GB2544407A - Vehicle front bumper, and vehicle - Google Patents

Vehicle front bumper, and vehicle Download PDF

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Publication number
GB2544407A
GB2544407A GB1617646.3A GB201617646A GB2544407A GB 2544407 A GB2544407 A GB 2544407A GB 201617646 A GB201617646 A GB 201617646A GB 2544407 A GB2544407 A GB 2544407A
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United Kingdom
Prior art keywords
vehicle
weights
bumper
bumper according
modular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1617646.3A
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GB2544407B (en
GB201617646D0 (en
Inventor
Sayers Jon
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DENNIS EAGLE Ltd
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DENNIS EAGLE Ltd
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Publication of GB201617646D0 publication Critical patent/GB201617646D0/en
Publication of GB2544407A publication Critical patent/GB2544407A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D49/00Tractors
    • B62D49/06Tractors adapted for multi-purpose use
    • B62D49/0621Tractors adapted for multi-purpose use comprising traction increasing arrangements, e.g. all-wheel traction devices, multiple-axle traction arrangements, auxiliary traction increasing devices
    • B62D49/0628Tractors adapted for multi-purpose use comprising traction increasing arrangements, e.g. all-wheel traction devices, multiple-axle traction arrangements, auxiliary traction increasing devices using detachable weights
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/48Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects combined with, or convertible into, other devices or objects, e.g. bumpers combined with road brushes, bumpers convertible into beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D49/00Tractors
    • B62D49/08Tractors having means for preventing overturning or tipping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D49/00Tractors
    • B62D49/08Tractors having means for preventing overturning or tipping
    • B62D49/085Counterweight

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

A vehicle bumper having integral rear facing attachments for a vehicle and a plurality of regions adapted for receiving a plurality of modular removable weights.

Description

Vehicle Front Bumper, and Vehicle
TECHNICAL FIELD
This invention relates to the front bumper of a vehicle, and to a wheeled vehicle having a front bumper fitted thereto.
BACKGROUND TO THE INVENTION
Wheeled vehicles of many kinds are fitted with a front bumper, typically to provide a measure of crash protection and to provide a sacrificial component to resist parking and other kinds of contact damage.
In certain classes of vehicle, in particular heavy trucks, the front bumper may be structural, and provide attachment locations for components of the vehicle, a means of towing the vehicle and provide underrun protection for other vehicles. The bumper may also act as a step, for example for cleaning a vehicle windscreen, or accessing the under bonnet region. A bumper of a heavy vehicle is typically directly attached to the chassis legs thereof.
In the case of refuse vehicles having a tail lift for refuse bins, a significant mass is carried to the rear of the rearmost axle; the mass of the tail lift assembly may be of the order of 2.5 tonnes. In order to ensure safe and effective vehicle operation, particularly when empty, such as mass must be counterbalanced at the front in order to maintain sufficient contact between the vehicle front wheels and the road surface, and to give an even distribution of load on the vehicle axles. This problem is exacerbated in a forward control vehicle where the centre of gravity of the engine may lie on or behind the front steering axle.
It has been proposed to provide a counterbalance in the form of a very heavy front bumper. The front bumper, being foremost, has maximum counterbalance effect for a given tail lift mass. Such a counterbalance is typically in the form of very heavy steel weights which are welded to the front bumper to form a unitary component. A typical bumper of this kind may have a mass of up to 700kg, and the weights are welded wherever a suitable space can be found, taking into account the necessary mountings of the bumper, external appearance, attached components, and any requirement for through flow of cooling air for the vehicle engine.
For any particular refuse vehicle, the mass of the front bumper is determined at the design stage, having regard to the minimum counterbalance required. After manufacture, the front bumper is assembled to the vehicle chassis, and becomes an integral part of the vehicle, not least because of attachments of e.g. steering gear, cab tilt mechanism and bespoke fitments.
The present arrangement has however certain disadvantages.
