IE47459B1 - Processes for the production of tin oxide coatings and articles having such coatings - Google Patents

Processes for the production of tin oxide coatings and articles having such coatings

Info

Publication number
IE47459B1
IE47459B1 IE208978A IE208978A IE47459B1 IE 47459 B1 IE47459 B1 IE 47459B1 IE 208978 A IE208978 A IE 208978A IE 208978 A IE208978 A IE 208978A IE 47459 B1 IE47459 B1 IE 47459B1
Authority
IE
Ireland
Prior art keywords
tin
fluorine
compound
further characterised
substrate
Prior art date
Application number
IE208978A
Original Assignee
Gordon G Roy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gordon G Roy filed Critical Gordon G Roy
Priority to IE208978A priority Critical patent/IE47459B1/en
Publication of IE47459B1 publication Critical patent/IE47459B1/en

Links

Description

This invention relates to an improved process for the production of electrically-conductive layers which are highly transparent to visible light and highly reflective to infrared light, and to the particularly advantageous coatings formed therewith. Such layers are useful as transparent electrodes for solar photovoltaic cells, photoconductive cells, liguid crystal electro-optical displays, photoelectrochemical cells, and many other types of optical electronic devices. As transparent electrical resistors, such layers are used for defrosting windows in airplanes and automobiles. As heatreflecting transparent coatings on glass, these layers enhance the efficiency of solar thermal collectors and windows in buildings, ovens, furnaces, and sodium-vapor lamps, and of fiberglass insulation.
Various metal oxides, such as stannic oxide SnO^, indium oxide In2O2, and cadmium stannate Cd2SnO^, have been the most widely used materials for forming transparent, electrically conductive coatings and layers.
The earliest methods of applying these coatings were based on spraying a solution of a metal salt (usually the chloride) on a hot surface, such as glass. In this way, satisfactory transparent, electrically resistive layers were first - 3 made for de-icing aircraft windows. However, the spray process produced rather corrosive byproducts, hot chlorine and hydrogen chloride gases, which tended to attack the hot glass surface, producing a foggy appearance. U.S. Patent 2,617,745 teaches that this undesirable effect can be mitigated by first applying a coating of pure silica on the glass. However, a silica protective layer is not very effective on glass with a high alkali content and high thermal expansion coefficient, such as common soda-lime glass. In addition, these corrosive by-products attack metal parts of the apparatus, and the metallic impurities, such as iron, may then be deposited in the coating, with deleterious effects on both the electrical conductivity and transparency of the coating.
Another problem has been a lack of uniformity and reproducibility in the properties of the coatings. U.S. Patent 2,651,585 teaches that better uniformity and reproducibility are obtained when the humidity in the apparatus is controlled.
The use of a vapor, rather than a liquid spray, as described for example in German Patent 1,521,239, also results in more uniform and reproducible coatings.
Even with these improvements, more recent studies have been made using vacuum deposition techniques, such as evaporation and sputtering, in order to achieve cleaner and more reproducible coatings. Despite the much higher cost of these vacuum processes, the reduction of corrosive byproducts and unwanted impurities introduced by the spray methods is felt to be important particularly in applications involving high-purity semiconductors.
The intentional addition of certain impurities is important in these processes, in order to - 4 achieve high electrical conductivity and high infrared reflectivity. Thus, tin impurity is incorporated in indium oxide, while antimony is added to tin oxide (stannic oxide) for these purposes. Xn each case the function of these desirable impurities (dopants) is to supply extra electrons which contribute to the conductivity. The solubility of these impurities is high, and they can be added readily using all of the deposition methods referred to above. Fluorine has an advantage over antimony as a dopant for tin oxide, in that the transparency of the fluorinedoped stannic oxide films is higher than that of antimony-doped ones, particularly at the red end of the visible spectrum. This advantage of fluorine is important in potential applications to solar cells and solar thermal collectors.
