GB2533224A - A hydraulic arrangement for a work machine and a process for a hydraulic arrangement - Google Patents

A hydraulic arrangement for a work machine and a process for a hydraulic arrangement Download PDF

Info

Publication number
GB2533224A
GB2533224A GB1521845.6A GB201521845A GB2533224A GB 2533224 A GB2533224 A GB 2533224A GB 201521845 A GB201521845 A GB 201521845A GB 2533224 A GB2533224 A GB 2533224A
Authority
GB
United Kingdom
Prior art keywords
hydraulic
consumer
hydraulic machine
energy
way
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1521845.6A
Other versions
GB2533224B (en
GB201521845D0 (en
Inventor
Szeles Botond
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102015223000.7A external-priority patent/DE102015223000A1/en
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of GB201521845D0 publication Critical patent/GB201521845D0/en
Publication of GB2533224A publication Critical patent/GB2533224A/en
Application granted granted Critical
Publication of GB2533224B publication Critical patent/GB2533224B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2217Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/08Superstructures; Supports for superstructures
    • E02F9/10Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
    • E02F9/12Slewing or traversing gears
    • E02F9/121Turntables, i.e. structure rotatable about 360°
    • E02F9/128Braking systems
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2292Systems with two or more pumps
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2296Systems with a variable displacement pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/20507Type of prime mover
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/2053Type of pump
    • F15B2211/20569Type of pump capable of working as pump and motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/415Flow control characterised by the connections of the flow control means in the circuit
    • F15B2211/41581Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a return line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/42Flow control characterised by the type of actuation
    • F15B2211/426Flow control characterised by the type of actuation electrically or electronically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/705Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
    • F15B2211/7058Rotary output members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders
    • F15B2211/7135Combinations of output members of different types, e.g. single-acting cylinders with rotary motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/71Multiple output members, e.g. multiple hydraulic motors or cylinders
    • F15B2211/7142Multiple output members, e.g. multiple hydraulic motors or cylinders the output members being arranged in multiple groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/76Control of force or torque of the output member
    • F15B2211/763Control of torque of the output member by means of a variable capacity motor, i.e. by a secondary control on the motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/88Control measures for saving energy

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Operation Control Of Excavators (AREA)

Abstract

A hydraulic arrangement for a work machine and a process for a hydraulic arrangement comprising a first hydraulic consumer 2, in the form of a motor, for a slewing gear of a work machine, such as excavator, and a second hydraulic consumer 4, in the form of a cylinder, for an arm of the work machine. When the slewing gear is braked and when the arm is lowered, a flywheel 10 can be driven by a pivotable hydraulic machine 6 to recover the energy and as both consumer units are in active communication with the flywheel the energy can be recovered simultaneously. The arrangement is configured in such a way that the energy stored in the flywheel 10 is then usable to drive movement of the arm through the action of machine pivotable hydraulic machine 6 but is not useable for the slewing gear.