Firstly, if the vehicle is adapted to a new use, in which a lesser counterbalance is required, it is generally impractical to alter the mass of the front bumper; significant dismantling of the vehicle is required, and in any event the welded steel weights are difficult to reduce or remove. On the other hand a large unbalanced front mass may significantly affect drivability of the vehicle; it may also affect braking of the vehicle due to the lightly loaded rear axle(s), and be contrary to legislative limits which specify the minimum and maximum proportion of load to be carried by the front axle.
Secondly, the front bumper is generally attached to the chassis at an early stage of manufacture, so that a change of specification during completion of the vehicle may not be possible - for example by substitution of a heavy tail lift assembly with a lightweight door. This may be problematic where a manufacturer would like to build a standard rolling chassis for stock, but is faced with specifying one of many bumper types in order to attach fundamental vehicle components of a rolling chassis, such as steering gear.
Thirdly, and most significantly, many vehicle chassis are provided in fully functional form to a specialist builder of vehicle bodies. The mass of the front bumper is selected to suit the body intended for the vehicle, but in this bodiless form, the vehicle may be undriveable on the road because the proportion of load carried by the front axle exceeds legislative limits. Thus such bodiless vehicles are generally delivered to the body builder on another vehicle, which is both expensive and time consuming.
Moreover, there is generally no possibility of the specialist body builder significantly changing the intended body if the front bumper would be too heavy or too light.
What is required is a solution to these disadvantages.
SUMMARY OF THE INVENTION
According to a first aspect of the invention there is provided a vehicle bumper having integral rear facing attachments for a vehicle, and a plurality of regions adapted for receiving a plurality of modular removable weights.
As least one region of the plurality of regions adapted for receiving a plurality of modular removable weights may be positioned outboard and/or inboard relative to the integral rear facing attachments.
At least one region of the plurality of regions adapted for receiving a plurality of modular removable weights may be positioned on a rear facing portion of the vehicle bumper, for example on the interior side of the bumper, e.g. within a channel defined by the bumper and/or on a forward facing portion of the vehicle bumper, for example on the exterior side of the bumper, e.g. under a decorative external cover.
Such a bumper may have an appropriate number of modular weights for the intended use, and moreover the number of such weights may be increased or reduced relatively easily. In an embodiment of the invention, each weight has a mass of no more than 20kg, so as to be within industry recognised limits and to minimise the risks associated with unassisted manual lifting. In alternative embodiments of the invention, each weight may have a mass of no more than 25kg. In yet further embodiments of the invention, each weight may have a mass of more than 25kg.
In one embodiment the opposite ends of the bumper are adapted to carry weights in substantially equal amount, so as to provide side to side balance.
The rear facing bumper attachments are preferably aligned for direct attachment to the chassis legs of a vehicle such as a refuse truck.
The modular weights are preferably of the same size, and may for example comprise rectangular steel plates of uniform thickness. It is envisaged that lesser mass plates may be provided for fine adjustment, for example half thickness.
In one embodiment the vehicle bumper includes one or more integral frames or boxes to receive the modular weights, and which may further include a closure to prevent tampering therewith.
Unused space within a frame or box may be filled with a lightweight packing material, such as plywood inserts of substantially modular size.
In an embodiment of the invention the bumper includes one or more of a steering attachment for the vehicle, an attachment for cab tilt mechanism of the vehicle, and a passage for through flow of air for cooling the vehicle engine.
The bumper is preferably substantially symmetrical, and preferably adapted to a single size of attachable modular weight.
According to a second aspect of the invention there is provided a vehicle bumper according to the first aspect of the invention, having one or more modular weights received thereon, in particular in which each modular weight has a through hole to receive a fixing of or to said bumper. Such a fixing holds the weight(s) securely, and may be in the form of a threaded fastener or the like.
According to a third aspect of the invention there is provided a vehicle having a bumper according to the invention mounted to the front thereof, said bumper supporting vehicle steering gear and/or vehicle cab tilt mechanism thereon.
According to a fourth aspect of the invention there is provided a method of applying a variable axle load to a vehicle, the method comprising attaching a bumper of the invention thereto, and attaching modular weights to the bumper in order to obtain a desired proportion of load on the front axle thereof.
