous webs being illustrated as spread out, rather than wound up, for clarity.
Figures 2-12 are front elevations, and Figures 3-13 are corresponding end elevations in section which diagramma-tically show some of the various embodiments of the product of the invention.
Figure 14 is a diagrammatic, enlarged end elevation of the knitting portion of the machine of Figure 1, illustrating the fourteen guide bars, double needle bars, two-ply single fabrics unconnected, and a connected, cross interlooped band, and Figure 15 is a still further enlarged fragmentary view showing the power net of one panel of a garment of the invention DESCRIPTION OF THE PREFERRED EMBODIMENTS In Figure 1 a double needle bar, fourteen guide bar Cocker "Fashionmaster" Raschel, warp knitting machine 20 is illustrated, this machine being well known and commercially available in the trade» It is described in an article entitled "New Cocker 'Fashion Master' Raschel for Shaped Panty Hose, Leotards, Etc.," in Knitted Outerwear Times of Oct. 2, 1967, and further described in the previously mentioned article in that magazine of April 29, 1968, As so described, and sold, the machine 20 comprises a frame 21 having double needle bars, or beds, 22 and 23, power net warp beam means, or body yarn warp beam means, termed the first warp means 24 herein, a wind up roll 25, and a first pattern forming means 260 The machine 20, prior to this invention, and as explained in the said articles, is capable of knitting shaped, back to back, warp-wise extending tubular, panty hose or leotards of power net and is also capable of producing thermal underwear. The guide bars 27 are mounted on a swingable frame 28 for traversing back and forth in a path transverse to the needle bars 22 and 23, and each guide bar is reciprocable on the swingable frame, in parallelism with the axis of the needle bars, under the control of a pattern chain 29 carried by a pattern drum 30, all in a known manner0 The pattern drum 30 is shiftable sidewise to actuate different sets of the pattern chains, for example, to change from knitting the warp-wise inner and outer selvedges to knitting across the span between the two legs to form the crotch and then back to tubular leg knitting. The pattern forming means 26 also includes sensing means 31 in the form of a cycle timer 32, for counting the number of stitches and actuating a shuttle for making predetermined cut lines, or points, on the continuous web produced In this invention, the machine 20 includes a second pattern forming means 35, identical with means 26, and arranged to control some of the fourteen guide bars 27 in cooperation with means 26 to create the product of the invention. The pattern chains 36 and shiftable pattern drum 37 of the second pattern forming means 35, permit the formation of a pair of superposed, unconnected, single, power net fabrics 38 and 39, with every other course floated, and each single fabric knitted on one of the two needle beds 22 and 23 by four guide bars respectively, thus using eight of the fourteen bars 27. As is well understood in the art, all of the guide bars repeatedly oscillate transversely back and forth in the space between the needles of both beds, and when a loop around a needle is desired, the particular guide bars are moved axially of the needle beds to wrap the strands around the needles to form loops. The pattern control 26, 31 and 35, after a predetermined number of stitches, causes cross interlooping between fabrics 38 and 39 to take place also for a predetermined number of stitches to connect the two ply web into a single composite fabric 40 along a narrow band such as the full width, course-wise extending side seam band 41, or along the shorter crotch bands 42, or along the short, wale-wise extending bands 43.
The first warp means 24 includes at least two warp beams 45 and 46, beam 45 supplying the spandex or other stretch-able strands 47 and beam 46 supplying the nylon strands 48 to the double needle beds 22 and 230 Thus a set of spandex and nylon body yarns are warp knitted into power net fabric 38 on needle bed 22, and a second set of spandex and nylon body yarns are warp knitted into power net fabric 39 on the other needle bed 23. The superposed, single fabrics 38 and 39 advance continuously downward from the knitting zone of the machine in a extending wale-wise of the web for wind up on the wind up roll 25. The spandex yarns 47 are laid into each stitch of the respective single fabrics 38 or 39 and locked into the stitches, and the loops of the nylon strands 48 run generally warp-wise of each web 44 to form generally vertical wales therein.
It will thus be seen that the machine 20 produces a plurality of continuous webs 44, each formed of the superposed, single power net fabrics 38 and 39, and, at spaced intervals, cross interloops the fabrics 38 and 39 to form successive narrow transverse single ply bands 41 which divide each web into a series of interconnected transversely extending, circumferentially stretchable, open-ended tubes, such as 49, 50 and 51.
