HRP20160268T1 - Članak načinjen od višeslojnog kompozita i postupak njegove proizvodnje - Google Patents

Članak načinjen od višeslojnog kompozita i postupak njegove proizvodnje Download PDF

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Publication number
HRP20160268T1
HRP20160268T1 HRP20160268TT HRP20160268T HRP20160268T1 HR P20160268 T1 HRP20160268 T1 HR P20160268T1 HR P20160268T T HRP20160268T T HR P20160268TT HR P20160268 T HRP20160268 T HR P20160268T HR P20160268 T1 HRP20160268 T1 HR P20160268T1
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Croatia
Prior art keywords
fibers
layer
article
accordance
layers
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HRP20160268TT
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English (en)
Inventor
Giuseppe Di Sante
Mario Biggio
Mario DI PAOLANTONIO
Gianluca GIOVINE
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Industrialesud S.P.A.
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Publication of HRP20160268T1 publication Critical patent/HRP20160268T1/hr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/003—Interior finishings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/08—Cars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/12—Deep-drawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1043—Subsequent to assembly
    • Y10T156/1044—Subsequent to assembly of parallel stacked sheets only
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495—Thickness [relative or absolute]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/659—Including an additional nonwoven fabric
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/682—Needled nonwoven fabric
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/682—Needled nonwoven fabric
    • Y10T442/684—Containing at least two chemically different strand or fiber materials
    • Y10T442/688—Containing polymeric strand or fiber material

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Claims (15)

1. Članak načinjen od višeslojnog kompozitnog materijala koji sadrži središnji element (I) koji se nalazi između prvog i drugog ojačavajućeg sloj (B) kako bi se formirala struktura (B)-(I)-(B), naznačen time što navedeni središnji element (I) sadrži: – prvi i drugi strukturni sloj (A), od kojih svaki sadrži najmanje jedan sloj od vlakana iglama perforiranih iglama termoplastičnog tipa, gdje su navedeni strukturni slojevi (A) impregnirani duromernom smolom; – treći ojačavajući sloj (B), koji se nalazi između navedena dva strukturna sloja (A),. gdje navedeni prvi, drugi i treći ojačavajući sloj (B), koji se sastoje od vlaknastog materijala, sadrže jedan ili više tipova vlakana koja se bira iz skupine koju čine staklena vlakna, prirodna vlakna, ugljična vlakna, bazaltna vlakna, kevlarska vlakna, aramidna vlakna ili smjesa takvih vlakana
2. Članak u skladu s prethodnih patentnim zahtjevom, naznačen time što navedeni središnji element (I) sadrži najmanje jedan razdvojni lement (S) koji se nalazi između prvog i drugog strukturnog sloja (A), gdje navedeni razdvojni element (S) sadrži sloj od ekspandiranog termoplastičnog polimera, impregniranog duromernom smolom.
3. Članak u skladu s prethodnih patentnim zahtjevom, naznačen time što navedeni središnji element (I) sadrži dva razdvojna elementa (S).
4. Članak u skladu s patentnim zahtjevom 2 ili 3, naznačen time što se između svakog razdvojnog elementa (S) i njemu najbližeg strukturnog sloja (A), ili pak između dva susjedna razdvojna elementa, nalazi najmanje jedan ojačavajući sloj (B).
5. Članak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što sadrži najmanje jedan vanjski pokrovni sloj (D) primijenjen na navedeni prvi ili drugi ojačavajući sloj (E) u strukturi (B)-(I)-(B), gdje se navedeni vanjski pokrovni sloj (D) bira između sloja tkanine, prirodne kože, umjetne kože ili netkanog materijala.
6. Članak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što navedeni vlaknasti materijal u navedenim ojačavajućim slojevima (B) sadrži staklena vlakna i/ili prirodna vlakna pomiješana s jednim ili više tipova vlakana koja se bira iz skupine koju čine ugljična vlakna, bazaltna vlakna, kevlarska vlakna ili aramidna vlakna.
7. Članak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što se navedena termoplastična vlakna u navedenom iglama izudaranom sloju bira između poliesterskih vlakana, poliamidnih vlakana, polipropilenskih vlakana ili njihovih smjesa, a po mogućnosti su to poliesterska vlakna.
8. Članak u skladu s bilo kojim od prethodnih patentnih zahtjeva, naznačen time što navedeni sloj ekspandiranog termoplastičnog polimera u navedenom razdvojnom elementu (S) sadrži polimer koji se bira iz skupine koju čine poliester, polipropilen, poliuretan, poliamid ili njihove smjese; po mogućnosti poliester i/ili poliuretan.
9. Članak u skladu s jednim ili više od prethodnih patentnih zahtjeva, naznačen time što vanjski strukturni slojevi (A) u navedenom središnjem elementu (I) sadrže sloj od iglama izudaranih vlakana.
10. Članak u skladu s jednim ili više patentnih zahtjeva 2 do 9, naznačen time što navedeni sloj ekspandiranog termoplastičnog polimera u navedenom razdvojnom elementu (5) sadrži poliesterski i/ili poliuretanski polimer.
11. Članak u skladu s jednim ili više od prethodnih patentnih zahtjeva, naznačen time što koegzistiraju najmanje dva dijela višeslojnog kompozitnog materijala različite debljine.
12. Komponenta za automobile, naznačena time što sadrži članak načinjen od višeslojnog kompozitnog materijala u skladu s bilo kojim od prethodnih patentnih zahtjeva.
13. Postupak priprave članka načinjenog od višeslojnog kompozitnog materijala u skladu s patentnim zahtjevom 1, naznačen time što se sastoji u koracima: (i) redanja navedenih strukturnih slojeva (A) i navedenih ojačavajućih slojeva (B) jednog na drugi, čime se dobiva višeslojni paket; (ii) vrućeg tiještenja navedenog višeslojnog paketa u kalupu i dobivanja navedenoga načinjenog od višeslojnog kompozitnog materijala.
14. Postupak u skladu s prethodnih patentnim zahtjevom, naznačen time što se korak (ii) provodi na temperaturi koja se može kretati od 90 °C do 180 °C, po mogućnosti između 110 °C i 150 °C.
15. Postupak u skladu s patentnim zahtjevom 13 ili 14, naznačen time što navedeni korak (i) također uključuje umetanje između slojeva navedenog višeslojnog paketa jednog ili više dodatnih slojeva materijala, u skladu sa željenim redanjem, gdje se navedene slojeve bira između: – razdvojnog elementa (S), koji sadrži sloj od ekspandiranog termoplastičnog polimera, impregniranog duromernom smolom; – pokrovnog sloja (D), kojeg se bira između sloja tkanine, prirodne kože, umjetne kože ili netkanog materijala.
HRP20160268TT 2011-10-31 2016-03-14 Članak načinjen od višeslojnog kompozita i postupak njegove proizvodnje HRP20160268T1 (hr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP11804796.8A EP2750879B1 (en) 2011-10-31 2011-10-31 Article made of a multilayer composite material and preparation method thereof
PCT/IB2011/054829 WO2013064859A1 (en) 2011-10-31 2011-10-31 Article made of a multilayer composite material and preparation method thereof

