GB2152399A - Filter element - Google Patents
Filter element Download PDFInfo
- Publication number
- GB2152399A GB2152399A GB08428555A GB8428555A GB2152399A GB 2152399 A GB2152399 A GB 2152399A GB 08428555 A GB08428555 A GB 08428555A GB 8428555 A GB8428555 A GB 8428555A GB 2152399 A GB2152399 A GB 2152399A
- Authority
- GB
- United Kingdom
- Prior art keywords
- filter element
- fluorocarbon resin
- media
- screen
- membrane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000011347 resin Substances 0.000 claims abstract description 46
- 229920005989 resin Polymers 0.000 claims abstract description 46
- 239000012528 membrane Substances 0.000 claims abstract description 27
- 230000001681 protective effect Effects 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 42
- 239000011148 porous material Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 2
- 210000004379 membrane Anatomy 0.000 claims 12
- 239000008187 granular material Substances 0.000 claims 2
- 239000012768 molten material Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 230000006698 induction Effects 0.000 abstract 1
- 239000002923 metal particle Substances 0.000 abstract 1
- POIUWJQBRNEFGX-XAMSXPGMSA-N cathelicidin Chemical compound C([C@@H](C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CO)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H]([C@@H](C)CC)C(=O)NCC(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CC=1C=CC=CC=1)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](C(C)C)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CC(O)=O)C(=O)N[C@@H](CC=1C=CC=CC=1)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CC(N)=O)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](C(C)C)C(=O)N1[C@@H](CCC1)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CO)C(O)=O)NC(=O)[C@H](CC=1C=CC=CC=1)NC(=O)[C@H](CC(O)=O)NC(=O)CNC(=O)[C@H](CC(C)C)NC(=O)[C@@H](N)CC(C)C)C1=CC=CC=C1 POIUWJQBRNEFGX-XAMSXPGMSA-N 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- -1 polytetrafluoroethylene fluorocarbon Polymers 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 230000004224 protection Effects 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/107—Organic support material
- B01D69/1071—Woven, non-woven or net mesh
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/52—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
- B01D46/521—Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/111—Making filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/13—Supported filter elements
- B01D29/15—Supported filter elements arranged for inward flow filtration
- B01D29/21—Supported filter elements arranged for inward flow filtration with corrugated, folded or wound sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/06—Tubular membrane modules
- B01D63/061—Manufacturing thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/06—Tubular membrane modules
- B01D63/067—Tubular membrane modules with pleated membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
- B01D67/0083—Thermal after-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Geometry (AREA)
- Thermal Sciences (AREA)
- Inorganic Chemistry (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Filtering Materials (AREA)
- Filtration Of Liquid (AREA)
Abstract
A filter element is constructed so that all surfaces thereof which are exposed to the filtrant are constructed of a fluorocarbon resin. The filter element includes a core member (10) over which there is disposed a filter media (12), the end edges of which are bonded to a pair of end caps (18, 20) which include metallic means embedded therein. An outer protective sleeve (24) may be incorporated to protect the filter media from potential damage. The filter media includes a membrane (14) and a screen (16) laminated together. The metallic means, which may be a solid or perforated disc, or metal particles, enables induction heating to be used to fuse the fluorocarbon resin of the end caps (18, 20). <IMAGE>
Description
SPECIFICATION
Filter element
Background of the invention
In many manufacturing processes it has been found desirable to utilize filter elements in the presence of highly reactive chemicals such as sulphuric acid, nitric acid, chromic acid, hydrochloric acid, hydrofluoric acid, sodium hypochlorite and the like, sometimes at relatively high temperatures.
Such highly reactive chemicals attack most known prior art filter elements, particularly those utilizing solvents or adhesives in the manufacture of the elements. As a result, the prior art filter elements either cannot be used or have a relatively short lifetime and must be replaced fairly frequently, thus adding to the cost of the manufacturing process.
Fluorocarbon resins have unique combinations of physical and chemical properties which make then particularly useful in such hostile environments as those of filtering reactive chemicals even at high temperatures.
Various efforts have been made to construct filter elements using fluorocarbon resins which will withstand such highly reactive chemicals and the best known art is represented by U.S. Patent 3,457,339, 2,732,031, 2,771,156, 2,934,791, 2,941,620, 3,013,607 and 4,184,966. However, to applicant's knowledge, the prior art has not been successful in constructing a filter element in which all surfaces thereof which are exposed to the filtrant is constructed of a fluorocarbon resin.