Despite this advantage of fluorine most-and perhaps all-commercially available tin oxide coatings use antimony as a dopant. Possibly this is because fluorine doping has only been demonstrated in the less satisfactory spray method, whereas the improved deposition methods (chemical vapor deposition, vacuum evaporation and sputtering) are not believed to have been shown to produce fluorine doping. In addition, a recent report by a committee of experts in the American Institute of Physics Conference Proceedings No. 25, p. 288 (1975), concludes that fluorine equilibrium solubility in tin oxide is inherently lower than that of antimony. Nevertheless, it is noted that the lowest resistivity tin oxide films reported in the prior art are those of U.S. Patent 3,677,814 to Gillery. Using a spray method, he obtained fluorine-doped tin oxide films with resistances as low as 15 ohms per square by utilizing a compound, as a starting material, which has a direct tin-fluorine bond. - 5 The lowest resistance in a commercially available tin-oxide coated glass is presently in the range of about 40 ohms per square. When one wishes to obtain coatings of as low as 10 ohms per square one has heretofore been forced to use the much more expensive materials like indium oxide.
It is one object of the present invention to provide a process for depositing a layer or coating of fluorine-doped stannic oxide having a high visible transparency, high electrical conductivity and high infrared reflectivity.
Another object of the present invention is to allow the electrical conductivity to be varied easily during the deposition of a single such layer and to have the ability to achieve very low volume resistivities and surface resistances.
Another object of the present invention is to provide a non-corrosive deposition atmosphere, from which such layers of high purity may be deposited easily, and without contamination of the substrate by impurities or corrosive attack on the substrate or apparatus.
A further object of the present invention is to provide a process which easily produces such layers with highly uniform and reproducible properties over large areas without limitations inherent in spraying procedures.
A further object of the present invention is to permit deposition of such layers by standard manufacturing processes in the semiconductor industry and glass industry.
According to the present invention there is provided a process for depositing a fluorinedoped stannic oxide film upon a heated substrate characterised in that it comprises bringing into - 6 the viainity of a surface of said substrate a mixture comprising (a) a gaseous tin-and-fluorine containing compound which is free from any direct fluorine-tin5 bond, (b) a gaseous oxidisable tin-containing compound, and (c) an oxidising gas, with or without (d) an inert carrier gas, the proportions of the components (a), (b) and (c) being so chosen that they remain in the gaseous phase and (a) undergoes rearrangement on heating so as to form a second fluorine-containing compound which has a direct fluorine-tin bond as the tem15 perature of the gaseous mixture approaches the temperature of the heated substrate and the rearranged compound then remains in the vapour phase until it is oxidised, together with said oxidisable tin-containing compound, by said oxidis20 ing gas and there is formed therefrom a fluorinedoped stannic oxide which is deposited as a film upon said heated substrate.
Xn one form of the process of the invention the tin-and-fluorine-containing compound which is free from any direct fluorine-tin bond is formed in situ from a mixture of gaseous reactive organo-tin compound which is free from fluorine and a gaseous fluorine-containing compound which is free from tin but is reactive with said organo-tin compound on heating.
The process of the invention involves so selecting the reactants that the required tin47459 - 7 fluorine bond is not formed until the deposition is imminent. Thus, the tin and fluorine-containing compound is better maintained in the vapor phase and at temperatures low enough that oxidation of the compound occurs only after the rearrangement to form a tin-fluorine bond. Films of fluorinedoped tin oxide, thus formed, have extraordinarily low electrical resistivity and extraordinarily high reflectivity to infrared wavelengths.
The process of the invention involves utilizing a gaseous mixture containing a compound which is free from any direct tin-fluorine bond.
This mixture also contains a volatilised oxidizable tin-containing compound and an oxidizing gas. The fluorine-containing compound which is free from a fluorine-tin bond is converted into a second organotin fluorine compound having such a bond. After such conversion this latter compound is oxidized to form a fluorine dopant and the dopant is then oxidized along with the oxidizable tin compound to form a stannic oxide film having a controlled amount of fluorine impurities upon said solid substrate.
Thus in the process of the invention, an organo-tin mono-fluoride vapor is formed in the heated deposition region by the reformation of the vapor of a more volatile compound containing both tin and fluoroalkyl groups directly bonded to tin.
In one embodiment of the process of the invention an organo-tin mono-fluoride is formed in situ at or near the gas-substrate interface by reactions involving the vapour of a reactive organo-tin compound which is free from fluorine and a fluorine-containing compound which is free from tin. The latter may contain fluoroalkyl and/ or fluorosulfur groups. - 8 The layer produced in each case is a uniform, hard, adherent, transparent coating the electrical conductivity and infrared reflectivity of which depend upon the concentration of the fluorine5 containing dopant.