According to a fifth aspect of the invention there is provided a method of transporting a self-propelled vehicle chassis to a body builder, the method comprising attaching a bumper of the invention to the front of the chassis, calculating the number of modular weights for the bumper having regard to the intended body of the chassis, mounting said weights on the vehicle chassis behind the front axle so as to obtain a permissible proportion of load on each axle of the vehicle, and driving the vehicle by road to said body builder.
In some embodiments, said weights may be mounted on the vehicle chassis behind the rear axle in order to ensure a good weight distribution. The weights may be mounted on the chassis aft of the vehicle cab.
At the body builder the weights can be removed and attached to the front bumper in order to counterbalance the intended body. If necessary, the number of weights may be varied to suit a different body, either prior to manufacture or part-way through the life of the vehicle.
The invention is particularly applicable to heavy vehicles with a significant weight bias to front or back, such as a refuse vehicle or a rear engined bus. A further advantage of the invention is that a vehicle fitted with such weights may be more easily manoeuvred if the weights are removed, and if disabled may be more easily lifted by a recovery vehicle if the weights are removed.
BRIEF DESCRIPTION OF DRAWINGS
Other features of the invention will be apparent from the following description of embodiments of the invention, illustrated by way of example with reference to the accompanying drawings, in which:
Fig. 1 is an isometric view of a comparatively lightweight prior art front bumper of a right-hand drive refuse vehicle.
Fig. 2 is an isometric view of a comparatively heavy weight prior art front bumper of a left-hand drive refuse vehicle.
Fig. 3 corresponds to Fig. 1, and shows a first embodiment of the invention.
Fig. 4 illustrates an exemplar container and weights for use in the invention.
Fig. 5 illustrates an exemplar refuse vehicle in side elevation.
Fig. 6 illustrates the refuse vehicle of Fig. 5 in plan.
Fig. 7 is an isometric view of a front bumper of a vehicle according to a second embodiment of the invention.
Fig. 8 is a front view of the vehicle bumper of Fig. 7.
Fig. 9 is a top view of the vehicle bumper of Fig. 7.
Fig. 10 is a front isometric view of the bumper of Fig. 7 with a plurality of weights mounted thereon.
Fig. 11 is a rear view of the vehicle bumper of Fig. 7 with a plurality of weights mounted thereon.
DESCRIPTION OF EMBODIMENTS OF THE INVENTION
Fig. 1 illustrates a lightweight front bumper of a refuse vehicle, and comprising a welded steel fabrication of bent and laser cut sheet components; the steel plate may be of the order of 8-12 mm thick.
The fabrication of Fig. 1 comprises a channel section main cross member 1 having an attachment 3 for a steering bevel box by which steering motion is transmitted from the steering wheel to the front stub axles of the vehicle. On the opposite side is provided an attachment, 4, 5, 11 for a hydraulic ram associated with a tilting mechanism of the vehicle driver's cab.
The cross member is closed at the front by pressings 8 which define necessary apertures therein, and between which is provided a through hole 7 for cooling air. Rear facing plates 9 are generally orthogonal to the cross beam 1 and provide for bolted attachment of the fabrication to chassis legs of the vehicle. A stiffening plate 10 bridges the plates 9, and channel sections 12, 13 further stiffen the structure outboard the plates 9. End plates 14, 15 close the channel sections 12, 13 at the outer edge.
Aligned holes 6 are provided in the upper and lower flanges of the cross beam for vertical towing pin (not shown).
In use the bumper has an outer capping (not shown), for example a plastic moulding, so as to present a smooth exterior surface having good aesthetic and functional properties.
Fig. 2 is an alternative heavyweight bumper having the steering attachment 3 and ram attachment 5, 11 on the opposite sides; other components are identified by the same reference numerals, as will be apparent.
Steel weights 16-19 are attached to the fabrication to give the required counterbalance mass. The weights are of different size and shape, dictated by surrounding features of the vehicle for which the bumper is to be an integral component. The number of weights, and the position thereof is determined by design considerations, and may have a total mass typically in the range 50-700kg.