Description

A hydraulic arrangement for a work machine and a process for a hydraulic arrangement
Description
The invention starts with a hydraulic arrangement having a flywheel for storing energy according to the precharacterising clause of Claim 1. The invention moreover starts with a process for recovering energy for a hydraulic arrangement of this type.
A hydraulic arrangement of this type is known from publication CU 1382920 Al. In this, a flywheel is provided 15 for the storage of energy.
Publication RU 2 237 135 Cl discloses a further embodiment of a hydraulic arrangement with a flywheel. In this, a hydraulic motor can be driven by consumers and in turn drives a flywheel. The flywheel can be used to drive a hydraulic pump as a pressurising-medium source.
The known solutions are disadvantageous in that they are technically complex in design.
By contrast, the object on which the invention is based is to provide a hydraulic arrangement which eliminates the said disadvantages. The object on which the invention is based is moreover to provide a simple process for recovering energy for a hydraulic arrangement of this type.
The object is achieved according to the features of Claim 1 with regard to the hydraulic arrangement and according to the features of Claim 14 with regard to the process.
Other advantageous further developments of the invention are the subject matter of further subclaims.
According to the invention, a hydraulic arrangement for a work machine, in particular for an excavator, is provided. This has a first hydraulic consumer and at least one second hydraulic consumer. A flywheel or a flywheel mass is provided to store recovered energy at least of the first consumer, in particular when the first consumer is braked. The recovered energy stored by the flywheel is advantageously used only for the at least one second consumer and not for the first consumer.
This solution is advantageous in that the arrangement is designed in such a way that the recovered energy is not used for the first and the second consumer, thereby reducing the technical complexity of the device.
The first consumer is preferably a hydraulic machine for a slewing gear of the excavator. Energy can be easily recovered for example upon fluidic braking of the slewing gear. The second consumer is preferably a hydraulic cylinder for an arm of the excavator, whereby the energy can be recovered upon a lowering action. The recovered energy is then advantageously reused to raise the arm. The energy input for raising the arm is normally greater than an energy input for rotating the slewing gear, whereby the energy recovered from the slewing gear is advantageously used for the arm and cannot be reused for the slewing gear, which reduces the technical complexity of the device by comparison with the prior art, as already explained above.
In a further design of the invention, a hydraulic machine is provided which is mechanically connected to the flywheel, whereby recovered energy can be supplied to the flywheel by way of the hydraulic machine and reused energy can be provided by the flywheel to drive the hydraulic machine. The hydraulic machine is therefore preferably usable as a hydraulic motor and as a hydraulic pump. In a further design, the hydraulic machine is pivotable, whereby a braking pressure for the first and/or for the second consumer is for example adjustable. The hydraulic machine is furthermore advantageously continuously pivotable to adjust a delivery rate and an intake rate proportionally.
The first and the at least one second consumer are advantageously in active communication with the flywheel in such a way that the energy can be simultaneously recovered from the first consumer and the at least one second consumer. For example, the hydraulic machine can be driven by both consumers for this. The hydraulic machine is then connected to the first consumer in such a way that it cannot deliver pressurising medium back to this. The at least one second consumer can be driven by the hydraulic machine by way of the flywheel to reuse the energy.
So that a pressure equalisation can take place when the hydraulic machine is simultaneously driven by the consumers, a throttle valve is arranged fluidically between the first consumer and the hydraulic machine and a further throttle valve is arranged fluidically between the at least one second consumer and the hydraulic machine. The respective throttle valve enables a flow cross-section between the hydraulic machine and the respective consumer to be adjusted proportionally, in particular during the recovery of the energy. Therefore, with reference to the first consumer, when a throttle valve is arranged between this and the hydraulic machine, an uptake of the quantity of energy produced when braking a beam of the excavator is conducted from an open hydraulic circuit or slewing-gear circuit by way of the throttle valve (throttle control) to the hydraulic machine and stored temporarily by the flywheel or by a flywheel-mass energy store. It is alternatively conceivable to provide only one throttle valve to equalise the different pressure levels of the consumers.
In an alternative embodiment, the hydraulic machine can be driven solely by the at least one second consumer for the purpose of recovering the energy and this second consumer can in turn be driven by the hydraulic machine. In addition, a second hydraulic machine is connected to the flywheel which can then be driven by the first consumer. This can preferably not drive the first consumer, whereby it can be of a technically simple design as a hydraulic motor. The quantity of energy produced when the beam of the excavator is braked can therefore be taken from the open slewing gear circuit by the second hydraulic machine, the delivery rate of which can preferably be adjusted proportionally to the rotational speed of the beam. As a result of the arrangement of two hydraulic machines, with simultaneous recovery of energy from the slewing gear and from the arm, or from the first consumer and the second consumer, there is no need for a throttling action. It is for example furthermore possible to also recover the energy from the slewing gear when the arm is raised.
In a further design of the invention, the pressurising medium can be returned from the second hydraulic machine on the output side to a low-pressure side of the first consumer. Non-return valves can be provided for this. For example both pressure sides of the first consumer are each connected to an output side of the second hydraulic machine by way of a non-return valve which opens in the direction of the consumer.
