GB2560375A - Rotating machine and rotors for use therein - Google Patents

Rotating machine and rotors for use therein Download PDF

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Publication number
GB2560375A
GB2560375A GB1703856.3A GB201703856A GB2560375A GB 2560375 A GB2560375 A GB 2560375A GB 201703856 A GB201703856 A GB 201703856A GB 2560375 A GB2560375 A GB 2560375A
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GB
United Kingdom
Prior art keywords
rotor
bearings
rotating machine
machine according
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1703856.3A
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GB201703856D0 (en
Inventor
Henry North Michael
North Phillip
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Edwards Ltd
Original Assignee
Edwards Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Edwards Ltd filed Critical Edwards Ltd
Priority to GB1703856.3A priority Critical patent/GB2560375A/en
Publication of GB201703856D0 publication Critical patent/GB201703856D0/en
Priority to PCT/GB2018/050609 priority patent/WO2018162925A1/en
Priority to TW107108179A priority patent/TW201837321A/en
Publication of GB2560375A publication Critical patent/GB2560375A/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/086Structural association with bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C1/00Rotary-piston machines or engines
    • F01C1/08Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/02Arrangements of bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C15/00Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
    • F04C15/0057Driving elements, brakes, couplings, transmission specially adapted for machines or pumps
    • F04C15/0076Fixing rotors on shafts, e.g. by clamping together hub and shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C25/00Adaptations of pumps for special use of pumps for elastic fluids
    • F04C25/02Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0042Driving elements, brakes, couplings, transmissions specially adapted for pumps
    • F04C29/0085Prime movers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/04Heating; Cooling; Heat insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/02Multi-stage pumps
    • F04D19/04Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps
    • F04D19/042Turbomolecular vacuum pumps
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/193Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil with provision for replenishing the cooling medium; with means for preventing leakage of the cooling medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/126Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with radially from the rotor body extending elements, not necessarily co-operating with corresponding recesses in the other rotor, e.g. lobes, Roots type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/14Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C18/16Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/10Stators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/20Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/50Bearings
    • F04C2240/52Bearings for assemblies with supports on both sides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/50Bearings
    • F04C2240/56Bearing bushings or details thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/60Shafts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • H02K16/02Machines with one stator and two or more rotors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/165Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/173Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
    • H02K5/1737Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

A rotating machine comprising: a stator 10, rotors 20,22 rotatable about an axis of rotation within the stator, fixed supporting members 40 supporting at least one of the two bearings 30 upon which the rotor is mounted, the at least one of the two bearings is mounted around the at least one fixed supporting member, and the two bearings are located towards opposing axial ends of the rotor. The fixed supporting members (FSM) may include channels 41,42 for cooling fluid which cools the FSMs. The FSM may be a single shaft which extends through the whole of the rotor, or they may be a pair of short shafts which extend axially into the rotor from each axial end for a distance less than the total length of the rotor. There may be two rotors, the two rotors may include portions which interlock. The rotors may be driven either directly or by an indirect arrangement of gears. The machine may be a vacuum pump, which may be a dry pump, a turbo pump or a rotary vane pump. Also claimed are rotors with specific geometries and protrusions.

Description

(54) Title of the Invention: Rotating machine and rotors for use therein Abstract Title: Rotating machine and rotors for use therein (57) A rotating machine comprising: a stator 10, rotors 20,22 rotatable about an axis of rotation within the stator, fixed supporting members 40 supporting at least one of the two bearings 30 upon which the rotor is mounted, the at least one of the two bearings is mounted around the at least one fixed supporting member, and the two bearings are located towards opposing axial ends of the rotor. The fixed supporting members (FSM) may include channels 41,42 for cooling fluid which cools the FSMs. The FSM may be a single shaft which extends through the whole of the rotor, or they may be a pair of short shafts which extend axially into the rotor from each axial end for a distance less than the total length of the rotor. There may be two rotors, the two rotors may include portions which interlock. The rotors may be driven either directly or by an indirect arrangement of gears. The machine may be a vacuum pump, which may be a dry pump, a turbo pump or a rotary vane pump. Also claimed are rotors with specific geometries and protrusions.
