GB2252582A - Method of axially shifting a downhole tool in a subterranean well - Google Patents
Method of axially shifting a downhole tool in a subterranean well Download PDFInfo
- Publication number
- GB2252582A GB2252582A GB9205249A GB9205249A GB2252582A GB 2252582 A GB2252582 A GB 2252582A GB 9205249 A GB9205249 A GB 9205249A GB 9205249 A GB9205249 A GB 9205249A GB 2252582 A GB2252582 A GB 2252582A
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- solenoid
- electric motor
- shifting
- actuator
- valve
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 239000012530 fluid Substances 0.000 claims description 23
- 230000001050 lubricating effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000003019 stabilising effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000003381 stabilizer Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000005291 magnetic effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000282472 Canis lupus familiaris Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000009972 noncorrosive effect Effects 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000001902 propagating effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/06—Valve arrangements for boreholes or wells in wells
- E21B34/066—Valve arrangements for boreholes or wells in wells electrically actuated
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
- E21B47/13—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling by electromagnetic energy, e.g. radio frequency
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Geology (AREA)
- Remote Sensing (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geophysics (AREA)
- Electromagnetism (AREA)
- Electrically Driven Valve-Operating Means (AREA)
Abstract
The method comprises axially shifting a downhole tool from an initial position to a second position using an electric motor, supplied by a downhole battery to drive a gearing mechanism. The downhole tool can be latched in the second position by a solenoid shiftable latch energized by the downhole battery wherein energization of both the solenoid, and the electric motor, is controlled by electromagnetic signals transmitted through the earth.
Description
Method of Axially Sbiftin 2 Downole Tool in a Subterranean Well
The invention relates to a downhole safety valve for a subterranean well, dnd more particularly to a safety valve utilizing electrical mechanism, controlled from the surface by electromagnetic waves, for opening and closing the valve and for locking the valve in an open position.
The employment of a downhole safety valve is well nown for subterranean oil and gas wells. Such valve, which can comprise a plug or poppet type, a sleeve valve, a flapper valve, or a ball valve, is normally positioned downhole to close the bore of the tubing string leading fron one or more production zones to the well surface. Such safety valves are normally biased to a fail safe condition, i.e., energized means will shift the valve to its closed position upon any significant reduction in te opening force applied to the valve structure.
The more common type of safety valves utilizes a control fluid pressure to effect the shifting of the valve to its open positon. Such control fluid pressure is supplied through a small control ccnAL'it -tich is run into the well concurrently wit the production tubing. Necessarily, such conduit is susceptible to damage during the run-in process, or joints in the conduit may develop leaks. In any event, the loss of integrity of the conduit will effect the immediate closing of the safety valve and the well is essentially out of operation until the entire tubing string has been pulled from the well and the necessary repairs made.
To offset the difficulties involved in the utilization of a control pressure conduit, it has been previously proposed that the downhole safety valve be actuated from its closed to its open position by a downhole solenoid which is supplied with electrical power from thesurface by an electric line. The same problem of potential damage to the electric line during the run-in process exists with this arrangement and, of course, any abrasion of the insulation of the electric line during the run-in process leads to the possibility of short circuits developing in the electric line, again requiring that the entire tubing string be pulled from the well to effect the necessary repairs.
It is often necessary to run tools down through the production conduit and the open downhole safety valve to effect treatment of the production oration. Under such conditions, it is highly desirable that the safety valve be positively locked in an open Fosilcn so that unexpected fluctuations in well pressure will not cause te safety valve to attempt to close when a wireline or a treatment conduit is passing through the valve. A variety of fluid pressure or mechanically actuated latching mechanis:ns have heretofore been proposed to effect the locking of a downhole safety valve in an open position. U.S.
Patent 4,579,177 discloses a solenoid actuated locking mechanism for a downhole safety valve. Such solenoid is energized by an electric line leading to the well surface, hence is subject to the problems mentioned above involved in maintaining the integrity of an electric line run into a subterranean well concurrently with production tubing.
There is a need, therefore, for a subsurface safety valve which is controllable from the surface to move from a closed to an open position, and also incor-or3*es a locking mechanism, controllable from the well surface, for selectively maintaining the safety valve in a locked-open position, which does not depend upon the utilization of a control fluid pressure conduit or an electric line extending from the safety valve to the well surface to effect its operation.