As already mentioned above, a technically simple feature of the device is that the second hydraulic machine is usable solely as a hydraulic motor. A further technically simple feature of the device is that the second hydraulic machine can be a constant machine. It is alternatively conceivable that this can be designed to be pivotable.
The hydraulic cylinder is advantageously a differential cylinder whereof the pressure chambers can be connected by way of a connecting valve. It is therefore possible to adjust a pressure level in the hydraulic cylinder when recovering the energy. For example, it is possible to continuously adjust a flow cross-section of a pressurising-medium flow path between the pressure chambers by means of the connecting valve. The hydraulic cylinder preferably has a piston which separates a cylinder chamber from an annular chamber penetrated by a piston rod. When the arm is lowered, the piston is preferably moved in a direction which reduces the size of the cylinder chamber, whereupon the connecting valve can then be opened so that pressurising medium can flow from the cylinder chamber to the annular chamber, whereby only an area which is equivalent to the cross-sectional area of the piston rod bears against the piston, and the pressure in the cylinder chamber is thereby increased. The pressurising-medium connection between the pressure chambers can be adjusted according to the pressure in the cylinder chamber to in turn adjust a pressure in the annular chamber without having to provide a pressure sensor for the annular chamber.
A pressure sensor is preferably arranged on sides of the cylinder chamber of the hydraulic cylinder for the purpose of pressure measurement. It is possible to determine a lowering speed of the hydraulic cylinder (throttle control) depending on the measurement determined by the pressure sensor and depending on a movement of an actuating element (joystick). With this, the hydraulic machine which is connected to the flywheel can be adjusted accordingly.
At least one supply unit in the form of a hydraulic machine is advantageously provided to supply pressurised medium to the consumers. The supply unit is preferably controlled in such a way that, when the energy is returned to the second consumer, a power output of the at least one supply unit is preferably dependent on the energy returned and can preferably be reduced by the amount of the returned energy. The supply unit can be driven for example by way of an electrical drive or an internal combustion engine. A further second supply unit in the form of a hydraulic machine is preferably provided, which can be driven together with the first supply unit in technically simple manner, for example by way of a common drive shaft. In technically simple manner, the supply units are furthermore not continuously pivotable. It is conceivable that the first supply unit is provided for the second consumer and the second supply unit is provided for the first consumer.
In a further design of the invention, the supply unit or supply units are hydraulic pumps which are proportionally adjustable.
A flow cross-section between a supply unit or both supply units and the second consumer, in particular during the supply of returned energy to the second consumer, can be reduced for example by a throttle element or by a plurality of throttle elements. It is therefore possible not only to reduce the power output of the supply unit or supply units when the energy is returned by the flywheel, but it is also possible to reduce a flow cross-section.
A pivoting-angle sensor and/or a rotational-speed sensor is preferably associated with the hydraulic machine used to return the energy in order to determine an actual delivery rate of the hydraulic machine. It is furthermore possible to provide a rotational-speed sensor for the supply unit or a common rotational-speed sensor or a respective rotational-speed sensor for both supply units. It is moreover possible to provide a pivoting-angle sensor for the supply unit or a respective pivoting-angle sensor for both supply units. It is therefore also possible to determine the actual delivery rate of the supply unit or the supply units.
In a further design of the invention, means can be provided on one hand to use a volume flow of a pressurising medium of the first and/or second consumer when recovering the energy to drive the flywheel and on the other hand to discharge it to a tank, in particular by way of a valve. Therefore, when storing the available energy from the individual consumers, the volume flow of the pressurising medium can be divided according to the system status so that the pressurising medium can be delivered both to the hydraulic machine and, particularly by way of a control block, to the tank.
The flywheel is preferably mechanically coupled to the hydraulic machine or to both hydraulic machines by way of a gear, whereby a particular rotational-speed transmission ratio is possible. If two hydraulic machines are provided to recover energy, the second hydraulic machine is preferably connected to the first hydraulic machine by way of a through-drive, whereby the hydraulic machines can be connected to the flywheel mechanically in series. It is alternatively possible for the hydraulic machines to also be connected to the flywheel mechanically in parallel, for example by way of a transfer gearbox.
A valve block is advantageously arranged between the second hydraulic machine and the first consumer, whereby a higher-20 pressure side can be connected to the second hydraulic machine in the event of an activation/actuation.
In a process according to the invention for recovering energy in a hydraulic arrangement according to one of the aspects above, during a braking procedure, pressurising medium is preferably delivered unthrottled from one or from both consumers to the hydraulic machine used as a hydraulic motor, in which case corresponding throttle valves are opened. Alternatively or additionally, when the pressurising medium is fed back, this can flow substantially unthrottled from the hydraulic machine used as a hydraulic pump into the hydraulic cylinder of the arm in that the corresponding valve or the corresponding valves is/are opened. The speed of the arm can be determined by the rotational speed and/or by the pivoting angle of the hydraulic machine.
When the arm is lowered, the connecting valve for the pressure chambers of the hydraulic cylinder can be completely or partially opened as required.
A required speed of the individual consumers can be determined without direct position or speed measurement on the basis of a request by the driver, i.e. from the extent of a movement of a corresponding actuating element.