Figure GB2560375A_D0001
30' Gears 60 y
Water out 42 40
Water in 41 tearing
Stationary ‘-Bearing support
Single ended pump design
FIG. 2
Shaft seal 50 21
At least one drawing originally filed was informal and the print reproduced here is taken from a later filed formal copy.
Figure GB2560375A_D0002
Figure GB2560375A_D0003
HU. 1
06 18
Figure GB2560375A_D0004
Single ended pump design
06 18
Figure GB2560375A_D0005
Figure GB2560375A_D0006
06 18
Figure GB2560375A_D0007
Figure GB2560375A_D0008
Directly coupled motor results In poorly supported water cooled bearing support tube
06 18
Figure GB2560375A_D0009
ncreased diameter bearing support tube to remove heat from rotor. This tube could be circumferentially finned
FIG. 7
Figure GB2560375A_D0010
Figure GB2560375A_D0011
- 1 ROTATING MACHINE AND ROTORS FOR USE THEREIN
FIELD OF THE INVENTION
The invention relates to the field of rotating machines and rotors for use therein.
BACKGROUND
The invention relates to the field of rotating machines and in preferred embodiments to pumps, and in particular to vacuum pumps.
Rotating machines need to be carefully designed and manufactured in order for the moving parts to cooperate with each other accurately. Radial clearances, for example, can result in the moving parts of a rotating machine seizing when they are too small, while when they are too large they can result in poor performance. There is an increasing desire for pumps to become smaller. The smaller a pump is the faster it must rotate to pump the same amount of fluid in a given time. Faster rotation can lead to less stability in the moving parts which with small clearances can lead to problems. Furthermore, increased speeds can also lead to increased temperatures which can lead to issues due to uneven expansion of components and due to increased wear and tear.
Conventional pumps such as that shown in Figure 1 comprise a rotor 20 within a stator 10, the rotor being mounted for rotation within bearings 30. An increased speed of rotation of the rotor can lead to the rotor flexing and this can flexion can increase markedly when the resonant frequency of the rotor is neared.
It would be desirable to provide a rotating machine with an improved tolerance for increased speeds and temperatures.
SUMMARY
A first aspect of the present invention provides, a rotating machine comprising: a stator; a rotor rotatable about an axis of rotation within said stator; said rotor being rotatably mounted on two bearings, said two bearings being located
-2towards opposing axial ends of said rotor; at least one fixed supporting member supporting at least one of said bearings, said at least one of said bearings being mounted around said at least one fixed supporting member, such that said rotor is rotatably mounted on an outer surface of said at least one of said bearings.
The inventors of the present invention recognised that the resonant frequency and the stiffness of the rotor is related to the thickness of the shaft on which it is mounted; an Increase in the thickness of the shaft increasing both the resonant frequency and the stiffness. However, they also recognised that an increased thickness of shaft requires an increased bearing size and this leads to higher power consumption and increased heat generated in the rotating machine. The inventors addressed these competing issues in a simple yet elegant manner by mounting the rotor on the outer surface of at least one of the bearing as opposed to in the conventional way of within the bearings. In this way bearings of a same size can support a substantially thicker shaft.
In order to do this the at least one bearing is mounted around a fixed supporting member, and the rotor is mounted on the outer surface of the bearings allowing for the rotor to be supported on the outer bearing diameter rather than the inner bearing diameter. In this way for the same size of bearing an increased diameter rotor support can be used. The rotor is mounted towards either axial end to increase the resistance of the rotor to lateral movements. In this regard the bearings are each located away from a central position, such that in some embodiments the rotor either does not extend beyond the bearings, or only extends beyond the bearings by a small amount of less than 5% of the axial length of the rotor.
Although it may be advantageous for the rotor to be mounted on the outer diameter of the bearings at both ends, in some embodiments it is only mounted on the outer diameter at one end, that end having the advantages of increased rotor shaft without a corresponding increase in bearing size. The other end is mounted in a conventional way with the rotor shaft being within the bearing. In
-3some cases it is this conventionally mounted end that is driven by the motor. This allows the motor to be mounted and coupled to the rotor in a conventional manner.
It should be noted that conventionally the bearing selection is often driven by shaft diameter due to the rotordynamics and the requirement for a certain stiffness and this can lead to the load capability of the bearings being significantly higher than necessary. By mounting the rotor on the outer surface of at least one of the bearings, the bearing selection can be driven much more strongly by the load capability of the bearing.