In recent years, systems have been developed for transmitting relatively low frequency electromagnetic waves through ground or water by launching and propagating magnetic waves of generally vertical magnetic polarization through the intervening subterranean region of earth or water between a pair of magnetic dipole antennas. See, for example, U.S.
Patent 3,96;,20l to RORDEN.
In co-pending application, Serial No. 730,397, filed
May 3, 1985, entitled ZImprovements in Subsurface Device
Actuators," and as-igned to a wholly owned subsidiary of the assignee of the instant application, there is disclosed a system for actuating a donhole safety valve between open and closed positions in response to low frequency electrom.agnetic waves received by a downhole antenna from a surface located transmitting antenna. Such apparatus incorporates a downhole battery but does not employ the battery for effecting the shifting of the safety valve from its closed to its OpAn poei- tion, an act which requires a substantial amount of electrical energy.Instead, the system disclosed in such application relies upon fluid pressure to effect the shifting of the safety valve from a spring bias closed position to an open position.
Such co-pending application does, however, disclose a downhole battery and a locking solenoid selectively energized by such battery in response to electromagnetic wave signals gererated by a surface transmitter. The energization of the solenoid effects the operation of a locking mechanism to secure the safety valve in its open position. Thus, while some of the disadvantages of the above described prior art systems have been overcome, the construction disclosed in the aforesaid pending application still requires the utilisation of fluid pressure to effect the shifting of the safety valve to an open position.
This invention provides apparatus for shifting a downhole tool axially shiftably mounted in a subterranean well conduit for movement between an initial and a second position cof3prlslng, an axially extending actuator connected at one end to the downhole tool;
resilient means opposing axial movement of the actuator in the direction away from the initial position;
peripheral abutment means on the actuator;
shifting means disposed adjacent the actuator;
an axial force transmitting member in operative engagement with the shifting means;
means for mounting the force transmitting member for non-rotatable axial movement relative to the conduit;
an electric motor fixedly mounted in the conduit; ;
and threaded means rotatable by the electric motor and threadably engageable with the force transmitting member to axially shift the shifting means and the actuator in the direction opposed by the resilient means and thereby position the downhole tool in the second position.
Typically the downhole tool is a ;uwii;iule safety valve in a subterranean well, which has an axially shiftable actuator which is moved by an electric motor driven drive mechanism between opening and closing positions of the safety valve. The safety valve may comprise any one of the well known types, namely a poppet valve, a sleeve valve, a flapper valve, or a ball valve, the only requirement being that such valve be capable of being opened by axial movement of an actuator. The electric motor for effecting the axial shifting of the actuator is energised by a downhole battery and the energization of the motor to rotate in either direction is selectively controlled by electromagnetic wave signals generated at the well surface.
Additionally, this invention may provide a locking mechanism for effecting the locking of the safety valve in its open position. Such locking mechanism is actuated by the battery energization of a solenoid.
Again, the selective energization of such solenoid is controlled by electromagnetic waves transmitted from the well surface.
Moreover, the apparatus of this invention preferably employs a fail safe means to effect the return of the safety valve from its open to its closed position, thus eliminating any drain on the battery to effect the closing stroke of the valve. The only energy required to maintain the valve in its locked open position is that required by the solenoid which is minimal, due to the fact that the armature of the solenoid only has to retain a relatively light weight latch retaining sleeve in engagenent with collet arms which are lockingly engaged with the actuator for the safety valve. Thus, the necessity of providing a continuous high current to maintain the safety valve in an open position has been eliminated.
Lastly, a pressure equalizing mechanism is provided for the safety valve which is actuated by the initial axial movement of the actuator from its valve closing position.
Thus, the method and apparatus of this invention provides a conveniently controllable downhole safety valve which may be selectively opened or closed by electromagnetic waves transmitted from the well surface and eliminates the necessity of running either control fluid conduits or electric wires into the well solely fcc the purrCs for ccntrolling te operation of the safety valve.
