GB2504768A - Compression of a resilient unit such as a mattress - Google Patents

Compression of a resilient unit such as a mattress Download PDF

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Publication number
GB2504768A
GB2504768A GB1214305.3A GB201214305A GB2504768A GB 2504768 A GB2504768 A GB 2504768A GB 201214305 A GB201214305 A GB 201214305A GB 2504768 A GB2504768 A GB 2504768A
Authority
GB
United Kingdom
Prior art keywords
resilient unit
resilient
speed
unit
mattress
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1214305.3A
Other versions
GB2504768B (en
GB201214305D0 (en
Inventor
David Clare
Simon Paul Spinks
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harrison Spinks Components Ltd
Original Assignee
Harrison Spinks Components Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harrison Spinks Components Ltd filed Critical Harrison Spinks Components Ltd
Priority to GB1214305.3A priority Critical patent/GB2504768B/en
Publication of GB201214305D0 publication Critical patent/GB201214305D0/en
Priority to EP13759558.3A priority patent/EP2882654B1/en
Priority to US14/420,692 priority patent/US20150210498A1/en
Priority to PCT/GB2013/052129 priority patent/WO2014023973A1/en
Priority to CN201380051579.8A priority patent/CN105408214A/en
Publication of GB2504768A publication Critical patent/GB2504768A/en
Application granted granted Critical
Publication of GB2504768B publication Critical patent/GB2504768B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
    • B65B63/024—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
    • B65H23/1955—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations and controlling web tension
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G9/00—Placing upholstery springs in pockets; Fitting springs in upholstery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/51—Modifying a characteristic of handled material
    • B65H2301/512—Changing form of handled material
    • B65H2301/5124—Stretching; Tentering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/10—Rollers
    • B65H2404/14—Roller pairs
    • B65H2404/143—Roller pairs driving roller and idler roller arrangement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/10—Rollers
    • B65H2404/14—Roller pairs
    • B65H2404/147—Roller pairs both nip rollers being driven
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00—Dynamic entities; Timing aspects
    • B65H2513/10—Speed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
    • B65H2515/30—Forces; Stresses
    • B65H2515/31—Tensile forces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2555/00—Actuating means
    • B65H2555/20—Actuating means angular
    • B65H2555/24—Servomotors

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Winding Of Webs (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Collation Of Sheets And Webs (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

A resilient unit is fed as a continuous web 18 through first and second tensioning rollers 20, 22 to a winding roller 24. The winding roller 24 is driven at a first speed, and one or both of the tensioning rollers 20,22 is driven at a second speed which is less than the first speed. The difference in speeds causes tension to be applied to the resilient unit 18 which stretches the resilient unit 18 and in turn causes a reduction in thickness. The method is particularly suitable for pocket-sprung units such as mattresses, where the tension compresses the resilient elements in their pockets.