It should be noted that the rotor may be mounted on a bearing towards either end of the rotor, or on a plurality of bearings towards either axial end. The bearings may have a number of forms and may in some embodiments be rolling element bearings mounted within a housing.
In some embodiments, said at least one fixed supporting member comprises a cooling fluid inlet, a cooling fluid flow path and a cooling fluid outlet for the flow of cooling fluid.
One particularly advantageous feature of mounting the bearings on a fixed support and allowing the rotor to rotate about the bearings, is that this provides the opportunity for providing cooling fluid to the fixed support allowing the bearings and potentially other features of the rotating machine in their vicinity to be cooled. Applying a cooling fluid to a member that is fixed is a simple matter, while applying a cooling fluid to a rotating member is considerably more complex. Thus, mounting the bearings on a fixed member rather than on the rotating shaft of the rotor provides an opportunity to apply cooling fluid to this fixed member. The bearings will function better and have a longer lifetime if they are not allowed to get too hot. Overheating of bearings can lead to the internal clearances changing and to the metals becoming softer. Furthermore, the seals located in the vicinity of the bearings may also be cooled by the cooling fluid
-4which again can lead to a longer lifetime and also to a more efficient seal. In this regard, it should be noted that the bearings generate significant heat during use and by cooling the supporting member of the bearing, this heat can be dissipated. The cooling fluid may be any fluid able to transport heat away but in some embodiments is water, water having a high heat capacity and being cheap, non-toxic and readily available.
In some embodiments, said at least one fixed supporting member comprises a stationary shaft passing through said rotor, said two bearings being mounted on portions of said shaft located towards either end of said rotor.
Although the fixed supporting member or members may have a number of forms, in one embodiment the fixed supporting member comprises a shaft that passes through the rotor with the bearings being mounted towards either end of the rotor.
In some embodiments, said fluid inlet and fluid outlet are at opposing axial ends of said shaft.
Where the fixed supporting member is a shaft, then having the fluid inlet and outlet at opposing axial ends of the shaft allows the cooling fluid to flow through the shaft and to transfer heat along the entire length of the shaft not just in the region of the bearings. This in turn provides a cooling effect on the rotor. In this regard, cooling the stator of a rotating machine is generally quite straightforward while cooling the rotor which is sealed within the machine is more difficult. Mounting the rotor on a fixed shaft and providing cooling fluid to go through that shaft is an efficient and convenient way of providing cooling to the rotor.
In some embodiments, said shaft has a central portion between said bearing mounting portions, an outer circumference of said central portion being in proximity to an inner circumference of said rotor.
-5Where the shaft passes through the rotor, the outer circumference of the central portion of the shaft is in proximity to an inner circumference of the rotor allowing cooling of the shaft to have a cooling effect on the rotor due to heat transfer between the corresponding surfaces. In this regard, the distance between them should be large enough so that any flexing of the rotor does not cause the surfaces to contact while being low enough to improve heat transfer. In this regard, a distance of between 100 microns and 3mm may be envisaged.
In some embodiments, said central portion of said shaft has a larger diameter than said bearing mounting portions.
It may be advantageous to increase the diameter of the shaft within the rotor away from the bearings. In this regard, a narrower shaft where the bearings are supported leads to smaller bearings and lower power requirements and less heating, however a wider shaft where the shaft is being cooled can lead to improved heat transfer and a lower temperature rotor. Thus, in some embodiments it may be advantageous to increase the diameter of the shaft at the central portion when compared to the portion where the bearings are mounted.
In some embodiments, the outer surface of the shaft may be roughened such that heat transfer from the shaft surface is improved. In this regard, increasing the surface area increases heat transfer from this surface but may also lead to an increased distance between at least some of the surface and the rotor. This in turn will reduce heat transfer between the rotor and the shaft to some extent. Thus, the provision of small fins such as a spiral pattern on the outer surface of the shaft may improve heat transfer and may be advantageous.
In some embodiments, said at least one fixed supporting member comprises two fixed supporting member, said two bearings each being mounted on a respective one of said two fixed supporting members.