The invention will now be described with reference to the accompanying drawings in which: Figure 1 shows a schematic diagram of an apparatus suitable for carrying out a process in which a fluorine dopant is an organo-tin fluoroalkyl vapor, evaporated from its liquid form.
Figure 2 shows a similar diagram for the second embodiment, in which the fluorine dopant is formed by reaction with certain fluoroalkyl and/or fluorosulfur gases supplied from a compressed gas cylinder.
Figure 3 shows a simplified version of the apparatus for practicing either the first or the second embodiments of the invention.
Figure 4 is a schematic section of a solar cell and illustrates one use of the invention in a semiconductor application.
Figure 5 shows window 120 coated with layer 118 according to the invention.
Figures 6 and 7 are graphs illustrative of varying conductivity and reflectivity with concentrations of fluorine dopant. The process of this invention has two main steps: (1) forming a reactive vapor mixture which will produce, on heating, a compound having a tin-fluorine bond, and (2) bringing this vapor mixture to a heated surface, upon which fluorine-doped tin oxide - 9 deposits. The embodiments described below differ in the chemical source of the fluorine dopant in the reactive vapor mixture, and also in the way in which the vapor mixture is made. The second step (deposition on the heated surface) is substantially the same in each example.
The tin is supplied by a volatile, oxidizable tin compound, such as tetramethyltin, tetraethyltin, dibutyltin diacetate, dimethyltin dihydride and dimethyltin dichloride. The preferred compound is tetramethyltin, since it is sufficiently volatile at room temperature, non-corrosive, stable and easily purified. This volatile tin compound is placed in a bubbler marked 10 in the Figures, and an inert carrier gas, such as nitrogen, is bubbled through the tin compound. For the very volatile compounds, such as tetramethyltin and dimethyltin dihydride, the bubbler can be at room temperature, while for the other less volatile compounds, the bubbler and the tubing must be heated appropriately, as will be understood by those skilled in the art. It is one advantage of the present invention that high temperature apparatus can be avoided and that simple cold-wall supplies can be used.
The vapor mixture must contain an oxidizing gas, such as oxygen or nitrous oxide. Oxygen is the preferred gas, since it is readily available and works just as well as the more expensive alternative oxidizing gases.
The pressures of the gases are fixed by the regulators 25, and the flow rates of the oxygen from tank 20, and of the carrier gas from tank 21, are controlled by metering valves 30, and measured by flowmeters 40. The gas streams then pass through one-way check valves 50 into a mixing - 10 tube 60 and funnel-shaped chamber 70. A tin oxide film deposits on the hottest surface 80 of the substrate, which is heated by the heater 90, typically to temperatures of about 400° to 600°C.
The general type of process just described is commonly known in the art as chemical vapor deposition. Various modifications, such as having the substrate surfaces vertical and rotating or below the reaction chamber and rotating, are known to those skilled in the art, and may be particularly suitable for use depending upon the geometry of the substrate or other conditions affecting a given application.
Rotation of the substrate is recommended in order to best move the sample through any convection currents which may occur in the apparatus and thereby best assure the uniformity of the deposited layers. However, it has now been discovered that, by placing the heated substrate facing downwardly, highly uniform coatings may be obtained more simply without rotation, because the gas, when heated from above, does not set troublesome convection currents. Another advantage of having the substrate above the reactive vapors is that any dust or dirt, or powder by-product formed by homogeneous nucleation in the gas, does not fall onto the growing film.
The process described herein is an improved process by means of which controlled amounts of fluorine impurity may be introduced into the growing tin oxide film. In the process, the ultimate fluorine dopant is the vapor of a compound containing one tin-fluorine bond in each molecule. The other three tin valences of the compound are satisfied by organic groups and/or halogen atoms other than fluorine. Typical of such compounds is tributyltin fluoride. It has been discovered that the fluorine thus bound, and brought into the vicinity of a hot surface of the substrate in vapor form, is not cleaved from the tin during the oxidation which occurs.
