GB2086583A - Gas detector - Google Patents

Gas detector Download PDF

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GB2086583A
GB2086583A GB8127112A GB8127112A GB2086583A GB 2086583 A GB2086583 A GB 2086583A GB 8127112 A GB8127112 A GB 8127112A GB 8127112 A GB8127112 A GB 8127112A GB 2086583 A GB2086583 A GB 2086583A
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gas
oxide
sensing element
target
gas sensing
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GB2086583B (en
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Panasonic Holdings Corp
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Matsushita Electric Works Ltd
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Priority claimed from JP12776480A external-priority patent/JPS5752850A/en
Priority claimed from JP14976080A external-priority patent/JPS5773662A/en
Priority claimed from JP14975980A external-priority patent/JPS5773661A/en
Priority claimed from JP16489180A external-priority patent/JPS5788356A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/12Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body in dependence upon absorption of a fluid; of a solid body in dependence upon reaction with a fluid, for detecting components in the fluid
    • G01N27/122Circuits particularly adapted therefor, e.g. linearising circuits
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/16Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using electric detection means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/20Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/0027General constructional details of gas analysers, e.g. portable test equipment concerning the detector
    • G01N33/0031General constructional details of gas analysers, e.g. portable test equipment concerning the detector comprising two or more sensors, e.g. a sensor array

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  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

Abstract

A gas detector for detecting a target gas such as hydrogen methane or butane, detects the presence of that gas alone or when in the presence of other gases. The electrical resistance of a main gas sensing element (Sm) responds to both target and non-target gases, and the electrical resistance of an auxiliary gas sensing element (Ss) responds more to non-target gases than target gases. An alarm circuit (AL) is triggered by an alarm signal (Om2) from the main sensing element (Sm) when the gas concentration exceeds a specified level (Vm1), and a second alarm signal (Om3) generated by the auxiliary sensing element (Ss) at a lower level (Vm2) is blocked by detection of a concentration of non-target gas exceeding a specified level (Vs). The sensing elements may be mixtures of metallic oxides, e.g. (1) a mixture of indium oxide, tin oxide or ferric oxide, and palladium oxide which may further contain platinum oxide or rhodium oxide, or (2) a mixture of ZrO2, MgO and Cr2O3. <IMAGE>

Description

SPECIFICATION Gas detector Generally, metallic oxide semiconductors, such as SnO2, ZnO, Foe203, ln2Os, W03, CeO2, have a property to change their resistance when they come into contact with hydrogen gas, methane gas, butane gas, etc., while they are heated to high temperature. Therefore, by using said property, gas sensing element (gas sensor) to detect the leakage of fuel gases, such as LPG (liquified petroleum gas), natural gas, have been put in practical use. However, said gas identificaion elements are defective in selectivity to gases. That is, they, have the property to show the change in resistatance not only to the target gases to be detected, such as hydrogen gas, methane gas, butane gas, contained in LPG, natural gas, etc. which are consumed domestically, but also to ethanol gas, steam, which are formed during cooking.As a result, they detect also the non-target gases in addition to the target gases to be detected, thereby degrading the reliability of detection.
Consequently, a gas leak detector with highly reliable detecting performance, that is not only capable to detect the target gases in presence solely of said target gases, such as hydrogen gas, methane gas, butane gas, but also capable to detect said target gases in concurrent presence non-target gases which are not to be detected, such as steam, ethanol gas, smoke, without getting disrupted by the non-target gases, and furthermore, that does not transmit the detection signal to alarm circuit when the non-target gases alone are present, thereby avoiding a wrong warning.
In conjunction with gas leak detection, following prior arts have already been disclosed. That is, USP 3644795, discloses a structure, wherein highly strong gas detection elements are used by obtaining them through adding silicon compound into gas sensor components including semiconductors of metallic oxide, such as SnO2, ZnO, Fe2O3, or Cur203, and the output induced by change in resistance of said elements is input to a buzzer. USP 3835529 discloses a method for preparing a gas sensing element composed of metallic oxide semoconductors, such as SnO2, ZnO, Fe2O3, TiO2, Cr203, NiO CoO, through processes of mixing, forming, baking and installation of electrode.And in USP 3732519, a gas sensing element including a pair of electrodes and porous metallic oxides containing semiconductor particles, wherein the metallic oxides contain the particles of A1203 and SiO2, was disclosed. However, said prior arts are incapable to achieve the purpose to give the warning only when the fuel gas leakage takes place.
It is a principal object of the present invention to provide a gas leak detector with improved reliability in detecting the leak of fuel gases, such as hydrogen gas, methane gas, butane gas.
In keeping with the principles of the present invention there is provided a gas leak detector comprising: a main signal processing unit, including a main gas sensing element showing the change in electric resistance value to both detection target and non-target gases, as sensor, and putting out the first alarm driving signal by detecting the gas exceeding a specified level; a sub-signal-processing unit including;; 1) a circuit unit to give the second alarm driving signal by detecting the gas exceeding the level of concentration set at lower than the foregoing level, through the use of, likewise as in said main signal processing unit, the main gas sensing element, and 2) the gate signal trigger unit for blocking the foregoing second alarm driving signal, by detecting the non-target gas with concentration exceeding a specified level, through the use of auxiliary gas sensing element showing the change in electric resistance particularly to non-target gas, as sensor; also, 3) a gate circuit unit; and an alarm triggering means that is actuated by receiving the foregoing first or second alarm driving signal.
In a preferred embodiment the detector may include a first comparator to which the output based on the resistance change of main gas sensing element is received as input in parallel form; a second comparator with lower reference electric power than that of the first comparator; and a gate circuit to cut off the alarm actuating signal from the second comparator by means of output induced by the resistance change of auxiliary gas sensing element. Either the output from said gate circuit or the output from said first comparator is used for alarm actuating signal of alarm circuit.
Some embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings in which: Figure IA is a basic circuit diagram of a gas detector according to the invention wherein metallic oxides with the property of showing a decrease in electrical resistance with increase in concentration of gases to be detected are used as the gas sensing element, Figure IB is the circuit diagram of a gas detector developed further from the basic circuit of Figure 1 A.
Figure 7C is a circuit diagram of another gas detector developed further from the basic circuit of Figure 1A.
Figure 2 is an explanatory diagram of the operation of the gas detectors of Figures 1A, 1 B and 1 C, Figures 3 to 24 are graphs showing the relationship between concentration of gas and resistance value of one form of gas sensing element, with gases obtained by compounding hydrogen, methane or butane with purified air as samples, Figure 25 is a circuit diagram illustrating connections to a gas sensing element, Figures 26 to 43 are graphs similar to Figures 3 to 24 illustrating another form of gas sensing element, Figure 44 is a flow diagram illustrating the production of an alcohol sensing element, and Figures 45 to 48 are graphs similar to Figures 3 to 24 illustrating operation of alcohol sensing elements.
