GB2428051A - Standing seam roof cladding system with integral halter bracket - Google Patents

Standing seam roof cladding system with integral halter bracket Download PDF

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Publication number
GB2428051A
GB2428051A GB0513809A GB0513809A GB2428051A GB 2428051 A GB2428051 A GB 2428051A GB 0513809 A GB0513809 A GB 0513809A GB 0513809 A GB0513809 A GB 0513809A GB 2428051 A GB2428051 A GB 2428051A
Authority
GB
United Kingdom
Prior art keywords
metal sheet
profiled
edge
sheet
sheets
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB0513809A
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GB2428051B (en
GB0513809D0 (en
Inventor
Peter Taylor
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RIGIDAL SYSTEMS Ltd
Original Assignee
RIGIDAL SYSTEMS Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RIGIDAL SYSTEMS Ltd filed Critical RIGIDAL SYSTEMS Ltd
Priority to GB0513809A priority Critical patent/GB2428051B/en
Publication of GB0513809D0 publication Critical patent/GB0513809D0/en
Publication of GB2428051A publication Critical patent/GB2428051A/en
Application granted granted Critical
Publication of GB2428051B publication Critical patent/GB2428051B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/361Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • E04D3/362Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets by locking the edge of one slab or sheet within the profiled marginal portion of the adjacent slab or sheet, e.g. using separate connecting elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/24Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
    • E04D3/30Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/3605Connecting; Fastening of roof covering supported directly by the roof structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/361Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • E04D3/363Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets with snap action

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

A system for interconnecting metal sheets such as standing seam roofing sheets comprises a first sheet 2 deformed along an edge 8 to provide an integral tubular roofing halter and a second sheet 4 having a second edge 22 of arcuate form to fit over the tubular edge of the first sheet in a locking manner. The deformed edge of the first sheet is divided into three regions, a first upstanding portion 10, a second tubular portion 12 and a third portion 14, preferably coplanar with the sheet, extending from the second portion and adapted to be attached to a sub-structure by a clip 20. The first and second metal sheets may be coplanar. The first and second sheets may engage in a snap-fit arrangement, by sheets may be further locked together by rolling of the second overlying edge around the tubular edge of the first sheet. The third portion of the first sheet may provide attachment regions 34 of U-shaped cross-section, preferably provided by a channel, which correspond in shape to the attachment clips. The clips are preferably spaced apart along the edge and comprise profiled metal. The first region of the first sheet preferably has a sloping part 16 to provide clearance for the underlying clip when assembly. Each sheet is preferably provided with opposed first and second edges. Sheet rigidity is preferably improved by ribs and micro-ridges. The sheets may be aluminium and used on a roof, preferably attached to purlins. In use, the deformed edges of the sheets enable a standing seam roof to be constructed without separate halter brackets and without piercing the sheets by bolts etc for attachment to the roof.