Description

kp artUs an:d!1ettod t.
a. cornsin nethca,. ann is ar tn y ccnoerned with aeparat: and a reLthd.c cOnmreEsing;:5.i.Ltept stnraia and/ott ç in uQhoI.stered itnns sd.cih a ntr.aa.e$3 co tSs3lirt da panels, typ:ically conpr:tse. a plu.ralt±y of dqs w.cb art er:c asU.%C *±n nookens; fo..nied bet-en.
leers of at:ert.al lnternat:iorl oattt >oli.cti .-- -i»=' ( "L 0 IflthOO of maoufecttn;:nc tha I 5 Pnevjous.lv,. suh sn.tfrq nr.dts ha-e k-pan: cLif h*/o t..pottec in the fori of sheets wnch art stacked arid oAte;s. folded:. )i.ckim with this.a.rts.es fon.the..
daft tP za'.lat.i.vly.J4ght in tzec4t the ep u"ts, 3rJL is.xne.ic.ient storoe and cc.stly or mro:nrts of the csantinyantior cit to. addrer& the 25.anove--nn:inoned. plain The presen.t invention is ct:NnoL in the attached to wnicn fe.rce afCtid noc' b.c mddt P.ntferted tnes cit.. b ftnd it; the * apencte.d thefdth.
tIc' : cccipr.c. sao.n.appar.atus arranQs cc coaoreaa a resilient ut.it.
y o c's.i.r: fl'3t'.flte noc:kets tdrtned hetwae. iayers o at.eriaiL the.
ap4cat.u C)Rptta incj tens flj:flq roeans arranged. to appJv te.ns±r4; to t. flt.r.i?l, .atd wtrid.ina net r±.amtdd t ind the nerii lito a roil, wherein t;h aplJ.cat±.c;n O:t tension to the macanal canses the te.s?li1:erit aThTnts tb becona cnraased torior to w.i.int intcy the r.cl.l, toerecy Ii) :tauihq thl.resail unit to taketp lies i.re kiLftg *C:$ ti.\' comp r.Ise a wrnd:cno roller E?refsrab I tce. :eta is arrans:ed o ri.c thd rcai liont I It in t:nS.IOn. li p A1.cçr wtndinq ::e.:.n the Cr Prefe.ray th teitsicni no rnehhs 010 nlshh One Ot none tenslonJ.n bbllers. trroucin ox aqainat whloh the... ree lient nIt.rsron to pass.
hr.etenabiv th roller end at;st one tens±ctJno ±hll en à.e &oad or n.e séd t. rotate. at ditferen.t to apply tensIon. to the yt Prster&oi.v the a.: l.ttat ltn. otts to ine r theist ina nfl:' c:':. a inc nt cnt at s arran:ac t, teute the.hinehldI to. oonorss.s the.rennerft e]:me.rYcs tcee" :r.. or' o tcx' The nc.s.iiiet alonenta tay corphise strings. wlch osy te pressicn apr1ngs.
The reeL. tent. utit rav ctr.prise. .t pc keted pr'ihcç unit.
The invention EiLso ±:ncIu*des a ethod of.000pre:asi.ng a 3 resi. tent: comcitncacHc. try ct resiiisInt eierreInt:s ioc;ate.d. within one o:t one poohots iormed etween layers o.
th.: c.$Ir.P. atpç *applyfnç to nater.iaso care cause th resilient ci eOts to.hec;the r ç -)t3»= )C}Ot"t tCi'ft1O n rolt.; 2:flZr3iV the nethod iprisss j±di the material 13 The method freb A.piyrç tension tathe wi.flrt unit by r;vitn the noit hetween the tyirctjq roller wntc:h may comprise one floi:e tstsioodt ilies.
lh a prefer red a rrarceraent the method. .t'tcz liow±<'ç or **j ngro,lers to rotate at different ps:eds to caUse the " )c tc' :e:J ci: tr u': the winding teilier 0th the or each ten.a.ionf.r;e roller:, e arrancianent. toes Pl2iicttticn: of:.-r.s<rn tc n- luo:nal cto o I -rt' ro or i e'c o t held ludditudinel di rectr ion that he smbstatitliy to a tee ctic;n: in a tfllCKr:5.$ of trresrLliant Ufl!t te cortortae an c rr.at ono t tue t5ttt 1 -,\. \-\ \ ..-. ..
comrnE%n Ou.eatucez as are mutually exc.Lusrve..
C to:son:o:tc? cecrIibsd. b/ waw of ex o1e referenre to the in which: r:i..nes ia and lb are sehemet it views-of a. next ion of 10.re'L,l e:nt unIt suit.ae. tC USO >S%l apPaat$ or a method ecccdinc to t-*e Ere ant invention; it-dhënat.Lc 540 itew of the onmoxeaion appar:at.us hc:ócx-dinq to a..n embociment: the present kfitfl,; v4 cures 3s and 3h are so doatic: views respect ively n f a ptx:tion of resilient material bëfc-»=te. compression and after r a s TurnLno to Ia and ib ttese show, cnereiit at ID; a: re.siifant: unit in.tIe form of a pocketed arrinc unit.:. 2T.he r:esjIje. unit comprises a number di a'-ceo:t an sorr:cr within:ts own pocket forned between 3tDetOcSd layers 1.4 ofT material, The layers are soaced apart with the e.tnqa cetsceen flt Else. 5Lt1Od ie-tçj tosit ic-na 16 between a os. fcur a o.-1 c. ort.r Thernatthr.j, patent. t.1: bdt it io W 2007/031774 dose xibes in detail one of manuf:acturinn seth cm tro cor i... ti and. then c abet detweer, layers or materi al. wh ion are welded -t 3O t:&ete2. t\c Q-t t for the sorlocs hbeen toLtct thaL because of the surplus or ratsri:al 5.O1Td thO 4.1flU fl3 ptsluto.r: the we:ldt \SL/ tOe cv of th S.t1j3O;S trit the p:5ketoc C:?' ro "rx'er, crossed, puj.nq o auterisl u ><e to toe: to rn if tH'..ot: foes. are, for example, conica I LV cOriOd wire: s.c'rincs, th<ey gt.av be; coratres.se:d to a t:teat extoh>t, eteih t r-ve ctr t t-e o-r t.C('C" c s. th thickn:e.ss of the wire itbeif.
