GB2131324A - Glass/plastic laminates - Google Patents

Glass/plastic laminates Download PDF

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Publication number
GB2131324A
GB2131324A GB08234831A GB8234831A GB2131324A GB 2131324 A GB2131324 A GB 2131324A GB 08234831 A GB08234831 A GB 08234831A GB 8234831 A GB8234831 A GB 8234831A GB 2131324 A GB2131324 A GB 2131324A
Authority
GB
United Kingdom
Prior art keywords
plastics
glass
laminate
coating
resin composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08234831A
Other versions
GB2131324B (en
Inventor
Pierre Laroche
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Glass Europe SA
Original Assignee
Glaverbel Belgium SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Glaverbel Belgium SA filed Critical Glaverbel Belgium SA
Priority to GB08234831A priority Critical patent/GB2131324B/en
Priority to IT68260/83A priority patent/IT1159989B/en
Priority to BE1/10913A priority patent/BE898355A/en
Priority to FR838319536A priority patent/FR2537125B1/en
Priority to JP58230463A priority patent/JPS59114049A/en
Priority to DE19833344069 priority patent/DE3344069A1/en
Priority to ES1983276413U priority patent/ES276413Y/en
Priority to ES528234A priority patent/ES8500815A1/en
Publication of GB2131324A publication Critical patent/GB2131324A/en
Application granted granted Critical
Publication of GB2131324B publication Critical patent/GB2131324B/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10018Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising only one glass sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/1033Laminated safety glass or glazing containing temporary protective coatings or layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10706Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer being photo-polymerized
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
    • B32B2310/08Treatment by energy or chemical effects by wave energy or particle radiation
    • B32B2310/0806Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
    • B32B2310/0831Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using UV radiation

Landscapes

  • Laminated Bodies (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Surface Treatment Of Glass (AREA)

Abstract

In the manufacture of glass/plastics laminates transparent glass 1 and plastics 2 plies are bonded together. After bonding, a uniform coating 3 of a fluid electron-beam or ultra-violet radiation curable resin composition is applied to the exposed plastics surface of the laminate 1, 2 and is then cured in situ to leave an adherent transparent surface coating which is more abrasion resistant than the underlying plastics material. <IMAGE>