It will be understood that the web 44 can be the full width of machine 20, and cut into individual narrower webs of garments along the selvedge bands, or, as shown, the webs 44 may be initially separated so that selvedge cutting is not necessary.
A second warp means 53 is preferably provided, consisting of warp beam 54 containing a supply of filler yarns, such as 55, for creating a waist edge band 56 and a leg edge trim 57, for each continuous web 44 at spaced intervals across, the machine 20. The filler strands 55 may be of any desired yarn material, such as spandex, wrapped with a fibrous strand, and are guided by the seventh and eighth guide bars of the set of guide bars 27. Filler strands 55 may be laid in, or knitted in, as desired.
The successive, individual, interconnected tubes 49, 50 and 51 produced by the machine 20, extend transversely, or horizontally, in a course-wise direction, and may be of power net only, or power net with spandex fillers laid in wale-wise, obliquely, by Atlas lapping. When the webs 44 are cut along the narrow side edge seam bands 41, either before or after other treatment, the cut is along the central, longitudinal axis of the band to thereby form individual separate tubes. Each tube has open ends as at 58 and 59, and when turned through 90° and turned inside out to cover the seams, a finished garment is achieved.
In Figures 2 and 3, a stretch girdle 60 is shown, which has been cut from a tube such as 49, 50 or 51. The knitted garment 60 comprises a generally tubular circumfer-entially stretchable and retractive knitted body 61, having a front panel 62 formed or fabric 38 and a rear panel 63 formed of fabric 39. The loops of the knitted fabrics run wale-wise, circumferentially around the tubular body. The spandex yarns 47 also run wale-wise of the fabric circumferentially thereof and are locked into the body stitches. The side edge seams 64 and 65, which were cut along the cross interlooped bands 41, join the front and rear panels into a tube and extend course-wise of the body 61, which is axially thereof, so that the side seams are interknitted, rather than sewn, as in the prior art.
In Figures 4 and 5, a garment 66 is shown, which is identical with girdle 60, except that a short length 42 thereof has been cross interlooped, intermediate of the side edge seams 64 and 65, to form a crotch area 67, thus creating a panty girdle.
In Figures 6 and 7, a garment 69 is shown, which is also similar to garments 60 and 66, except that the cross interlooped crotch portion 42 thereof is of substantial length and has been cut at 70 along the longitudinal centre line to form inside seams 71 and 72 of garment legs 73 and 74. The cut 70 is of less length than the band 42 to form a crotch portion In Figures 8 and 9, the garment 78 is similar to garment 60 and includes a plurality of additional, or filler, yarns, such as 55, which have been laid in, or knitted in, to the fabric 38 forming front panel 62 in a wale-wise herringbone pattern 79. These yarns form a restraining area 80 centrally of the front panel, similar to the restraint and semi-restraint panels now sometimes sewed onto girdles for applying pressure on selected portions of the human body. The obliqued restraining filler yarns 55 may be novelty yarns from a separate feed means and are Atlas lapped in a manner well known in the trade.
In Figures 10 and 11, a garment 82 is shown, which is similar to garment 69, but includes the waist edge band, or trim, 56, and the leg edge band, or trim, 57, formed by the filler yarns 55. It should also be noted that some of the filler yarns 55 may be Atlas lapped into a triangular area 83, which covers the crotch area 75, making the same less translucent than the power net of the body.
In Figures 12 and 13, the garment 85 consists of a basic tubular body, 61, having cross interlooped side seams 64 and 65, circumferentially running spandex strands 47, and top and bottom selvedges 86 and 87. However, the cross interlooping along the side seam bands 41 has been interrupted at 88 and 89 to form sweater arm holes and the selvedge 87 has been cross interlooped along short bands 43 to form shoulders 90 and 91 which define a neck hole 92.
All of the garments depicted in Figures 2-13 are characterized by having generally tubular, circumferentially stretchable and retractive knitted bodies, such as 61, formed of a front knitted panel 62 and a rear knitted panel 63, each panel being knitted from a separate set of individual, warp yarns such as at 94 and 95 (Figure 14) . In each garment the nylon of the panels, which direction is circumferential of the body 61 „ The stretchabie, retractive spandex yarns 47 of the fabric 38 and 39 are preferably laid in wale-wise of the fabric, and locked into the stitches, these stretchabie yarns also running circumferentially of the body. The garments are free of sewed side edge seams and sewed waist and leg tapes and instead the front and rear panels are joined into a tube by the cross inter-looping of the body yarn stitches along the side seams 64 and 65 which have been cut from the bands 41. The bands 41 extend course-wise of the fabrics 38 and 39 and run axially of the body 61 to form the interknitted side seams of the invention.