A plurality of exemplary embodiments of an arrangement according to the invention are illustrated in the drawings. The invention is now explained in more detail with reference to the figures of these drawings, which show Figure 1 a hydraulic circuit diagram of a first exemplary embodiment, Figure 2 a hydraulic circuit diagram of a second exemplary embodiment, Figures 3a and 3b a respective hydraulic circuit diagram of a third and a fourth exemplary embodiment Figure 4 a hydraulic circuit diagram of a fifth exemplary embodiment and Figure 5 a schematic view of the arrangement according to a sixth exemplary embodiment.
Figure 1 shows a hydraulic arrangement 1 for an excavator. This has a first consumer 2 in the form of a hydraulic machine for a slewing gear of the excavator and a second consumer 4, which has two hydraulic cylinders for an arm of the excavator. To recover energy, both consumers 2, 4 are fluidically connected to a hydraulic machine 6, which is mechanically coupled to a flywheel 10 by way of a gear 8. The flywheel 10 can be driven by way of the hydraulic machine 6 on the one hand and the flywheel 10 can drive the hydraulic machine 6 on the other in order to reuse recovered energy for the second consumer 4. To supply pressurising medium to the consumers 2 and 4, two supply units 12 and 14 are provided, which are designed as pivotable hydraulic pumps. These can be driven by a drive unit 16 by way of a common drive shaft. In addition to the consumers 2 and 4, two further consumers 18 and 20, each in the form of a hydraulic cylinder, are provided. The consumers 2, 4, 18 and 20 are connected to the supply units 12, 14 by way of a valve block 21.
The first consumer 2 is preferably used in an open hydraulic circuit. The hydraulic machine 22 of the consumer 2 has a first pressure side 24 and a second pressure side 26. These can be alternately connected by way of the valve block 21 either to one of the supply units 12, 14 or both supply units 12, 14 or a tank 28. The first pressure side 24 can be connected to the second pressure side 26 by way of a first pressure-limiting valve 30. The second pressure side 26 can then be connected to the first pressure side 24 by way of a further second pressure-limiting valve 32. To measure the rotational speed of the hydraulic machine 22, a rotational-speed sensor 34 is provided, which can also be used to detect the rotational direction. In addition, the first pressure side 24 is connected to the valve block 21 by way of a non-return valve 36, which opens towards the pressure side 24, and the second pressure side 26 is connected to a non-return valve 38 which opens towards the pressure side 26. When the first consumer 2, and therefore the slowing gear, is braked, pressurising medium is taken from the first pressure side by way of a first non-return valve 40 or from the second pressure side 26 by way of a second non-return valve 42. A respective non-return valve 40 and 42 opens here in the pressurising-medium flow direction towards the hydraulic machine 6. Downstream of the non-return valves 40 and 42, a common throttle valve 44 is provided by means of which a flow cross-section in the flow path between the non-return valves 40 and 42 and the hydraulic machine 6 is continuously adjustable.
The throttle valve 44 has an input connection E to which the non-return valves 40 and 42 are connected and an output connection A which is connected on the input side to the hydraulic machine 6. An input-side pressure of the throttle valve 44 is measured by a pressure sensor 46. A valve slide of the throttle valve 44 can be acted upon by an actuating force in the direction of closing positions by way of a spring force of a valve spring and, conversely, in the direction of opening positions by an actuator. The actuator is controlled by an electronic control unit (ECU) 48.
The second consumer 4 has a first hydraulic cylinder 50 and a second hydraulic cylinder 52. These are arranged fluidically parallel to one another. Each hydraulic cylinder 50, 52 has a piston 54 which each separate a cylinder chamber 56 from an annular chamber 60 penetrated by a piston rod 58. The cylinder chambers 56 can be connected to the annular chambers 60 by way of a connecting valve 62. This is designed according to the throttle valve 44 and has an input connection E, which is connected to the cylinder chambers 56, and an output connection A, which is connected to the annular chambers 60. The connecting valve 62 is connected to a pressurising-medium flow path 64 between the cylinder chambers 56 and the hydraulic machine 6 by way of a non-return valve 66 which opens towards the connecting valve 62. By way of the connecting valve 62, the cylinder chambers 56 can be connected to the annular chambers 60 in throttled manner, or if required also in unthrottled manner, in particular when the arm is lowered and therefore when the cylinder chambers are reduced in size, whereupon a pressure in the cylinder chambers 56 increases in the event of a throttling effect. The connecting valve 62 is therefore preferably always opened when the arm is lowered. A pressure in the cylinder chambers 56 can be measured by way of a pressure sensor 68.
The cylinder chambers 56 are furthermore connected to the valve block 21 by way of a connecting line 73 and the annular chambers 60 are furthermore connected to the valve block 21 by way of a connecting line 75.
Arranged in the pressurising-medium flow path 64 is a throttle valve 70 which is designed according to the throttle valve 44. This has an input connection E which is connected to the cylinder chambers 56 and an output connection A which is connected to the hydraulic machine 6.
The connecting valve 62 branches off between the throttle valve 70 and the cylinder chambers 56. Both the connecting valve 62 and the throttle valve 70 can likewise be controlled by way of the ECU 48. A pressure on the output side of the throttle valve 70 can be detected by way of a pressure sensor 72. The output sides A of the throttle valves 44 and 70 are connected to one another and attached to a working connection X of the hydraulic machine 6.
In addition to the working connection X, the hydraulic machine 6 has a tank connection T which is connected to the tank 28. The hydraulic machine 6 can be used as a hydraulic pump and hydraulic motor. It is continuously pivotable, whereby a delivery volume can be adjusted in pump mode and an intake volume can be adjusted in motor mode. The working connection X of the hydraulic machine 6 is moreover connected to the tank 28 by way of a non-return valve 77, which opens in the pressurising-medium flow direction away 10 from the tank 28.