By the term "fluorocarbon resin" as used throughout the specification and claims it is meant a polymer wherein a carbon atom has adhered thereto atoms of fluorine. Typical examples of such fluorocarbon resins is a polymer consisting of recurring tetrafluoroethylene monomer units whose formula is:
[ CF2-CF2 ] , commonly referred to as "TFE"; a copolymer of tetrafluorethylene and hexafluoropropylene with the formula: [ CF(CF3) -CF2(CF2-CF2)#j commonly referred to as "FEP"; and a copolymer of tetrafluoroethylene and perfluoronated vinyl ether having the formula: [ CF(OR,~CF2(CF2~CF2)n ] m commonly referred to as PFA.
Summary of the invention
A filter element constructed of a fluorocarbon resin which includes a fluorocarbon resin perforate core member having positioned thereover a fluorocarbon resin filter media including a fluorocarbon resin membrane. The end edges of the fiuorocarbon resin filter media are bonded to a pair of end caps each of which includes metallic means embedded therein adjacent the end edges of the filter media which metallic means is completely surrounded by fluorocarbon resin material.
The method of making a filter element of fluorocarbon resin which includes heat sealing the end edges of a filter media and thereafter bonding the end edges to end caps by preferentially melting fluorocarbon material positioned adjacent a metallic means encapsulated in said element.
Description of the drawings
Figure 1 is a composite isometric view, partially broken away, illustrating a filter element constructed in accordance with the principles of the present invention;
Figure 2 is a schematic diagram illustrating one of the steps in the manufacture of the filter element;
Figure 3 is a schematic diagram of a fragmented portion of the filter media after the step illustrated in Figure 2 has been performed;
Figure 4 is a schematic diagram of an additional step in the fabrication of a filter element constructed in accordance with the present invention;
Figures 5 and 6 are illustrative of a portion of the structure as shown in Figure 4;
Figure 7 is illustrative of an alternative embodiment as shown in Figures 5 and 6;;
Figure 8 is an alternative embodiment showing an end portion of the filter media which may alternatively be used in a filter element constructed in accordance with the present invention; and
Figures 9 and 10 illustrate a manner of seaming the side edge of a filter media constructed in accordance with the present invention.
Detailed description of the invention
By utilization of a filter element constructed such that all of the surfaces exposed to the filtrant are constructed of a fluorocarbon resin almost unlimited life can be obtained from filter elements even in highly aggresive and hostile environments which normally limit the life of such filter elements. Such a filter element is illustrated in Figure 1 and is constructed in accordance with the principles of the present invention. As is therein shown a perforate support core 10 is constructed of a fluorocarbon resin and is utilized to support the filter media shown generally at 12. The filter media 12 is constructed of a filter membrane 14 which is laminated with a support screen 16.As an alternative embodiment an additional support screen 15 may be placed on the opposite side of the membrane 14 to assist in handling the membrane during processing steps to form the pleated media.
The membrane 14 is typically constructed of an expanded amorphous-locked flurocarbon resin, such for example, be of the type as disclosed in U.S.
Patent 3,953,566 which is incorporated herein by reference. In any event the membrane fluorocarbon resin 14 is of uniform porosity and separates very small particles from the filtrant and, for example, has a rating of from .1 to 10 microns. On the other hand, the screen 16, as well as the screen 15 (if used), merely provide a mechanical support for the membrane 14 and have relatively large pores therein which do not inhibit the flow of the filtrant.
The filter media 12 is secured between a pair of end caps 18 and 20 one or both of which may have an opening such as shown at 22 to provide for the flow of the filtrant which typically flows from outside in as is well known to those skilled in the art.
The filter media 12 must be firmly secured to the end caps 18 and 20 in such a manner that a fluid tight seal of high strength is obtained to prevent any leakage of the material being filtered. As is shown in Figure 1 the filter media 12 typically is pleated prior to being bonded to the end caps 18 and 20 but such is not required.
An outer protective sleeve 24 constructed of a perforate fluorocarbon resin is positioned over the filter media 12 to protect it from damage both from handling and also in the event a back pressure occurs from backflushing or an accidental surge or the like. If desired, the outer sleeve may be eliminated.
As can be seen by those skilled in the art, the filter element as illustrated in Figure 1 has all surfaces thereof which have any opportunity to contact the material being filtered constructed of a fluorocarbon resin. As a result thereof, the filter element can withstand attacks by highly reactive chemical materials of the type above referred to.