Referring to Figure 1A, the embodiment illustrated includes a major gas sensing element (sensor) Sm showing a marked change in resistance by the contact of not only the target gases, such as methane, butane or hydrogen gases, but also the non-target gases such as alcohol, steam or smoke; and an auxiliary gas sensing element Ss showing the greater change by the contact of non-target gases than by the contact of target gases. The main gas sensing element Sm and the auxiliary gas sensing element Ss are heated and maintained at the temperature where the marked resistance change occurs due to contact of respective gases.For said purpose, Sm and Ss include heaters Hm and Hs, respectively, and said heaters Hm and Hs are controlled to be kept at the element heating temperature where the resistance change rate shows its ulitmate point, by temperature control circuits Tm and Ts provided with voltage circuits.
Prior to giving the description on the gas detection circuit, the description on the element will hereunder be given. As main gas sensing elements shown in Figure 1A, metallic oxides, such as SnO2, ZnO, Fe203, WO3, CeO2, ln202, are used. Said metallic oxides are known to have the properties that they differ in resistance depending on the type of gases when the concentration of the gases is constant, and that, even when the gases are identical in type, said metallic oxides differ in resistance depending not only on the temperature at which they are maintained, but also on the concentration.Therefore, a specified resistance change caused when the concentration of leaking gas reaches to a specified point can be effected to produce a specified output through applying a specified voltage, and the detection signal can be obtained through comparing said output with reference voltage set up to be at specified level.
The description on the gas detection circuit will hereunder be given.
Said main gas sensing element Sm and its pairing counterpart, auxiliary gas sensing element Ss, are connected in series to resistors Rm and Rs, respectively. When the DC voltage is applied to the both ends of the foregoing series circuits, the resistance changes main gas sensing element Sm and auxiliary gas sensing element Ss are detected as both end voltages of each of resistors Rm and Rs, and the outputs Om 1 and Os 1 induced by those respective resistance changes are obtained. In other words, the main gas sensing element Sm and the auxiliary gas sensing element Ss make up the output circuit of gas sensing elements that obtains the outputs Om 1 and Os 1 induced by the resistance change caused by the contact with gas.
In said gas detection circuit, there are also the first comparator Cml to which the output Om 1 induced by the resistance change in main gas sensing element Sm is received as input, and the second comparator Cm 2 disposed in parallel with said first comparator in a form making a pair with it are included. The reference voltage Vm 2 of said second comparator Cm 2 is set to be lower than the reference voltage Vm 1 of the first comparator Cm 1.
On the other hand, also a third comparator Cs to which the output Os 1 induced by the resistance change in auxiliary gas sensing element Ss is received as input, is included in said gas detection circuit. The reference voltage of said comparator Cs is set at Vs.
In addition, by considering that the output Os 2 from the third comparator comes from and is controlled by the auxiliary gas sensing element's specific property showing the increase of its electric resistance in parallel with increase in concentration of the gas to be detected, an inverter I for inverting said output Os 2 is provided. There is also an AND circuit A receiving the output Os 3 of said inverter I as well as the output Om 3 of the second comparator Cm 2 as inputs. Said AND circuit A forms a gate circuit for blocking the alarm actuating signal from the second comparator Cm 2 by means of the output Os 3 induced by the resistance change of auxiliary gas sensing element.
Then there is an OR circuit Or for using either the output OAfrom the AND circuit A obtained based on the property of AND circuit A forming the gate circuit, or the output Om 2 from the first comparator Cm 1, as alarm actuating signal of an alarm circuit AL. By said alarm circuit Al, an warming indication as to the gas detection is given. For expressing said warming, the widely known means, such as giving out an audible sound, emitting a visible light, are used without limit in type of the means.
Next, the description will be given on operation depending on the presence or absence of target and non-target gases which induce the resistance change in respective gas sensing elements Sm and Ss.
(1) In absence of both target and non-target gases no resistance change occurs in main sensing element Sm as well as in auxiliary gas sensing element Ss, including metallic oxides having the property to decrease the electric resistance with increase in concentration of gas to be detected. Accordingly, the respective outputs Om 2, Om 3, Os 2, from the first comparator Cm 1, the second comparator Cm 2, and the third comparator Cs, which are set at the reference voltage higher than that of the outputs Om, Os 1, from respective elements can be obtained with L level.Then, although the L level output Os 2 obtained from the third comparator Cs is inversed in the inverter I to H level, in the AND circuit A that applies the logical product with L level output Om 3 obtained from the second comparator Cm 2, the output OA is obtained as L level output, and in the OR circuit Or where the logical sum of said output OA and L level output Om 2 from the first comparator Cm 1 is obtained in L level. By said L level output Or, the alarm circuit is not actuated. It means that the warming is not given when both the target and non-target gases are absent.
(2) In presence of detection target gases alone. In the auxiliary gas sensing element Ss, a light decrease in resistance occurs in proportion to the concentration of the target gas, by the contact with said target gas, and induced by said decrease in resistance, the output Os 1 is obtained. The output Os 2 from the third comparator Cs with reference voltage set at higher level than that of said output Os 1 can be obtained with L level. Said L level output Os 2 is increased in the inverter I, and the output Os 2 is obtained in H level.
On the other hand, in the main gas sensing element Sm, a decrease in resistance proportional to the target gas concentration is caused, and in response to said resistance decrease, the output Om 1 comes out. When said output Om 1 is higher in level than that of the reference voltage set up in the second comparator Cm 2, the output Om 3 is obtained in H level from the second comparator Cm 2.
Consequently, the inputs of the AND circuit A derived from the outputs Om 1, Os 1, from both the main gas sensing element Sm and the auxiliary gas sensing element Ss are of H level, therefore, from said AND circuit A, the H level output OA is obtained. Said H level output OA is processed in the OR circuit or to obtain the logical sum with the L level output from the first comparator Cm 1, and the H level output Oor is result from said process in OR circuit Or, then, by said output Oor, the alarm circuit Al is actuated. It means that, in presence of the detection target gas along, the target gas is detected.
When the output Om 1 induced by the contact with target gas with high concentration is higher in voltage level than the reference voltage of the first comparator Cm 1 where the reference voltage is set to be higher than that of the second comparator, from said first comparator Cm 1 the H level output Om 2 is obtained as alarm actuating signal, without needing the use of the output from the second comparator for alarm driving signal.
(3) In presence of only the non-target gas. In the main gas sensing element, by the contact of non-target gas, the decrease in resistance proportional to the concentration of said target [sic] gas, and induced by said decrease, the output Om 1 is obtained. When said output Om 1 is higher in level than that of the reference voltage Vm 2 of the second comparator Cm 2, the output Cm 3 is obtained in H level.