The adjustment of the supply units 12, 14 and the hydraulic machine 6 takes place by way of the ECU 48. The valve block 21 can likewise be controlled by way of the ECU 48. The sensors 46, 68 and 72 are furthermore connected to the ECU 48. In addition, a rotational-speed sensor 74 is provided for the hydraulic machine 6 and a rotational-speed sensor 76 is provided for the supply units 12, 14. A respective pivoting-angle sensor 78, 80 and 82 is moreover associated with the hydraulic machine 6 and the supply units 12, 14. The sensors 74 to 82 are likewise connected to the ECU 48. To control the consumers 2, 4, 18 and 20, actuating elements 84 in the form of joysticks are provided, which are connected to the ECU 48.
As the slewing gear, i.e. the first consumer 2, is braked, the throttle valve 44 is opened. The hydraulic machine 6 is then driven as a hydraulic motor. The pivoting angle of the hydraulic machine 6 is adjusted here in such a way that the entire volume flow can be taken from the first consumer 2 and possibly also from the arm, i.e. the second consumer 4. A braking force is determined by a counterpressure. The hydraulic machine 6 then in turn drives the flywheel 10 by way of the gear 6. So that pressurising medium can flow from the second consumer 4 to the hydraulic machine 6 when the arm is lowered, the throttle valve 70 is likewise opened here. An opening cross-section of the throttle valves 44 and 70 is selected here so that the pressure level of the consumers 2 and 4 on the output side of the throttle valves 44 and 70 are equalised. The pressure sensor 68 together with a movement of at least one of the actuating elements 84 (throttle control) indicates how quickly the arm of the second consumer 4 is to be lowered. The hydraulic machine 6 is adjusted accordingly.
To feed pressurising medium back into the cylinder chambers 56 of the consumer 4, the hydraulic machine 6 acting as a hydraulic pump delivers pressurising medium from the tank 28 by way of the open valve 70. An extension speed of the arm is determined by the rotational speed and the pivoting angle of the hydraulic machine 6 when the valve 70 is fully open.
In contrast to Figure 1, a hydraulic machine in the form of a hydraulic motor 86 is additionally provided according to Figure 2. The throttle valve 44 is then no longer connected to the hydraulic machine 6 on the output side, but to the hydraulic motor 66 by way of a connection line 88. The hydraulic motor 86, which is adjustable in terms of its intake volume, has an input connection E, which is connected to the connection line 88, and an output connection A, which is connected to an output line 90. The output line 90 leads between the non-return valves 36 and 38 to feed pressurising medium to a pressure side 24 or 26 which has a low-pressure. The hydraulic motor 66 is connected to the hydraulic machine 6 by way of a through-drive 92. The connection line 88 is moreover connected to the tank 28 by way of a non-return valve 93, with the non-return valve closing in the flow direction away from the tank 28.
The hydraulic motor 86 can now be driven in particular when the slewing gear is braked. The hydraulic machine 6 on the other hand is driven by the arm and can extend this latter. As a result of the arrangement of the hydraulic motor 86, as the energy is simultaneously recovered from the slewing gear and from the arm, this can take place without throttling by the throttle valves 44, 74. It is conceivable here to save on the throttle valve 44 and/or the throttle valve 70.
In contrast to Figure 2, a hydraulic motor 94, which is designed as a constant motor, is provided according to Figure 3a to recover energy of the first consumer. A pressure sensor 96 is moreover provided between the hydraulic motor 94 and the throttle valve 44.
The pressure-limiting valves 30 and 32 are connected on the output side between the non-return valves 36 and 38 by way of a connecting line 98. A feed pump 100 is moreover provided, which can deliver pressurising medium from the tank 28 into the output line 90. On the output side of the feed pump 100, this is connected to the tank 28 by way of a non-return valve 102, with the non-return valve closing in the pressurising-medium flow direction away from the tank 28.
In contrast to Figure 3a, the hydraulic motor 94 is replaced by a pivotable hydraulic motor 104 according to Figure 3b.
In Figure 4, the hydraulic machine 6 and the hydraulic motor 104 are arranged mechanically parallel. The gear 8 is designed accordingly for this. Conversely, in the embodiments of Figures 2 to 3b, the machines for recovering the energy are arranged mechanically in series.
According to Figure 5, the flywheel 10, which is connected by way of the gear 8 to the hydraulic machine 6 and the hydraulic motor 94 or 104, is illustrated schematically. A first valve block 106 is arranged between the first consumer 2 and the hydraulic machine 94 or 104 and a second valve block 108 is arranged between the second consumer 4 and the hydraulic machine 6.
A hydraulic arrangement is disclosed, which has a first hydraulic machine for a slewing gear of an excavator and a second hydraulic machine for an arm of the excavator. As the slewing gear is braked and as the arm is lowered, a flywheel for recovering the energy can be driven by corresponding means. The arrangement here is designed in such a way that the energy stored in the flywheel is usable for the arm and not for the slewing gear.
List of reference numerals 1 Arrangement 2 First consumer 4 Second consumer 6 Hydraulic machine 8 Gear Flywheel 12 Supply unit 14 Supply unit 16 Drive unit 18 Consumer Consumer 21 Valve block 22 Hydraulic machine 24 First pressure side 26 Second pressure side 28 Tank Pressure-limiting valve 32 Pressure-limiting valve 34 Rotational-speed sensor 36 Non-return valve 38 Non-return valve Non-return valve 42 Non-return valve 44 Throttle valve 46 Pressure sensor 48 Electronic control unit First hydraulic cylinder 52 Second hydraulic cylinder 54 Piston 56 Cylinder chamber 58 Piston rod Annular chamber 62 Connecting valve 64 Pressurising-medium flow path 66 Non-return valve 68 Pressure sensor Throttle valve 72 Pressure sensor 73 Connecting line 74 Rotational-speed sensor 75 Connecting line 76 Rotational-speed sensor 77 Non-return valve 78 Pivoting-angle sensor Pivoting-angle sensor 82 Pivoting-angle sensor 84 Actuating elements 86 Hydraulic motor 88 Connection line Output line 92 Through-drive 93 Non-return valve 94 Hydraulic motor 96 Pressure sensor 98 Connecting line 100 Feed pump 102 Non-return valve 104 Hydraulic motor 106 First valve block 108 Second valve block E Input connection A Output connection X Working connection Tank connection