-6Although the fixed supporting member may be a single shaft, in some embodiments it might be made up of two members towards either end of the rotor.
In this regard, these two members may be stub shafts that do not extend far into the rotor, and the rotor may have a solid cross-section in its central portion. Where there are separate supporting members such as stub shafts then the cooling fluid will flow in and out an outer end of each supporting member. In some embodiments, the fluid flow path will form an arrow type shape.
In some embodiments, the rotating machine comprises at least one further rotor rotatable about at least one further axis of rotation parallel to said axis of rotation, each of said at least one further rotor being mounted on two further bearings, at least one of said further bearings mounted around at least one further fixed supporting member; wherein each of said at least one further rotor is rotatably mounted on an outer surface of said at least one of said two further bearings, said two further bearings being located towards opposing axial ends of said at least one further rotor.
Although embodiments of the invention are applicable to single rotor machines, they are particularly applicable to multiple such as dual rotor machines where two or more rotors rotate within a stator and where each rotor is mounted on bearings on fixed supporting members. Such dual or multiple rotor machines require particularly high tolerances and mounting at least one end of the rotors on the external surface of the bearings and thereby providing less flexion and more stiffness can be very advantageous.
In some embodiments both ends of said rotor are mounted on the external surface of the bearings.
In some embodiments, the rotor, fixed supporting members and bearings of the rotor and at least one further rotor correspond and have the same features.
-7ln some embodiments, said rotor and said further rotor each comprise radial protrusions and are mounted such that said radial protrusions intermesh.
Many dual rotor or multiple rotor machines have inter-meshing radial protrusions on their rotors which act to pump a fluid and these types of rotating machines are particularly applicable to embodiments of the invention.
In some embodiments, the rotating machine further comprises a motor and gear means driven by said motor for driving said rotor, said motor being offset with respect to said rotor.
The rotor may be driven by a motor and this motor may be offset with respect to the rotor with gears being used to drive the rotor. Where this is a dual rotor machine, then the gears will drive both rotors.
In other embodiments, the motor may be directly coupled to the rotor; and where there are dual rotors then gears may be used to drive the second rotor.
In some embodiments, said rotor comprises axial protrusions at a defined nonzero radial position on either end of said rotor, said axial protrusions forming a hollow cylindrical shape, an internal circumference of said axial protrusions being mounted on an outer circumference of one of said bearings.
In order to mount the motor on the outer surface of the bearings, the rotor may have axial protrusions at a particular radial position, which axial protrusions will have a hollow cylindrical form and can be mounted around the bearings. These protrusions provide a mounting surface for supporting the rotor on the outer surfaces of the bearings.
In some embodiments, said gear means are configured to contact said axial protrusions to drive said rotor.
-8Where there are axial protrusions used to mount the rotor on the bearings, these may be driven by the gear means to rotate the rotor.
In some embodiments, said bearings are mounted as a close clearance fit on said fixed supporting member and said rotor is mounted on said bearings as a light interference fit.
In order to provide bearings where the outer surface of the bearings support the rotating member, then it may be advantageous to mount them as a close clearance fit on the fixed internal supporting member and to mount the outer rotor as a light interference fit such that it can rotate freely. The close clearance fit allows axial movement of the bearing on the shaft due to thermal expansion. The light interference fit ensures that the outer race rotates with the rotor. The term 'light' indicates that some room is allowed for thermal expansions.
Although embodiments of the invention are applicable to a number of different rotating machines, they are particularly applicable to a vacuum pump where tolerances are high and where it is therefore advantageous to reduce the flexibility of a rotor, particularly when it is rotating fast or at under high temperature conditions.
The vacuum pump may be a number of different types of pumps including a dry pump such as a screw or roots pump or blower, a turbo pump or a rotary vane pump.
In some embodiments, said pump comprises one of a double ended pump comprising exhaust outlets at both axial ends, a single ended pump with an exhaust at one axial end and a pump with an inlet at opposing radial sides.
A double ended pump can be advantageous as it helps to manage thermal loads as compression occurs in both directions and the mechanical loadings on the
-9shaft are equal in either direction and on both bearings. However, the heat associated with such a pump can be high and such pumps tend to be more expensive. Thus, providing them with additional cooling facilities and also with a stiffer mounting means can be advantageous and worthwhile in such a pump.