Meantime, also the resistance of auxiliary gas sensing element Ss lowers, and according to said decrease, the output Os 1 is obtained. When said output Os 1 is higher in level than the reference voltage Vs of the third comparator Cs, the H level output Os 2 is obtained from the third comparator Cs. Said output Os 2 is inversed in the inverter I, and the L level output Os 3 is obtained. In the AND circuit Athat takes the logical product of said L level output Os 3 with the output Om 3 from the second comparator Cm 2, the L level output Oa is obtained. In this case, because the output Om 2 from the first comparator Cm 1 is in L level, the L level output Oor is obtained in the OR circuit Or. In other words, the non-target gas is not detected, and the alarm circuit AL is not actuated.
However, even though the gas in presence is the non-target gas, when the output Om 1 with higher in level than the reference voltage Vm 1 is of the first comparator Cm 1 is obtained by the main gas sensing element Sm due to the presence of non-target gas with high concentration, Om 2 becomes high in level, causing the actuation of the alarm driving signal.
(4) In concurrent presence of non-target and target gases. The main gas sensing element Sm and the auxiliary gas sensing element Ss show the corresponding decrease in resistance by getting affected by summed up concentrations of non-target gas and target gas, and according to the respective decreases, the outputs Om 1 and Os 1 are obtained.
First, when the output Os 1 is higher in level than the reference voltage of the third comparator Cs receiving the output Os 1 from the auxiliary gas sensing element Ss as input, the H level output Os 2 is obtained from the third comparator Cs and said output Os 2 is inverted to L level in the inverter I.
On the other hand, when the output Om 1 from the main gas sensing element Sm is induced by the target gas presenting in so extremely micro amount that it is unworthy for detection, if said output Om 1 is lower in level than the reference voltage of the second comparator Cm 2, the output Om 3 from the second comparator Cm 2 is obtained as L level output.
As the result, from the AND circuit A receiving the L level output Os 3 and the L level Om 3 as inputs, the H level output is not obtained and the alarm actuating signal is not given. That is, if the alarm driving signal is given at this point, it falls in the range of erroneous signal.
On the other hand, the output Om 1 of the main gas sensing element receiving the summed up effect of concentrations of target gas and non-target gas includes the output due to the non-target gas. Although, when the output Om 1 in this case reaches to the higher level than that of the reference voltage of the second comparator Cm 2, the output Om 3 of the second comparator Om 2 is obtained in a form of H level alarm actuating signal, it is blocked by the output from the auxiliary gas sensing element Os 3 inputted to the AND circuit which forms the gate circuit. However, since the output Om 3 from the second comparator Cm 2 contains the output derived from the non-target gas as noise, the concentration of the target gas in so extremely micro amount and thus unworthy to be detected does not apply to the detection failure.
When the output Om 1 from the main gas sensing element affected by summing-up effect corresponds to the gas concentration causing the output higher in level than the reference voltage Vm 1 of the first comparator Cm 1, the output Om 1 from the first comparator Cm 1, the output Om 1, from the first comparator is obtained in H level, and the alarm actuating signal is given regardless of the output Oa from the AND circuit A.
The following table shows the operations described above in relation to the presence or absence of the target and the non-target gases by which the resistance change in respective gas sensing element Sm, Ss, is induced as mentioned above, together with operations in some other example cases.
TABLE 1 ln presence of non-target gas for detection ln presence of detection target gas alone Neither detection Detection Detection target Dtection Detection target Detection target terget gas nor target gas gas/extremely target gas gas/low concen- gas/high concen- non-target gas absent micro amount present tration present tration present are present present Om2 L L H L H L Om3 H H H H H L Os2 H H H L L L Os3 L L L H H H Oa L L L H H L Oor L L H H H L WARMING GIVEN NOTGIVEN GIVEN GIVEN GIVEN NOT GIVEN Next, the description will be given of Figure 1 B.Figure 1 B is a gas detecting circuit diagram developed further from the basic circuit according to the present invention, that was shown in Figure 1 A. The characteristic feature of said circuit diagram is the improved detection accuracy achieved through further relaxing the restriction in type of target gases, by the use of two types of main gas sensing element which are different in properties.That is, it is an embodiment wherein two types of main gas sensing elements Sm 1, Sm 2, differing in type of target gases to which said respective elements show the change in their resistance, are used, in order to relax the restriction on the type of target gases imposed due to the use of only one type of sensing element and thereby avoiding the possible miss in detection carried out by using the change in resistance shown by said gas sensing element to the target gas. As main gas sensing elements, following elements are provided in pairing form: a main gas sensing element Sm 1 showing the more conspicuous change in resistance to, for example, hydrogen gas and butane gas, than to the other gases to be detected; and a main gas sensing element Sm 2 showing the more marked resistance to methane gas and propane gas, than to hydrogen gas and butane gas.Said main gas sensing elements are included in the output circuit for said elements. Said pairing main gas sensing elements Sm 1, Sm 2 have the property of showing the change in resistance to both target and non-target gases. Consequently, the output depending on the resistance change is brought about not only by the presence of the target gas, but also by the independent presence or concurrent presence of the non-target gas. From said gas sensing elements Sm 1, Sm 2, as was described with reference to Figure 1A, the outputs Om 11, Om 12, due to the decrease in resistance are induced coinciding with said decrease in resistance caused by the contact with the above-mentioned gases.
Also, the first comparators Cm 11, Cm 12, as well as the second comparators Cm 21, Cm 22, to which the outputs Om 11, Om 12, induced by the resistance change in said main gas sensing elements Sm 11, Sm 12, are inputted, are provided in each of the main gas sensing elements Sm1, Sm 2, respectively. The reference voltages Vm 21, Vm 22, of said second comparators Cm 21, Cm 22, are set at lower level than the reference voltages Vm 11,vim 12, set for the first comparators Cm 11, Cm 12.
In addition, the third comparator Cs receiving the output Os 1 induced by the resistance change in auxiliary gas sensing element Ss as input is provided, and said comparator Cs is set at the reference voltage of Vs.
Furthermore, the output Os2 of the third comparator Cs is inversed in the inverter I, and the inverter output Os 3 is obtained. There are also provided the AND circuits A receiving the output Os 3 of said inverter I, as well as the putputs Om 21, Om 32, from the second comparators Cm 21, Cm 22, provided for each of pairing main gas sensing elements Sm 1, Sm 2, as inputs, and in said AND circuits A the outputs from inverter I and the second comparator Cm 21, Cm 22, are processed with logical product.