Further objects and advantages of the invention will be readily apparent to these skilled in the art from the following detailed description, taken in conjunction with the annexed sheets of drawings, on which is shown a preferred embodiment of the invention.
Figure 1 is a schematic vertical sectional view of a safety valve embodying this invention shown in its installed position within a production conduit of a subterranean well.
Figures 2.k, 29, 2C, 2D, 2E, 2F, 2G, 2.9, 2I, 2J, 25 and 2L collectively constitute a schematic vertical sectional view illustrating the detailed construction of a safety valve embodying this invention installed in a subterranean well, with the elements of the safety valve shown in their closed position.
Figures 3A, 3B, 3C, 3D, 3E, 3F, 3G, 3, 31, 3J, 3vex, and 3L are views respectively similar to Figures 2A, 2B, 2C, 2D, 2, 2F, 2G, 2H, 21, 2J, 2S and 2L but showing the elerents of the safety valve in their locked open position.
Figure 4 is a schematic diagram of the control circuit for the safety valve embodying this invention.
Figure SA is a sectional view of a safety valve embodying this invention and incorsporating a pressure equalizing feature with the valve in its closed position.
Figure Sa is a view similar to Figure SA but with the valve shown in its open position.
Referring first to the schematic view of Figure 1, a housing 10 for a safety valve embodying this invention is shown installed in the bottom end of production tubing 2 which is run into a well casing 1. The annulus la between the production tubing 2 and the well casing 1 is sealed by a conventional packer 3. The safety valve housing 10 may be suspended in the bottom end Ot the production tubing string 2 by any type of convent onal latching mechanism S which cooperates with an internal recess 2a formed in the production tubing 2.
Safety valve housing 10 incorporates a safety valve mechanism ll, a battery case 12, and an electronic signal con verter unit 13. An antenna housing 15 is flexibly connected to the bottom end of the safety valve housing 10 by a conventional flex joint 14 and houses an antenna 16. The antenna housing 15 maintained in a fixed axially aligned position relative to th2 axis of casing 1 by a pair of stabilizing units 17 respectively mounted at either end of the antenna housing 15.
As best shown in the schematic circuit diagram of
Figure 4, a surface mounted electromagnetic wave transmitter 18 transmits an electromagnetic signal downwardly through the earth which is received by antenna 16 and supplied to an electronic receiver unit 13. The transmitter 18 and receiving antenna 16 may be of the type described in said co-pending application Serial No. 730,397. Electronic unit 13 receives and amplifies the received signal and supplies it to a central processor unit 6. Processor 6 insturn controls the supply of energy from the batteries in battery case 12 to a motor 30 for effecting the shifting of a safety valve actuator 20 between open and closed positions.Additionally, the processor unit 6, in response to a second signal carried by the electromagnetic waves generated by transmitter 18 selectively applies energy to a solenoid latch 40 (hereinafter described) to selectively effect the locking of the safety valve 11 in an open position.
Referring now to Figures 2A, 2B, 2C, 2D, 2E, 2F, 2G, 2S, 21, 2J, 2R and 2L the detailed mechanism constituting the apparatus of this invention will be described.
Referring specifically to Figures 2A and 2B, the safety valve housing 10 is secured within the bottom end of production tubing string 2 by a conventional latching mechanism 5 including a tubular latching body 50 in which are mounted a plurality of peripherally spaced, radially shiftable latching dogs 52 which are respectively held in engagement with an internal recess 2a in production tubing 2 by a wireline actuated sleeve 54. When the latch 5 is engaged, the sleeve 54 is secured to the body 50 by a C-ring type locking ring 56.
Additionally, an external seal 58 is provided on the lower portions of the latching mechanism 5 to provide sealing engagement with the bore 2b of the production tubing string 2. Since the latching mechanism 5 is entirely conventional, further description thereof is believed unnecessary.
Latching mechanism S is provided at its bottom end with external threads 59 which are respectively engaged by internal threads provided on a connecting sub 212. Connecting sub 212 is provided with external threads 214 which are threadably engaged by internal threads formed on a seal retainer sleeve 220. Seal retainer sleeves220 traps an annular nonelastomeric sealing element 216 between an upwardly facing shoulder 222 formed on the seal retainer 220 and a downwardly facIng shoulder 213 formed on the connecting sub 212.