A second aspect of the present invention provides a rotor for a rotating machine, said rotor comprising at least one axial protrusion at a defined non-zero radial position on at least one axial end of said rotor, said at least one axial protrusion forming a hollow cylindrical shape and being configured to rotatably mount said rotor via bearings located within said hollow cylindrical shape.
A rotor that is comprises hollow cylindrical mounting protrusions at at least one end adapted for mounting on the outer surface of bearings allows the bearings to be mounted on fixed supports and allows the at least one protrusion which acts as the supporting shaft of the rotor to be wider than a supporting shaft that is mounted on the inner surface of the bearings as is the conventional case. An increased diameter in the supporting shaft of the rotor provides stiffness and stability and increases its resonant frequency.
In some embodiments said rotor comprises axial protrusions at both ends, said protrusions forming hollow cylindrical shapes and being configured to rotatably mount said rotor via bearings located within said hollow cylindrical shape.
In some embodiments, said rotor is hollow comprising a cylindrical space passing through a centre of said rotor such that a shaft may pass through said rotor.
Where the rotor has a hollow centre, then a shaft may pass through the centre.
In other embodiments, the rotor comprises a solid rotor comprising a central block and radial protrusions. Such a solid rotor may be stiffer and less prone to flexing than a hollow rotor.
- 10In some embodiments the rotor comprises bearings mounted within each of said axial protrusions.
Further particular and preferred aspects are set out in the accompanying independent and dependent claims. Features of the dependent claims may be combined with features of the independent claims as appropriate, and in combinations other than those explicitly set out in the claims.
Where an apparatus feature is described as being operable to provide a function, it will be appreciated that this includes an apparatus feature which provides that function or which is adapted or configured to provide that function.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the present invention will now be described further, with reference to the accompanying drawings, in which:
Figure 1 shows a pump according to the prior art;
Figure 2 shows a dual rotor single ended pump according to an embodiment; Figure 3 shows a double ended pump designed with exhausts at either end according to an embodiment;
Figure 4 shows a roots blower design with an inlet at the top and bottom according to an embodiment;
Figure 5 shows a roots blower pump driven by an offset motor coupled to the pump by gears according to an embodiment;
Figure 6 shows a directly coupled motor driving a pump as shown in Figure 6; Figure 7 shows a double-ended pump with improved cooling due to an increased diameter support shaft according to an embodiment; and
Figure 8 shows a further embodiment of a single ended pump.
-11 DESCRIPTION OF THE EMBODIMENTS
Before discussing the embodiments in any more detail, first an overview will be provided.
As noted previously a small diameter shaft on a rotating machine can provide a rotor with a relatively low resonant frequency which can compromise running speeds. As rotating machines such as pumps or compressors become smaller they require higher running speeds to move the same amount of fluid. As speeds increase, the natural frequency of the rotor may be approached which leads to instabilities. Any movement of the rotor is disadvantageous for machines with small clearances. Increasing the diameter of the shaft may improve its stiffness and increase its natural frequency, however it also increases the size of the bearings on which the shaft is mounted which leads to an increase in heat generated and power required. This has been addressed by providing a rotor that is mounted on an outer surface of bearings which are themselves mounted on a cylindrical fixed support. In this way an increased mounting diameter for the rotor is provided without a corresponding increase in the size of the bearings.
In order to provide a rotor that can be mounted in this way, one with supporting stub shafts or protrusions on either end, each having a hollow cylindrical shape is used. Such a rotor can be mounted on the outer surface of the bearings, the cylindrical stub shafts surrounding them and allowing rotation.
An additional benefit of mounting the rotor in this way is that cooling fluids may be used to cool the fixed supporting members and hence the bearings and other proximate components such as seals. Furthermore, where the fixed supporting member is a shaft extending through the rotor then the cooling fluid may flow along the entire shaft and have a cooling effect on the whole rotor. Rotors within a rotating device are hard to cool and providing cooling in this way can be advantageous.
- 12Figure 2 shows a stator 10 with water cooling 12, the stator surrounding two pump rotors 20 and 22 which are inter-meshing pump rotors and which are themselves mounted on bearings 30. Pump rotors 20 and 22 are mounted via respective axial projections 21 and 23 which have a hollow cylindrical form and project from an outer axial edge of the pump rotor. These axial projections 21, 23 are supported on the outer surfaces of bearings 30 and rotate around these bearings.