The locations of the weights of Fig. 2 are examples and it will be appreciated that necessary structural features, such as the attachments 3, 5, 11 and rear facing plates 9, provide a constraint. The bumpers of Figs. 1 and 2 essentially comprise front cross members of a respective chassis, in use.
It will also be appreciated that the weights are typically too heavy for safe lifting by a human, and in any event do not fall within industry recognised limits. Accordingly machine assistance is required during movement thereof prior to attachment to the bumper fabrication of Fig. 2. A schematic of a first embodiment of the invention is illustrated in Fig. 3; reference numerals correspond to the embodiment of Fig. 1.
In Fig. 3 fabricated boxes 21, 22 are provided at either end of the cross beam 1; typically the boxes are of steel plate and of welded construction. Preferably the boxes are of the same size, but may be different, as illustrated, if required by physical constraints.
Within the boxes 21, 22 are provided modular weights, as illustrated in Fig. 4. Three modular weights 23 are illustrated, and are close-fitting within the box, which is open to the top. The weights 23 are each of modest dimensions so that each weight does not exceed industry recognised limits for manual lifting, for example 20kg.
The weights are retained with the box in any suitable manner, for example by a lid, a strap, one or more through bolts or the like. Also it will be appreciated that the weights may be inserted through a side wall, or through the rear wall. Although mounted to the rear of the cross beam 1, it is of course possible that weights could be carried at the front.
In the alternative the boxes 21, 22 may be replaced by an open frame, or the weights may be mounted solely by threaded fasteners passing through through holes thereof.
The invention permits weights to be added or removed on demand, thus allowing a vehicle to be adapted to a new use, or to a new body. Initial assembly of the vehicle is made somewhat easier since equipment for handling a front bumper of maximum weight is no longer required - it being envisaged that an unweighted bumper will be attached to the chassis legs, and the weights added later. A single fabrication suffices for all weight variants, and the front axle may be sufficiently lightly loaded to permit delivery of a completed chassis under its own power to a body builder. On such a self-propelled chassis, weights may be moved from the front bumper to the rear of the vehicle, for example behind the front axle, in order to attain the correct weight distribution and axle loading for breaking, and added to the front bumper when the intended body is attached. Since in this condition the vehicle is bodiless, there is an almost unobstructed region to the rear of the cab for temporarily attaching modular weights. Such weights may for example be secured by through fastener to a chassis cross-member, and the through fastener(s) may subsequently be used for securing the modular weights to the vehicle bumper.
Figs. 5 and 6 illustrate a vehicle incorporating the invention. A self-propelled chassis/cab 30 consists of a ladder type chassis 31 and a cab 32. The chassis is of conventional kind and consists of longitudinal legs 33, 34 linked by cross-members 35-38 of any suitable kind and spacing. The legs and cross-members are typically of steel 'C' section and joined by riveting and/or welding to form an integrated base to which vehicle components are attached. In Fig. 6 the forward parts of the legs 33, 34 are shown in dotted outline.
In Figs. 5 and 6 the usual engine 41 transmission 42, propeller shafts 43, 44 and rear axles 45, 46 can be seen; these are conventional and need not be further described. The number of wheels on each rear axle may be reduced according to the specified maximum gross vehicle weight, whether both axles are powered, and whether rear wheel steering is provided.
Fig. 5 illustrates a vehicle body 50 in dotted outline, this being a conventional refuse body comprising a central generally open box portion 51 and a rear mounted tail lift and compacter assembly 52. The box portion is relatively lightweight whereas the tail assembly 52 is heavy, and typically about 2.5 tonnes.
The vehicle front bumper 47 is mounted directly to the chassis legs, as previously explained, and by virtue of its weight counterbalances to a sufficient extent the weight of the tail assembly.
In an embodiment of the invention the chassis/cab 30 may be driven to a body builder provided the axles carry a permitted proportion of the vehicle mass. The invention permits the modular bumper weights to be mounted in any convenient position aft of the vehicle cab, for example on a cross-member 35-38, or on the top or side of a chassis leg 33, 34. The weights are removed just prior to bodying the vehicle, and are attached to the front bumper in the desired number. Additional modular weights may be supplied from stock if required, and superfluous weights may be returned to stock for use on another vehicle.
