GB2150591A - Method and plant for reducing oxidic material - Google Patents

Method and plant for reducing oxidic material Download PDF

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Publication number
GB2150591A
GB2150591A GB08427967A GB8427967A GB2150591A GB 2150591 A GB2150591 A GB 2150591A GB 08427967 A GB08427967 A GB 08427967A GB 8427967 A GB8427967 A GB 8427967A GB 2150591 A GB2150591 A GB 2150591A
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United Kingdom
Prior art keywords
gas
reduction
shaft
flow
supply line
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GB08427967A
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GB8427967D0 (en
Inventor
Sven Santen
Bjorn Hammarskog
Gorban Mathisson
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SKF Steel Engineering AB
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SKF Steel Engineering AB
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Priority claimed from SE8306674A external-priority patent/SE8306674L/en
Priority claimed from SE8306672A external-priority patent/SE8306672L/en
Priority claimed from SE8403194A external-priority patent/SE8403194L/en
Application filed by SKF Steel Engineering AB filed Critical SKF Steel Engineering AB
Publication of GB8427967D0 publication Critical patent/GB8427967D0/en
Publication of GB2150591A publication Critical patent/GB2150591A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/06Continuous processes
    • C10J3/08Continuous processes with ash-removal in liquid state
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/02Fixed-bed gasification of lump fuel
    • C10J3/20Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/721Multistage gasification, e.g. plural parallel or serial gasification stages
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/74Construction of shells or jackets
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/12Making spongy iron or liquid steel, by direct processes in electric furnaces
    • C21B13/125By using plasma
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/0943Coke
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0953Gasifying agents
    • C10J2300/0956Air or oxygen enriched air
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0953Gasifying agents
    • C10J2300/0959Oxygen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0953Gasifying agents
    • C10J2300/0973Water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0953Gasifying agents
    • C10J2300/0973Water
    • C10J2300/0976Water as steam
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/12Heating the gasifier
    • C10J2300/123Heating the gasifier by electromagnetic waves, e.g. microwaves
    • C10J2300/1238Heating the gasifier by electromagnetic waves, e.g. microwaves by plasma
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/18Details of the gasification process, e.g. loops, autothermal operation
    • C10J2300/1807Recycle loops, e.g. gas, solids, heating medium, water
    • C10J2300/1823Recycle loops, e.g. gas, solids, heating medium, water for synthesis gas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/134Reduction of greenhouse gas [GHG] emissions by avoiding CO2, e.g. using hydrogen
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Abstract

The invention relates to a method and a plant for reducing oxidic material, while simultaneously generating a gas suitable for the recovery of thermal energy. A reduction gas (18) is produced containing mainly carbon monoxide and hydrogen from carbonaceous or hydrocarbon-containing material by means of thermal energy from at least one plasma generator (10) in a separate gas- generating shaft (11). The reduction gas thus produced, after optional sulphur separation (22) and after temperature adjustment, is conducted to a reduction shaft (1) containing the oxidic material. The partially spent reduction gas (4) withdrawn from the shaft is freed (5) from water and dust-like particles, after which a part-flow (6) of the return-gas is used for recovering thermal energy, while a part-flow is returned to the process (via 8). <IMAGE>

Description

SPECIFICATION A method and plant for reducing oxidic material while simultaneously generating a gas suitable for the recovery of thermal energy The present invention relates to a method and plant for reducing oxidic material while simultaneously generating a gas suitable for the recovery of thermal energy.
The object of the invention is to effect an optimal reduction process with respect to process-technology as well as from the energy point of view, including a particularly easily controlled gas-generating system, which at the same time enables simple and direct withdrawal of the reduction gas used initially for reduction of the oxidic material, for generating thermal energy. The process is furthermore so flexible that a suitable part-flow of the reduction gas initially used for reduction of the oxidic material, can be re-used to generate new reduction gas.