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HRP20160268T1 true HRP20160268T1 (hr) 2016-04-08

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Country Link
US (1) US10343371B2 (hr)
EP (1) EP2750879B1 (hr)
JP (1) JP6018214B2 (hr)
KR (1) KR101916988B1 (hr)
CN (1) CN103889707B (hr)
BR (1) BR112014010217B1 (hr)
CA (1) CA2851768C (hr)
ES (1) ES2565218T3 (hr)
HR (1) HRP20160268T1 (hr)
HU (1) HUE027241T2 (hr)
ME (1) ME02362B (hr)
MX (1) MX340223B (hr)
PL (1) PL2750879T3 (hr)
RS (1) RS54622B1 (hr)
RU (1) RU2585026C2 (hr)
SI (1) SI2750879T1 (hr)
SM (1) SMT201600146B (hr)
WO (1) WO2013064859A1 (hr)

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RU2585026C2 (ru) 2016-05-27
CN103889707A (zh) 2014-06-25
RS54622B1 (en) 2016-08-31
EP2750879A1 (en) 2014-07-09
ES2565218T3 (es) 2016-04-01
JP2015502270A (ja) 2015-01-22
EP2750879B1 (en) 2015-12-16
JP6018214B2 (ja) 2016-11-02
WO2013064859A1 (en) 2013-05-10
BR112014010217A8 (pt) 2017-06-20
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US10343371B2 (en) 2019-07-09
CA2851768C (en) 2020-03-24
KR101916988B1 (ko) 2018-11-08
RU2014117927A (ru) 2015-12-10
BR112014010217A2 (pt) 2017-06-13
MX2014005299A (es) 2014-05-30
CA2851768A1 (en) 2013-05-10
MX340223B (es) 2016-07-01
SI2750879T1 (sl) 2016-04-29
US20140272349A1 (en) 2014-09-18
KR20140079868A (ko) 2014-06-27
BR112014010217B1 (pt) 2021-01-05

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