One of the major difficulties encountered in attempting to construct a filter element of all fluorocarbon resins has been forming the longitudinal seam on the media 12 and bonding of the fluorocarbon resin filter media 12 to the fluorocarbon resin end caps 18 and 20. Applicants have found that by utilizing the laminated material as above described and by choosing a screen material 16 having a slightly lower melting point than the membrane material 14 and then by subjecting the end edges of the media 12 to appropriate heat and pressure of sufficient magnitude to melt selectively the end edge of the screen portion 16 it will flow through the pores of the membrane 14 and effectively encapsulate the same. Such as illustrated schematically in Figure 2 to which reference is hereby made.
Preferably the membrane 14 is constructed of a polytetrafluoroethylene fluorocarbon resin (PTFE) which has been laminated to a screen 16 constructed of tetrafluoroethylene and hexafluoropropylene fluorocarbon resins (FEP). By placing the end edge 26 of the media 12 between the surfaces of an anvil member 28 which is heated as is shown by the arrows 30 and by applying appropriate pressure as is illustrated by the arrow 32, the FEP melts and flows through the pores of the PTFE membrane as is shown in Figure 3 at 34. It has been found that if the temperature is maintained between 5450F (285 C) to 5600F (293.3 C) at a pressure of approximately 200 p.s.i. (1.38 x 106 Pascals) for a period of approximately 5 seconds the appropriate melting and flow of the FEP material through the pores of the PTFE material occurs.
As is well known to those skilled in the art and as above referred to, the filter media is appropri ately pleated and an edge thereof is seamed which
is further illustrated in Figures 9 and 10. As is shown, the edge 36 of the pleated media has been seamed to provide a seal along the entire length of the filter media. Through utilizing the technique as shown with regard to the end edges, particularly in
Figures 2 and 3, it has been found that an appro
priate seam which is totally sealed through the entire length of the filter may be accomplished.
Alternatively, as is illustrated in Figure 10 the side edges 38 and 40 of the material may have an additional layer 42 of FEP material placed therebetween. This sandwich is then subjected to the heat and pressure at the temperatures and for the times above designated which will result in an appropriate fluid tight sealing of the seam formed when the pleated media is placed into a cylindrical form as shown in Figure 9.
After the appropriate heat sealing of the end edges and the seam as above described the end edges are appropriately secured and bonded to each of the end caps 18 and 20.
For purposes of illustration an end cap 18 is shown in cross section in Figure 4 with the filter media 12 positioned in place therein during the bonding step required for construction of a filter element in accordance with the present invention.
As is shown in Figure 4 the end cap 18 is preferably constructed of FEP fluorocarbon resin material.
The end cap is basically cup-shaped as is illustrated in Figure 4 and as also shown in Figure 1 may if desired have a centrally disposed opening as shown at 22.
Within the cup there is positioned a metallic means 44 which is totally surrounded by a fluorocarbon resin 46 preferably in accordance with the preferred embodiment of the present invention
FEP. It should be noted that metallic member 44 is disc shaped and preferably is perforate in that a plurality of openings 48 are provided therein to provide a free flow of the FEP material 46 therethrough. The metallic means need not be perforate and in certain instances may preferably be a solid member.
By application of energy preferably through an inductance heating apparatus as is illustrated by the arrows 50 to the end cap 18 the metallic means such as the disc 44 preferentially absorbs heat as compared to the surrounding fluorocarbon material and thus melts the adjacent FEP. When the FEP material 46 is melted the end edges of the filter media 12, which would have appropriately been heat sealed and have the configuration as shown in Figure 3 are pressed into the molten FEP material in the end cap. When the end edges are submerged in the molten FEP, the FEP material at the end edges, as shown at 34 in Figure 3, again melts and becomes intimately mixed with the molten
FEP 46 in the bottom of the end cap 18. Thereafter the heat is removed and the combination permitted to cool. Obviously if such is desired appropriate forced cooling can be employed although such is not necessary in accordance with the principles of the present invention. By this process the FEP penetrates the pores in the PTFE membrane and completely surrounds or encapsulates the end edges of the membrane. Such encapsulation provides a secure bond which will withstand attacks from hostile filtrants and prevent leakage.
The structure as shown in Figure 4 may be realized by inserting into the bottom portion of the end cap 18 particles of FEP which may take any form desired such as powdered, granular, sheet or the like. The only requirement is that there is intimate contact between such material and the metallic means 44 to accomplish the desired preferential melting of the material adjacent the metallic means 44. Alternatively as is shown in Figures 5 and 6 the metallic member may be washer shaped as is illustrated at 52 and may have a coating 54 of the FEP material formed thereon prior to its being placed in the bottom of the end cap 18.