This is achieved according to the invention in the manner described in the introduction comprising the steps of a) producing a reduction gas mainly containing carbon monoxide and hydrogen from a carbonaceous and/or hydrocarbon-containing starting material, wherein said starting material, together with an oxidizing agent and optionally also a slag-former, is introduced into a combustion zone while simultaneously supplying thermal energy from at least one plasma generator; b) bringing most of the reduction gas thus produced to a temperature suitable for the subsequent reduction process and thereafter introducing said gas into a shaft furnace containing the oxidic material to be reduced, said gas being caused to flow in counter-current to said material to be reduced;; c) thereafter removing substantially all water and dust-like particles from the reduction gas, said gas being partially spent with respect to its reduction ability after reduction of the oxidic material and containing oxidizing components, such as carbon dioxide and water as well as dust-like particles; d) thereafter withdrawing at least a partflow of the thus treated return-gas from the system for the purpose of recovering thermal energy and returning the remaining part-flow to the process.
The oxidizing agent used suitably consists of oxygen and/or water and/or air and/or recycled gas, supplied to gasification process wholly or partially through the plasma generator.
According to a suitable embodiment of the invention the carbonaceous and/or hydrocarbon-containing starting material used for generating the reduction gas is in pulverulent and/or liquid form and/or as lump material.
According to the invention, the combustion zone is suitably generated in the lower portion of a shaft filled with solid carbonaceous material in lump form, coke being preferably used as carbonaceous filler in the shaft.
According to the invention, a part-flow of the partially spent gas, which contains CO2, is withdrawn from the reduction shaft, and may be introduced into the generating shaft filled with lump reduction material, above and at a suitable distance from the combustion zone to make use of the heat in the shaft filling for conversion of the H20 to H2 + CO and the carbon dioxide to carbon monoxide. A partflow of this return-flow of spent reduction gas from the shaft furnace may also be used as carrier gas for the introduction of a pulverulent, carbonaceous material and/or slag-former, together with optional sulphur acceptors immediately before the plasma generator. A part-flow of this return-flow of spent reduction gas from the shaft furnace is also used as carrier gas for the thermal energy supplied through the plasma generator.
According to a suitable embodiment of the invention the reduction gas generated in the gas-generating shaft may be freed from any sulphur impurities by providing suitable sulphur acceptors in the shaft filling and/or by causing the gas withdrawn from the shaft to pass a sulphur filter. Alternatively, sulphur acceptors may be injected into the gasification zone.
According to a further embodiment of the invention the temperature of the reduction gas withdrawn from the combustion zone in the gas-generating shaft is regulated to a final temperature of between 700 and 1 000,C, a/ by mixing with such a quantity of the partially spent reduction gas withdrawn from the reduction shaft and/or b/ by subjection to cooling and/or c) by adding such a quantity of water and/or water vapour If only a small quantity of this partially spent reduction gas is used for temperatureregulation-this partially spent reduction gas has been cooled upon passage through the scrubber located immediately after the gas outlet in the upper portion of the reduction shaft-the desired final temperature of the gas mixture can easily be achieved.However, if a large return-flow is used for mixing with the newly generated reduction gas, this may suitably be heated before being mixed with the reduction gas, for instance using a plasma generator.
According to a preferred embodiment of the invention, the reduction gas can suitably be generated by means of two-step gasification, the starting material being partially combusted and at least partially gasified in a gasification chamber, whereupon the gas mixture thus obtained is introduced into a shaft accommodating a bed of carbonaceous lump material, and the physical thermal content in the gas from the gasification chamber being utilized in the coke bed to reduce the content of carbon dioxide and water in the gas, the gas-generating process thus being controlled so that the gas withdrawn has a temperature and a composition suitable for a subsequent process step.
The invention also comprises a plant for reducing oxidic material while simultaneously generating a gas suitable for the recovery of thermal energy, for performing the method of this invention. This plant substantially comprises a generating means for reduction gas including a reaction chamber, at least one plasma generator with its orifice in the bottom of the reaction chamber, a shaft furnace connected to the gas-generating means, optionally via a sulphur-filter, said shaft furnace containing said oxidic material to be reduced, a gas outlet means arranged in the upper part of said shaft furnace and a separator means located adjacent to said gas outlet means and arranged to remove from the exiting gas flow any water and dust-like particles contained therein, and a subsequent gas outlet means for discharging gas suitable for recovering thermal energy and a main supply line for recycling at least a part-flow of said gas flow to the gas-generating means and/or for temperature control of the reduction gas produced in the gas-generating means.