Description

SYSTEM FOR INTERCONNECTING AND SECURING METAL SHEETS
This invention concerns a system for interconnecting first and second metal sheets and for securing them to an underlying structure, without the use of fasteners penetrating the sheets. In particular, the invention concerns a system for interconnecting first and second metal sheets in the form of roofing sheets for a building and for securing them to a roofing structure of a building.
It is known to provide systems for interconnecting metal roofing sheets and securing them to an underlying structure of a building. Such systems are often referred to as standing seam systems. In one known arrangement, such as described in GB-A-2 167 101, a number of spaced- apart retaining members or halters are arranged to support the edges of runs of metal roofing sheets. The edge of one sheet extends upwardly and curves around the top of the halter, while an overlapping edge of an adjoining sheet has a corresponding upstanding edge and a curved portion which fits over the curved portion of the first edge and can be mechanically deformed by a specially designed machine, by a process known as "zipping-up", to lock both overlapping edges to the top of the halter. This arrangement has several advantages in that it resists uplift of the resulting roof due to wind and can be manufactured in almost unlimited lengths.
However, it is rather expensive because of the cost of the halters.
In another arrangement, described in EP-A-0 342 044, no such retaining halters are provided. One edge of a metal roofing sheet is secured at intervals along its length to an underlying roof support structure, such as purlins, and an edge of the next sheet clips over the edge of the first sheet and rolls down into the required position.
This has the advantage of simplicity, but has a number of disadvantages. These include the need to secure the edges with bolts or other fasteners through elongate holes provided in the longitudinal direction of the roofing sheet in order to allow for expansion and contraction, and to provide covers over the elongate holes and beneath the heads of the fasteners to allow relative movement. There are also minor problems with uplift in strong winds. Furthermore, the sheets cannot be readily curved along their length and they have to be formed off-site, which restricts the lengths available.
It is an object of the present invention to overcome or minimise one or more of the above problems.
According to the present invention there is provided a system for interconnecting first and second metal sheets and for providing securement thereof to an underlying structure, the system comprising: the first metal sheet having an elongate edge thereof profiled to provide first, second and third integral portions, the first portion extending in upstanding manner from the first metal sheet to the second portion, the second portion being of substantially tubular form, the third portion being adapted to extend from the second portion towards the underlying structure and being adapted to be secured by clip means to the underlying structure; the second metal sheet having an elongate edge thereof profiled to provide first and second integral regions, the first region extending in upstanding manner from the second metal sheet to the second region, the second region being of open arcuate form adapted to be engaged in an overlying lacking manner with the substantially tubular second portion of the profiled elongate edge of the first metal sheet.
The engaged first and second metal sheets may be substantially coplanar.
The second region of the profiled elongate edge of the second metal sheet may be adapted to be engaged in an overlying locking manner with the substantially tubular second portion of the profiled elongate edge of the first metal sheet by means of snap-fit engagement therebetween and optional subsequent mechanical forming of the open arcuate-formed second region of the profiled elongate edge of the second metal sheet whereby it is conformed around the substantially tubular second portion of the profiled elongate edge of the first metal sheet.
The third portion of the profiled elongate edge of the first metal sheet may have a lower edge arranged substantially coplanar with the first metal sheet. Such lower edge may be profiled to provide one or more attachment regions for engagement by the clip means.
The one or more attachment regions may be of substantially U-shaped crosssection.
The one or more attachment regions of substantially U- shaped cross-section may be provided by a channel extending along at least part of the lower edge of the third portion of the profiled elongate edge of the first metal sheet.
The clip means may comprise one or more clips, such as of metal, having a first region adapted to be secured to the underlying structure and a second region adapted to engage, such as in complementary manner, the one or more attachment regions provided by the profiled lower edge of the third portion of the profiled elongate edge of the first metal sheet. The second region of the or each clip may be of substantially inverted Ushaped cross-section.
The first region of the or each clip may be provided with one or more apertures therethrough for receiving one or more fixing means, such as one or more threaded fasteners, nails or bolts, for securing the or each clip to the underlying structure.
A plurality of clips may be provided, spaced apart along the profiled lower edge of the third portion of the profiled elongate edge of the first metal sheet.
The clip means may be formed from one or more appropriately profiled metal strips.
The first portion extending in upstanding manner from the first metal sheet and/or the first region extending in upstanding manner from the second metal sheet may comprise a sloping part and a substantially vertical part. Such sloping part may be such as to provide clearance for the clip means.
The first metal sheet may have an opposite elongate edge profiled substantially corresponding to the profiled elongate edge of the second metal sheet.
The second metal sheet may have an opposite elongate edge profiled substantially corresponding to the profiled elongate edge of the first metal sheet.
The first and/or second metal sheet(s) may be provided with one or more elongate ribs or corrugations to improve mechanical rigidity thereof.
The first and/or second metal sheet(s) may be provided with a plurality of elongate micro-ridges, such as for providing resistance to mechanical damage and/or to assist curving of the sheet or sheets when required.
The first and/or second metal sheet(s) may comprise aluminium or steel.