Unforunately, all known compounds with such a direct tin-fluorine bond are not significantly volatile near room temperature. Consequently an important advantage is secured by forming the fluorine dopant from a volatile compound which does not already contain the required tin-fluorine bond, but which undergoes rearrangement on heating to form a direct tin-fluorine bond. This rearrangement advantageously occurs at temperatures high enough (e.g. > 100°C) for the tin fluoride thus formed to remain in the vapor phase, but also low enough (e.g. < 400°C) for the oxidation of the compound to occur only after the rearrangement. One example of such a compound is trimethyl trifluoromethyltin, (CHg) .jSnCFj. On heating to a temperature of about 150°C in a heated zone adjacent to the deposition surface 80, this compound rearranges to form a compound containing a direct tin-fluorine bond, viz (CHglgSnF vapor, which then reacts as the fluorine donor or dopant. Other compounds which undergo similar rearrangements at temperatures which will, of course, differ somewhat from compound to compound, have the general formula R^SnRF, where R is a hydrocarbon radical, and RF is a fluorinated hydrocarbon radical having at least one fluorine atom bonded to that carbon atom which is bonded to the tin e.g. trimethyl pentafluoroethyltin or trimethyl pentafluoroethyltin. The main advantage of these fluorine dopants is that they are volatile liquids, so that they can easily supply sufficient vapor pressure when evaporated at room temperature. This simplifies the design of the apparatus, as shown in Figure 1, by eliminating the need for maintaining - 12 a warm zone between the bubbler 15 and the reaction chamber 70, to keep the fluorine dopant in the vapor phase. Thus the apparatus can be of the type which is usually called a cold-wall chemical vapor deposition reactor, which is widely used, for example, in the semiconductor industry to deposit silicon, silicon dioxide, silicon nitride, etc. Another important feature of the cold-wall reactor for semiconductor applications is that it minimizes unwanted impurities at a low level in both the substrate and the deposited film. Similarly, in glass manufacture, the gas mixture can be added to the annealing and cooling oven at the stage when the glass is at the appropriate temperature, e.g. about 47O°C for soft glass. In this way, highly uniform films can be achieved in the normal glass-production equipment.
The preferred compound for use in the embodiment of Figure 1 is (CH^^SnCF^, since it is more volatile than the compounds with more carbon atoms. It is a stable, colorless, non-corrosive liquid, which does not decompose in air at room temperature, and only reacts extremely slowly with water.
A particularly advantageous embodiment of the process of the invention uses a fluorine-containing compound which is free from tin and which reacts with an organo-tin compound which is free from fluorine on heating, to produce a tin fluorine compound in situ in the vapor state. For example, α-fluoroalkyl halides, preferably those wherein the alkyl group has 4 or less carbon atoms, such gases as iodotrifluoromethane, CF2CF2I and C^Fyl, can be mixed with the vapor of organo-tin compounds such as tetramethyltin vapor (CH^J^Sn, at room temperature, i.e. to 90°F (32.2°C)., or more preferably at temperatures of 150°F (65.55°C) without - 13 any reaction. Moreover, fluoroalkyl bromides like CFjBr, CgFgBr are useful as fluorine-containing gases. They are less reactive and about 10 to 20 times more is required in the reactant gas, but they are much less expensive. This is particularly surprising because of the reputed inertness of such compounds. Fluoroalkyl chlorides are not favored for use because their reactivity is substantially lower than that of the bromides.
When such a vapor mixture approaches the heated surface, reaction takes place in the gas phase to, eventually, produce the desired tin-fluorine bonds. Although the reaction sequence is complex, it is believed to begin with reactions such as CF3l+R4Sn+R3SnCF3+Rl to yield the organo-tin fluoroalkyl R3SnCF3 vapors in the region near the interface of the hot surface, where they serve as fluorine dopants for the growing tin oxide film, just as in the first embodiment.
Certain other fluorine-containing gases also function in this second embodiment of the invention. For example, sulfur chloride pentafluoride, SFgCl, is an effective fluorine donor gas, as is sulfur bromide pentafluoride SFgBr.
In a similar way, trifluoromethyl sulfur pentafluoride CFjSFg gas acts to form tin-fluoride bonds by gas phase reactions.
The advantage of this embodiment of the process is that the fluorine donor is a gas, and the process is further illustrated by Figure 2.
The preferred gases are CFjl and CFjBr, which are 47439 - 14 non-corrosive, non-flammable, not appreciably toxic, and readily available commercially SF^Cl and SFgBr are highly toxic, and thus, less desirable for use. CF^SFj. is non-toxic, but somewhat less reactive than CF^l.
The deposition process may be further simplified, as shown in Figure 3, if the gas mixtures are premixed and stored in a compressed gas cylinder 19.