Other features of the invention will be revealed in the accompanying claims.
In the following the invention will be described more fully with reference to two embodiments shown in the accompanying drawings, in which Figure 1 is a diagrammatic sketch of a plant according to the invention, having a singlestep gasifier, and Figure 2 is a diagrammatic sketch of an alternative embodiment of the plant according to the invention, having a two-step gasifier.
In Fig. 1 a reduction shaft for reducing oxidic lump material is designated 1. The shaft 1 is provided with a means 2 for feeding in the oxidic lump material for reducing. At the bottom of the shaft is an inlet pipe 3 for hot reduction gas, consisting primarily of carbon monoxide and hydrogen, said gas being passed in counter-current through the reduction shaft 1 and withdrawn thereafter through an upper gas outlet means 4. The outlet line 4 is connected to a separator 5 for dust-like particles and water, a so-called scrubber, from whence the gas cleaned from water and dust particles, and at the same time cooled, flows to an outlet 6 and the remaining part-flow is returned via a main supply line 7 for re-use in the process, as will be further described below. The gas withdrawn via outlet 6 may be used as fuel gas, for instance. The supply line 7 contains a compressor 8.
At least one plasma generator 10 has its orifice in a gas-generating shaft 11. 1 2 denotes a lance for the supply of material required for the gas-generation and 1 3 denotes a bottom outlet from the gas-generating shaft.
The main supply line 7 is joined by a second main supply line 1 4, primarily for the supply of return-gas, free from carbon dioxide, to be mixed with the freshly generated reduction gas in order to regulate the temperature thereof, and via branch supply lines 15, 15a is also connectable to the input of the plasma generator 10 and in front of the plasma generator 10, i.e. inside the casing, respectively. A compressor 8a is suitably arranged in the supply line 15a.
In principle this arrangement offers the following function facilities: Via a first branch conduit 16 the line 14 can be connected to the upper part of the gasgenerating shaft; -the main supply line 7 can be connected via additional branch lines 1 5 and 1 spa, to the gasification zone in the lower part of the shaft 11, i e. return gas can be supplied in front of the plasma generator via the pipe 1 5 and.
after compression in the compressor 8a the return gas can be brought via pipe 15a to pass through the plasma generator; -via a further branch conduit 1 7 the branch line 1 4 can be connected to the reduction gas withdrawn from the gas-generator and leaving the upper part of the gas-generator via an outlet pipe 1 8, and -via a further branch conduit 19, the supply line 1 4 can be connected via a mixing chamber 20 to the reduction gas flowing out of a sulphur filter 22 through a pipe 21, and finally the supply line 14 can be connected to the reduction gas pipe 21 immediately before the reduction gas enters the reduction shaft 1.
The CO2 content in the return gas supplied can thus be regulated throughout.
A gas outlet 23b is provided in the pipe 1 8 for withdrawal of export gas from the system, for instance, as well as a gas outlet 23a in pipe 21 and a further gas outlet 23 in outlet pipe 3.
A supply line 9 for the oxidizing agent, in the form of oxygen and/or water and/or air, for instance, is connected directly to the plasma generator 10, after optional pre-heating, the oxidizing agent can be conveyed to the reaction zone in the bottom of the shaft 11.