As is shown in Figure 7 a further alternative em
bodiment includes a plurality of particles 56 of metallic material each of which is coated as shown at 58 by a fluorocarbon resin material such as FEP.
The metallic particles can be placed in the bottom of the end cap 18 and upon the application of the
heat 50 thereto will again preferentially melt the
FEP to provide the bonding of the end edges of the filter media 12 to the end cap.
If desired, to assist in bonding the end edges of the filter media to the end caps, an additional
amount of FEP can be provided at the end edges
of the filter media by the technique which is shown
in Figure 8. As is therein illustrated, upon application of the heat and pressure as provided and dis
cussed with regard to Figure 2 an additional
extension of the FEP screen 16 can be provided as
shown at 58 so that it extends beneath or beyond the membrane PTFE member. Upon application of
heat and pressure the FEP screen is melted and
becomes imperforate as shown at 58. Upon this
extension being inserted into the molten FEP in the
end cap after the application of the heat as shown
in Figure 4, the extension of the FEP material is
provided to enhance the bonding of the end edges
of the filter media to the end caps as above de
scribed.
It will also be recognized by those skilled in the
art and particularly with reference to Figure 1 that
at the same time the filter media 12 is bonded to the end caps the support tube 10 and the protective sleeve 24 may also be bonded to the end caps
in like manner. It will also, however, be recognized that there is no necessity for such bonding to oc
cur since the support tube and the protective
sleeve only provide a mechanical support and pro
tection for the filter media 12 and need not be
bonded. The only requirement is that the filter me
dia 12 be securely and permanently bonded to the
end caps to preclude any possibility of leakage of the material being filtered thereby contaminating the filtrant.
Claims (23)
1. A filter element in which all exposed surfaces
are constructed of a fluorocarbon resin compris
ing:
(A) a fluorocarbon resin perforate support core member;
(B) a fluorocarbon resin filter media including a porous membrane disposed upon said support core member and having first and second end edges;
(C) first and second fluorocarbon resin end caps bonded to said first and second end edges, respectively; and
(D) metallic means embedded within each of said end caps adjacent said end edges and completely surrounded by fluorocarbon resin material.
2. The filter element as defined in claim 1 wherein said filter media includes a plurality of layers of fluorocarbon resin material and wherein said end edges of said media are first heat sealed prior to bonding said end caps to said media.
3. The filter element as defined in claim 1 wherein each of said metallic means is a perforate metallic disc.
4. The filter element as defined in claim 3 wherein each said disc is coated with a fluorocarbon resin material before being inserted into said end caps.
5. The filter element as defined in claim 3 wherein said perforate metallic disc is washer shaped.
6. The filter element as defined in claim 5 wherein each said washer is coated with a fluorocarbon resin material before being inserted into said end cap.
7. The filter element as defined in claim 1 wherein said metallic means includes a plurality of metallic granules dispersed within each said end cap.
8. The filter element as defined in claim 7 wherein each said granule is coated with a fluorocarbon resin material before being inserted into said end cap.
9. The filter element as defined in claim 1 which further includes an outer fluorocarbon resin perforate protective sleeve disposed over said filter media.
10. The filter element as defined in claim 9 wherein said inner support core and said protective sleeve are bonded to each of said end caps.
11. The filter element as defined in claim 2 wherein said media includes a screen of fluorocarbon resin material laminated with said membrane fluorocarbon resin member.
12. The filter element as defined in claim 11 wherein said screen extends through pores in said membrane along said heat sealed end edges.
13. The filter element as defined in claim 2 wherein said filter media is pleated.
14. The filter element as defined in claim 13 wherein said media includes a membrane fluorocarbon resin member laminated with a screen of fluorocarbon resin material which is heat sealed along said end edges and along adjacent side edges so that a portion of said screen extends through pores in said membrane along said heat sealed edges.
15. The filter element as defined in claim 11 wherein said screen material has a melting point which is lower than the melting point of said mem brane material.
16. The filter element as defined in claim 15 wherein a portion of said screen material extends through pores in said membrane material along said end edges thereof.
17. The filter element as defined in claim 16 wherein said end caps and said screen material are constructed of the same fluorocarbon.
18. The filter element as defined in claim 16 which is cylindrical in shape and which further includes a side edge which is heat sealed and wherein said screen material extends through pores in said membrane material.