A conical valve head 102 forming part of a plug-type valve unit 100 sealably engages the non-elastcrnerc seal element 216 to achieve a closing of the bore of the latching mecanis 5, thus closIng the bore 5a of the production tying string 2.
The conical valve head 102 is secured by internal threads 103 to the top end of a rod-like actuator 104, and actuator 104 is spring biased by a spring 226 (Figure 2C) to the closed position of the valve head 102 relative to the annular seal 216, as will be later described in detail. A set screw 105 secures the threaded engagement between valve head 102 and actuator rod 104. Below the annular seal 216, the seal retaining sleeve 220 is provided with a plurality of peripherally spaced, inclined, radial ports 223 which provide for free communication between the tubing casing annulus la and the bore 5a of latching mechanism 5 when valve head 102 is shifted downwardly to its open position, as shown in Figure 38.
The lower end of seal retaining sleeve 220 is provided with internal threads 218 which are secured to a tubular spring housing 230 and secured by set screw 219. At its lower end, the spring housing 230 mounts a C-type retaining ring 232 (Figure 2C) which in turn secures an annular abutment ring 234 in position to support the bottom end of a power spring 226.
Abutment ring 234 is provided with a plurality of axially extending openings 235 to permit free fluid flow into the annular chamber 238 defined between the inner wall of the spring housing 230 and the external cylindrical surface of the actuator rod 104. A top spring seat ring 106 abuts against a downwardly facing shoulder 105 provided on the external surface of the actuator rod 104. Spring seat 106 is engaged by the upper end of the power spring 226 and is provided with a plurality of axially extending apertures 108 to permit free fluid flov from sprint ahancer 238.
A conventior.a1 internal seal and bearing structure 225 is mounted on the upper end of the spring housing 230 by being positioned between an upwardly facing shoulder 231 provided on the inner surface of spring housing 230 and the downwardly facing end surface of an annular plug 233 which is secured to 1ternal threads235 formed on the top inner surface of the spring housing 230. Thus, the actuator rod 104 for the valve unit 100 is slidably and sealably mounted in the tool for axial movements relative to the annular valve seat 216 and is held in a fail-safe closed position by the power spring 226.
The spring housing 230 is further provided at its lower end with two sets of external threads 237 and 239.
(Figure 2C) External threads 237 cooperate with internal threads formed on the top end of a main housing 250 and are sealed by seal ring 241. The external threads 239 cooperate with internal threads provided on the top end of a motor mounting sleeve 240.
- The motor mounting sleeve 240 extends downwardly a substantial distance, and, at its bottom end, shown in Figure 2E, supports a fluid submersible reversible electric stepping motor 260 which is only shown schematically. Motor 260 has an externally projecting mounting flange 261 which is secured to the motor mounting sleeve 240 by a plurality of peripherally spaced, radially disposed bolts 242.
The output shaft 262 of the stepping motor 260 is connected to the input shaft 272 of a conventional gear reduction unit 270 which has a peripherally extending mounting flange 273 by which it is secured to the motor mounting sleeve 240 by a plurality of perIpherally spaced bolts 244. Again, this is a conventona1 unit and is only shown schematically.
T.e output saft 274 of the gear reduction unit 270 is connected by a'coupling sleeve 275 to the bottom end of an externally threaded, axially extending screw element 280. A conventional ball or roller bearing unit 276 mounts the screw 280 for rotation and the bearing unit 276 is secured to the motor mounting sleeve 240 by a plurality of peripherally spaced boits 246.
The external threads 282 provided on the screw 280 cooperate in conventional fashion with threads, or preferably balls, provided in a ball nut unit 290. Thus, rotation of the screw 280 will produce an axial displacement of ball nut unit 290.
A guide sleeve 292 is secured to the top end of ball nut unit 290 by threads 291. Guide sleeve 292 is provided with a radially thickened portion 293 within which one or more keys 294 are mounted in a suitable recess 295. Keys 294 project radially outwardly into a vertically extending slot 243 provided in the wall of the motor mounting sleeve 240. Thus, the ball nut 290 is secured against rotation and hence moves axially when the screw 280 is rotated by motor 260.