In Figure 14, the guide bars of the machine 20 are numbered 1 to 14, and the function of each guide bar in knitting the novel product of the invention is set out below: Guide bar 1 Spandex 47 of power net 38 on needle bar 22.
Guide bar 2 Spandex 47 of power net 38 on needle bar 22.
Guide bar 3 Nylon 48 of crotch and leg tube.
Guide bar 4 Nylon 48 of power net 38 on needle bar 22.
Guide bar 5 Nylon 48 of crotch and leg tube0 Guide bar 6 Nylon 48 of power net 38 on needle bar 22.
Guide bar 7 Filler 55, waist, (or leg) band net 38 on needle bar 22.
Guide bar 8 Filler 55, waist (or leg) band net 39 on needle bar 23.
Guide bar 9 Nylon 48 of power net 39 on needle bar 23, Guide bar 10 Nylon 48 of crotch and leg tube0 Guide bar 11 Nylon 48 of power net 39 on needle bar 23 i Guide bar 12 Nylon 48 of crotch and leg tube .
Guide bar 13 Spandex 47 of power net 39 on needle bar 23.
Guide bar 14 Spandex 47 of power net 39 on needle bar 23.
Power net fabric 38 is knitted from spandex guide bars 1 and 2 and nylon guide bars 4 and 6 on needle bed 22 13 and 14 and nylon guide bars 9 and 11 on needle bed 23„ The waist band of fabric 38 is knitted from guide bar 7 and the waist band of fabric 39 is knitted from guide bar 8.
Four guide bars 3, 5, 10 and 12 are required to make the crotch section, two guide bars for each needle bar. These guide bars are threaded for only a short section at one end 95 of the garment and make stitching motions of regular power net„ The main guide bars 4, 6, 9 and 11 are threaded up to the point of the crotch guide bars 3, 5, 10 and 12 and knit a power net stitch.
Moving in unison, the main net guide bars and the crotch guide bars make a power net fabric 38 and 39 on each needle bar. To form the crotch section of the garment, the crotch guide bars are required to make interconnecting stitching motions on each needle bar at predetermined intervals. These interconnecting stitches will connect the two single fabrics 38 and 39 into one composite fabric 40 for the desired number of stitches and along the transversely extending distance desired for the crotch area.
After a predetermined number of interconnected stitches such as will form a narrow band, for example, one half inch wide, a shift is made back to the plain, or regular, power net stitch to again form two superposed, separate fabrics 38 and 39, each o its own needle bar 22 or 23.
Single fabric knitting continues on each needle bar for a predetermined number of stitches until the next side seain 41 is reached. Thereupon, all guide bars are shifted to make interconnecting stitching, or cross interlooping, so that a unitary, composite single fabric 40 is achieved for the de-sired width of the band 41. This shift requires both drums 30 and 37 to be moved. After a predetermined number of stitches, are again shifted to cause all guide bars to again form double fabrics 38 and 39. A new garment is thus started.
The filler yarns 55, threaded in guide bars 7 and 8, continue to supply filler strands 55 into the power net fabrics 38 and 39, along a waist band zone, along a leg band zone, or along an intermediate zone for Atlas lapping, depending on the particular tubular garments being warp knitted, the resulting filled areas being vertical bands of uniform width, or obliqued bands, of uniform width, when lapped sidewise.
The yarns 55 are floated for several courses on the face of the fabric, as at 97, and are then knitted into the fabric, as at 98, as shown in Figure 15.
The particular guide bar arrangement described above may be varied. For example, the main net guide bars and crotch guide bars could be interchanged on each side and the leg and waist band filler yarns could be carried in guide bars 1 and 14 by appropriate rearrangement of the threading of the bars.