The plant shown in Fig. 1 functions in principle as follows: The reduction gas for reducing the oxidic material in the shaft 1, which gas is introduced into the shaft 1 via gas inlet 3, is in principle produced in the gas-generator 11 by supplying a carbonaceous and/or hydrocarbon-containing starting material, together with oxidizing agent and optionally slag-former, to a combustion zone in the lower part of the gas-generating shaft 11, while simultaneously supplying thermal energy from at least one plasma generator 10. The reduction gas thus produced is then in principle brought to a temperature suitable for the subsequent reduction of the oxidic material in the shaft furnace 1 and caused to flow in countercurrent to the material to be reduced.After reduction of the oxidic material the reduction gas contains oxidizing constituents, such as carbon dioxide and water as well as dust-like particles, and is thus partially spent with respect to its reduction ability. The reduction gas is withdrawn via the gas outlet means 4 from the top of the reduction shaft and thereafter freed from water and dust-like particles in the scrubber 5. The gas treated in this manner in the scrubber 5, and thus also cooled, may then be removed from the system via the gas outlet pipe 6 as desired and used for the purpose of recovering thermal energy, e.g. in the form of fuel gas. At the same time, the remaining part-flow of this gas can be returned to the process through supply line 7, i.e. it can be re-used to generate reduction gas.
The gas generation in shaft 11 can be achieved in a number of alternative ways.
Pulverulent and/or liquid carbonaceous and/ or hydrocarbon-containing starting material can be blown into the gasification zone through supply line 1 2, for instance, in which case oxidizing agent such as oxygen or water vapour can be introduced into the reaction zone through the plasma generator. Recycled gas can be supplied to the gasification zone in front of the plasma burner via pipe 1 5, or said gas may be supplied through the plasma generator via pipe 15a. The carbonaceous and/or hydrocarbon-containing starting material may also be supplied in lump form via the upper part of the gas-generating shaft, so that the gasification zone is produced in the lower part of the shaft filled with solid carbonaceous material in lump form. Coke is suitably used as carbonaceous filler in the shaft.
Furthermore, water or a part of the partially spent reduction gas withdrawn from the reduction shaft 1 via supply line 7 and branch pipe 1 6 can also be introduced into the gasgenerating shaft 11, in this case filled with lump reduction material. That is to say, it is introduced above and at a distance from the gasification zone itself, thus making use of the heat in the shaft filler to convert H20 to H2 + CO and carbon dioxide to carbon monoxide.
The gas generation in the shaft 11 can also be achieved by injecting pulverulent, carbonaceous material, optionally with sulphur acceptors, and/or slag-former, by means of water, water vapour or a carrier gas consisting of said partially spent part-flow of reduction gas withdrawn from the reduction shaft, or of oxygen or a mixture or oxygen and water vapour.
The reduction gas generated in the shaft 11 can be desulphurized by including a suitable sulphur acceptor in the shaft filling or by injecting sulphur acceptors in the gasification zone or by leading the gas produced in the shaft via the outlet pipe 1 8 to a sulphurseparating filter 22. Any sulphur impurities will be absorbed by the metal oxide being reduced in the lower part of the reduction shaft.
The reduction gas is generally kept within a temperature range of between 1000-1500"C. However, such a hot reduction gas cannot be used directly for reduction in the reduction shaft and its temperature must thus be considerably reduced before it is introduced into the shaft furnace 1. This can be achieved in various ways within the scope of the invention.
For instance, the reduction gas withdrawn from the gas-generating shaft 11 via the pipe 1 8 may be mixed with a suitable part-flow-of recycled gas from the shaft furnace 1. This is achieved via pipe 14 so that the temperature of the gas mixture lies between 700 and 1000"C. Alternatively, this mixing with a partflow recycled from the reduction shaft 1 can be achieved by mixing the reduction gas after it has passed the sulphur filter 22, i.e. on its way from pipe 14 to pipe 3. If a small partflow of return gas is used via the branch line 14, it should be sufficient to effect the desired cooling of the reduction gas generated.However, if an exceptionally large quantity of return gas is mixed into the reduction gas generation, such a large flow should preferably be heated to the correct temperature in the mixing chamber designated 20. This heating may be effected by a plasma generator, for instance.
The temperature adjustment can also be achieved by allowing a part-flow of the gas generated to flow through pipes 21 and 19 and via a mixing chamber 20 acting as cooler.
The requisite temperature adjustment can also be at least partially achieved by the supply of water and/or water vapour via a supply pipe 24. This also prevents the formation of soot deposits.
In order to control the carburizing potential of the reduction gas generated, and to prevent methanization, suitable carbonaceous material, such as methane, methanol and/or propane, may be supplied via pipe 25.