Bearings 30 are mounted on fixed support members or axial stub shafts 40 which in this case have the form of spigots with a cooling fluid inlet 41 and outlet
42. This cooling fluid allows the bearings to be cooled and helps protect them from overheating. In this embodiment there are shaft seals 50 between the stator 10 and the bearings 30 which act to stop or at least impede oil around the bearings from leaking into the pump main body. In other embodiments the seal may be in the form of a mechanical face seal between the rotor and headplate rather than a radial lip seal on the outside of the rotor. In such a case the headplate would have a slightly different shape to that shown to allow the mechanical face seal to be installed. This is shown and described with respect to Figure 8. The pump in this case is a dry pump.
Figure 2 also shows gears 60 which are used to drive the rotors via the axial projections 21 and 23 causing them to rotate on bearings 30.
Thus, in this embodiment, the pump rotors 20, 22 are supported on stationary water cooled stub shafts 40 via bearings 30. The inner surface of the bearings are mounted as a close clearance fit on the stub shafts , while the outer surface of the bearings has a light interference fit with the rotor that it supports. This enables the rotors 20. 22 supporting stub shafts which are formed by the axial protrusions 21,23 to be of a larger diameter than a conventional rotor shaft as the bearings are located inside the supporting shaft rather than on the outer surface of the shaft as is the case in the prior art, (see figure 1).
- 13Using larger diameter shafts increases the natural frequency of the rotating mass compared with a conventional assembly.
It should be noted that on machines with two or more rotors, careful selection of materials will allow the thermal expansions of the headplate, rotors and stator to be matched so that the radial clearances between the rotor and stator can be maintained under different operating conditions which have differing heat load conditions. For example in some cases the stator may be iron or steel and the housing aluminium and in such a case care should be taken such that where the housing is maintained at 100°C and the stator at 200°C, then the shaft and stator bore will remain aligned with each other. In practice, the aluminium housing will also hold the oil for lubricating the bearings and gears and will need to be maintained at around 80°C as a maximum temperature.
In some embodiments, in order to avoid an extra heat load on the rotors, the shaft seals 50 can incorporate piston rings rather than lip seals. In Figure 2 water-cooled bearing supports are used to cool oil exiting the bearings.
In this embodiment, the bearings are a light interference fit in the rotor and have a close clearance fit on the bearing supports. The bearing pre-load is applied to the inner race on the support shaft using a spring which may be a wave or a coil spring.
Figure 3 shows a double-ended pump design which is designed to have the exhaust at both ends. Such a design helps manage the thermal loads on the rotor and stator and the axial loads on the bearings. In this embodiment, the stationary bearing support members 40 are in the form of a shaft with the cooling fluid flowing into an inlet 41 and out of an outlet 42 at the opposite axial end of the shaft. In this way, the cooling fluid not only provides a cooling effect to the bearing but also provides some cooling to the rotor. The rotor is mounted on the bearings and is shaped such that there is a narrow gap between the inner diameter of the main central body of the rotor and the stationary shaft. The
- 14narrow gap allows for some flexing of the rotor and/or shaft without the rotor contacting the shaft and seizing the pump while also providing for thermal transfer between the two bodies.
Figure 4 shows a roots blower design with an inlet at the top and the bottom (not shown). Roots blower pumps can heat up significantly during use which can lead to excessive bearing temperatures. Thus, providing them with additional cooling can be very advantageous. In this embodiment, as in the embodiment of Figure 3, the bearings 30 are mounted on a through shaft 40 which provides cooling not only to the bearings and the seals 50 around the bearings, but also to the rotor 20, 22 itself.
Figure 5 shows a roots blower pump driven by an offset motor 70. The offset motor 70 drives the rotors 20, 22 of the pump via gears 60.
Figure 6 shows an alternative embodiment where the motor 70 is directly coupled to one of the rotors 22 and gearing is used to drive the other rotor 20. One effect of this is that the shaft 40 through the directly driven rotor 22 is extended and this leads to it being less well supported with the possibility of greater flexion.