Claims (16)

33333/3 Claimsi
1. A knitted garment comprising: a generally tubular knitted body formed of a front knitted fabric panel and a rear knitted fabric panel, each knitted from one of a pair of separate sets of individual warp yarns with the loops of said knitted fabric running wale-wise thereof but circumferentially, from one side to the opposite side of said tubular body; said front and rear panels being joined into a tube along the side edges thereof by cross interlooping of the body yarn stitches in strips extending coursewise along said edges, from top to bottom of, and axially of said body, to form interknitted side seams; said tube being open at one end and being free of any interconnection between said front and rear panota at said one end; and said front and rear panels being joined together at the other end by cross interlooping of the body yam stitches throughout a limited number of courses and wales to provide at least one opening therein. 2. A warp knitted garment comprising! a warp knitted tube adapted to conform to, and fit the human torso, said tube formed of a front warp knitted fabric panel and aSrear warp knitted fabric panel, each knitted from one of a pair of separate sets of individual warp yams with the loops of said knitted fabric running walewise of the fabric but circum-ferentially from one side to the opposite side of said tube; said front and rear panels being joined into a tube along the side edges thereof by cross interlooping of the knitted fabric stitches in strips extending coursewise along said edges, from top to bottom of, and axially of, said tube to form interknitted side seams; said tube having a waist opening at one end and being free of any interconnection between said frontand rear panels at said one end; said tube having at least one limb opening proximate the other end thereof; and 33333/3 said tube having means extending at least partially walewise thereof, and Incorporated into the knitted structure thereof, for forming the crotch, neck, restraint panel or band area of said garment so as to convert the same to fit, and conform to the shape and limbs of the human torso* 3· A garment as specified in claim 2, wherein: said means comprises an area of said front and rear panels, intermediate of said interknitted side seams, and proximate said other end of said garment, having the stitches of the body yarn of said panels cross interlooped course-vise of said fabric to form said crotch area in said garment. 4. A garment as specified in claim 2, wherein: said means comprises a relatively narrow band of predetermined width circum-ferentially and length axiall , said band having a central cut extending inwardly from the outer end thereof for a predetermined length less than the length of said band to form bifurcated leg tubes at said other end of said garment* 5*. A garment as specified in claim 2, wherein: said mean comprises at least one additional set of yarns incorporated into said knit body fabric walewise of said knitted fabric of said panels, and extending circumfenentially of said body, proximate at least one of said ends to form a waist band, or edge trim, therearound. 6· A garment as specified in claim 2, wherein: said means comprises at least one additional set of yarns incorporated into one of said panels in a walewise herring-bone pattern to form said restraint area centrally of the font panel of said garment and wherein said yarns are Atlas lapped for a substantial distance courseid.se of said fabric* 7. A garment as specified in claim 2, wherein the said cross interlooped strips of said body are interrupted at oppositely disposed spaced areas therealong, proximate said other end of said body, to form a pair of said limb openings constituting armholes in said garment; and 33 333# extending walewise of said fabric and circumferentially of said garment* 8.. A garment as specified in claim 2, plu i at least one additional set of yarns comprising stretchable retractive yarns extending walewise o said fabric and circumferentially from side to side, on at least one of said panels* 9. A knitted garment as specified in claim 1 wherein: said tube being at least partially open at both ends| and said front and rear panels being .joined together proximate at least one of said ends by cross interlooping of the body yam stitches throughout a limited number of courses and wales. 10. The process of knitting a garment as claimed in claims 1 or 2, containing at least one tube, on a double needle bed, warp knitting machine having swingable reciprocable strand guides, said process comprising the steps of: knitting a pair of sets of warp strands into two superposed single knit fabrics to form a two ply knitted web advancing continuously in a wale-wise direction from said machine) periodically, at predetermined intervals cross-interlooping the warp strands of one said single fabric into the strande of the other said fabric course-wise across said two ply web in a transverse strip of a predetermined number of stitches in width to define a succession of tubes in said web, transversely connected by said strips; cutting said web along the central longitudinal axis of the narrow side edge seam band to form a separate tube having open endej whereby when said tube is o turned through 90 and inside out to cover the seams, a finished garment is achieved* 11· A proceBS according to claim 10 which further comprises, simultaneously with said knitting step, laying in a plurality of stretchable retractive yarns wale-wise of each said single knit fabric and locking said yarns into the stitches thereof. 