Soot deposits can also be counteracted by the supply of H2S via pipe 26.
An important feature of the invention is that the CO2 content in the return gas used to regulate the temperature of the reduction gas, can be continuously regulated by means of the CO2 scrubber arrangement.
The generation of reduction gas in shaft 11 described above can also be performed by means of two-step gasification as shown in Fig. 2.
The gas generation according to the inven tion offers important technical advantages.
The gas generation can be effected at such temperatures that the ash forms a manageable slag which is tapped off without causing clogging problems in the process. The hydro gen content in the reduction gas can be controlled to a percentage suitable for the reduction process, by controlled injection of water and/or oxygen at the gas-generating stage and at the temperature regulating stage.
From the energy point of view also, an opti mal reduction process and an easily controlled gas-generating system are achieved. The control of H2O and CO2 contents in the pipe 3 can thus be carried out by adjusting the flow in the pipes 14 to 1 8 and 21 and 3, respectively, and also in pipe 24.
As mentioned, with respect to desulphurization, instead of a separate sulphur filter, this function may be built in to the gas-generating shaft itself by providing the coke bed with suitable material, for instance, or by injection in the gasification zone.
Fig. 2 shows an alternative embodiment of the plant according to the invention which, in place of the single-step gas generator shown in Fig. 1, comprises a two-step gas-generator.
The plant is otherwise constructed according to the same principles as the embodiment shown in Fig. 1.
The two-step gas-generator shown in Fig. 2 comprises a gasification chamber designated 29 and a shaft 30 with coke filler 31.
The gasification chamber 29 is provided with an outer, water-cooled casing 32, and a refractory lining 33 and is preferably substantially cylindrical. Several gasification chambers are preferably arranged around one shaft 30.
The shaft 30 has a lower, slag outlet 34 and an upper, gas outlet 35. Coke in lump form is supplied to the shaft through a gastight supply means 36 at the top of the shaft.
The orifice of the gasification chamber 29 is in the lower part of the shaft and the gas passes up through the coke bed and out through the gas outlet. In the embodiment shown, the slag outlet 34 is common to both gasification chamber and shaft.
At least one burner is arranged in conjunction with the gasification chamber, consisting of a plasma generator 37 in the embodiment shown. The plasma generator is connected to the gasification chamber via a valve means 38. Oxidizing agent is introduced into the plasma generator through a supply pipe 9, or alternatively it may be supplied in front of the plasma generator through a supply pipe 39.
The oxidizing agent may consist of carrier gas which is led through the plasma generator, or a recycled gas may be supplied through pipe 15a. The hot, turbulent gas generated in the plasma generator is introduced into the gasification chamber through the orifice 40 of the plasma generator. The carbonaceous fuel, preferably in pulverulent form, is introduced through a supply pipe 41 into an annular space 42 arranged concentrically around the orifice of the plasma generator. and/or through a lance 43 which can also be used for the supply of optional additives such as slag-former.
Lances 44, 45 are also arranged in the shaft for the optional supply of additional oxidizing agent, such as H?O, CO2. to make use of the physical surplus heat in the gas.
This also enables regulation of the temperature and composition of the gas.
A first sensing means 46 is arranged at the end of the gasification chamber located by the coke filler, and a second sensing means 47 in the gas outlet 35 from the shaft. These are for temperature measurement and/or gas analysis. These two sensing means enable measurement and/or gas analysis. These two sensing means enable the process to be controlled by regulating the external energy supplied and/or the material flows supplied.
Fig. 2 shows only one embodiment of a suitable two-step gasifier in a plant for performing the process according to the invention and many other solutions are feasible. For instance the plasma generators may be arranged tangentially on the periphery of the gasification chamber, in such a way that a circulating flow is achieved in the gasification chamber. Furthermore, in order to facilitate slag separation, the gasification chamber may be vertical, or the gasification chamber and shaft may be provided with separate slag outlets.
With the two-step gasification plant shown in Fig. 2 the starting material is partially combusted and at least partially gasified in the gasification chamber and the mixture thus obtained is introduced into a shaft containing a bed of carbonaceous material in lump form.