.iqure Asnot:s.scn.emat.roall\r acCtatus for ctmtessi the resilient unit. The resilient uritu 1sf fed az a cbntinuous b I.b'thfoudTn fiaibt add Seeds tetsionfea rollers l.
00 a Winalec toiLer. 2.4 The wi shineroli. or Ia cir,ven rt a U steed, and one or bet:h otT the t:e lonin rollerS l Coo: rvn, cut at a:s000no one ci worco as.iess* tnan rue ttrtt Sci--ile. U$wer. than. that of the winciinq roller.
The diff:erenca. is speed,s causes tension to be applied to the pv:ter al ofT t e tesli Sent utIt h:ch stretchSs t:he :es sot..rt c * c<s-CiSnents it;ne.rr nockets, The result: teat; ore.
>:r: ur.t rce"es: .... -t:& dtreot.fon the axSei direction of the spri.nqs botcire it: ii) i:s wcdtd *i.rdlu tds SirTdun roller, The:ceaiiient. uni.t dxt:ed in Tent: h in a loncltudjl e;:r.nt in whi:Tr; ensoo o'e't tIThe txteras.tor: to lenqt it: aÜEtazttiflj. p ó'r;4,onaJ. t ion &n c± thq ceiUat uUt $eWtói tGt:sbowrij ati b pite:tc' one qrnz fl $ tte cidvenro:Uers,swz.e. that t?wtz' ni&tiVt SJ)fld, tndi heatw the tens&dn It the tótLa:j$ ñ4ijaj'tjed at; . :sthtattjfl&y AtSt t:4vi1 t&' rvot ntcesnzy to: ;dclvø both t the t4tSi*ttin4 ±oiIê±t 1:4 *ç: ar,d..
:Wk*n: tMdeu ti, zj3Se1)4 wrUt s,ubathPtiafly: tiatert, the:ettett' depnéhng upon. ttve degn ot app&ed, Wk11 no cc4s: 15. startis1L na M' étttzt to i IsttPt. thà't t'y bttsfly h.Ø 4 gbzr, ,,pn4nt ipon ue: P*ttn f tite sel$i.pg qit4n wt th IU:era t:eyae 1*:rrned. When ttw de$ifli: :qaati%* c Ufli:t 4th ø tM toLie;bç.ii S tb ts, 24 tEPøi, Pt' t±áptW tP:Q,VeZit unefljng as ia snd 3 peoti"iy 4 PQfl: 1't: UDfl bE,'ifte a!f.t 99,,!4,4zt 14 1' àpp:t'q:,, :25 tzt at taifles:sit'q the' :sSn,tt éterSitfl in, this à:ij it that' the itkiqth:tüS;ii' Itmtt, that cam be wquad' ot tt a *ä3i 24 of: flij ø1ar&er s tntn grnt':er, 4en. wotaa b:, tM case: "wjth an wra"s4:resilietit:utit YO the:retort, tS quSnt'iti t"Z tflt&*it n:b:i:t 9,XI'4*J$: ItP Mn pfljie U to Gi,,e:n spac, :r4 "se La tp"'fl:±.$!;1y stred atwVpt zne:hnpy taióxt OCce the. tsi.nt unit: is need>d it car; be. uncund. tTt.or: et cx n nc csc and Lhn cut c Ieructt as. recxuted thr eo, a.nattrass. a.
at: base or. other - E.cc 3c cc spnc; :res:xj lent e lenient s Howesxer, Ot:CrrCsfl Lcnt eieznenti could be net-b.eudh as cthor tvt-2*s of sbr.t.nc, crovieJct that the H.raten fat lie epic-nd apart it the direction of :COmniOrestc)n Oh the resilfent *eioeue:n:t Wh:L let.. Er,c1ieavc)uninc1 Lxi the:cnu stwci f±.Cttiion to ctra' attentIon to t hose featuren otT the invent lcd bet. .ieved to be - L CrUCe, tio'.' d' t"c-h--apimioc. chains:CCte.Ct ton. ix.. respect of any p.a-tentsbis fsai:nre. or conibiriation, of q referred to herbin shown i. n the drawl rice, whether or. not Hc been placed tbere:on /
GB1214305.3A 2012-08-10 2012-08-10 Compression apparatus and method Expired - Fee Related GB2504768B (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
GB1214305.3A GB2504768B (en) 2012-08-10 2012-08-10 Compression apparatus and method
EP13759558.3A EP2882654B1 (en) 2012-08-10 2013-08-08 Compression apparatus and method
US14/420,692 US20150210498A1 (en) 2012-08-10 2013-08-08 Compression apparatus and method
PCT/GB2013/052129 WO2014023973A1 (en) 2012-08-10 2013-08-08 Compression apparatus and method
CN201380051579.8A CN105408214A (en) 2012-08-10 2013-08-08 Compression apparatus and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1214305.3A GB2504768B (en) 2012-08-10 2012-08-10 Compression apparatus and method