The top end of the actuating sleeve 292 is provided with internal threads 296 which engage external threads provided on the lower rod portion 112 of a force transmitting collet 110. The upper end 113 of the collet 112 is of tubular configuration and is provided wita plurality of peripherally spaced, flexible arm portions 114, each of which teminates in an inwardly enlarged head portion 116 (Figure 2C). The head portions 116 are normally disposed below an external locking rib 120 formed on the exterior of the actuating rod 104 when such rod is in the closed position of the valve as shown in
Figure 2C.Coward movement of the collet 110 will produce an engagement of the collet heads 116 with the locing rib 120 and hence permit the actuating rod 104 to be pulled downwardly by downward movement of the collet 110 produced by the actuating sleeve 292, as shown in Figure 3D.
Immediately above the top end of the actuating sleeve 292, a fluid immersible, electric solenoid 130 is mounted.
Such solenoid is shown only schematically and is provided with a ferromagnetic annular armature 132 which has an upwardly extending sleeve portion 134 provided with internal threads 136. A latching sleeve 140 has external threads provided on its bottom end cooperating with internal threads 136 and defines an internally projecting, downwardly facing spring seat 143. A relatively light compression spring 150 is compressed between spring seat 143 and an external shoulder 115 provided on collet 110. Thus, the locking sleeve 140 and the armature 132 are biased to an upward position relative to the solenoid 130.
When the solenoid 130 is energized, the armature 132 will be shifted downwardly into engagement with the top end of such solenoid and this downward axial movement of the latching sleeve 140 moves a latching head 142 (Figure 2C) secured to the top end of latching sleeve 140 into abutting engagement with the outer walls of the collet arms 114, thus securing the collet locking heads 116 in engagement with the locking rib 120 provided on the actuating rod 104 This assumes, of course, that the electric motor 260 has been energized to rotate first in a direction to bring the collet latching heads 116 upwardly to a position above the locking rib 120 on the actuator rod 104.It will be noted that a stop ring 107 is secured to the external periphery of actuator rod 104 by set screws 109 to limit the upward movement of the actuating collet 110. It should also be noted that the solenoid 130 moves upwardly with the collet 110, thus not affecting the position of the latching sleeve 140 relative to the collet locking heads 116 until solenoid 130 is energized.
The operation of that portion of tEo mnit-ll the safety valve 10 heretofore described will be readily apparent. Assuming that the safety valve is in its normal closed position, the electric motor 260 is energized fron a suitable source of electricity, preferably a downhole battery, as will be described, to move the collet 110 upwardly and thus position the collet locking heads 116 above the locking rib 120 formed an the actuator rod 104. When the motor stalls out due to ontact of the latching sleeve with the stop ring 107, an electrical signal will be generated which will effect the de-energization of the electric motor 260. The electric motor 260 is then energized to rotate in the opposite direction, thus bringing the collet 110 downwardly and engaging the latching heads 116 with the locking rib 120 on the actuator rod 104.
concurrently therewith, the solenoid 130 is energized, thus moving the ferromagnetic erature 132 downwardly and effecting a downward displacernent of the latching sleeve 140 relative to the collet 110 to bring the latching head 142 into abutting engagement with the collet locking heads 116, thus securing the locking heads to the actuator rods104 and assuring that the actuator rod 104 will be moved downwardly to the open position shown in Figure 3D. The electric motor 260 may be de-energized without affecting the position of the actuator rod 104 since it is locked in position by the locking sleeve 140.Subsequent de-enerqization of the solenoid 130 will permit the armature 132 to be moved upwardly by the spring 150 and this will move the latching head 142 out of abutting engagement with the collet locking heads 116, permitting such collet locking heads to release from the locking riS 120 on the actuator rod 104, hence permitting the actua'or rod 104 to be driven upwardly by the power spring 226 to return the valve ;.eaa 102 to its closed, sealed position with respect to the annular seal 216.