The first and second metal sheets may comprise roofing sheets for a building. The underlying structure may comprise a roof supporting structure of a building, such as comprising purlins.
For a better understanding of the present invention and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings in which: Figure 1 shows first and second metal sheets to be interconnected and secured to an underlying structure; Figure 2 is a cross-sectional view of an embodiment of a system according to the present invention for interconnecting the first and second metal sheets of Figure 1 and for providing securement thereof to the underlying structure; Figure 3 is a cross-sectional view of the first and second metal sheets of Figure 1 after interconnection and securement to the underlying structure by the system of Figure 2; and Figure 4 shows clip means securing the interconnected first and second metal sheets to the underlying structure in the system of Figures 2 and 3.
Referring to Figures 1, 2 and 3, a system is provided for interconnecting a first metal sheet 2 and a second metal sheet 4 and securing them to an underlying structure 6.
The first 2 and second 4 metal sheets suitably comprise roofing sheets for a building, in which case the underlying structure 6 comprises a roof supporting structure of the building and may comprise purlins. The first and second metal sheets 2, 4 suitably comprise aluminium or steel.
The first metal sheet 2 has an elongate edge 8 thereof profiled to provide a first portion 10, a second portion 12 and a third portion 14, the portions 10, 12 and 14 being integral with one another and with the first metal sheet 2 and formed by appropriate mechanical bending and profiling of the elongate edge 8 of the first metal sheet 2. The first portion 10 extends in upstanding manner from the first metal sheet 2 to the second portion 12 and comprises a sloping part 16 and a substantially vertical part 18. The second portion 12 is of substantially tubular form. The third portion 14 is adapted to extend from the second portion 12 downwardly towards the underlying structure 6 and is adapted to be secured by a plurality of clips 20 to the underlying structure 6.
The second metal sheet 4 has an elongate edge 22 thereof profiled to provide a first region 24 and a second region 26. The regions 24 and 26 are integral with each other - 10 - and with the second metal sheet 4 and are formed by appropriate mechanical bending and profiling of the elongate edge 22 of the second metal sheet 4. The first region 24 extends in upstanding manner from the second metal sheet 4 and comprises a sloping part 28 and a substantially vertical part 30. The second region 26 of the profiled elongate edge 22 of the second metal sheet 4 is of open arcuate form and is adapted to be engaged in an overlying locking manner with the substantially tubular second portion 12 of the profiled elongate edge 8 of the first metal sheet 2 and such that the first and second metal sheets 2, 4 are substantially coplanar.
The second region 26 of the profiled elongate edge 22 of the second metal sheet 4 suitably engages the substantially tubular second portion 12 of the profiled elongate edge 8 of the first metal sheet 2 in snap-fit manner. Interlocking of the second region 26 of the profiled elongate edge 22 of the second metal sheet 4 with the substantially tubular second portion 12 of the profiled elongate edge 8 of the first metal sheet 2 is suitably enhanced by subsequent mechanical forming of such open arcuateformed second region 26 whereby it is - 11 - conformed and substantially closed around the substantially tubular second portion 12 of the profiled elongate edge 8 of the first metal sheet 2 as shown in Figure 3. Such mechanical forming of the second region 26 is effected by a machine known per se and involves a process known in the art as "zipping-up".
The third portion 14 of the profiled elongate edge 8 of the first metal sheet 2 has a lower edge 32 arranged substantially coplanar with the first metal sheet 2. The lower edge 32 is profiled to provide one or more attachment regions 34 for engagement by the clips 20.
The attachment regions 34 are suitably provided as particularly shown in Figure 4 by a channel of substantially U-shaped cross-section extending along at least part of the lower edge 32 of the third portion 14 of the profiled elongate edge 8 of the first metal sheet 2, and preferably along substantially the full length of the lower edge 32.
The plurality of clips 20 are provided spaced apart along the attachment regions 34 formed by the U-shaped channel.
Each clip 20 is suitably formed from an appropriately - 12 - prof lied metal strip and has a first region 36 provided with an aperture 38 therethrough for receiving fixing means 40, suitably comprising a threaded fastener, nail or bolt, for securing the clip 20 to the underlying structure 6. Each clip 20 has a second region 42 adapted to engage, such as in complementary manner, the channel shaped attachment regions 34 at the lower edge 32 of the third portion 14 of the profiled elongate edge 8 of the first metal sheet 2. Such second region 42 of the clip 20 is suitably of inverted U-shaped cross-section.
By means of the clips 20, the interconnected first and second metal sheets 2, 4 are secured to the underlying structure 6 without the need to provide fasteners penetrating the metal sheets 2, 4.
As shown in Figure 3, the sloping part 28 of the first region 24 of the profiled elongate edge 22 of the second metal sheet 4 provides clearance for the clips 20.
The first and second metal sheets 2, 4 may be provided with one or more elongate ribs or corrugations 44 therein to improve mechanical rigidity thereof.
- 13 - The first and second metal sheets 2, 4 may also be provided with a plurality of elongate micro-ridges 46, which provide resistance to mechanical damage to the sheets 2, 4 and also assist in enabling curving of the sheets if required, to accommodate a particular profile of the underlying structure 6.
The first metal sheet 2 may suitably have an elongate edge 48, opposite to the elongate edge 8, which is profiled substantially corresponding to the profiled elongate edge 22 of the second metal sheet 4. The second metal sheet 4 may likewise have an elongate edge 50, opposite to the elongate edge 22, which is profiled substantially corresponding to the profiled elongate edge 8 of the first metal sheet 2. With such arrangements, a series of first and second metal sheets 2, 4 may be interconnected and secured to the underlying structure 6 according to the system of the present invention.