12· In a two needle bed, warp knitting.machine having a plurality of strand guide bars swingable and reciprocable relative to the needles by means of pattern-chaning mechanism for carrying out the process claimed in either of claims 10 and 11, the combination ofI 33 333/3 - first warp means supplying body yarns to certain of said guide bars and supplying stretchable, retractible yarns to certain others of said guide bars for forming two superposed, single fabric webs unconnected to each other; second warp means supplying filler yams to certain other of said guide bars for laying said filler yarns wale-wise into each said single fabrics to form wale-wise extending, strips therein and pattern forming means in said mechanism for sensing the number of stitches knitted and periodically cross-interlooping all of the stitches of one said fabric into the stitches of the other said fabric for a predetermined number of stitches to form individual and successive, narrow, continuous, course-wise extending strips of single composite fabric which define a succession of open-ended, course-wise extending tubes, each with spandex yarns running wale-wise thereof* 13. Apparatus as specified in claim 12 wherelm said pattern forming means includes means for periodically cross-interlooplng only certain of the stitches of said fabrics in predetermined, narrow, strlpi like areas of said tubes to form crotch, leg, arm, or neck portions therein. 14* A two needle bed warp knitting machine substantially as described herein wit reference to and as illustrated in Figures 1 to 14 of the accompanying drawingns.,. Attorney for Applicants veb of fabric garments formed of Ihterknit varp yarns and including tvo ply fabric portions extending transversel of said varp yarns and spaced apart longitudinally relative thereto and intervening single ply fabric portions (extendlng transversely, of said warp yarns and connectin the tvo ply fabric portions along distal, sides thereof and , formin the tvo ply portions into laterally extending open ended tubes capable of. being severed along said single ply fabric portions into individual open ended tubes said tubes being open at both ends and said veb including yarn means extending at leas partially vale-vise thereof for converting said individual tubes into said garments.
2. A continuous veb of fabric according to claim 1 herein said tvo ply fabric portions are formed of tvo superposed varp knit single ply fabrics free of connection with each other exoept at said single ply fabrio portions in vhioh portions the Veb is cross interlooped along successive course-vise- extending strips, spaced apart a.predetermined distance vale-vise, , to form a successio of open-ended course-vise extending tubes in said veb. ,
3. „A continuous veb according to any of claims 1 and 2 wherein there are single plynportions on eithe side of a double ply ·, portion so as to form a single tube.
4. A continuous veb according to any of claims 1 and 2 wherein ther are tvo transverse single ply portions extending fully across said veb, and intermediate of said tvo fully extending portions a transverse, single ply portion extendin from one edge of said veb partially across said veb transversely of the varp yarns.
5. . A continuous web according to any of claims 1 and 2 vherein the number and the transverse extent of the single ply portions are such that a garment is defined in the veb.
6. A continuous web according to any of claims 1 and 2 wherein said two ply portions comprise a front knitted fabric panel and a rear knitted fabric panel, each knitted from one of a pair of sets of individual warp yarns with the stitches of said knitted fabric running wale-wise thereof but running circumferentially of said tubes, said front and rear panels being joined into said tubes along the side edges thereof, by cross interlooping of the yarn stitches extending course-wise along said edges and axlally of said tubes, to form inter-knitted side seams.
7. A continuous web according to any of claims 1, 2 and 6 wherein a plurality of stretchable retractive yarns are laid in wale-wise of said fabric and locked into the stitches thereof, said yarns running circumferentially of said tubes .
8. A continuous web according to any of claims 6 and 7 wherein there is an area intermediate of two interknitted side seams, and at one edge of said web, having the stitches of the yarn of said panels cross-interlooped course-wise of said fabric and axlally of the central tube between said side seams to form a crotch or bifurcation in^said tube.
9. A continuous web according to claim 8 wherein said area is a relatively narrow band of predetermined width circumferentially and length axlally, said band having a central cut extending inwardly from the outer end thereof for a pre-determined length less than the length of said band to form bifurcated leg tubes at said end of said central tube.
10. A continuous web according to any of claims 6 and 7 wherein at least one additional set of yarns is incorporated into said knit tube fabric wale-wise of said knitted fabric of . . ·· ■ ■. · ■ . 33333/2 ... ·'· said panels, and extending circumferentially of said tubes,' proximate one end thereof to form bands, or edge trim, there- around.
11. A continuous web according to claim 10 wherein said additional yarns are incorporated into one of said pans ..a in a wale-wise herringbone pattern to form a restraining area centrally of the front panel of said tube and are Atlas lapped for a substantial distance course-wise of said fabric „
12. A continuous web according to any of claims 6 and 7 wherein the said interknitted side edge seams of said tubes are interrupted at oppositely disposed spaced areas therealong, proximate one edge of said web, to form a pair of holes in said tube and said end of said tube is partially closed, to form a central neck aperture in said tube, by cross-interloopi ¾ of the stitches of said panels extending wale-wise of said fabric and circumferentially of said tubee
13. A continuous web according to any of claims 1 through 12 wherein said fabric portions are power net fabrics, the webs of the non-elastic yarns of said power net running longitudinally and the elastic yarns of said power net running wale-wise and longitudinally thereof. c as claimed in claimsr-j.- -to—15-.