Then, there is the OR circuit Or receiving the outputs OA, OA, obtained from said AND circuits A, A, as well as the outputs Om 21, Om 22, from the first comparators Cm 11, Cm 12, provided respectively for the pairing main gas sensing elements as inputs. Said outputs are processed with logical sum in the OR circuit Or.
Finally, there is the alarm circuit AL receiving the output Oor from the OR circuit Or as input. By said alarm circuit AL, the alarm is given as to the target gas.
The operations according to the presence or absence of the target and non-target gases inducing the resistance change in respective gas sensing elements in said embodiment should be apparent from the foregoing description.
Finally, the description will be given on Figure 1C. Same as in Figure 1 B, Figure 1C is a gas detection circuit diagram developed further from the basic embodiment according to the present invention, shown in Figure 1A.
Said circuit diagram is an embodiment designed to avoid the errouneous detection signal induced by the resistance change shown by the main gas sensing element Sm with regard to the non-target gas; through provided two types of auxiliary gas sensing elements with different properties, thereby releasing the restriction imposed on the type of non-target gases because of the use of only one type of auxiliary gas sensing element. As auxiliary gas sensing elements, an auxiliary gas sensing element Ss 1 showing the more conspicuous change in resistance to, for example, ethanol gas, than to the other non-target gases, and an auxiliary gas sensing element Ss 2, showing the marked change in resistance only to smoke, different from said auxiliary gas sensing element Ss 1 are provided aspaipair. Said respective elements are included in respective output circuits.
On the other hand, the main gas sensing element Sm has the property to show the change in resistance to both target and non-target gases. Therefore, the output from said main gas sensing element Sm due to resistance change is brought about not only by the presence of target gas, but also by the presence merely of non-target gas or the concurrent presence of non-target gas. For each of the comparators receiving the outputs Os 11, Os 12, from a pair of auxiliary gas sensing elements Ss 1, Ss 2, as inputs, the inverters I, I 2, are provided, and the outputs Os 21, Os 22, obtained from the comparators Cs 1, Cs 2, respectively, are inversed in the inverters 11,12. The outputs Os 31, Os 32, obtained after inverted in the inverters 11,12, and the output Om 3 from the second comparators Cm 2, receiving the output Om 1 from the main gas sensing element Sm as input, are inputted to the AND circuit A, and processed with logical product in said AND circuit A, for obtaining the output OA. The output OA obtained from said AND circuit A and the output Om 2 from the first comparator Cm 1 receiving the output Om 1 from the main gas sensing element Sm are inputted to the OR circuit Or, and processed here with logical sum.
Finally, there is the alarm circuit Al receiving the output Oor from the OR circuit OR as input is provided and by said alarm circuit AL, the warning as to the target gas is given.
The operations depending on the presence or absence of target and non-target gases inducing the resistance change in respective gas sensing elements should be apparent, same as those of the embodiment shown in Figure 1 B, from the foregoing description given in reference to Figure 1A.
From the foregoing description, it should be apparent that the above-described embodiments are but a few of many possible specific embodiments, wherein 2 or more types of main gas sensing elements different in types of target gases to which they show the change in resistance are provided as a set, and also 2 or more types of auxiliary gas sensing elements differing in type of non-target gases to which they show the resistance change are provided in pairs, and numerous and varied other arrangements can be devised without departing from the spirit and scope of the invention.
A representative variation of the embodiment of this invention is that, wherein semiconductors of P form metallic oxides, such as molybdenum oxide, silicon oxide, are used as auxiliary gas sensing elements. It should be apparent from the foregoing description of the embodiments of this invention that, in the case mentioned above, because said P form metallic oxide semiconductors have the property to show the increase in resistance, in parallel with increase in gas concentration, the inverter shown in Figure 1A, Figure 1 B, Figure 1 C, where the N form metallic oxides are used as auxiliary gas sensing elements in unnecessary.
Also, since the proposed gas detector operates as mentioned above, it does not give the wrong warning by the presence of non-target gas formed during cooling, etc. Furthermore, it reliably gives the warning even when the leak of the target gas is in only micro amounts.
The further concrete description will hereunder be given on the effect shown by said gas detector with reference to Figure 2, by selecting, as examples, methane that is a primary component of natural gas as target gas, and alcohol, as non-target gas. The lower limit of concentration for starting the alarm, prescribed by the inspection standard must be within the range shown by symbol B in Figure 2. However, in the conventional gas detectors, the detection sensitivity is lowered in order to avoid the noise due to non-target gas, therefore, their capability is limited to detect only the gas leak within the range shown by symbol C.On the other hand, in the proposed gas detector mentioned above, because the noise due to the non-target gas can be eliminated, the detecting capability is enhanced, and the target gas can be detected in the range shown by symbol E in Figure 2, i.e., in the range equal to that prescribed by the inspection standard.
Said gas detector proposed requires the main gas sensing element for detecting the presence of fuel gas, as mentioned previously. However, as the conventional inflammable gas sensing element has the following problems, the improvement has been needed. That is, there was a problem that, when the conventional gas sensing element is used for a town gas leak alarm, the concentration level for actuating alarming differs largely depending on the type of town gases. For example, there was a tendency that the warning is not given for the town gas composed primarily of liquified natural gas (LNG) until the concentration reaches too high a level, while the warning is given even at a low in concentration level if the town gas is composed mainly of liquified petroleum gas (LPG).The reason for the above is that the conventional gas sensing elements are lower in sensitivity to methane (CH4) gas, that is a main component of LNG, than to butane (C4H10) gas, that is a primary component of LPG. However, the aforesaid problem cannot be solved simply by increasing the sensitivity to methane gas. In other words, because the lower explosive limit (LEL) of methane is 5.6 vol. % while the lower explosive limit of isobutane is 1.8 vol. %, the relative sensitivity to butane must be higher than to methane. Furthermore, as the lower explosive limit of hydrogen (H2) gas that is used generally as town gas is 4 vol. %, an appropriate relative sensitivity must be shown also to it.
As should be apparent from the foregoing description, for the gas sensing elements to be suitable as applied to gas leak alarm for town gas, as far as there are various town gases composed mainly of methane, butane or hydrogen, it is necessary to have the well balanced sensitivity to said 3 types of main component gases.
With aforementioned circumstances in mind, the present invention is intended to provide a gas sensing element capable to meet the foregoing requirements.
That is, a gas sensing element according to the present invention is characterized by that, it includes the components capable to detect the gases, i.e., its effective components include indium oxide one type selected from a group composed of a form ferric oxides, and palladium oxide.
The further detailed description hereunder will be given on said gas sensing element.