Claims (24)

- 14 - CLAIMS
1. A system for interconnecting first and second metal sheets and for providing securement thereof to an underlying structure, the system comprising: the first metal sheet having an elongate edge thereof profiled to provide first, second and third integral portions, the first portion extending in upstanding manner from the first metal sheet to the second portion, the second portion being of substantially tubular form, the third portion being adapted to extend from the second portion towards the underlying structure and being adapted to be secured by clip means to the underlying structure; the second metal sheet having an elongate edge thereof profiled to provide first and second integral regions, the first region extending in upstanding manner from the second metal sheet to the second region, the second region being of open arcuate form adapted to be engaged in an overlying locking manner with the substantially tubular second portion of the profiled elongate edge of the first metal sheet.
2. A system as claimed in claim 1, wherein the engaged first and second metal sheets are substantially coplanar.
- 15 -
3. A system as claimed in claim 1 or 2, wherein the second region of the profiled elongate edge of the second metal sheet is adapted to be engaged in an overlying locking manner with the substantially tubular second portion of the profiled elongate edge of the first metal sheet by means of snap-fit engagement therebetween.
4. A system as claimed in claim 3, wherein the second region of the profiled elongate edge of the second metal sheet is additionally adapted to be engaged in an overlying locking manner with the substantially tubular second portion of the profiled elongate edge of the first metal sheet by means of subsequent mechanical forming of the open arcuateformed second region of the profiled elongate edge of the second metal sheet whereby it is conformed around the substantially tubular second portion of the profiled elongate edge of the first metal sheet.
5. A system as claimed in any preceding claim, wherein the third portion of the profiled elongate edge of the first metal sheet has a lower edge arranged substantially coplanar with the first metal sheet.
6. A system as claimed in claim 5, wherein the lower edge is profiled to provide one or more attachment regions for engagement by the clip means.
- 16 -
7. A system as claimed in claim 6, wherein the one or more attacbxnent regions is or are of substantially U- shaped cross-section.
8. A system as claimed in claim 7, wherein the one or more attachment regions of substantially U-shaped cross- section is or are provided by a channel extending along at least part of the lower edge of the third portion of the profiled elongate edge of the first metal sheet.
9. A system as claimed in any preceding claim, wherein the clip means comprise one or more clips having a first region adapted to be secured to the underlying structure and a second region adapted to engage, such as in complementary manner, the one or more attacbrnent regions provided by the profiled lower edge of the third portion of the profiled elongate edge of the first metal sheet.
10. A system as claimed in any claim 9, wherein the second region is adapted to engage the one or more attachment regions in complementary manner.
11. A system as claimed in claim 9 or 10, wherein the second region of the or each clip is of substantially inverted U-shaped cross-section.
- 17 -
12. A system as claimed in claim 9, 10 or 11, wherein the first region of the or each clip is provided with one or more apertures therethrough for receiving one or more fixing means for securing the or each clip to the underlying structure.
13. A system as claimed in any one of claims 9 to 12, wherein a plurality of clips is provided, spaced apart along the profiled lower edge of the third portion of the profiled elongate edge of the first metal sheet.
14. A system as claimed in any preceding claim, wherein the clip means is formed from one or more appropriately profiled metal strips.
15. A system as claimed in any preceding claim, wherein the first portion extending in upstanding manner from the first metal sheet and/or the first region extending in upstanding manner from the second metal sheet comprise a sloping part and a substantially vertical part.
16. A system as claimed in claim 15, wherein the sloping part is such as to provide clearance for the clip means.
17. A system as claimed in any preceding claim, wherein the first metal sheet has an opposite elongate edge - 18 - profiled substantially corresponding to the profiled elongate edge of the second metal sheet.
18. A system as claimed in any preceding claim, wherein the second metal sheet has an opposite elongate edge profiled substantially corresponding to the profiled elongate edge of the first metal sheet.
19. A system as claimed in any preceding claim, wherein the first and/or second metal sheet(s) is provided with one or more elongate ribs or corrugations to improve mechanical rigidity thereof.
20. A system as claimed in any preceding claim, wherein the first and/or second metal sheet(s) is provided with a plurality of elongate microridges.
21. A system as claimed in any preceding claim, wherein the first and/or second metal sheet(s) comprise aluminium or steel.
22. A system as claimed in any preceding claim, wherein the first and second metal sheets comprise roofing sheets for a building.
- 19 -
23. A system as claimed in any preceding claim, wherein the underlying structure comprises a roof supporting structure of a building.
24. A system for interconnecting first and second metal sheets and for providing securement thereof to an underlying structure substantially as hereinbefore described with reference to, and as shown in, the accompanying drawings.
GB0513809A 2005-07-06 2005-07-06 System for interconnecting and securing metal sheets Expired - Fee Related GB2428051B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB0513809A GB2428051B (en) 2005-07-06 2005-07-06 System for interconnecting and securing metal sheets