For safe storage and use, the oxidizable compound must of course be kept at a concentration such that it cannot form an explosive mixture. For example, the lower explosion limit of tetramethyltin in air is about 1.9%. The concentrations which I have used for the chemical vapor depositions are less than a half of this level. In addition, the use of CFjl or CF^Br as a fluorine dopant incidentally ac.ts as a flame suppressant.
Films prepared according to the invention are found to have infrared reflectivities of 90% and more measured, as is known in the art, at the conventional 10-micron wave length of light which is characteristic of thermal infrared radiation at room temperature. This 90% reflectivity is to be compared to the 80% reflectivity which is hereto25 fore achieved using tin oxide coatings. In usual practice, these infrared reflective layers will be from about 0.2 to 1 micron in thickness; thicknesses of 0.3 to 0.5 microns are typical.
In order to characterize more quantitati30 vely the fluorine doping levels in the films, the infrared reflectivity vzas measured over the wavelength range of 2.5 microns to 40 microns.
By fitting these data with theoretical curves, as described in detail by R. Groth, E. Kauer and P.C. van den Linden, Optical Effects of Free Carriers in Sn02 Layers Zeitschrift fur Naturforαν a a a - 15 schung, Volume 179, pages 789 to 793 (1962), values were obtained for the free electron concentration in the films. The values obtained 20 —3 21 -3 were in the range from 10 cm to 10 cm , and increased regularly with increasing concentrations of the fluorine dopant. Theoretically, one free electron should be released for each fluorine atom which replaces an oxygen atom in the lattice. This hypothesis was verified by Auger Electron Spectroscopic measurements of the total fluorine concentration in some of the films, which gave fluorine concentrations in agreement with the free electron concentrations, to within the experimental uncertainties. This agreement is indicative that most of the incorporated fluorine is electrically active.
The infrared reflectivity at 10 microns, and also the bulk electrical conductivity of the films, were found to be maximum at a doping level of about 1.5-2% fluorine substitution for oxygen. The maxima are very broad, and almost maximum conductivities and reflectivities are shown by films with 1% to 2.5% fluorine. There is also a weak, broad absorption throughout the visible wavelength range, which increases directly with fluorine concentration. Therefore, to prepare films with high electrical conductivity and high visible transparency, a fluorine concentration in the film of about 1% (i.e. fluorine to oxygen ratio .01 in the film) is most desirable. However, this optimum will vary somewhat depending on the spectral distribution of interest in a given application. By varying the fluorine dopant concentration, routine experimentation can easily establish the optimum percentage for any given application. 474S9 - 16 Fluorine doping levels exceeding 3¾ can easily be achieved in the films, using the methods of the instant invention. Prior art results had not exceeded 1% and the opinion, cited above, was that this was the solubility limit for fluorine. While such high doping levels are not needed to produce optimum infrared reflectivity or electrical conductivity, the gray films produced at doping levels of 2% or more may be useful on architectural glass, for limiting solar heat gain in air-conditioned buildings. In such applications, the doping level at the surface of the film advantageously is reduced to about 2% in order to have maximum infrared reflectivity.
Using the measured electron concentrations and electrical conductivities, the electron drift mobilities can be obtained. For various films, values from 50 to 70 cm /Volt-sec were calculated in this way. Previously obtained mobility values for tin oxide films have ranged from 5 to cm2 /Volt-sec. It is believed the instant films are the first to have mobilities exceeding cm /Volt-sec. These values illustrate, in another way, the superior quality of the process of this invention and of the films prepared therewith.
The process of the invention is also very useful for making devices such as those having electroconductive layers in semiconductor manu30 facture (e.g. integrated circuits and the like), and also the manufacture of heat-reflective transparent objects like windows.
The decomposition of the tin- and fluorine-containing compound preferably takes place in a narrow reaction zone which is largely heated to the decomposition temperature by heat - 17 emanating from the substrate itself.
In order to point out more fully the nature of the present invention, the following examples are given as illustrative embodiments of the present process and products produced thereby.
Unless otherwise specified, the specific examples disclosed below are carried out according to the following general procedure: EXAMPLE 1 The process is exemplified by an experiment using the apparatus of Figure 1 to produce a gas stream which contains 1% tetramethyltin (CH^^Sn, 0.02% trimethyl trifluoromethyltin (CH^J^SnCF^, 10% nitrogen carrier gas, and balance oxygen gas.