Description

SPECIFICATION Glass/plastics laminates This invention relates to a method of manufacturing a glass/plastics laminate comprising bonding together transparent glass and plastics plies, and to such laminates.
Such laminates can be used for various purposes for example as exterior or interior glazings for buildings.
However the most important commercial use of glass/plastics laminates is probably as lights for vehicles, in particular windscreens of road vehicles. Windscreens in which a plastics ply is located to the interior of the vehicle can have a combination of properties which is highly desirable for affording protection to vehicle occupants against laceration by glass fragments in the event of the windscreen being broken, for example by impact of an occupant's head against the screen. The greatest benefits in this respect are achieved when the strength of the bond between the glass and the plastics is high enough to retain broken glass fragments but low enough to give an acceptable risk of tearing the plastics when the windscreen is broken.
It will be apparent that such a product should be as optically perfect as is commercially practicable and that is should have good ageing properties.
One problem encountered with such products relates to non-parallelism of the outer faces of the laminate either on initial manufacture or on ageing. Proposals for overcoming this problem have been put forward in our co-pending British Patent applications Nos. 8212668 and 8212669 and in BFG Glassgroup's British Patent application No. 2,074,090 which deal with the conditions under which bonding of the laminate takes place.
Another problem encountered with such laminates is the relative softness of the exposed plastics face.
After some time, this tends to become abraded, for example due to less than careful cleaning. It is this problem with which the present invention is particularly concerned.
It would of course be possible to substitute a relatively hard and abrasion-resistant plastics ply, but this would tend to rupture or tear more easily on breakage of the windscreen and would reduce the safety benefits afforded by the use of a glass/plastics laminate.
It has been proposed to make a triple laminate of glass/soft plastics/abrasion-resistant plastics. It is however well known in the field that the lamination of one plastics ply to another in a laminate gives rise to considerable problems and greatly increases the number of factory rejects. It is easier to manufacture a glass/plastics/glass laminate, but this again reduces the safety benefits afforded.
It has also been proposed to apply a thin abrasion resistant coating of silica by vacuum deposition on the plastics ply of a glass/plastics laminate but this adds greatly to manufacturing costs.
It is an object of the present invention to provide an abrasion resistant glass/plastics laminate which lends itself to easy manufacture.
According to the present invention, there is provided a method of manufacturing a glass/plastics laminate comprising bonding together transparent glass and plastics plies characterised in that after bonding, there is applied to the exposed plastics surface of the laminate a uniform coating of a fluid, electron-beam or ultra-violet radiation curable resin composition which is then cured in situ to leave an adherent transparent surface coating which is more abrasion resistant than the underlying plastics material.
By making use of the present invention it is possible to make glass/plastics laminates having a more abrasion resistant plastics face without having any substantial effect on the glass/plastics bond and without causing any substantial deterioration in the geometrical form of the exposed plastics face or in the optical quality of the product. For example, by avoiding imparting any substantial heat to effect curing of the resin coating, the bond between the glass and the plastics is not increased by any undesirable extent nor is the plastics ply heated to such an extent that there is substantial risk of any unevenness in its thickness reappearing as a surface defect. A further advantage of electron-beam or ultra-violet curing is the rapidity with which the coating is cured so that the abrasion resistant surface is formed quickly.
The expression "abrasion resistance" is used herein to denote resistance to abrasion as measured by American National Standard Neo, 226.1 - 1977 - Abrasion Resistances (Plastics), Test No. 17 using a Taber Abraser (ASTM D 1044-76).
Advantageously, such resin composition comprises an ultra-violet photo-activator and is cured by ultra-violet radiation. The ultra-violet radiation required for curing in the presence of a photo-activator is less energetic than electron-beam irradiation and is likely to have even less effect on the quality of the plastics ply especially when the latter is substantially free of ultra-violet photo-activators as in any case desirable.
Said resin composition is preferably applied by a roller technique. This is a simple and rapid way of applying uniform coatings.
The invention includes a glass/plastics laminate manufactured by a method as herein defined.
The invention also extends to intermediate products for the formation of such glass/plastics laminates.
Accordingly there is provided a glass/plastics laminate characterised in that the plastics surface thereof bears a coating of a curable resin composition which includes an ultra-violet photo-activating composition and which is curable to form an adherent transparent surface coating which is more abrasion resistant than the underlying plastics material.
And there is further provided a glass/plastics laminate characterised in that the plastics surface thereof bears a coating of an electron-beam curable resin composition which is so curable to form an adherent transparent surface coating which is more abrasion resistant than the underlying plastics material.
Preferred embodiments of the present invention will now be described by way of example and with reference to the accompanying diagrammatic drawing which is a detail cross section through a glass/plastics laminate according to the invention.
In the drawing, a glass/plastics laminate consists of a sheet of glass 1 to which has been bonded a plastics ply 2. The free surface of the plastics ply 2 is coated after bonding with a transparent surface coating layer 3 which is then cured.
Example 1 A glass/plastics laminate for use as a vehicle windscreen comprising a 3 mm thick sheet of float glass and a 1 mm thick ply of plasticised polyvinyl chloride availale from Dynamit-Nobel under their trade name ASTRAGLAS was formed by the method described in British Patent application No.82 12669.
The exposed surface of polyvinyl chloride was then coated with a layer about 1 ffi m thick of acrylic-based resin composition using a roller.
The resin had the following composition: Plex 6628-0* (from Rohm) (acrylic resin) 35 parts by weight Trimethylolpropanetriacrylate 14 parts byweight 1-6 hexanedioldiacrylate (hardener) 35 parts by weight IRGACURE 651* (from Ciba) (u.v. sensitiser) 4 parts by weight Benzophenone (photo-initiator) 1.5 parts by weight By344* (from Mallinckrodt) (dispersion agent) 0.5 parts by weight * Trade Marks The resin was cured by exposure to ultra-violet radiation. It was found that the optical properties of the laminate were unaffected by this treatment as was the strength of the bond between the glass and plastics plies.
The abrasion resistance of the laminate was then tested according to American National Standard No.
Z26.1 - 1977, with an abrasion of 100 cycles and a 500 g. load as specified in ASTM D 1044-76.
The increase in the proportion of diffuse to total transmittance, the haze, due to the abrasion was found to be less than 4 percentage points.
In the absence of the resin coating the increase in haze noted when the unprotected polyvinyl chloride was similarly tested was about 30 percentage points.
Like results have been found when using a similar resin composition omitting the ultra-violetsensitiser and photo-initiator and curing the resin coating in an electron-beam.
Similar results have also been found when a glass/ASTRAGLAS (Trade Mark) laminate made by a method described in British Patent application No.8212668 is similarly treated.
Example 2 A pair of glass/plastics laminates for use as vehicle windscreens each comprising a 3 mm sheet of float glass bonded to a 0.6 mm ply of polyurethane marketed by Bayer was formed as described in Example 1 of British Patent application No. 82 12668.
The polyurethane ply of one such laminate was protected by a 1 ,u m thick coating formed by applying with a roller the following resin composition: Epoxyacrylate 50 parts by weight Trimethylolpropanetriacrylate 30 parts by weight 1-6 Hexanedioldiacrylate (hardener) 14 parts by weight IRGACURE 651 * (from Ciba) (u.v. sensitiser) 4 parts by weight Benzophenone (photo-initiator) 1.5 parts by weight BYK344* (from Mallinckrodt) (dispersion agent) 0.5 parts by weight * Trade Marks The coating was cured by ultra-violet irradiation, and the optical properties of the laminate were unaffected. When the plastics faces of the laminates were subjected to the abrasion test specified in Example 1 it was found that the presence of the coating contributed to a reduction in haze increase.After abrasion of the unprotected sample it was found that of the light transmitted by the laminate, an additional 2% was transmitted diffusely. After abrasion of the protected sample, only an additional 1% of transmitted light was transmitted diffusely.
Similar results have been achieved by applying a similar coating to a glass/polyurethane laminate manufactured by a method described in British patent application No. 82 12669.
Example 3 A resin of the following composition was substituted for the resin specified in Example 2: PLEX6617-0* 40 parts by weight PLEX 6618-0* 10 parts by weight (acrylic resins from Rohm) Trimethylolpropanetriacrylate 30 parts by weight 1-6 hexanedioldiacrylate (hardener) 14 parts by weight IRGACURE 651 * (from Ciba) (u.v. sensitiser) 4 parts by weight Benzophenone (photo-initiator) 1.5 parts by weight BYK344* (from Mallinckrodt) (dispersion agent) 0.5 parts by weight * Trade Marks The coating was cured and then tested as specified in Example 2 and very similar results were given.