For chassis/cab delivery, the weights may of course be distributed about any readily accessible region of the exposed chassis, according to requirements.
When fitted, the modular weights may be accessed in any suitable manner, for example via removable panels of the vehicle cab, or via removable end caps of the vehicle bumper. It is anticipated that a variety of configurations are possible within the scope of the appended claims. A vehicle bumper 56 according to an alternative embodiment of the invention is illustrated in Figs. 7 to 11. Like features are depicted with like reference numerals and will not be described further.
The vehicle bumper 56 has a channel section main cross member 1 having an upper flange 58 and a lower flange 60 that extend the length of the cross member 1.
The upper flange 58 extends outward from a forward facing face 62 of the cross member 1. The upper flange 58 includes a first through hole 64 adjacent to a first end 65 of the bumper 56, a second through hole 66 adjacent to a second end 67 of the bumper 56, and third and fourth through holes 156, 158 that are positioned between the first through hole 64 and the second through hole 66.
The lower flange 60 similarly extends outward from the forward facing face 62 of the cross member 1. The lower flange 60 includes a first through hole 68 adjacent to the first end 65 of the bumper 56 and a second through hole 70 adjacent to the second end 67 of the bumper 56. The lower flange 60 includes third and fourth through holes (not shown) that are positioned between the first through hole 68 and the second through hole 70. A channel 72 is formed between the upper flange 58 and the lower flange 60.
The channel 72 includes a first portion or region 74 adjacent to the first end 65 of the bumper 56 and a second portion or region 76 adjacent to the second end 67 of the bumper 56. Each of the first portion 74 and the second portion 76 is positioned outboard of the rear facing plates 9.
The cross member 1 also includes first and second outer portions 112, 114 that extend forward from the forward facing face 62 of the cross member 1 in the channel 72 between the upper flange 58 and the lower flange 60.
The first outer portion 112 is positioned in the first region 74 of the channel 72 and includes an aperture 116.
The second outer portion 114 is positioned in the second region 76 of the channel 72 and includes an aperture 118.
As shown in Fig. 9, the vehicle bumper 56 also has a lower flange 78 that extends outward from a rearward facing face 80 of the cross member 1. The lower flange 78 extends between the first end 65 and the second end 67 of the bumper 56.
The vehicle bumper 56 has a first end region 99 at the first end 65 of the bumper 56. At the first end region 99, a first post or support 82 extends upward from the lower flange 78 and rearward from the cross member 1. The support 82 has an elongate body 84 and a leg 86, the support 82 having an L-shaped cross section.
Two plates 88, 90 extend upward from the lower flange 78 and rearward from the cross member 1 adjacent to the first end 65 of the bumper 56.
The supports 82 and each of the plates 88, 90 are outboard of the plate 9 that is proximal to the first end 65 of the bumper 56.
The vehicle bumper 56 includes a central portion 92 that is positioned on a rearward facing portion of the bumper 56 between each of the two plates 9. In the central portion 92 of the bumper 56, three support posts 94, 96, 98 extend upwardly from the lower flange 78 and rearwardly from the cross member 1.
Each of the supports 94, 96, 98 has an L-shaped cross section as described in relation to the first support 82. Each of the supports 94, 96, 98 are inboard of the plate 9 that is proximal to the first end 65 of the bumper 56 and inboard of the plate 9 that is proximal to the second end 67 of the bumper 56.
The vehicle bumper 56 has a second end region 100 at the second end 67 of the bumper. At the second end region 100 there is a support post 102 that extends upwardly from the lower flange 78 and rearward from the cross member 1. The support 102 is has an L-shaped cross section as described in relation to the first support 82.
Two plates 104, 106 extend upwardly from the lower flange 78 and rearward from the cross member 1 in the second end region 100 of the bumper 56, adjacent to the second end 67 of the bumper 56.