One form of the embodiments of gas sensing element according to this invention is that wherein as the effective components, 3 types, i.e., indium oxide, tin oxide, and palladium oxide, are used, and in order to improve as well as to balance the sensitivity to various gases, the 3 types of components with respective features are mixed for use. Furthermore, if PtO2 or Rh203 is added as the fourth component to said In203--SnO2--SnO2--PdO system, the sensitivity to hydrogen gas can be improved by PtO2 added, and the concentration dependence to each of gases can be improved by Rh203 added, respectively.
Each oxide included in the element may take various oxidation forms as it has plural types of valancies, and there is no restriction imposed on said oxidation forms. Also, as to the oxides having the plural types of oxidation forms, there may be the cases wherein that with any of the oxidation forms is in element as single component, or there may be cases, wherein those with plural types of oxidation forms are concurrently presenting in element. In the oxidation forms referred to here, those with non-stiochiometric composition due to lattice defect, etc. are included.
However, usually, indium oxide takes the oxidized form of ln203, tin oxide is in oxidized form SnO2, and palladium oxide takes the oxidized form of PdO. Accordingly, in dealing with the ratio of components (composition ratio) forming the element in this specification, every oxide is assumed to be taking the oxidation form among those shown above. Also, there are the cases that In, Sn, Pd are included in gas sensing element in the form of element, but also in such cases, the composition ratio is calculated by assuming those elements to be in the form of above-mentioned oxides.
The characteristic points of the gas sensing element according to this invention are that it contains the aforesaid 3 types of components with the following relative ratio: in total of effective components, indium oxide takes up the ratio of 25~50% by weight (hereinafter, abbreviated as %), tin oxide occupies 75~50% of total weight and palladium oxide occupies 0.065% of total weight and also that, preferably, the composition ratio is set to be 35~45% for indium oxide, 65~55% for tin oxide, and 0.065% for palladium oxide. When indium oxide exceeds 50%, the resistance value of the element becomes too small, causing the problem in formation of alarm circuit.Also, there rises the problem that the sensitivity to hydrogen and butane is lowered in comparison with that to methane. When tin oxide exceeds 75%, the concentration dependence to hydrogen decreases, and the sensitivity at high concentration lowers. When palladium oxide exceeds 5%, the resistance value of element decreases, and the sensitivity to respective gases lowers. When the quantity of palladium oxide decreases to below 0.06%, the sensitivity to methane is lost.
Upon preparation of gas sensing element, sometimes components functioning as binder, or those serving as extender, etc. are added into the components showing the gas sensing capability. Even in such cases, as far as the components showing the gas sensing capability include indium oxide, tin oxide, and palladium oxide, they are included in the scope of the present invention. The very reason for describing in this specification that the effective components include the foregoing 3 types of oxides comes from the consideration on the frequent practices of adding the components other than those showing the gas sensing capability upon actual preparation of the gas sensing element.However, in spite of the foregoing description, needless to say, the cases wherein the combustible gas sensing element includes only the effective components as mentioned above are included in the scope of the present invention, and the foregoing description implies no intention to exclude such cases from the scope of the present invention.
As a form of combustible gas sensing element according to this invention, generally, the sintered form is preferred on the grounds that a satisfactory gas sensitivity can be obtained readily, and that it is highly stable against time lapse, etc. However, the form is not limited to the above, and any forms, such as thin film, thick film, can be used freely. Also, the preparation material, preparation method, etc. can be flexibly selected depending on the availability of material, cost, application, purpose, etc. There is no restriction on the type of the starting material for preparation (material can be the target oxides themselves) as far as they give indium oxide, tin oxide, and palladium, at the point when they are made into element. Also, any intermediate treatment can be given to starting material, if necessary.
As mentioned previously, hydrogen, butane, and methane have the different lower explosive limit values of 4%, 1.8%, and 5.6%, respectively. According to the present invention, the gas sensing elements showing the equal sensitivity to gases regardless of the types of the gases, at the gas concentration levels of 1/100, 1/10, 1/4, etc., measured by using the aforesaid lower limit values as standards, respectively, can be obtained. Consequently, by the use of the gas sensing element according to this invention, no matter what type of gas is in presence, the dangerous state due to its presence can be detected with almost equal sensitivity to all of such gases.Therefore, the town gases including various gas components can be monitored for their leak by using the same gas leak alarms, thus, said gas sensing element can be regarded as ideal for the application to domestic gas leak alarm.
Next, the description will be given on the embodiments of this invention as well as on the comparison embodiments.
As material powders, ln203 (Yamanaka Semiconductor Co., Ltd., 99.99%), SnO2 (Yamanaka Semiconductor Co., Ltd., 99.99%), and PdO (Nakarai Kagaka Yakuhin Co., Ltd., grade) were selected, and they were compounded with the ratio so that the composition of each element becomes equal to that in Table 2 (shown later).Then, after thoroughly mixing the material powders by using a grinder (total amount 19-30 minutes), the mixed powder was weighed to portion out a specified amount (15mg), and formed into cylindrical element of 2mm ,0 in diameter and 2mm in length, with 2 platinum electrodes (diameter 0.2mm 0, length 15mm) embedded in parallel in it, by compression forming (pressure 1--2t/cm2). Then, by baking under the conditions of 600"C, 700"C, 750"C or 800"C, in baking temperatures, 1 3hr in baking time, in air the element, i.e., the gas sensor (sinter) was prepared.
The X-ray analysis showed that respective oxides composing the gas sensor are presented in mixed state.
Also, it was revealed through analysis by using the X-ray micro-analyzer that the dispersion of respective components was quite homogeneous. It was also confirmed by ESCA (Photo-electronic spectroscopic analysis) that sometimes palladium oxide is partially reduced to metallic palladium, but in the present invention, said metallic palladium was also regarded as palladium oxide and included in palladium oxide in the calculation of composition ratio.
Around each gas sensor obtained as mentioned above, a coiled form heater was provided, and also, for explosion-proof, a stainless steel wire net cap was provided as cover, to obtain a gas sensing unit.