The resulting stream is passed over a borosilicate glass plate which is 15 cm in diameter and maintained at 500°C for about a 5 minute deposition period.
The flow rate of the gas stream is about 400 cc per minute. This flow rate is such that the gas turnover rate in funnel 70 is about once every two minutes. A transparent film about 1 micron thick is deposited. It shows electrical resistance of 2 ohms per square, corresponding to a volume resistivity of 0.0002 ohm-cm. This film is measured to have a fluorine to oxygen ratio of about .017 and a drift mobility of about 50 cm / Volt-sec.
EXAMPLE 2 When the process of Example 1 is repeated using a sodium free silicon substrate, the resistance value dropped to about 1 ohm per square, i.e. about one-half the value of the resistivity achieved with a sodium-bearing substrate. - 18 EXAMPLE 3 An advantageous process is illustrated by a process utilizing the apparatus of Figure 2.
The resulting gas mixture consists of 1% tetramethyltin (CH^J^Sn, 0.2% iodotrifluoromethane CF^l, 20% nitrogen carrier gas, balance oxygen. Films grown on borosilicate glass substrates showed the same electrical characteristics as in Example 1.
EXAMPLE 4 The simplified apparatus in Figure 3 is used by forming the mixture described in Example 3, in a compressed gas cylinder 19. The results are identical to those of Example 3. After a month of storage in the gas cylinder, the experiment was repeated, giving identical results. This demonstrates the stability and shelf life of this mixture.
EXAMPLE 5 Example 3 is repeated, except that when the stannic oxide film is 0.5 microns thick, deposition is stopped. The resulting stannic oxide film has an infra-red reflectivity of about 90%.
EXAMPLES 6-13 The following gases each are substituted, in equi-molecular portions, for CF^l in the procedure of Example 3 (excepting that the concentration of fluorine dopants is increased 15 times in examples 6, 7, 8 and 13). Excellent conductivity and infra-red reflectivity are achieved: ' EXAMPLE GAS EXAMPLE GAS 6 CFjBr 10C3F71 7C2F5Br 11 SFgBr 8 C^F^Br 12 SF5C1 9 C2F51 13CF3SF5 Conventional silicon photovoltaic cells (Solar cells”) have heretofore comprised typical surface resistances of 50 to 100 ohms per square.
In order to have an acceptably low total cell resistance, a metallic grid with a spacing of 1 or 2 millimeters is deposited on the silicon surface. By depositing a fluorine-doped tin-oxide layer with a sheet resistance of about 0.5 ohms per square (about 2 microns thick) on the cell surface, the metallic grid spacing can be increased to about 10 millimeters, with a corresponding reduction in the cost of the grid. Alternatively, the grid size can be kept small, and the cell is able to function efficiently even when the sunlight has been concentrated by a factor of about 100, provided adequate cooling of the cell is maintained.
A schematic section 100 of such a cell is shown in Figure 4 wherein a 2-micron layer 102 of n-SnO2 (the fluorine-doped material of the invention is used), a 0.4 micron layer 104 of n-silicon (phosphorous-doped silicon as known to the art), a 0.1 mm p-silicon layer 106 (boron-doped silicon as known to the art) are joined with an aluminum layer 108 serving as an electrode. Metallic grids 110 are spaced about 10 millimeters apart. Yet an excellent performance is achieved, The deposited layers can be used in manufacture of other semiconductor articles, e.g. - 20 conductors or resistors. Tin-oxide coatings have been so used in integrated circuits before. The improved conductivity will allow wider application of this material in the future. Not only is the sheet resistance range extended to much lower values (e.g. about 5 ohms per square or less) than heretofore possible, but also deposition of the layer can be achieved within the same apparatus which is used, for example, to grow epitaxial silicon. This eliminates the costly and cumbersome unloading, cleaning, and loading steps between depositions.
The resistivity values obtained for the fluorine-doped tin-oxide on silicon substrates is about 10“4 ohm-cm, which is comparable to that of evaporated tantalum metal, which is sometimes used for connections in intergrated circuits. The good match between thermal expansion coefficients of tin-oxide and silicon allows deposition of thick layers without significant strains.
Figure 6 shows the electrical conductivity of the fluorine-doped stannic oxide films as a function of measured fluorine to oxygen ratio in the films, for deposition temperatures of 48O°C and 500°C.
Figure 7 shows the infra-red reflectivity of the fluorine-doped stannic oxide films as a function of measured fluorine to oxygen ratio in the films, for deposition temperature of 48O°C and 500°C.
Also indicated on Figures 6 and 7 are (1) the conductivity of the expensive indium-oxide materials known to the art and as described in Philips Technical Review, Vol. 29, Page 17 (1968) by van Boort and Groth and (2) the best alleged prior art values for conductivity and reflectivity of doped stannic oxide coatings.