Claims (7)

1. A method of manufacturing a glass/plastics laminate comprising bonding together transparent glass and plastics plies characterised in that after bonding, there is applied to the exposed plastics surface of the laminate a uniform coating of a fluid, electron-beam or ultra-violet radiation curable resin composition which is then cured in situ to leave an adherent transparent surface coating which is more abrasion resistant than the underlying plastics material.
2. A method according to Claim 1, wherein such resin composition comprises an ultra-violet photo-activator and is cured by ultra-violet radiation.
3. A method according to Claim 1 or 2, wherein said resin composition is applied by a roller technique.
4. A method according to any preceding claim, and substantially as herein described.
5. A glass/plastics laminate manufactured by a method according to any preceding claim.
6. A glass/plastics laminate characterised in that the plastics surface thereof bears a coating of a curable resin composition which includes an ultra-violet photo-activating composition and which is curable to form an adherent transparent surface coating which is more abrasion resistant than the underlying plastics material.
7. A glass/plastics laminate characterised in that the plastics surface thereof bears a coating of an electron-beam curable resin composition which is so curable to form an adherent transparent surface coating which is more abrasion resistant than the underlying plastics material.
GB08234831A 1982-12-07 1982-12-07 Glass/plastic laminates Expired GB2131324B (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
GB08234831A GB2131324B (en) 1982-12-07 1982-12-07 Glass/plastic laminates
IT68260/83A IT1159989B (en) 1982-12-07 1983-12-01 GLASS AND PLASTIC LAMINATES
BE1/10913A BE898355A (en) 1982-12-07 1983-12-02 METHOD FOR MANUFACTURING A GLASS / PLASTIC SHEET PANEL.
FR838319536A FR2537125B1 (en) 1982-12-07 1983-12-05 METHOD FOR MANUFACTURING A GLASS / PLASTIC SHEET PANEL
JP58230463A JPS59114049A (en) 1982-12-07 1983-12-06 Glass/plastics laminate
DE19833344069 DE3344069A1 (en) 1982-12-07 1983-12-06 GLASS / PLASTIC LAMINATES
ES1983276413U ES276413Y (en) 1982-12-07 1983-12-07 GLASS PLASTIC LAMINATE
ES528234A ES8500815A1 (en) 1982-12-07 1983-12-07 Glass/plastic laminates

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB08234831A GB2131324B (en) 1982-12-07 1982-12-07 Glass/plastic laminates

Publications (2)

Publication Number Publication Date
GB2131324A true GB2131324A (en) 1984-06-20
GB2131324B GB2131324B (en) 1986-02-12

Family

ID=10534794

Family Applications (1)

Application Number Title Priority Date Filing Date
GB08234831A Expired GB2131324B (en) 1982-12-07 1982-12-07 Glass/plastic laminates

Country Status (7)