Each of the supports 102 and the plates 104, 106 are outboard of the plate 9 that is positioned proximal to the second end 67 of the bumper 56.
With reference to Figs. 10 and 11, the bumper 56 includes a plurality of weights 108, 110, 112, 114, 116, 118, 120.
Each weight 108 is configured to fit within the second portion 76 of the bumper 56. The weight 108 is generally rectangular in cross section and has a first, curved, end 120 and a second, straight, end 122. The body 124 of the weight 108 includes a cut out portion 126 having a first end 128 and a second end 130. The body 124 of the weight 108 includes a first hole 132, which is positioned between the first end 120 of the weight 108 and the first end 128 of the cut out 126, and a second hole 134, which is positioned between the second end 122 of the weight 108 and the second end 130 of the cut out 126.
Each weight 110 is configured to fit within the first portion 74 of the bumper 56. The weight 110 is a mirror image of the weight 108 and has generally rectangular body (not shown) having a first, curved, end 136 and a second, straight, end 138. The weight 110 includes a cut out portion (not shown) and a pair of holes (not shown) as described in relation to the weight 108.
Each weight 112 is configured to fit within the second end region 100 of the bumper 56. The weight 112 is generally rectangular and includes three slots 140, 142, 144 and a through hole 162. The first slot 140 is L-shaped and configured to receive the cross section of the support 102, the second slot 142 is configured to receive the cross section of the plate 104 and the third slot 144 is configured to receive the cross section of the plate 106.
The weights 114, 116, 118 are configured to fit within the central portion 92 of the bumper 56. The weight 114 is rectangular and includes a slot 146 that is L-shaped and configured to receive the cross section of the support 98. The weight 114 also includes a through hole (not shown). The weight 116 is rectangular and includes a slot 148 that is L-shaped and configured to receive the cross section of the support 96, and a through hole (not shown). Similarly, the weight 118 is rectangular and includes a slot 150 that is L-shaped and configured to receive the cross section of the support 94, and a through hole 164.
Each weight 120 is configured to fit within the first end region 99 of the bumper 56. The weight 120 is generally rectangular and includes a slot 152 that is L-shaped and configured to receive the cross section of the support 82, and an aperture (not shown).
The bumper 56 further includes a back plate 154.
The first and second outer portions 112, 114 are formed in the cross member 1 such that they extend outward from the forward facing face 62 of the cross member 1.
The bumper 56 is assembled by mounting the upper and lower flanges 58, 60 to the forward facing face 62 of the cross member 1 and by mounting the flange 78 and the plates 9 to the rearward facing face 80 of the cross member 1.
The supports 82, 94, 96, 98, 102 and/or the plates 88, 90, 104, 106 may be formed as part of the cross member 1. Alternatively, the supports 82, 94, 96, 98, 102 and/or the plates 88, 90, 104, 106 may be formed as part of the flange 78. In alternative embodiments, the supports 82, 94, 96, 98, 102 and/or the plates 88, 90, 104, 106 may be fixed to either or both of the cross member 1 and/or the flange 78. In yet further embodiments, some of the supports 82, 94, 96, 98, 102 and/or the plates 88, 90, 104, 106 may be formed as part of the cross member 1, some of the supports 82, 94, 96, 98, 102 and/or the plates 88, 90, 104, 106 may be formed as part of the flange 78 and/or some of the supports 82, 94, 96, 98, 102 and/or the plates 88, 90, 104, 106 may be fixed to either or both of the cross member 1 and/or the flange 78.
One or more of the weights 108 is positioned within the second portion 76 of the bumper 56 such that the cut out 126 is aligned with the second outer portion 114, the first hole 132 is aligned with the first through hole 66 in the upper flange 58 and the first through hole 70 in the lower flange 60 and the second hole 134 is aligned with the third through hole 156 in the upper flange 58 and the third through hole (not shown) in the lower flange 60. To secure the one or more weights 108 in position, a fastener, for example a bolt 160, is secured through the aligned through holes.