14. The process of knitting a continuous web contain" ing at least one tube, on a double needle bed, warp knitting machine having swingable reciprocable strand guides, said process comprising the steps of: knitting a pair Of sets of Warp strands into two superposed single knit fabrics to form a two ply knitted web advancing continuously in a wale-wise direction from said machine; ΐ . . 35333/2 »■ ·" *·" " '*-· periodically, at predetermined intervals cross- interlooping the warp strands of one said single fabric into the strands of the other said fabric course-wise across said two ply. web in a transverse strip of a predetermined numbe of stitches in width to define a succession of tubes in said web, transversely connected by said strips .
15. A process according to claim 14 which further comprises, simultaneously with said knitting step,, laying in a plurality of stretchable retractive yarns wale-wise of each said single knit fabric and locking said yarns into the stitches thereof. 16. In a two needle bed, warp knitting machine having a plurality of strand guide bars swingable and reciprocable y or carrying out the process claimed in either of claims 14 and 15 ^ relative to the needles by means o£ pattern-changing mechanism^ the combination of: first warp means supplying body yarns to certain of said guide bars and supplying stretchable, retractible yarns to certain others of said guide bars for forming two superposed, single fabric webs unconnected to each other; second warp means supplying filler yarns to certain other of said guide bars for laying said filler yarns wale-wise into each said single fabrics to form wale-wise extending, strips therein; and pattern forming means in said mechanism for sensing the number of stitches knitted and periodically cross-interlooping all of the stitches of one said fabric into the stitches of the other said fabric for a predetermined number of stitches to form individual and successive, narrow, continuous, course-wise extending strips of single composite fabric which define a succession of open-ended, course-wise extending tubes, each with spandex yarns running wale-wise thereof* 33535/2 17. Apparatus as speoified in claim 16 wherein! said pattern orming means includes means for . periodically cross-interooping only certain of the stitches of said, fabrics in predetermined, narrow, strip-like areas of. said tubes . to orm crotch* leg, arm, or neok portions therein. .
16. A two needle, bed warp knitting machine substantially a described hereinwith reference to and as illustrated in Figures - 8-Π¾3_· 1 1 to of the accompanying drawings. ATTORHBT FOR APPUCAUTS.
IL33333A 1968-11-19 1969-11-09 Warp knitted garments and apparatus and method for making the same IL33333A (en)

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AT (1) AT325186B (en)
BE (1) BE741946A (en)
BR (1) BR6914265D0 (en)
CA (1) CA924117A (en)
ES (2) ES373641A1 (en)
FR (1) FR2023636A1 (en)
GB (1) GB1293166A (en)
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DE3709669C1 (en) * 1987-03-24 1988-06-01 Mueller Karl Heinz Shorts or skirts with inner briefs
DK166124C (en) * 1990-06-21 1993-08-09 Tytex As SPLIT PUSH AND PREPARATION FOR PREPARING IT
US5131100A (en) * 1991-07-26 1992-07-21 Royal Textile Mills, Inc. Athletic compression shorts
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JP4607955B2 (en) * 2005-03-31 2011-01-05 セーレン株式会社 Warp knitted fabric and manufacturing method thereof
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FR2023636A1 (en) 1970-08-21
NL167740B (en) 1981-08-17
JPS5035466B1 (en) 1975-11-17
IL33333A0 (en) 1970-01-29
SE365260B (en) 1974-03-18
ES373641A1 (en) 1972-07-01
SE405484B (en) 1978-12-11
CA924117A (en) 1973-04-10
ES375898A1 (en) 1972-08-16
NL167740C (en) 1983-10-17
BE741946A (en) 1970-05-19
DE1957976A1 (en) 1970-06-25
US3656324A (en) 1972-04-18
BR6914265D0 (en) 1973-01-11
AT325186B (en) 1975-10-10
NL6917334A (en) 1970-05-21
DE1957976B2 (en) 1977-06-08
GB1293166A (en) 1972-10-18

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