The physical heat content of the gas mixture coming from the gasification chamber is thus utilized in the coke bed to reduce the content of carbon dioxide and water in the gas. The gas-generating process can thus be controlled so that the gas leaving has a temperature and composition well compatible with the subsequent process step.
The hot carrier gas coming from the plasma generator may suitably be given a rotary movement before being introduced into the gasification chamber and the pulverulent, carbonaceous fuel may be introduced concentrically around the hot gas flowing into the gasification chamber. The material in the gasification chamber having a rotary movement ensures that a protective layer of slag is formed on the inner walls of the gasification chamber.
However, the invention is not limited to the embodiments described above, but can be varied in many ways within the scope of the following claims. For example, additional external thermal energy may be supplied for the gas-generation, by pre-heating the oxidizing agent.

Claims (39)

1. A method for reducing oxidic material while simultaneously generating a gas suitable for the recovery of thermal energy, comprising the steps of a) producing a reduction gas mainly containing carbon monoxide and hydrogen, from a carbonaceous and/or hydrocarbon-containing starting material, wherein said starting material, together with an oxidizing agent and optionally also a slag-former, is introduced into a gasification zone or gasification chamber while simultaneously supplying thermal energy from at least one plasma generator; b) bringing the reduction gas thus produced to a temperature suitable for the subsequent reduction process and thereafter introducing said gas into a shaft furnace containing the oxidic material to be reduced, said gas being caused to flow in counter-current to said material to be reduced;; c) removing substantially all water and dustlike particles from the reduction gas, said gas after reduction of the oxidic material being partially spent with respect to its reduction ability and containing oxidizing components, preferably carbon dioxide and water as well as dust-like particles, d) withdrawing at least a part-flow of the return-gas thus treated is withdrawn from the system for the purpose of recovering thermal energy and returning the remaining part-flow to the process.
2. A method according to claim 1 wherein a part-flow of the reduction gas produced for introduction into the shaft furnace is withdrawn from the system for the purpose of recovering thermal energy or for use as synthesis gas.
3. A method according to claim 1, wherein the oxidizing agent used for the gasgeneration consists of oxygen and /or air and/or recycled gas, supplied to the reaction zone wholly or partially through the plasma generator.
4. A method according to claim 3, wherein said oxidizing agent supplied via the plasma generator is pre-heated before entering the plasma generator.
5. A method according to any one of claims 1 to 4, wherein the carbonaceous and/or hydrocarbon-containing starting material used for generating the reduction gas is in pulverulent form and/or liquid form and/or in the form of lump material.
6. A method according to any one of claims 1 to 5, wherein the combustion zone is generated in the lower portion of a shaft filled with solid carbonaceous material in lump form.
7. A method according to claim 6, wherein coke is used as carbonaceous filler in the shaft.
8. A method according to any one of claims 1 to 7, wherein water or a part-flow of the partially spent reduction gas is introduced into the shaft filled with reduction material in lump form, above and at a suitable distance from the combustion zone to make use of the heat in the shaft filling for conversion of the H2O to H2 + CO and the carbon dioxide to carbon monoxide.
9. A method according to any one of claims 1 to 8, wherein pulverulent carbonaceous material and/or slag-former, together with optional sulphur acceptors is injected into the system immediately before the plasma generator with the aid of water or steam, or a carrier gas consisting of a part-flow of said partially spent reduction gas or oxygen or air withdrawn from the reduction shaft.
10. A method according to any one of claims 1 to 9, wherein optionally additional oxidizing agent for generating the reduction gas and optionally also slag-formers and/or sulphur acceptors are introduced into the reaction zone before the plasma generator.
11. A method according to any one of claims 1 to 10, wherein a mixture of carbonaceous lump material and a suitable sulphur acceptor is used as shaft filling above the combustion zone.
1 2. A method according to any one of claims 1 to 11, wherein the reduction gas generated is desulphurized before being introduced into the reduction shaft.