Similarly, one or more of the weights 110 is positioned within the first portion 74 of the bumper 56 such that the cut out (not shown) is aligned with the first outer portion 112, and the pair of holes (not shown) are aligned with the holes 64, 158 in the upper flange 58 and the hole 68 in the lower flange 60. To secure the one or more weights 110 in position, a fastener, for example a bolt, as shown in relation to each of the weights 108, is secured through the aligned through holes.
One or more of the weights 112 is positioned within the second end region 100 of the bumper 56 such that the slot 140 is aligned with the support 102, the slot 142 is aligned with the plate 104 and the slot 144 is aligned with the plate 106. To secure the one or more weights 112 in position, a fastener, for example a bolt 160, is secured through the aligned through holes 162.
One or more of the weights 114 is positioned within the central portion 92 of the bumper 56 such that the slot 146 is aligned with the support 98. To secure the one or more weights 114 in position, a fastener, for example a bolt 160, is secured through the aligned through holes (not shown).
In the same way, one or more of the weights 116 is positioned within the central portion 92 of the bumper 56 such that the slot 148 is aligned with the support 96. To secure the one or more weights 116 in position, a fastener, for example a bolt 160, is secured through the aligned through holes (not shown).
Similarly, one or more of the weights 118 is positioned within the central portion 92 of the bumper 56 such that the slot 150 is aligned with the support 94. To secure the one or more weights 118 in position, a fastener, for example a bolt 160, is secured through the aligned through holes 164.
Once the one or more weights 114, 116, 118 are in position within the central portion 92, the back plate 154 is fastened to the plates 9.
One or more of the weights 120 is positioned within the first end region 99 of the bumper 56 such that the slot 152 is aligned with the support 82. To secure the one of more weights 120 in position, a fastener, for example a bolt 160, is secured through the aligned through holes (not shown).
The invention permits weights 108, 110, 112, 114, 116, 118, 120 to be added or removed from different regions of the bumper 56 on demand, thus allowing a vehicle to be adapted to a new use, or to a new body. Initial assembly of the vehicle is made somewhat easier since equipment for handling a front bumper of maximum weight is no longer required - it being envisaged that an unweighted bumper will be attached to the chassis legs, and the weights added later. A single fabrication suffices for all weight variants, and the front axle may be sufficiently lightly loaded to permit delivery of a completed chassis under its own power to a body builder. On such a self-propelled chassis, weights may be mounted behind the front axle, and added to the front bumper when the intended body is attached. Since in this condition the vehicle is bodiless, there is an almost unobstructed region to the rear of the cab for temporarily attaching modular weights. Such weights may for example be secured by through fastener to a chassis crossmember, and the through fastener(s) may subsequently be used for securing the modular weights to the vehicle bumper.

Claims (24)

Claims
1. A vehicle bumper having integral rear facing attachments for a vehicle and a plurality of regions adapted for receiving a plurality of modular removable weights.
2. A vehicle bumper according to claim 1 wherein at least one region of the plurality of regions adapted for receiving a plurality of modular removable weights is positioned outboard relative to the integral rear facing attachments.
3. A vehicle bumper according to claim 1 or claim 2 wherein at least one of the plurality of regions adapted for receiving a plurality of modular removable weights is positioned inboard relative to the integral rear facing attachments.
4. A vehicle bumper according to claim 1, claim 2 or claim 3 wherein at least one region of the plurality of regions adapted for receiving a plurality of modular removable weights is positioned on a rear facing portion of the vehicle bumper.
5. A vehicle bumper according to any of claims 1 to 4, wherein at least one region of the plurality of regions adapted for receiving a plurality of modular removable weights is positioned on a forward facing region of the vehicle bumper.
6. A vehicle bumper according to any of claims 1 to 5 and adapted for direct attachment of one or more of a vehicle steering apparatus and a vehicle cab tilt apparatus.
7. A vehicle bumper according to any of claims 1 to 6 wherein said rear facing attachments comprise substantially parallel arms for attachment to respective chassis legs of a vehicle.
8. A vehicle bumper according to any of claims 1 to 7 wherein said bumper comprises a channel section defining at least one region of the plurality of regions.