Publications (3)

Publication Number Publication Date
GB201214305D0 GB201214305D0 (en) 2012-09-26
GB2504768A true GB2504768A (en) 2014-02-12
GB2504768B GB2504768B (en) 2017-02-08

Family

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Family Applications (1)

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GB1214305.3A Expired - Fee Related GB2504768B (en) 2012-08-10 2012-08-10 Compression apparatus and method

Country Status (5)

Country Link
US (1) US20150210498A1 (en)
EP (1) EP2882654B1 (en)
CN (1) CN105408214A (en)
GB (1) GB2504768B (en)
WO (1) WO2014023973A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB201015073D0 (en) * 2010-09-10 2010-10-27 Harrison Spinks Beds Ltd Resilient pad for footwear
US10357116B2 (en) * 2015-06-22 2019-07-23 Zeplus, Llc Pocketed foam systems and methods
US11845651B2 (en) * 2019-05-14 2023-12-19 Nv Bekaert Sa Spool of pocketed springs

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2114008A (en) * 1933-10-05 1938-04-12 Moore Co Spring-packing machine
US20020124531A1 (en) * 1999-09-15 2002-09-12 L&P Property Management Company Method of packaging spring units
WO2004099004A1 (en) * 2003-05-12 2004-11-18 A Harrison (Bedding) Limited Packaging mattresses
US20050224626A1 (en) * 2002-04-15 2005-10-13 Georg Pfeifer Method and device for packing objects

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US1915264A (en) * 1930-11-15 1933-06-20 Karpen & Bros S Feed mechanism for spring inserting machines
US2157765A (en) * 1931-07-08 1939-05-09 Clarence W Lanter Method of baling
GB822803A (en) * 1954-12-10 1959-11-04 Keelavite Co Ltd Apparatus for winding or unwinding a length of flexible material
BE795094A (en) * 1972-02-07 1973-05-29 F I M I BRAKING PROCESS AND INSTALLATION FOR CUTTING A METAL TAPE INTO STRIPS AND FOR WINDING THEM INTO COILS
DE2514042A1 (en) * 1975-03-29 1976-10-07 Morat Kg Franz CRT display using light pen - has photodiode connected to display point matrix memory couple to counter and multivibrator actuator
US4109443A (en) * 1976-01-29 1978-08-29 Reeves Brothers, Inc. Method and apparatus for forming convolute foam package
US4365767A (en) * 1981-02-02 1982-12-28 Benthimere Floyd D Apparatus for laminating and coiling insulation blankets
IT1208946B (en) * 1982-05-07 1989-07-10 Famover S R L FEEDER DEVICE PARTICULARLY FOR A SPRING WRAPPING MACHINE.
US4711067A (en) * 1984-02-03 1987-12-08 Giuliano Magni Method of packaging a single mattress to a small size to be conveniently carried
DE3514042A1 (en) * 1985-04-18 1986-10-30 Jagenberg AG, 4000 Düsseldorf Roller for web goods, in particular of paper or the like
CN1004499B (en) * 1986-06-09 1989-06-14 周理水 Production method of plastic non-weared cloths via developed one-step method
CN2298202Y (en) * 1996-10-21 1998-11-25 东莞市佳鸣机械制造有限公司 Roll toilet paper packer
US6718726B1 (en) * 2001-10-09 2004-04-13 Dreamwell Ltd. Method and apparatus for storing and transporting strings of pocketed coils
US6810643B1 (en) * 2003-04-21 2004-11-02 L&P Property Management Company Method of roll packing compressible materials
US7100862B2 (en) * 2003-09-03 2006-09-05 Ottawa Fibre, Inc. Roll-up machine and method
CN2885731Y (en) * 2006-04-03 2007-04-04 谭治铭 Improved spring bed net compression-coiling packaging machine

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
US2114008A (en) * 1933-10-05 1938-04-12 Moore Co Spring-packing machine
US20020124531A1 (en) * 1999-09-15 2002-09-12 L&P Property Management Company Method of packaging spring units
US20050224626A1 (en) * 2002-04-15 2005-10-13 Georg Pfeifer Method and device for packing objects
WO2004099004A1 (en) * 2003-05-12 2004-11-18 A Harrison (Bedding) Limited Packaging mattresses

Also Published As

Publication number Publication date
GB2504768B (en) 2017-02-08
EP2882654B1 (en) 2016-09-28
EP2882654A1 (en) 2015-06-17
WO2014023973A1 (en) 2014-02-13
CN105408214A (en) 2016-03-16
GB201214305D0 (en) 2012-09-26
US20150210498A1 (en) 2015-07-30

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