19. The filter element as defined in claim 18 which further includes an additional layer of fluorocarbon resin material coterminous with said side edge and at least a portion of which extends through said pores of said membrane material, said additional layer being of the same material as said screen.
20. The method of manufacturing a filter element constructed of fluorocarbon resin and housing a filter media bonded at its opposite end edges to a pair of end caps, said media having a laminated screen and porous membrane, said method comprising the steps of:
(A) applying heat and pressure to the end edges of said laminate filter media for a time and at a temperature sufficient to melt said screen and to allow said molten screen material to flow through the pores of said membrane;
(B) placing a metallic means surrounded by a fluorocarbon resin in at least one of said end caps;
(C) applying heat to said end cap and said metallic means for a time and at a temperature sufficient to preferentially melt said fluorocarbon resin surrounding said metallic means;
(D) inserting said end edges of said filter media into said molten fluorocarbon material; and
(E) cooling said end cap to solidify said molten material and bond said laminate filter media to said end cap.
21. The method as defined in claim 20 which further indicates the steps of pleating said filter media forming said media into a cylinder, and applying heat and pressure to the contiguous side edges of said cylinder for a time and at a temperature to melt said screen and allow it to flow through pores in said membrane before bonding said media to said end caps.
22. A filter element, substantially as herein described with reference to the accompanying drawings.
23. A method of manufacturing a filter element, substantially as herein described with reference to the accompanying drawings.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US56748384A | 1984-01-03 | 1984-01-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
GB8428555D0 GB8428555D0 (en) | 1984-12-19 |
GB2152399A true GB2152399A (en) | 1985-08-07 |
Family
ID=24267346
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB08428555A Withdrawn GB2152399A (en) | 1984-01-03 | 1984-11-12 | Filter element |
Country Status (3)
Country | Link |
---|---|
JP (1) | JPS60147206A (en) |
DE (1) | DE3444387A1 (en) |
GB (1) | GB2152399A (en) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2193905A (en) * | 1986-08-16 | 1988-02-24 | Clive Anthony Heath | Filter sleeves |
AU576836B2 (en) * | 1984-09-10 | 1988-09-08 | Hr Textron Inc. | Fluorocarbon filter |
AU592973B2 (en) * | 1985-07-19 | 1990-02-01 | Hr Textron Inc. | Filter element |
US5114508A (en) * | 1984-12-24 | 1992-05-19 | Tokuya Miyagi | Filter element and its production |
US5454858A (en) * | 1993-08-16 | 1995-10-03 | Donaldson Company, Inc. | Process of using mist collector cartridge |
US5468382A (en) * | 1990-09-11 | 1995-11-21 | Pall Corporation | Depth filter media |
EP0738534A2 (en) * | 1995-04-21 | 1996-10-23 | Pall Corporation | Filter assembly and method of making a filter assembly |
US5669949A (en) * | 1995-04-21 | 1997-09-23 | Donaldson Company, Inc. | Air filtration arrangement |
US5858044A (en) | 1996-07-11 | 1999-01-12 | Donaldson Company, Inc. | Filter arrangement including removable filter with first and second media secured together |
USD404807S (en) | 1996-07-11 | 1999-01-26 | Donaldson Company, Inc. | Filter sleeve |
US6007608A (en) | 1998-07-10 | 1999-12-28 | Donaldson Company, Inc. | Mist collector and method |
WO2001019503A1 (en) * | 1999-09-14 | 2001-03-22 | Outokumpu Oyj | Corrosion-resistant filter element |
WO2002005924A1 (en) * | 2000-07-13 | 2002-01-24 | Pall Corporation | Filter cartridges with pleated filter media |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6058208A (en) * | 1983-09-09 | 1985-04-04 | Kurabo Ind Ltd | Filter element and preparation thereof |
EP0343247B1 (en) * | 1987-07-30 | 1993-03-03 | Toray Industries, Inc. | Porous polytetrafluoroethylene membrane, separating apparatus using same, and process for their production |