Claims (16)

  1. Claims 1. A hydraulic arrangement for a work machine having a 5 first hydraulic consumer (2) and a second hydraulic consumer (4), wherein a flywheel (10) is provided, by means of which recovered energy at least of the first consumer (2) can be stored, characterised in that the arrangement is designed in such a way that the recovered energy is usable 10 for the at least one second consumer (4) and not for the first consumer (2).
  2. 2. An arrangement according to Claim 1, wherein the first consumer (2) is a hydraulic machine (22) for a slewing gear 15 of an excavator.
  3. 3. An arrangement according to Claim 2, wherein the energy of the slewing gear can be recovered when braking.
  4. 4. An arrangement according to one of Claims 1 to 3, wherein the second consumer (4) is a hydraulic cylinder (50) for an arm of the excavator.
  5. 5. An arrangement according to Claim 4, wherein the 25 recovered energy is used to raise the arm.
  6. 6. An arrangement according to one of the preceding claims, wherein a hydraulic machine (6) is connected to the flywheel (10) which is usable as a hydraulic motor and as a 30 hydraulic pump and is used to recover and reuse the energy.
  7. 7. An arrangement according to Claim 6, wherein the hydraulic machine (6) is pivotable.
  8. 8. An arrangement according to one of the preceding claims, wherein the first consumer (2) and the second consumer (4) are in active communication with the flywheel (10) in such a way that the energy can be recovered simultaneously from the first consumer (2) and the second consumer (4).
  9. 9. An arrangement according to one of Claims 6 to 8, wherein the hydraulic machine (6) can be driven in particular exclusively by the second consumer (4) and this can be driven by the hydraulic machine (6), and wherein a second hydraulic machine (86) is connected to the flywheel (10), which can be driven in particular exclusively by the first consumer (2), or wherein both consumers (2, 4) are fluidically connected to the hydraulic machine (6) and this can be driven by them.
  10. 10. An arrangement according to Claim 9, wherein a throttle valve (44) is arranged fluidically between the first consumer (2) and the hydraulic machine (6) and/or wherein a throttle valve is arranged fluidically between the second consumer (4) and the hydraulic machine (6), or wherein a throttle valve (44) is arranged fluidically between the first consumer (2) and the second hydraulic machine (86) and/or a throttle valve (70) is arranged fluidically between the second consumer (4) and the hydraulic machine (6).
  11. 11. An arrangement according to one of Claims 4 to 10, wherein the hydraulic cylinder (50) is a differential cylinder with a piston (54) which separates a cylinder chamber (56) from an annular chamber (60), wherein the chambers can be connected by way of a connecting valve (62).
  12. 12. An arrangement according to one of the preceding 5 claims, wherein at least one supply unit in the form of a hydraulic machine (12) is provided to supply pressuring medium to the consumers (2, 4) wherein, when the energy is returned to the second consumer (4), a power output of the at least one supply unit (12) is reduced depending on the 10 returned energy.
  13. 13. An arrangement according to Claim 10 or 11, wherein the flywheel (10) can be driven by the slewing gear (2) and by the arm (4) to recover energy by way of the common hydraulic machine (6) or by way of a respective hydraulic machine (6, 86), wherein the slewing gear (2) and the arm (4) are each connected by way of the proportionally adjustable throttle valve (44, 70) associated therewith to the common hydraulic machine (6) or their respective hydraulic machine (6, 86), and wherein the hydraulic machine (6) which is connected to the arm is pivotable and can be used as a hydraulic motor and as a hydraulic pump, and wherein the at least one supply unit is a hydraulic pump (12) which is provided as a main pressure source for the slewing gear (2) and the arm (4) and which is connected by way of a valve block (21) and/or by way of valves to the slewing gear (2) and the arm (4), wherein the arrangement is designed in such a way that the recovered energy is reused to drive the arm (4) and not to drive the slewing gear (2).
  14. 14. A process for recovering energy in a hydraulic arrangement according to one of the preceding claims, wherein, when the slewing gear (2) is braked, pressurising medium flows substantially unthrottled from one or from both consumers (2, 4) to the hydraulic machine used as a hydraulic motor (6), and/or wherein, when the energy is reused, pressurising medium flows substantially unthrottled from the hydraulic machine (6) used as a hydraulic pump into the hydraulic cylinder (50) of the arm (4), wherein a speed of the arm (4) can be determined by a rotational speed and/or a pivoting angle of the hydraulic machine (6).
  15. 15. A hydraulic arrangement as hereinbefore described with reference to and as shown in the accompanying drawings.
  16. 16. A process as hereinbefore described with reference 15 to and as shown in the accompanying drawings.
GB1521845.6A 2014-12-11 2015-12-11 A hydraulic arrangement for a work machine and a process for a hydraulic arrangement Active GB2533224B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014225525 2014-12-11
DE102015223000.7A DE102015223000A1 (en) 2014-12-11 2015-11-20 Hydraulic arrangement for a working machine and method for a hydraulic arrangement