Figure 7 shows a double-ended dual rotor pump where the shaft 40 for mounting bearings 30 has a smaller diameter around the bearing mounting portion than it does at its central portion. Providing an increased diameter at the central portion allows for increase heat capacity and fluid flow and increases the possibility of heat transfer. Furthermore, the heat capacity of the rotors 20, 22 being cooled is decreased. In some embodiments, there are small fins on the outer surface of the shafts 40 which improve the thermal transfer from the outer surface. In this regard, the fins are there to increase the surface area, but should not be too large as this would increase the distance between the rotor and the main body of the shaft. This particular embodiment is a double-ended pump which due to its increased costs and high efficiency is particularly applicable to this design.
- 15Figure 8 shows a single ended pump similar to that of Figure 2 but with a different dynamic seal in the form of a mechanical face seal. In this embodiment the shaft seal, the element shown in brown, is static with a static O-ring seal (shown in green) and the element shown in lilac is spinning with the rotor and sealed to it with another static o-ring (also shown in green).
Although embodiments of the invention are applicable to any type of rotating machines, they are particularly applicable to hot running semi-conductor vacuum pumps where stator surface temperatures often exceed 150°C.
io
Although illustrative embodiments of the invention have been disclosed in detail herein, with reference to the accompanying drawings, it is understood that the invention is not limited to the precise embodiment and that various changes and modifications can be effected therein by one skilled in the art without departing from the scope of the invention as defined by the appended claims and their equivalents.
- 16REFERENCE SIGNS
Stator 10 Cooling 12 Rotors 20, 22
Rotor stub shaft 21,23 Bearing 30
Bearing support member 40 Cooling fluid inlet 41 Cooling fluid outlet 42 io Shaft seal 50 Gears 60 Motor 70

Claims (24)

1. A rotating machine comprising: a stator;
a rotor rotatable about an axis of rotation within said stator;
said rotor being rotatably mounted on two bearings, said two bearings being located towards opposing axial ends of said rotor;
at least one fixed supporting member supporting at least one of said bearings, said at least one of said bearings being mounted around said at least one fixed supporting member, such that said rotor is rotatably mounted on an outer surface of said at least one of said bearings.
2. A rotating machine according to claim 1, at least one of said at least one fixed supporting member comprising a cooling fluid inlet, a cooling fluid flow path and a cooling fluid outlet for the flow of cooling fluid.
3. A rotating machine according to any preceding claim, wherein said at least one fixed supporting member comprises a stationary shaft passing through said rotor, said two bearings being mounted on portions of said shaft located towards either end of said rotor.
4. A rotating machine according to claim 3, wherein said two bearings are mounted around said stationary shaft and said rotor is rotatably mounted on an outer surface of said two bearings.
5. A rotating machine according to claim 3 or 4, wherein said shaft has a central portion between said bearing mounting portions, an outer circumference of said central portion being in proximity to an inner circumference of said rotor.
- 186. A rotating machine according to claim 5, wherein said central portion of said shaft has a larger diameter than said portions on which said bearings are mounted.
5 7. A rotating machine according to any one of claims 3 to 6 when dependent on claim 2, wherein said fluid inlet and fluid outlet are at opposing axial ends of said shaft.
8. A rotating machine according to claim 1 or 2, wherein said at least one io fixed supporting member comprises two fixed supporting members, said two bearings each being mounted on a respective one of said two fixed supporting members.
9. A rotating machine according to claim 8, wherein said two bearings are
15 mounted around an outer surface of said two fixed supporting members, and said rotor is mounted on an outer surface of said two bearings.
10. A rotating machine according to any preceding claim, comprising at least one further rotor rotatable about a further axis of rotation parallel to said
20 axis of rotation, each of said at least one further rotor being mounted on two further bearings, at least one of each of said two further bearings being mounted around at least one further fixed supporting member; wherein each of said at least one further rotor is rotatably mounted on an outer surface at least one of said two further bearings, said two further
25 bearings being located towards opposing axial ends of said at least one further rotor.
11. A rotating machine according to claim 10, wherein said further rotor, said at least one further fixed supporting member and said two further bearings
30 have corresponding features to said respective rotor, said at least one fixed supporting member and said two bearings.