In the preferred embodiment of the invention, the energization and de-energization of the electric motor 260 and the latching solenoid 130 are respectively controlled by electromagnetic wave signals transmitted from a surface transmitter and received by the downhole antenna 16. Figures 2E, 2F, 2G, 29, 21, 2J, 2R and 2L indicate the preferred apparatus for effecting the energization and control of these downhole electrical elements. To minimize friction, and to provide a noncorrosive environment, the motor 260, the gear box 270, the ball nut screw 280, the ball nut 290 and all of the valve actuating structure thereabove, up to the seal unit 225 (Figure 2B), are preferably surrounded with an appropriate oil having both lubricating and insulating properties.A seal 256 (Figure 2F) at the bottom of main housing 250 and seal 241 (Figure 2C) at the top of main housing 250 cooperate with seal assembly 225 to provide a chamber for such oil which may be inserted through a plugged hole (not shown). Such oil will undergo a substantial expansion due to temperature chanqe as the mechanism is lowered into the well. For this reason, a pressure compensating cylinder 300 (Figure 2E) is mounted in the lower end of the main housing 250. Cylinder 300 has an upper end cap 302 secured thereto by treads 303 and having a plurality of axially extending holes 304 extending therethrough to permit the lubricating fluid to freely enter the interior of the pressure equalizing cylinder 300. A conventional piston 306 is slidably and sealably mounted within the bore of the pressure compensating cylinder 300.The lower end of cylinder 300 has a pipe 310 (Figure 2F) sealably secured thereto and communicating with a bore 322 provided in a connecting sub 320, which bore extends to the casing annul us Ia. Since the connecting sub 320 is threadably secured to internal threads 254 provided in the bottom end of main housing 250 and the threaded connection is sealed by seal 256, it will be apparent that any increase in fluid pressure within the space defined by the main housing 250 will result in a downward displacement of the pressure compensating piston 306 and the pressure is relieved by exhausting well fluid below the piston 306 through the conduit 322 to the casing annulus.
A conventional threaded and sealed connection mechanism 330 is provided between the bottom end of the connecting sub 320 and the top end of a tubular battery module 340. The batteries are not shown in the drawings.
The bottom end of battery module 340 is thread ably and sealably connected through a conventional connecting mechanism 350 to the top end of an electronic module 360 which contains the receiver, central processor, motor controller and driver schematically shown in the circuit diagram of Figure 4.
The bottom end of the electronics module 360 is provided with an end cap 362 and such end cap is connected by a conventional flexible or universal joint 370 to the top end of a housing 402 forming part of a stabilizer unit 400. Stabilizer unit 400 is shown and described in detail in co-Pendinc asclica- tion
filed concurrently herewith and assigned to the assignee of the instant invention. Such disclosure is hereby incorporated in this application by reference and will not be described in detail. In the run-in position of the stabilizer unit 400, a plurality of peripherally spaced, radially expandable linkages 406 are provided on housing 402.
Each linkage 406 mounts a pair of axially spaced anti-friction rollers 404 which are held in a radially retracted position as shown in Figure 2, during run-in. Such linkage is expanded to a radially expanded position by the melting of a fusible pin 408 which is meltable when exposed to the well temperatures existing at the depth of insertion of the safety valve 10.
When pin 408 melts, the rollers 404 move out to a radially expanded position under the bias of spring 410 and engage the bore wall of the well casing 1, as shown in Figure 3H.
The bottom end of stabilizer housing 402 is threadably and sealably secured through a conventional connection mechanism 450 to the top end of a tubular antenna module 500 in which the dipole antenna 16 (Fig'Jre 4) is conventionally mounted.
The bottom end of antenna module 500 is threadably and sealably connected to the top end of a second stabilizer unit 4o0 which is identical to the upper stabilizer unit 400 previously described. Thus, both ends of the antenna module 500, when the stabilizer units have been radially expanded, are held in a rigid position in exact concentric relationship to the axis of the well conduit 1.Through the use of the two axially spaced stabilizer units 400, it is thereby assured that fluctuations in fluid velocity passing the exterior of the antenna module S00 will not produce any form of vibration of such module, thus eliminating the possibility of generation of a noise signal which would interfere with the control signals transn.itted to the antenna 16 from a surface transmitter 18, as shown by the schematic circuit diagram of Figure 4.