Claims (13)

1. CLAIMS;1. A process for depositing a fluorinedoped stannic oxide film upon a heated substrate characterised in that it comprises bringing into the vicinity of a surface of said substrate a mixture comprising (a) a gaseous tin-and-fluorine containing compound which is free from any direct fluorinetin-bond , (b) a gaseous oxidisable tin-containing compound, and (c) an oxidising gas with or without (d) an inert carrier gas, the proportions of the components (a), (b) and (c) being so chosen that they remain in the gaseous phase and (a) undergoes rearrangement on heating so as to form a second fluorine-containing compound which has a direct fluorine-tin bond as the temperature of the gaseous mixture approaches the temperature of the heated substrate and the rearranged compound then remains in the vapor phase until it is oxidised, together with said oxidisable tin-containing compound, by said oxidising gas and there is formed therefrom a fluorine-doped stannic oxide which is deposited as a film upon said heated substrate.
2. A process as claimed in claim 1 further characterised in that said oxidisable tin-containing compound is tetramethyl tin, dimethyl tin dichloride or dimethyl tin dihydride.
3. A process as claimed in claim 1 - 22 further characterised in that said compound which is free from any direct tin-fluorine bond is a tin compound which contains a fluoroalkyl group.
4. A process as claimed in claim 3 5. Further characterised in that said tin compound which contains a fluoroalkyl group is trimethyl trifluoromethyl tin or trimethyl pentafluoroethyl tin.
5. A prooess for depositing a fluorine10 doped stannic oxide film upon a heated substrate characterised in that it comprises mixing (a) a gaseous fluorine-containing compound which is free from tin, (b) a gaseous oxidisable organo-metallic 15 tin-containing compound which is free from fluorine, and (e) an oxidising gas, with or without (d) an inert carrier gas, said compounds and gas(es) being so chosen that 20 they remain in the gaseous phase at the temperature of mixing and compounds (a) and (b) being so chosen that they react to form a compound having a direct fluorine-tin bond only when they are heated to substantially the temperature of said 25 heated substrate, said compound having a direct fluorine-tin bond and said oxidising gas then reacting to produce a deposit of doped stannic oxide on said heated substrate.
6. A process as claimed in claim 5 30 further characterised in that said fluorinecontaining compound which is free from tin is an α-fluoroalkyl halide. 474S - 23
7. A process as claimed in claim 6 further characterised in that said a-fluoroalkyl halide is iodotrifluoromethane or bromotrifluoromethane.
8. A process as claimed in claim 5 further characterised in that said fluorinecontaining compound which is free from tin is a compound containing a fluorosulphur group.
9. A process as claimed in claim 8 further characterised in that said compound contain ing a fluorosulphur group is sulphur chloride pentafluoride, sulphur bromide pentafluoride or trifluoromethyl sulphur pentafluoride.
10. A process as claimed in any of the preceding claims further characterised in that said oxidising gas is oxygen.
11. A process as claimed in any of the preceding claims further characterised in that said substrate has a downwardly facing surface and that the vapours of the mixture used are directed upwardly towards said surface.
12. A process as claimed in any of the preceding claims further characterised in that said substrate is a glass substrate.
13. A process for depositing a fluorinedoped stannic oxide film upon a heated substrate according to claim 1 or claim 5 and substantially as hereinbefore described.
IE208978A 1978-10-20 1978-10-20 Processes for the production of tin oxide coatings and articles having such coatings IE47459B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
IE208978A IE47459B1 (en) 1978-10-20 1978-10-20 Processes for the production of tin oxide coatings and articles having such coatings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IE208978A IE47459B1 (en) 1978-10-20 1978-10-20 Processes for the production of tin oxide coatings and articles having such coatings