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB0513809A GB2428051B (en) 2005-07-06 2005-07-06 System for interconnecting and securing metal sheets

Publications (3)

Publication Number Publication Date
GB0513809D0 GB0513809D0 (en) 2005-08-10
GB2428051A true GB2428051A (en) 2007-01-17
GB2428051B GB2428051B (en) 2009-12-16

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH703646A1 (en) * 2010-08-26 2012-02-29 Hsw Monteco Gmbh Stehfalzeindeckung.
EP3266952B1 (en) * 2016-07-05 2020-04-08 Trevo S.R.L. Assembly for cladding surfaces
ES2802902R1 (en) * 2019-07-05 2021-02-01 Arcelormittal SANDWICH PANEL AND ASSOCIATED ASSEMBLY PROCEDURE
EP3819440A1 (en) * 2019-11-11 2021-05-12 Sandrini Metalli S.p.A. Structure for surface covering

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2245618A (en) * 1990-07-06 1992-01-08 Euroclad South Wales Ltd Building covering
GB2291660A (en) * 1994-07-25 1996-01-31 Wu Tsan Hsing Corrugated metal sheet, e.g. for roofing

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2245618A (en) * 1990-07-06 1992-01-08 Euroclad South Wales Ltd Building covering
GB2291660A (en) * 1994-07-25 1996-01-31 Wu Tsan Hsing Corrugated metal sheet, e.g. for roofing

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH703646A1 (en) * 2010-08-26 2012-02-29 Hsw Monteco Gmbh Stehfalzeindeckung.
EP2423405A1 (en) * 2010-08-26 2012-02-29 HSW Monteco GmbH Standing seam cover
EP3266952B1 (en) * 2016-07-05 2020-04-08 Trevo S.R.L. Assembly for cladding surfaces
ES2802902R1 (en) * 2019-07-05 2021-02-01 Arcelormittal SANDWICH PANEL AND ASSOCIATED ASSEMBLY PROCEDURE
GB2587475B (en) * 2019-07-05 2022-04-27 Arcelormittal Sandwich panel and associated assembly method
EP3819440A1 (en) * 2019-11-11 2021-05-12 Sandrini Metalli S.p.A. Structure for surface covering

Also Published As

Publication number Publication date
GB2428051B (en) 2009-12-16
GB0513809D0 (en) 2005-08-10

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Effective date: 20140706