1 3. A method according to any one of claims 1 to 12, wherein the temperature level of the reduction gas generated is kept within a temperature range of between 1000-1 500'C.
14. A method according to any one of claims 1 to 13, wherein the temperature of the reduction gas generated is regulated to between 700-1000"C, preferably 825"C, before being introduced into the reduction shaft.
1 5. A method according to claim 13, wherein the temperature of the hot reduction gas leaving the gas-generator, possibly after desulphurization, is regulated.
a) by mixing with such a quantity of the partially spent reduction gas withdrawn from the reduction shaft and/or b) by subjection to cooling and/or c) by adding a quantity of water and/or water vapour such that the final temperature of the gas is between 700 and 1000"C.
1 6. A method according to any one of the preceding claims, wherein a large part-flow of recirculating shaft gas intended for temperature regulation of the reduction gas is heated before being added to the reduction gas.
1 7. A method according to claim 16, wherein said heating is performed using heatexchangers in the top gas supply line.
18. A method according to any one of claims 1 to 1 7, wherein the recycled, partflow of spent reduction gas from the reduction shaft is brought to the pressure required by the process, using at least one compressor.
1 9. A method according to any one of claims 1 to 18, wherein a carbon-carrier such as methane, methanol and/or propane, is supplied in order to control the carburizing potential of the reduction gas generated, and to counteract methanization.
20. A method according to any one of claims 1 to 18, wherein H2S is supplied in order to counteract soot deposits.
21. A method according to any one of claims 1 to 18, wherein the reduction gas is generated by means of two-step gasification, the starting material being partially combusted and at least partially gasified in a gasification chamber, whereupon the gas mixture thus obtained is introduced into a shaft accommodating a bed of carbonaceous lump material, and the physical thermal content in the mixture obtained from the gasification chamber is utilized in the bed of carbonaceous lump material to reduce the content of carbon dioxide and water in the gas, the gas-generating process thus being controlled so that the gas withdrawn has a temperature and a composition suitable for a subsequent process step.
22. A plant for reducing oxidic material while simultaneously generating a gas suitable for the recover of thermal energy, for carrying out the method according to claim 1, comprising a generating means for reducing gas including a reaction chamber, at least one plasma generator with its orifice in the bottom of the reaction chamber, a shaft furnace connected to the gas-generating means, optionally via a sulphur-filter, said shaft furance containing said oxidic material to be reduced, a gas outlet means arranged in the upper part of said shaft furnace and a separator means located adjacent to said gas outlet means and arranged to remove from the existing gas flow any water and dust-like particles contained therein, and a subsequent gas outlet means for discharging gas suitable for recovering thermal energy and a main supply line for recycling at least a part-flow of said gas flow to the gas-generating means and/or for temperature control of the reduction gas produced in the gas generating means.
23. A plant according to claim 22, wherein additional gas outlets are arranged in pipes between gas-generating means and the shaft furnace.
24. A plant according to claim 22, wherein the main supply line is provided with at least one compressor means.
25. A plant according to any one of claims 22 to 24, wherein said main supply line is connected via first branch-lines to the upper part of the generating shaft.
26. A plant according to any one of claims 22 to 25, wherein the main supply line is connected via a branch-line to the reaction zone in the lower part of the gas-generating shaft.
27. A plant according to any one of claims 22 to 26, wherein the main supply line is connected to the inlet of the plasma generator via branch pipe.
28. A plant according to any one of claims 22 to 27, wherein the plasma generator is connected to a supply of oxidizing agent for direct passage of this, optionally preheated, oxidizing agent through the plasma generator to the reaction zone.
29. A plant according to any one of claims 22 to to 28, wherein the gas-generating shaft is provided with an outlet means for slag.
30. A plant according to any one of claims 22 to 27, wherein the gas-generating shaft accomodates a filling of carbonaceous lump material, optionally containing sulphur acceptors.
31. A plant according to any one of claims 22 to 30, wherein the gas-supply line between the gas generating shaft and the sulphur filter is connectable to a part-flow of return gas via a pipe.