Publications (1)

Publication Number Publication Date
IE47459B1 true IE47459B1 (en) 1984-03-21

Family

ID=11032719

Family Applications (1)

Application Number Title Priority Date Filing Date
IE208978A IE47459B1 (en) 1978-10-20 1978-10-20 Processes for the production of tin oxide coatings and articles having such coatings

Country Status (1)

Country Link
IE (1) IE47459B1 (en)

Similar Documents

Publication Publication Date Title
US4146657A (en) Method of depositing electrically conductive, infra-red reflective, transparent coatings of stannic oxide
US4265974A (en) Electrically conductive, infrared reflective, transparent coatings of stannic oxide
USRE31708E (en) Method of depositing electrically conductive, infra-red reflective, transparent coatings of stannic oxide
CA1121666A (en) Tin oxide coatings
Gordon Preparation and properties of transparent conductors
US3944684A (en) Process for depositing transparent, electrically conductive tin containing oxide coatings on a substrate
US4293594A (en) Method for forming conductive, transparent coating on a substrate
KR100577945B1 (en) Method for Forming Tin Oxide Coating on Glass
US5124180A (en) Method for the formation of fluorine doped metal oxide films
JP2012020935A (en) Method of forming coating on glass, and method for producing coated glass article
NO171970B (en) PREVIOUS MEASURES FOR AA TO CREATE A LAYER OR BARRIER LAYER ON A GLASS SURFACE
RU2447030C2 (en) Method of making glass article with doped zinc oxide coating, having low resistivity, and coated glass article made using said method
US4500567A (en) Method for forming tin oxide coating
EP0463079A4 (en) Zinc oxyfluoride transparent conductor
US20120097222A1 (en) Transparent conducting oxide films with improved properties
JP2002146536A (en) Low-temperature deposition method for thin film of tin oxide
US5773086A (en) Method of coating flat glass with indium oxide
JP4468894B2 (en) Transparent conductive substrate, manufacturing method thereof, and photoelectric conversion element
JPS61227946A (en) Electroconductive glass
EP0745605B1 (en) Liquid methyltin halide compositions
JP4460108B2 (en) Method for manufacturing substrate for photoelectric conversion device
IE47459B1 (en) Processes for the production of tin oxide coatings and articles having such coatings
JP3984404B2 (en) Glass plate with conductive film, method for producing the same, and photoelectric conversion device using the same
Yoon et al. Properties of fluorine-doped SnO2 films prepared by the pyrosol deposition method
JP2005029464A (en) Glass plate with thin film, its production method, and photoelectric conversion device using the glass plate

Legal Events

Date Code Title Description
MM4A Patent lapsed