Referring now to Figure 5, there is shown a modified safety valve embodying this invention which incorporates a pressure equalizing feature. Those skilled in the art will recognize that it is des;- > h!e ehat the fluid pressures existing above and below the valve head be equalized prior to effecting axial movement of the valve head relative to the annular seal. In Figure 5, where similar numerals indicate parts similar to those previously described1 the conical valve head 500 is not directly connected to the actuating rod 104 as in the previously described modification. Instead, the connection of valve head 500 is effected through a lost motion connection.
Thus, a lost motion connecting sleeve 510 is threadably secured to threads 103 on the top end of the actuator rod 104. Lost motion connecting sleeve 510 has an internally projecting rib 512 at its upper end which is engagable with an external rib 522 formed on a valve plug 520 which, in the closed position of the valve head 500 closes a small central bore 501 formed in such valve head. Valve plug 520 is urged to a closing position by a compression spring 530 which is com- pressed between the valve plug 520 and the top end of actuator rod 104.The lost motion connecting sleeve 510 is provided with an external rib 514 which, after limited downward movement of the actuator rod 104 sufficient to pull the valve plug 520 out of the bore 501 of the valve head 500 engages an internally projecting shoulder 542 formed on the end of a sleeve 540 which is secured to external threads 502 formed on the lower portion of the valve head 500. Additionally, the valve head 500 is provided with one or more radial passages 526 which provide a fluid connection between the valve head bore 501 and the casing annulus la through the inclined radial passages 223.
The operation of this modification of the invention will be readily understood by those skilled in the art. In the ~'~s~ position of the valve illustrated in Figure 5A, the bore 501 of the valve head 500 is closed by the valve plug 520 which is urged to its closed position by the compression spring 530.
Initial downward movement of the actuator rod 104 will pull the valve plug 520 downwardly by lost motion sleeve 510 to open the bore 501 to fluid flow to the casing annulus, thus equalizing the fluid pressures above and below the valve head 500 before the valve head 500 is moved from its sealing engagement with the annular seal ring 216. Further downward movement of the actuating rod 104 will bring the external shoulder 514 on the connecting sleeve 510 into engagement with the internally projecting shoulder 542 on the sleeve 540 and effect downward movement of the valve head 500, thus completely opening the bore of the tubing string to communication with the casing annulus, as shown in Figure 5B.
From the foregoing description, it will be readily apparent to those skilled in the art that this invention provides a unique mechanism for effecting the shifting of a safety valve, spring biased to a closed position, to an open position by a downhole electric motor energized by downhole batteries.
The invention also provides a solenoid actuated latching mechanise for locking the safety valve in an open position, thus eliminating current drain on the batteries except for that required to hold the solenoid actuated latch in its collet ensacins Position. The current drain on the downhole batteries is thus significantly reduced.
It is also readily apparent that a surface source of electricity could be employed to effect the energization and de-energization of the downhole motor and the latching solenoid, and the invention is not to be construed as limited to use with a downhole battery as the source of energy.
Claims (11)
1. A method of axially shifting a downhole tool in a subterranean well from an initial position to a second position against the bias of a spring comprising the steps of:
axially shifting the downhole tool to the second position by an electric motor driven gearing mechanism;
supplying power to said electric motor from a downhole battery;
latching the downhole tool in said second position by a solenoid shiftable latch energized by said downhole battery, whereby said downhole tool remains in said second position without energization of said electric motor; and
selectively controlling the energization of said electric motor and said solenoid by electromagnetic wave signals transmitted through the earth.
2. A method of claim 1 wherein said downhole tool is a valve having an initial closed position and a second open position.
3. A method according to claim 1 or claim 2 using apparatus comprising,
an axially extending actuator connected at one end to the downhole tool;
resilient means opposing axial movement of the actuator in the direction away from the initial position;
peripheral abutment means on the actuator;
shifting means disposed adjacent the actuator;
an axial force transmitting member in operative engagement with the shifting means;
means for mounting the force transmitting member for non-rotatable axial movement relative to the conduit;
threaded means rotatable by the electric motor and threadably engageable with the force transmitting member to axially shift the shifting means and the actuator in the direction opposed by the resilient means and thereby position the downhole tool in the second position;;
a latch sleeve that is axially movable relative to the well conduit and that has locking surfaces movable to a position in engagement with said shifting means to retain the shifting means in locked position;
a solenoid for axially shifting the latch sleeve from a remote position retaining the shifting means in locked position;
control circuit means operable from the exterior of the apparatus for controlling the direction and extent of rotation of the electric motor and the energization and deenergization of the solenoid, whereby the downhole tool is moved by the electric motor to the second position by energization of the solenoid and returned by the spring to the initial position by de-energization of the solenoid;
and downhole battery means for supplying power to the electric motor and the solenoid.