- 1912. A rotating machine according to claim 10 or 11 wherein said rotor and said further rotor each comprise radial protrusions and are mounted such that said radial protrusions intermesh.
5 13. A rotating machine according to any preceding claim, further comprising a motor and gear means driven by said motor for driving said rotor, said motor being offset with respect to said rotor.
14. A rotating machine according to claim 13, when dependent on any one of io claims 10 to 12, wherein said motor is operable to drive said rotor and said further rotor via said gear means.
15. A rotating machine according to any preceding claim, further comprising a motor directly coupled to said rotor.
16. A rotating machine according to claim 15, when dependent on any one of claims 10 to 12, and further comprising gear means driven by said motor, wherein said gear means is operable to drive said further rotor.
20
17. A rotating machine according to any preceding claim, wherein said rotor comprises axial protrusions at a defined non-zero radial position on either end of said rotor, said axial protrusions forming a hollow cylindrical shape, an internal circumference of said axial protrusions being mounted on an outer circumference of one of said bearings.
18. A rotating machine according to claim 17 when dependent on claim 13, 14 or 16, wherein said gear means are configured to contact said axial protrusions to drive said rotor.
30
19. A rotating machine according to any preceding claim, wherein said bearings are mounted as a close clearance fit on said fixed supporting
-20member and said rotor is mounted on said bearings as a light interference fit.
20. A rotating machine according to any preceding claim, wherein said
5 rotating machine comprises a vacuum pump.
21. A rotating machine according to claim 20, wherein said vacuum pump comprises one of a dry pump such as a screw or roots pump or blower, a turbo pump or a rotary vane pump..
io
22. A rotating machine according to claim 20 or 21, wherein said pump comprises one of a double ended pump comprising exhaust outlets at both axial ends, a single ended pump with an exhaust at one axial end and a pump with an inlet at opposing radial sides.
23. A rotor for a rotating pump, said rotor comprising at least one axial protrusion at a defined non-zero radial position on at least one axial end of said rotor, said at least one axial protrusion forming a hollow cylindrical shape and being configured to rotatably mount said rotor via bearings
20 located within said hollow cylindrical shape.
24. A rotor according to claim 23, wherein said rotor comprises said axial protrusions at a defined non-zero radial position at both axial ends of said rotor, said axial protrusions forming hollow cylindrical shapes and being
25 configured to rotatably mount said rotor via bearings located within said hollow cylindrical shapes.
25. A rotor according to claim 23 or 24, said rotor comprising a cylindrical hole passing through a centre of said rotor such that a shaft may pass through
30 said rotor.
-21
26. A rotor according to claim 23 or 24, said rotor comprising a solid rotor comprising a central block and radial protrusions.
27. A rotor according to any one of claims 23 to 26, and further comprising
5 bearings mounted within each of said axial protrusions.
28. A rotating machine as hereinbefore described with reference to Figures 2 to 8.
io 29. A rotor as hereinbefore described with reference to Figures 2 to 8.
Intellectual
Property
Office
Application No: GB1703856.3 Examiner: Adrian Mooney
GB1703856.3A 2017-03-10 2017-03-10 Rotating machine and rotors for use therein Withdrawn GB2560375A (en)

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PCT/GB2018/050609 WO2018162925A1 (en) 2017-03-10 2018-03-09 Rotating machine and rotors for use therein
TW107108179A TW201837321A (en) 2017-03-10 2018-03-09 Rotating machine and rotors for use therein

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CA2166294A1 (en) * 1993-07-13 1995-01-26 Timur Berdijevich Mirzoev Rotary screw compressor
EP0666422A1 (en) * 1994-02-05 1995-08-09 MAN Gutehoffnungshütte Aktiengesellschaft Bearings and drive connection for the rotors of a screw compressor
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FR2964163A1 (en) * 2010-10-12 2012-03-02 Alcatel Lucent Dry type vacuum pump e.g. spiral type vacuum pump, has rolling bearing interposed between rolling bearing support axle and axial wall of central housing of rotor shaft that is supported in rotation in main bearing

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GB2610547A (en) * 2020-06-10 2023-03-08 Bora Kuzucan Mehmet Compressor
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TW201837321A (en) 2018-10-16
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