Publications (3)

Publication Number Publication Date
GB201521845D0 GB201521845D0 (en) 2016-01-27
GB2533224A true GB2533224A (en) 2016-06-15
GB2533224B GB2533224B (en) 2021-03-03

Family

ID=55274559

Family Applications (1)

Application Number Title Priority Date Filing Date
GB1521845.6A Active GB2533224B (en) 2014-12-11 2015-12-11 A hydraulic arrangement for a work machine and a process for a hydraulic arrangement

Country Status (2)

Country Link
CN (1) CN105697474B (en)
GB (1) GB2533224B (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150027109A1 (en) * 2011-12-23 2015-01-29 Jc Bamford Excavators Limited Hydraulic system including a kinetic energy storage device
GB2558610A (en) * 2017-01-10 2018-07-18 Bamford Excavators Ltd Energy recovery system
AT520171A1 (en) * 2017-06-27 2019-01-15 Engel Austria Gmbh Hydraulic system for a molding machine
CN109797797A (en) * 2018-12-27 2019-05-24 徐州工业职业技术学院 A kind of torque couple formula excavator swing arm potential energy recycle and reuse system

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102017219246A1 (en) * 2017-10-26 2019-05-02 Robert Bosch Gmbh Arrangement of a hydraulic machine and an electric motor for driving the hydraulic machine
CN108180188B (en) * 2018-01-04 2021-02-05 徐州工业职业技术学院 Engineering machinery movable arm potential energy recovery and reuse electro-hydraulic control system
CN108978773B (en) * 2018-08-29 2020-10-16 徐州工业职业技术学院 Multi-element hybrid power system for excavator
CN112555207A (en) * 2020-12-01 2021-03-26 上海华兴数字科技有限公司 Hydraulic control system and mechanical equipment
CN113464522B (en) * 2021-07-12 2022-12-23 山东理工大学 Hydraulic flywheel energy storage system and working method

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3570245A (en) * 1968-09-20 1971-03-16 Ihc Holland Nv Hydraulic driving system with inertial motor
JPS6071364A (en) * 1983-09-27 1985-04-23 Hino Motors Ltd Pressure accumulating device for vehicle
EP1439310A1 (en) * 2001-10-19 2004-07-21 Tamura Electric Works, Ltd. Hydraulic equipment
US20070175209A1 (en) * 2006-01-30 2007-08-02 Caterpillar Inc. Hydraulic system having in-sump energy recovery device
US20070186548A1 (en) * 2006-01-30 2007-08-16 Caterpillar Inc. And Shin Caterpillar Mitsubishi Ltd. Hydraulic regeneration system
JP2008138439A (en) * 2006-12-01 2008-06-19 Shin Caterpillar Mitsubishi Ltd Hydraulic excavator equipped with energy regenerative apparatus, and method of operating the same
US20100156115A1 (en) * 2008-12-19 2010-06-24 Cnh America Llc System for recovering or converting energy for equipment having a movable implement and method
GB2469864A (en) * 2009-05-01 2010-11-03 Ford Global Tech Llc Hybrid vehicle and control method
GB2497956A (en) * 2011-12-23 2013-07-03 Bamford Excavators Ltd Hydraulic system with kinetic energy recovery and storage device
CN104196079A (en) * 2014-07-25 2014-12-10 昆山三一数字科技有限公司 Hydraulic excavator hybrid power system and hydraulic excavator thereof
US20150063968A1 (en) * 2013-09-05 2015-03-05 Caterpillar Inc. Flywheel excavator

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2237135C1 (en) * 2002-12-09 2004-09-27 Открытое акционерное общество "Ижорские заводы" Hydraulic drive for single-bucket excavator
RU2305732C1 (en) * 2005-11-17 2007-09-10 Александр Иванович Сапожников Hydraulic drive of single-bucket excavator
CN101576107B (en) * 2009-06-01 2011-07-13 浙江大学 Energy recovery device in shield duct piece assembling driving system
US8726645B2 (en) * 2010-12-15 2014-05-20 Caterpillar Inc. Hydraulic control system having energy recovery
CN102912821B (en) * 2012-04-27 2014-12-17 华侨大学 Hydraulic excavating energy saving system
CN102888876A (en) * 2012-10-31 2013-01-23 三一重机有限公司 Energy regeneration structure of excavator and excavator
CN104196067B (en) * 2014-09-17 2016-07-06 太原理工大学 Point chamber independence variable speed volume directly drives pure electro-hydraulic pressure excavator energy-recuperation system