TABLE 2 composition of lelement (% by weight Performance Fourth Baking lntermediate Component Temp. E Resistance Drawing ln2O3 SnO2 PdO PtO2 Rh2O3 ( C) (-) Value Number EMBODIMENT 1 29.4 68.6 2.0 600 4.12 8.07 3 EMBODIMENT 2 29.4 68.6 2.0 700 2.95 12.70 4 EMBODIMENT 3 29.4 68.6 2.0 800 1.93 1.64 5 EMBODIMENT 4 29.7 69.3 1.0 800 4.00 16.00 6 EMBODIMENT 5 39.2 58.8 2.0 600 2.74 11.13 7 EMBODIMENT 6 39.2 58.8 2.0 800 2.17 1.14 8 EMBODIMENT 7 38.0 57.0 5.0 600 1.99 0.65 9 EMBODIMENT 8 38.0 57.0 5.0 800 2.25 23.06 10 EMBODIMENT 9 47.5 47.5 5.0 600 2.59 3.42 11 EMBODIMENT 10 26.1 71.8 2.1 750 2.75 32.88 12 EMBODIMENT 11 29.4 68.6 1.5 0.5 600 1.96 3.40 13 EMBODIMENT 12 39.4 58.5 1.5 0.5 600 1.86 3.66 14 COMPARISON 19.6 78.4 2.0 600 1.39 13.78 15 EMBODIMENT 1 COMPARISON 19.6 78.4 2.0 700 1.19 52.94 16 EMBODLMENT 2 COMPARISON 19.6 78.4 2.0 800 1.47 26.13 17 EMBODIMENT 3 COMPARISON 9.8 88.2 2.0 800 1.77 46.88 18 EMBODIMENT 4 TABLE 2 (Cont'd) Composition of element Performance (% by weight) Fourth Baking lntermediate Component Temp. E Resistance Drawing ln2O3 SnO2 PdO PtO2 Rh2O3 ( C) (-) Value Number COMPABISON 49.0 49.0 2.0 800 1.87 0.23 19 EMBODIMENT 5 COMPARISON 66.5 28.5 5.0 600 1.40 0.42 20 EMBODIMENT 6 COMPARISON 30.0 70.0 0 600 0.54 6.99 21 EMBODIMENT 7 COMPARISON 30.0 70.0 0 800 1.31 1.83 22 EMBODIMENT 8 COMPARISON 36.0 54.0 10.0 600 1.62 15.77 23 EMBODIMENT 9 COMPARISON 24.99 74.96 0.05 600 1.22 9.76 24 EMBODIMENT 10 With regard to respective elements obtained as above, the relationship between the concentration of gas and the resistance value was studied by using the gases obtained by compounding hydrogen, methane or butane with purified air as samples. The results are shown in Figures 3 through 24.The relationship between the Figures and respective embodiments is shown in Table 2. In each Figure, the concentration resistance value relationship is represented by line LH for hydrogen, by LM for methane, and by line LB for butane, respectively.
The resistance value was measured by the method described below.
As shown in Figure 25, a fixed resistor 2 (resistance value of RcQ) for measuring the resistance was connected in series to the main gas sensing element 1 obtained as above, and to their both ends, 5V constant voltage was applied. By measuring the electric potential Vc (V) at the both ends of the fixed resistor 2, the resistance value Rs (Q) of the main gas sensing element 1 can be obtained from the following equation. In this case, i denotes the electric current flowing through the circuit.
5 = (Rs + Rc) VC = #Rs = Rc(5/Vc - 1) First, the purified air with controlled moisture was fed into the measuring tank having the main gas sensing element installed, and the atmosphere was thoroughly stabilized then the resistance value of the element was measured by using the aforesaid method. Next, hydrogen, methane butane were fed into the measuring tank successively, and under a completely stabilized state (about 2 hours later), the resistance values in respective gas atmospheres were measured by the same method. In this case, it is preferable to separate the respective measurements with about one day intervals in order to avoid to leave the trade of each measurement.For the measurement, the temperature of the element was set and maintained at 450"C, through controlling the voltage applied to the heater used for heating the element.
Also, the index E indicating whether the element is working equally to all of hydrogen, methane, and butane, or not, was obtained by using the following equation. The results are shown in Table 2.
E R1 E = @/R2 In the equation shown above, R1 denotes the minimum value of resistance values of respective elements with 0.04%, 0.05% in methane, and 0.02% in butane, i.e., 1/100 of the lower explosive limit R2 represents the maximum value of the resistance values of respective element with 1.0% in hydrogen, 1.25% in methane, and 0.45% in butane, i.e. i/4 of the lower explosive limit.
Moreover, the geometrical mean +/iS2 of the minimum value and the maximum value thus obtained was calculated, and it was shown together in Table 2 as mean resistance value.
The overall evaluation of the foregoing results turned out that all of the embodiments where better than the comparison embodiments. That is, the comparison embodiments 1~3 as well as 6~10 are small in E, the comparison embodiments 4 and 5 are too gentle in gradient of the methane concentration-resistance relationship line LM, and the comparison embodiments 5 and 6 are too low in intermediate resistance value.
The another form of the main gas sensing element according to this invention is that, wherein 3 types, i.e., indium oxide, aform ferric oxide (as raw material of aFe2O3, aFe203, yFe2O2, yFe2O3, Fe3O4, aFeOOH, etc. can be used as far as they give aFe2O3 after baking), and pallidium oxide, are used as effective components, and in order to improve the sensitivity as well as balance, said 3 types of components having respective features are mixed for use.
In said ln203 -aFe2O3-PdO system, the intended effects by adding the secondary components are the improvement in resistance value as well as concentration dependence on respective gases, as to Fe2O3, while said intended effects are the improvement in sensitivity to methane gas, as well as concentration dependence on respective gases, as to PdO.
In the main gas sensing element according to the present invention, the other effects can also be brought about by adding PtO2 or Rh203 as the fourth component. The addition of PtO2 improves the sensitivity to hydrogen gas, and the addition of Rh203 improves the dependence on concentration of respective gases.
The description will be given hereunder on embodiments of said form, as well as on comparison embodiments.
An element, i.e., a gas sensor (sinter) was prepared as follows: as starting powder material, aFe2O3 obtained by firing aFeOOH (Toda Kobyo Co., Ltd., Part No. Y-2) at 300"C for 1 hr. in the air, and ln203, PdO, same as those in ln2O3-SnOrPdO system, were selected; and said materials were compounded in a manner to obtain the element composition ratio same as that in Table 3, shown later; then, after thoroughly mixed (total amount 19-30 minutes) in grinder; a specified amount (1 5mg) of the mixed powder was weighed out for use; and shaped into cylindrical element with diameter of 2mm 0, length of 2mm, and with 2 platinum electrodes (diameter 0.2mm ,b, length 15mm) embedded in parallel, by comparison forming (pressure 1 2 t/cm2); thereafter, baked at 600"C, 700"C, 750"C, or 800"C, for 13 hr, in the air.
The X-ray analysis revealed that respective oxides included in the gas sensor were presented in mixed state. Also, the analysis by using the X-ray microanalyzer showed that respective components were dispersed quite homogeneously. It was confirmed by ESCA (photoelectronic spectroscopic analysis) that there were the cases wherein palladium oxide was partially reduced to metallic palladium. However, in the present invention, said metallic palladium was treated as palladium oxide, and included in palladium oxide for calculating the composition ratio.
A gas sensing unit was prepared by providing a coiled type heater around it, and also covering it with stainless steel wire net cap as a measure for explosion-proof.