JPH0829206B2 (en) * | 1987-09-10 | 1996-03-27 | チッソ株式会社 | Filter element manufacturing method |
US5252207A (en) * | 1988-06-15 | 1993-10-12 | Pall Corporation | Wrap member having openings |
US5154827A (en) * | 1990-01-22 | 1992-10-13 | Parker-Nannifin Corporation | Laminated microporous fluorocarbon membrane and fluorocarbon filter cartridge using same |
FR2672511A1 (en) * | 1991-02-13 | 1992-08-14 | Dominique Bacot | FILTER CARTRIDGE. |
US6921482B1 (en) | 1999-01-29 | 2005-07-26 | Mykrolis Corporation | Skinned hollow fiber membrane and method of manufacture |
US6663745B1 (en) | 1999-01-29 | 2003-12-16 | Mykrolis Corporation | Method for manufacturing hollow fiber membranes |
US6582496B1 (en) | 2000-01-28 | 2003-06-24 | Mykrolis Corporation | Hollow fiber membrane contactor |
US6802972B1 (en) | 1999-01-29 | 2004-10-12 | Mykrolis Corporation | Microporous hollow fiber membranes from perfluorinated thermoplastic polymers |
ES2250104T3 (en) * | 1999-01-29 | 2006-04-16 | Mykrolis Corporation | PERFLUORATED THERMOPLASTIC FILTER CARTRIDGE. |
US7347937B1 (en) | 2000-01-28 | 2008-03-25 | Entegris, Inc. | Perfluorinated thermoplastic filter cartridge |
US8790432B2 (en) * | 2012-04-27 | 2014-07-29 | W. L. Gore & Associates, Inc. | Seam-sealed filters and methods of making thereof |
-
1984
- 1984-11-12 GB GB08428555A patent/GB2152399A/en not_active Withdrawn
- 1984-11-28 JP JP59249803A patent/JPS60147206A/en active Pending
- 1984-12-05 DE DE19843444387 patent/DE3444387A1/en not_active Withdrawn
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU576836B2 (en) * | 1984-09-10 | 1988-09-08 | Hr Textron Inc. | Fluorocarbon filter |
US5114508A (en) * | 1984-12-24 | 1992-05-19 | Tokuya Miyagi | Filter element and its production |
AU592973B2 (en) * | 1985-07-19 | 1990-02-01 | Hr Textron Inc. | Filter element |
GB2193905B (en) * | 1986-08-16 | 1990-08-08 | Clive Anthony Heath | Filter sleeves |
GB2193905A (en) * | 1986-08-16 | 1988-02-24 | Clive Anthony Heath | Filter sleeves |
US5468382A (en) * | 1990-09-11 | 1995-11-21 | Pall Corporation | Depth filter media |
US5935284A (en) * | 1993-08-16 | 1999-08-10 | Donaldson Company, Inc. | Filter cartridge |
US5871557A (en) * | 1993-08-16 | 1999-02-16 | Donaldson Company, Inc. | Mist collector cartridge |
US5454858A (en) * | 1993-08-16 | 1995-10-03 | Donaldson Company, Inc. | Process of using mist collector cartridge |
US5972063A (en) * | 1995-04-21 | 1999-10-26 | Donaldson Company, Inc. | Air filtration arrangement and method |
US5733452A (en) * | 1995-04-21 | 1998-03-31 | Pall Corporation | Filter and end cap assembly including a porous layer for sealing with a potting material and method for making the assembly |
US5797973A (en) * | 1995-04-21 | 1998-08-25 | Donaldson Company, Inc. | Air filtration arrangement and method |
US5669949A (en) * | 1995-04-21 | 1997-09-23 | Donaldson Company, Inc. | Air filtration arrangement |
EP0738534A3 (en) * | 1995-04-21 | 1997-01-22 | Pall Corp | Filter assembly and method of making a filter assembly |
EP0738534A2 (en) * | 1995-04-21 | 1996-10-23 | Pall Corporation | Filter assembly and method of making a filter assembly |
US5858044A (en) | 1996-07-11 | 1999-01-12 | Donaldson Company, Inc. | Filter arrangement including removable filter with first and second media secured together |
USD404807S (en) | 1996-07-11 | 1999-01-26 | Donaldson Company, Inc. | Filter sleeve |
US6015452A (en) | 1996-07-11 | 2000-01-18 | Donaldson Company, Inc. | Method of servicing an air cleaner and of filtering engine intake air using prefilter arrangements |
US6007608A (en) | 1998-07-10 | 1999-12-28 | Donaldson Company, Inc. | Mist collector and method |
WO2001019503A1 (en) * | 1999-09-14 | 2001-03-22 | Outokumpu Oyj | Corrosion-resistant filter element |
WO2002005924A1 (en) * | 2000-07-13 | 2002-01-24 | Pall Corporation | Filter cartridges with pleated filter media |
Also Published As
Publication number | Publication date |
---|---|
JPS60147206A (en) | 1985-08-03 |
DE3444387A1 (en) | 1985-07-11 |
GB8428555D0 (en) | 1984-12-19 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
WAP | Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1) |