Country Link
JP (1) JPS59114049A (en)
BE (1) BE898355A (en)
DE (1) DE3344069A1 (en)
ES (2) ES8500815A1 (en)
FR (1) FR2537125B1 (en)
GB (1) GB2131324B (en)
IT (1) IT1159989B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3726033A1 (en) * 1986-08-09 1988-02-18 Glaverbel METHOD AND DEVICE FOR BENDING THERMOPLASTIC WINDOWS AND FOR PRODUCING LAMINATED LIGHT-TRANSFER TABLETS
US5252265A (en) * 1991-05-06 1993-10-12 Proel Tecnologie, S.P.A. Method for the production of manufactured articles of resin or composite material with a polymerizable resin matrix using electron beams
CN103237734A (en) * 2010-12-06 2013-08-07 兴亚硝子株式会社 Decorative glass container and method for manufacturing decorative glass container

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0622967B2 (en) * 1985-12-27 1994-03-30 日本ペイント株式会社 Laminated coating on automobile body

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Publication number Priority date Publication date Assignee Title
BE788868A (en) * 1971-09-16 1973-03-15 Ppg Industries Inc METHOD OF MANUFACTURING A SAFETY SHEET GLASS
DE2324631A1 (en) * 1972-05-18 1973-11-29 Sierracin Corp IMPACT-RESISTANT LIGHT TRANSLUCENT LAMINATE, ESPECIALLY LAMINATED GLASS
JPS4928610A (en) * 1972-07-14 1974-03-14
CA988965A (en) * 1972-08-28 1976-05-11 Paul T. Mattimoe Automotive glazing structure
AR205906A1 (en) * 1973-11-14 1976-06-15 Du Pont A COMPOSITION OF COATING
ZA764846B (en) * 1975-08-29 1977-04-27 Libbey Owens Ford Co Automotive glazing structure and method of producing same
US4039720A (en) * 1976-05-03 1977-08-02 Ppg Industries, Inc. Laminated windshield with improved innerlayer
JPS5313231A (en) * 1976-07-23 1978-02-06 Matsushita Electric Ind Co Ltd Gas burner
US4242403A (en) * 1976-08-02 1980-12-30 Libbey-Owens-Ford Company Automotive glazing units and method of producing the same
US4272586A (en) * 1978-02-23 1981-06-09 Denki Kagaku Kogyo Kabushiki Kaisha Laminated glass product
JPS5590516A (en) * 1978-12-28 1980-07-09 Mitsubishi Rayon Co Ltd Coating composition with excellent functionality
JPS5590445A (en) * 1978-12-28 1980-07-09 Bridgestone Corp Laminated glass
US4230769A (en) * 1979-01-29 1980-10-28 General Electric Company Glass-polycarbonate laminate
IT1129885B (en) * 1979-11-27 1986-06-11 Bfg Glassgroup PROCEDURE FOR FORMING A MULTI-LAYER LAMINATE
US4322476A (en) * 1979-12-12 1982-03-30 General Electric Company Impact resistant laminate
JPS5699238A (en) * 1980-01-10 1981-08-10 Mitsubishi Rayon Co Ltd Abrasion resistant resin composition and preparation of resin molded product using the same
GB2119704B (en) * 1982-04-30 1985-09-11 Glaverbel Process of forming multi-ply laminates
GB2124548B (en) * 1982-04-30 1985-09-11 Glaverbel Process of forming a curved glass-plastics laminate

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3726033A1 (en) * 1986-08-09 1988-02-18 Glaverbel METHOD AND DEVICE FOR BENDING THERMOPLASTIC WINDOWS AND FOR PRODUCING LAMINATED LIGHT-TRANSFER TABLETS
US5252265A (en) * 1991-05-06 1993-10-12 Proel Tecnologie, S.P.A. Method for the production of manufactured articles of resin or composite material with a polymerizable resin matrix using electron beams
CN103237734A (en) * 2010-12-06 2013-08-07 兴亚硝子株式会社 Decorative glass container and method for manufacturing decorative glass container
US20130248528A1 (en) * 2010-12-06 2013-09-26 Koa Glass Co., Ltd. Decorative glass container and method for manufacturing decorative glass container
CN103237734B (en) * 2010-12-06 2015-03-04 兴亚硝子株式会社 Decorative glass container and method for manufacturing decorative glass container
US10202216B2 (en) 2010-12-06 2019-02-12 Koa Glass Co., Ltd. Decorative glass container and method for manufacturing decorative glass container

Also Published As

Publication number Publication date
DE3344069A1 (en) 1984-06-07
ES276413U (en) 1984-04-16
ES276413Y (en) 1984-12-01
ES528234A0 (en) 1984-11-01
JPS59114049A (en) 1984-06-30
IT1159989B (en) 1987-03-04
FR2537125B1 (en) 1991-10-11
FR2537125A1 (en) 1984-06-08
BE898355A (en) 1984-06-04
GB2131324B (en) 1986-02-12
ES8500815A1 (en) 1984-11-01
IT8368260A0 (en) 1983-12-01

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 19971207