For each element thus obtained, the relationship between the gas concentration and the resistance value was studied by using the sample gas prepared by compounding the purified air with hydrogen, methane, or butane. The results are shown in Figures 26 through 43. The relationship between said Figures and the embodiment is shown in Table 3. In each Figure, the line LH for hydrogen, the line LM for methane, and the line LB for butane represent the concentration resistance value relationship of respective components. The resistance value was measured by using the method same as that described previously.
TABLE 3 Main gas sensor composition Performance Fourth Firing lntermediate Component temp. E Resistance Figure ln2O3 &alpha;Fe2O3 PdO PtO2 Rh2O3 ( C) (-) Value (#) Number EMBODIMENT 1 82.0 15 3.0 600 2.58 1.45 26 EMBODIMENT 2 79.94 20 0.06 600 2.01 1.16 27 EMBODIMENT 3 79.0 20 1.0 600 3.40 1.02 28 EMBODLMENT 4 77.0 20 3.0 600 3.39 2.53 29 EMBODIMENT 5 74.0 20 6.0 600 2.93 8.03 30 EMBODIMENT 6 69.94 35 0.06 600 2.56 1.45 31 EMBODIMENT 7 64.0 35 1.0 600 3.09 1.92 32 EMBODIMENT 8 62.0 35 3.0 600 3.00 2.53 33 EMBODIMENT 9 47.0 50 3.0 600 3.72 9.49 34 EMBODIMENT 10 44.0 50 6.0 600 3.56 16.38 35 EMBODIMENT 11 37.0 60 3.0 600 2.25 14.88 36 EMBODIMENT 12 77 20 2.0 1.0 600 3.05 3.41 37 EMBODIMENT 13 62 35 2.0 1.0 600 3.02 3.28 38 EOMPARISON 89.94 10 0.06 600 1.51 0.44 39 EMBODIMENT 1 TABLE 3 (Cont'd.) Main gas sensor composition Performance Fourth Firing lntermediate Component Temp. E Resistance Figure ln2O3 &alpha;Fe2O3 PdO PtO2 Rh2O3 ( C) (-) Value(#) Number COMPARISON 87.0 10 3.0 600 1.94 0.24 40 EMBODIMENT 2 COMPARISON 80.0 20 0 600 1.69 0.53 41 EMBODIMENT 3 COMPARISON 70.0 20 10.0 600 1.76 4.96 42 EMBODIMENT 4 COMPARISON 27.0 70 3.0 600 1.88 24.25 43 EMBODIMENT 5 The main gas sensor according to the present invention is characterized in that, the relative ratio of said 3 types of components is set as follows: 85-40 % by weight (hereinafter, abbreviated as %) for indium oxide, 15~60% for iron oxide,0.06~6% for palladium oxide, and more preferably 80~50% for indium oxide, 20~50% for a form ferric oxide, and 1.0~6.0% for palladium oxide.
When a form ferric oxide is less than 15%, the element resistance is too small (Figures 39 and 40), while when it exceeds 60%, the sensitivity as well as concentration dependence to hydrogen gas decreases, causing the disruption in balance in sensitivity to respective gases, as well as the decrease in E value (Figure 43). When palladium oxide is less than 0.06%, the sensitivity to methane gas decreases noticeably and the E value also decreases (Figure 40), while when it exceeds 60%, on the contrary, the concentrated dependence on respective gases decreases, ensuring the decrease in E value (Figure 41).
The present invention provides an alcohol sensor that is effective as auxiliary gas sensor in said gas detection proposed.
The unique features of the alcohol sensor according to the present invention are that its effective components include magnesium oxide, chromium oxide, zirconium oxide, and that the molar ratio of said components is set to have the the relationship as shown in an equation below. When the molar ratio of each component oxide to the total effective components is represented by Mm for magnesium oxide by Mc for chromium oxide, and by Mz for zirconium oxide.
Mz (Mm+Mc)-:2+Mz =0.010.5 Then, hereunder, the detailed description will be given on the above.
In the case mentioned above, the effective components mean the components showing the capability to detect the target gas (gas sensing capability).
In the foregoing description, it was stated that said effective components include magnesium oxide, chromium oxide and zirconium oxide, but it is the expression used for the purpose of defining the composition ratio of the element. Consequently, it does not necessarily imply only the gases composed of the mixture of said 3 types of oxides alone. Rather, usually, it may mean that the mixture is obtained as follows: because it is preferable to have magnesium oxide and chromium oxide presenting in state of equi-mol, said oxides become a multiple oxide (MgCr2O4) in baking stage and zirconium oxide is added in said multiple oxide. Mg and Cr can be partially in the form of compound through reaction as in the foregoing case of MgCr2O4, or all of them can take the form of mutual reaction product.Furthermore, they can partially be presenting as elements or as compounds other than oxides. On the other hand, their oxides may take various forms of oxide due to the fact that their component elements have the plural types of valencing, and there is no restriction imposed on types of said oxides. Also, in the oxides having the plural types of oxide forms, sometimes one of those forms exists in the element independently as single component type, or sometimes plural types of oxides co-exist in the gas sensing element. The oxide forms referred in this case include those having the non-stoichiometric composition owing to lattice defect, etc.
However, magnesium takes the oxidized form of MgO, while zirconium oxide takes the oxidized form of ZrO3, and chromium oxide usually takes the oxidized form of Cr203. Therefore, in this specification, in specifying the composition ratio of components forming the effective components, the assumption is set as follows: magnesium oxide takes the oxidized form of MgO; chromium oxide is presently in a form of Cr203; and zirconium oxide takes the form of ZrO2 as oxide. Then, under said assumption, it is necessary that the composition ratio of the foregoing 3 types of oxides be set as that represented by the equation shown above.
The description with reference to the embodiments will be as follows. In said equation, the miximum value (0.5) in the range (0.01-0.5) possible for the equation value to take is obtained when, for example, the molar ratio of each of said 3 types of oxides is 1/3. On the contrary, the minimum value (0.01) is nearly reached when, for example, the molar ratio of both magnesium oxide and chromium oxide is 0.4975, and that of zirconium oxide is 0.005.
When zirconium oxide is absent, the sensitivity to alcohol lowers, and also in relative sensitivity compared with that to butane gas, the sensitivity to alcohol gets inferior. Also, the mechanical strength of the element decreases. On the other hand, when magnesium oxide exceeds chromium oxide in quantity, in addition to decrease in resistance value of the element, the alcohol sensitivity tends to be lowered. As mentioned above, the components contained in effective components take the form of mutual reaction products, such as multiple oxide, or element, or compound other than oxide. However, even in such case, for calculation of composition ratio, they are assumed to have the aforesaid oxidized forms, such as that 1 mole of MgCr2O4 is a combination of 1 mole of MgO with 1 mole of Cr203.