9. A vehicle bumper according to claim 8 wherein said plurality of weights are receivable within said channel section.
10. A vehicle bumper according to any preceding claim and adapted for direct attachment of a plurality of modular weights thereto.
11. A vehicle bumper according to claim 10 wherein said plurality of weights are attachable by one or more threaded fasteners of said bumper, said one or more threaded fasteners passing through said plurality of weights.
12. A vehicle bumper according to claim 10 or claim 11 wherein at least one region of the plurality of regions adapted for receiving a plurality of modular removable weights includes a support on which at least one removable weight is mounted.
13. A vehicle bumper according to claim 12 wherein the support includes an elongate body and a leg that extends from the elongate body.
14. A vehicle bumper according to claim 12 or claim 13 wherein the at least one removable weight of the plurality of modular removable weights includes a slot through which the support is received, in use.
15. A vehicle bumper according to any preceding claim and comprising an enclosure adapted to retain a plurality of modular weights therein.
16. A vehicle bumper according to claim 15 wherein said enclosure is one of a box and an open frame.
17. A vehicle bumper according to claim 15 or claim 16 wherein said enclosure is adapted to support at least a proportion of the mass of the plurality of modular weights associated therewith, in use.
18. A vehicle bumper according to any preceding claim, and a plurality of modular weights received thereon.
19. A vehicle bumper according to claim 17 wherein said modular weights are substantially rectangular, of steel, and of less than 25kg in weight.
20. A vehicle incorporating a bumper according to any preceding claim.
21. A self-propelled chassis/cab having a bumper according to any of claims 1 to 17, and a plurality of said modular weights attached to the chassis aft of the cab.
22. A method of applying a variable axle load to a wheeled vehicle, the method comprising: attaching to the vehicle a bumper according to any of claims 1 to 17, and attaching modular weights to the bumper in order to obtain a desired proportion of load on the front axles thereof.
23. A method of transporting a self-propelled vehicle chassis/cab to a vehicle body builder, the method comprising: attaching to the vehicle a bumper according to any of claims 1 to 17; calculating the number of modular weights having regard to the intended body of the chassis; mounting said weights on the chassis aft of the vehicle cab so as to obtain a permissible proportion of load on each axle of the vehicle, and driving the vehicle on the road to the body builder.
24. A vehicle bumper substantially as described herein and/or with reference to the accompanying Figures.
GB1617646.3A 2015-11-10 2016-10-18 Vehicle front bumper and a plurality of modular removable weights Active GB2544407B (en)

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Citations (2)

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Publication number Priority date Publication date Assignee Title
US4068876A (en) * 1976-04-08 1978-01-17 Caterpillar Tractor Co. Bumper and counterweight arrangement and method for assembling the same
US4580811A (en) * 1983-12-01 1986-04-08 Deere & Company Rear counterweight assembly for a vehicle carrying a front mounted implement

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Publication number Priority date Publication date Assignee Title
US4149733A (en) * 1977-12-13 1979-04-17 Caterpillar Tractor Co. Fuel tanks and bumper for loader
FR2959201B1 (en) * 2010-04-26 2012-04-20 Actibac FUNCTIONAL SAFETY COUNTERWEIGHT AND MULTISERVICES
US8613338B2 (en) * 2010-06-18 2013-12-24 Cnh America Llc Flat plate front frame for a tractor having ballast, bumper, and tow cable connections
CN103847566A (en) * 2012-11-28 2014-06-11 陕西朗威国际商务有限公司 Tail baffle automatically-opened detecting type dump truck with balance weights

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4068876A (en) * 1976-04-08 1978-01-17 Caterpillar Tractor Co. Bumper and counterweight arrangement and method for assembling the same
US4580811A (en) * 1983-12-01 1986-04-08 Deere & Company Rear counterweight assembly for a vehicle carrying a front mounted implement

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GB201519848D0 (en) 2015-12-23
GB2544407B (en) 2017-10-04
GB201617646D0 (en) 2016-11-30
GB2544290A (en) 2017-05-17

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