32. A plant according to any one of claims 22 to 31, wherein the reduction-gas line between the sulphur separator and the gas inlet of said reduction shaft is connectable to a temperature-regulating part-flow of gas via a cooling means in the form of a mixing chamber.
33. A plant according to claim 32, wherein heating of the part-gas flow of return gas in the mixing chamber is achieved by the use of heat-exchangers arranged in the top gas supply line.
34. A plant according to any one of claims 22 to 33, wherein a supply line for water and/or water vapour opens into the supply line.
35. A plant according to any one of claims 22 to 34, wherein a supply line for a carbon-carrier, e.g. methane, propane and/or methanol, opens into the supply line.
36. A plant according to any one of claims 22 to 35, wherein a supply line for H2S opens into the supply line.
37. A plant according to any one of claims 22 to 36, wherein said plant is provided with tapping members for part-flow which can be used as fuel gas, for instance.
38. A method for reducing oxidic material according to claim 1 and substantially as herein described with reference to the drawings.
39. A plant for reducing oxidic material according to claim 22 and substantially as herein described with reference to the drawings.
GB08427967A 1983-12-02 1984-11-05 Method and plant for reducing oxidic material Withdrawn GB2150591A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE8306674A SE8306674L (en) 1983-12-02 1983-12-02 SET AND PLANT FOR REDUCTION OF OXID-CONTAINING MATERIAL DURING CONCERNING GENERATION OF A LASER ENERGY RECOVERY
SE8306672A SE8306672L (en) 1983-12-02 1983-12-02 SET AND PLANT FOR REDUCTION OF OXID-CONTAINING MATERIAL DURING CONCERNING GENERATION OF A LASER ENERGY RECOVERY
SE8403194A SE8403194L (en) 1983-12-02 1984-06-14 SET AND PLANT FOR REDUCTION OF OXID-CONTAINING MATERIAL DURING CONCERNING GENERATION OF A PROPERTY GAS SUITABLE FOR HEATING ENERGY

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GB8427967D0 GB8427967D0 (en) 1984-12-12
GB2150591A true GB2150591A (en) 1985-07-03

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DD (1) DD229712A5 (en)
DE (1) DE3441356A1 (en)
ES (1) ES8605455A1 (en)
FR (1) FR2556006A1 (en)
GB (1) GB2150591A (en)
IT (1) IT1177076B (en)
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GB2160219B (en) * 1984-06-14 1989-06-07 Skf Steel Eng Ab Carbon gasification
WO2003066779A1 (en) * 2002-02-06 2003-08-14 Absil Felicien Gazeification de dechets par plasma
WO2008146112A1 (en) * 2007-05-25 2008-12-04 Hyl Technologies, S.A. De C.V Method and apparatus for the direct reduction of iron ores utilizing syngas

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SE453304B (en) * 1984-10-19 1988-01-25 Skf Steel Eng Ab KIT FOR MANUFACTURE OF METALS AND / OR GENERATION OF BATTLE FROM OXIDE ORE

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GB1455190A (en) * 1973-02-20 1976-11-10 Armco Steel Corp Method and apparatus for the direct reduction of iron ores
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WO2003066779A1 (en) * 2002-02-06 2003-08-14 Absil Felicien Gazeification de dechets par plasma
WO2008146112A1 (en) * 2007-05-25 2008-12-04 Hyl Technologies, S.A. De C.V Method and apparatus for the direct reduction of iron ores utilizing syngas

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DD229712A5 (en) 1985-11-13
FR2556006A1 (en) 1985-06-07
GB8427967D0 (en) 1984-12-12
ES8605455A1 (en) 1986-04-01
IT1177076B (en) 1987-08-26
NO844801L (en) 1985-06-03
BR8406066A (en) 1985-09-17
PL250671A1 (en) 1985-07-16
DE3441356C2 (en) 1987-07-16
ES538146A0 (en) 1986-04-01
BE901160A (en) 1985-03-15
DE3441356A1 (en) 1985-06-13
IT8423369A0 (en) 1984-10-30
IT8423369A1 (en) 1986-04-30
AU3525384A (en) 1985-06-06

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