4. A method according to claim 3 the apparatus further comprising electromagnetic wave means for selectively controlling the energization of the electric motor and the solenoid and that includes a transmitter exterior of the apparatus.
5. A method according to claim 4 the apparatus further comprising an antenna fixedly mounted in a portion of the well conduit, and means for stabilising the well conduit portion in the well bore to prevent vibration thereof.
6. A method according to claim 3 or claim 4 the apparatus further comprising means for equalizing fluid pressure across tne valve prior to moving the valve from the closed position.
7. A method according to claims 3 to 6 wherein the shifting means comprise a collet having a ring portion and a plurality of peripherally spaced resilient arm portions disposed adjacent the actuator and that have enlarged head portions engageable with the peripheral abutment means to impart an axial force to the actuator to axially shift the tool in the direction opposed by the resilient means and the axial force transmitting member is secured to the collet ring portion.
8. A method according to claim 7 in which the locking surfaces are movable to a position in engagement with the enlarged head portions of the collet to retain the collet head portions in locked position.
9. A method according to any of claims 3 to 8 the apparatus further comprising tubular housing means sealably enclosing the shifting means, the axial force transmitting member, the latch sleeve, the solenoid, the electric motor and the threaded means; and means for filling the housing means with a lubricating fluid.
10. A method according to claim 9 the apparatus further comprising a fluid expansion chamber communicating with the bore of the tubular housing means to accommodate thermal expansion of fluid contained in the tubular housing.
11. A method according to any of the preceding claims in which the control circuit means are operable from the well surface.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/164,866 US4796708A (en) | 1988-03-07 | 1988-03-07 | Electrically actuated safety valve for a subterranean well |
GB8905149A GB2216570B (en) | 1988-03-07 | 1989-03-07 | Electrically actuated safety valve for a subterranean well |
Publications (3)
Publication Number | Publication Date |
---|---|
GB9205249D0 GB9205249D0 (en) | 1992-04-22 |
GB2252582A true GB2252582A (en) | 1992-08-12 |
GB2252582B GB2252582B (en) | 1992-11-11 |
Family
ID=26295062
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB9205249A Expired - Lifetime GB2252582B (en) | 1988-03-07 | 1992-03-10 | Method of axially shifting a downhole tool in a subterranean well |
Country Status (1)
Country | Link |
---|---|
GB (1) | GB2252582B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003056128A1 (en) * | 2001-12-28 | 2003-07-10 | Weatherford/Lamb, Inc. | Apparatus for translating a rotary expander tool downhole |
US7174764B2 (en) | 2001-08-16 | 2007-02-13 | E2 Tech Limited | Apparatus for and a method of expanding tubulars |
-
1992
- 1992-03-10 GB GB9205249A patent/GB2252582B/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7174764B2 (en) | 2001-08-16 | 2007-02-13 | E2 Tech Limited | Apparatus for and a method of expanding tubulars |
WO2003056128A1 (en) * | 2001-12-28 | 2003-07-10 | Weatherford/Lamb, Inc. | Apparatus for translating a rotary expander tool downhole |
US6722441B2 (en) | 2001-12-28 | 2004-04-20 | Weatherford/Lamb, Inc. | Threaded apparatus for selectively translating rotary expander tool downhole |
GB2401133A (en) * | 2001-12-28 | 2004-11-03 | Weatherford Lamb | Apparatus for translating a rotary expander tool downhole |
GB2401133B (en) * | 2001-12-28 | 2005-10-12 | Weatherford Lamb | Apparatus for translating a rotary expander tool downhole |
Also Published As
Publication number | Publication date |
---|---|
GB9205249D0 (en) | 1992-04-22 |
GB2252582B (en) | 1992-11-11 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19990307 |