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3570245A (en) * 1968-09-20 1971-03-16 Ihc Holland Nv Hydraulic driving system with inertial motor
JPS6071364A (en) * 1983-09-27 1985-04-23 Hino Motors Ltd Pressure accumulating device for vehicle
EP1439310A1 (en) * 2001-10-19 2004-07-21 Tamura Electric Works, Ltd. Hydraulic equipment
US20070175209A1 (en) * 2006-01-30 2007-08-02 Caterpillar Inc. Hydraulic system having in-sump energy recovery device
US20070186548A1 (en) * 2006-01-30 2007-08-16 Caterpillar Inc. And Shin Caterpillar Mitsubishi Ltd. Hydraulic regeneration system
JP2008138439A (en) * 2006-12-01 2008-06-19 Shin Caterpillar Mitsubishi Ltd Hydraulic excavator equipped with energy regenerative apparatus, and method of operating the same
US20100156115A1 (en) * 2008-12-19 2010-06-24 Cnh America Llc System for recovering or converting energy for equipment having a movable implement and method
GB2469864A (en) * 2009-05-01 2010-11-03 Ford Global Tech Llc Hybrid vehicle and control method
GB2497956A (en) * 2011-12-23 2013-07-03 Bamford Excavators Ltd Hydraulic system with kinetic energy recovery and storage device
US20150063968A1 (en) * 2013-09-05 2015-03-05 Caterpillar Inc. Flywheel excavator
CN104196079A (en) * 2014-07-25 2014-12-10 昆山三一数字科技有限公司 Hydraulic excavator hybrid power system and hydraulic excavator thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150027109A1 (en) * 2011-12-23 2015-01-29 Jc Bamford Excavators Limited Hydraulic system including a kinetic energy storage device
US10557481B2 (en) * 2011-12-23 2020-02-11 J. C. Bamford Excavators Limited Hydraulic system including a kinetic energy storage device
GB2558610A (en) * 2017-01-10 2018-07-18 Bamford Excavators Ltd Energy recovery system
AT520171A1 (en) * 2017-06-27 2019-01-15 Engel Austria Gmbh Hydraulic system for a molding machine
AT520171B1 (en) * 2017-06-27 2019-12-15 Engel Austria Gmbh Hydraulic system for a molding machine
DE102018115301B4 (en) 2017-06-27 2023-03-23 Engel Austria Gmbh Hydraulic system for a molding machine and method of operating same
CN109797797A (en) * 2018-12-27 2019-05-24 徐州工业职业技术学院 A kind of torque couple formula excavator swing arm potential energy recycle and reuse system

Also Published As

Publication number Publication date
CN105697474A (en) 2016-06-22
GB2533224B (en) 2021-03-03
CN105697474B (en) 2020-10-16
GB201521845D0 (en) 2016-01-27

Similar Documents

Publication Publication Date Title
GB2533224A (en) A hydraulic arrangement for a work machine and a process for a hydraulic arrangement
EP1979547B1 (en) Method for controlling a hydraulic cylinder and control system for a work machine
EP2652341B1 (en) Hydraulic system with return pressure control
EP2975273B1 (en) Hydraulic system for construction machine
US20090241534A1 (en) Energy accumulator unit
GB2546485A (en) Hydraulic apparatus comprising synthetically commutated machine, and operating method
JP5496135B2 (en) Hydraulic system of hydraulic work machine
EP1584822A3 (en) Hydraulic control system and construction machine
JP6486008B2 (en) Output branching transmission for travel drive unit and control pressure setting method for the transmission
EP1790551A4 (en) Hydraulic drive device for working vehicle
CN105960493A (en) Hydraulic control system and method
WO2008042308A3 (en) Safe over-center pump/motor
JP6285843B2 (en) Hydraulic drive system for construction machinery
US20150225929A1 (en) Shovel
US9261118B2 (en) Boom cylinder dig flow regeneration
US10161372B2 (en) Hydrostatic drive
US20150376870A1 (en) Hydraulic Apparatus Based on Confluence Control Mode
KR20130095676A (en) Mobile work machine with energy recovery function for driving motor cooling system
US20160375880A1 (en) Simulated eh braking system and safety protection
US11186967B2 (en) Hydraulic systems for construction machinery
KR20150077431A (en) Shovel
US10550547B2 (en) Hydraulic systems for construction machinery
CN105971051B (en) Digging machine
WO2015056422A1 (en) Hydraulic drive system
JP6088396B2 (en) Hydraulic drive system