In preparation of gas sensing element, sometimes, the component acting as binder, that serving as extender, etc. are added to the components showing the capability of sensing gases. However, such cases also are included in the scope of this invention as far as their gas sensing components meet the specification defined as above. The reason for that, in this specification, only the effective components are selected for definition as mentioned above is nothing but the result of the consideration on the frequent practice of adding the components other than the gas sensing components other than the gas sensing components during actual preparation of the gas sensor element.Such statement however, does not imply the exclusion of the cases wherein the gas sensing element is composed solely of the effective components as mentioned above, and said cases are needless to say, included in the scope of this invention.
The alcohol sensing element as auxiliary gas sensing element according to this invention has the property to show the increase in resistance with increase in gas concentration, and accordingly, when it is installed in detection circuit in Figure 1 as auxiliary gas sensing element, the inverter I is unnecessary.
The alcohol sensing element according to this invention is prepared, for example, by the following processes. Figure 44 shows the process diagram for it. As shown in said diagram, first, the starting materials are weighed out for compounding. Material for MgO and material for Cr203 are weighed out so that MgO and Cr203 become equi-mole, and the material for ZrO2 is weighed out so that a specified amount is compounded. In this case, it is preferable to select the raw materials taking the form of the desired oxides, i.e. MgO, Cur203, and ZrO2, but it is not always necessary to do so. In short, as far as they finally give the alcohol sensing element with foregoing composition, any raw material can be used.
Then, the raw materials for compounding are mixed by using the grinder. Preferred time for mixing is more than 30 minutes.
After mixing, the raw material mixture is formed into a specified shape. The forming is carried out, for example, by press forming into cylindrical shape (diameter 0 2mm, height 2mm) with 2 platinum wires (0 0.2mm, length 15mm) embedded in parallel, by using a small size press.
The formed body thus obtained is then, for example, placed in heat-resisting porcelain container, and baked at the temperature about 1 000 C in the air, by using an electric oven. Sometimes, prior to forming, the preliminary baking is performed to change magnesium oxide and chromium oxide into the form of MgCr2O4, but usually, said pre-baking is omitted, and only the glost firing is used.
The element usually made to take the form of sinter for purposes to readily obtain the high gas sensitivity as well as high stability agains time lapse, etc., but the form is not limited to the above, and it can be a thick film, thin film, or any other forms.
The element thus obtained is assembled into a speficied alcohol sensing element through spot-welding the platinum electrodes to terminal board equipped with heater, and covering it with stainless steel explosion-proof net.
According to the analysis of gas sensor by X-ray diffraction, most of magnesium oxides and chromium oxidss had reacted into MgCr204. However, chromium oxide as reaction residue was also detected.
Next, the description will be given on the embodiments as well as on comparison embodiments.
The alcohol sensing element was made by using the method described above, after compounding the raw materials with arrangement to obtain the composition of the element as shown in Table 4. The baking conditions were as follows: 1300 C in baking temperature; 5 hrs. for about 11 000C in baking time; the air for baking atmosphere; and gradual heating-gradual cooling for baking state.
TABLE 4 Element composition (molar ratio) ZrO2 MgO Cr203 Figure Number COMPARISON EMBODIMENT 0 100/200 100/200 45 EMBODIMENT 1 5/195 95/195 95/195 46 EMBODIMENT2 10/190 90/190 90/190 47 EMBODIMENT3 20/180 80/180 80/180 48 As to respective elements obtained as above, the relationship between gas concentrated and resistance value was checked by using the sample gas prepared by compounding alcohol vapor, hydrogen, methane, or butane, with purified air. The results are shown in Figures 45-48. The relationship between said Figures and respective embodiments is shown in Table 4. In each Figure, lines LA, LH, LM, represent the concentration-resistance value relationship for hydrogen, methane, and butane, respectively, in said order.
The resistance value was measured by the method same as that for target gas sensing element (Figure 25).
It should be apparent from the foregoing experimental results that the alcohol sensing element according to this invention is high in gas detecting sensitivity to alcohol vapor, while, in comparison with it, the detecting sensitivity to the other gases is strikingly low.

Claims (12)

1. A gas detector comprising: a main signal processing unit, including a main gas sensing element showing the change in electric resistance value to both detection target and non-target gases, as sensor, and putting out the first alarm driving signal by detecting the gas exceeding a specified level; a sub-signal-processing unit including;; 1) a circuit unit to give the second alarm driving signal by detecting the gas exceeding the level of concentration set at lower than the foregoing level, through the use of, likewise as in said main signal processing unit, the main gas sensing element, and 2) the gate signal trigger unit for blocking the foregoing second alarm driving signal, by detecting the non-target gas with concentration exceeding a specified level, through the use of auxiliary gas sensing element showing the change in electric resistance particularly to non-target gas, as sensor; also, 3) a gate circuit unit; and an alarm triggering means that is actuated by receiving the foregoing first or second alarm driving signal.
2. A gas detector as set forth in Claim 1, wherein: foregoing main signal processing unit includes the first comparator receiving the voltage varying depending on the resistance value of the main gas sensing element as input; and foregoing circuit unit to give the second alarm driving signal in sub-signal-processing unit includes the second comparator having the reference voltage lower than that of said first comparator, and receiving the voltage varying depending on the resistance value of the main gas sensing element, as input.
3. A gas detector as set forth in Claim 1, wherein: aforesaid gate signal giving unit includes the third comparator getting the voltage varying depending on the resistance value of said auziliary gas sensing element as input; and the gate circuit unit includes an AND circuit receiving the inversion signal of the third comparator as well as the second alarm driving signal as input.
4. A gas detector as set forth in Claim 1, wherein the gate circuit includes the AND circuit receiving the output from the third comparator having the output from the auxiliary gas sensing element and the output from said second comparator as parallel inputs.
5. A gas detector as set forth in Claim 1, wherein the main gas sensor includes 2 or more types of pairing elements having different types of target gases to which they show the resistance change, respectively.
6. A gas detector as set forth in Claim 1 ,wherein the auxiliary gas sensor includes 2 or more types of pairing elements having different non-target gases to which they show the resistance charge, respectively.
7. A gas detector as set forth in Claim 1, wherein the main gas sensing element is the metallic oxide having the property to decrease the resistance with increase in concentration of target gas.
8. A gas detector as set forth in Claim 1, wherein the auxiliary gas sensing element is the metallic oxide with property showing the decrease in resistance with increase in concentration of non-target gas.
9. A gas detector as set forth in Claim 1, wherein the auxiliary gas sensing element is the metallic oxide with property showing the increase in resistance with increase in concentration of non-target gas.
10. A gas detector as set forth in Claim 1, wherein the effective components of said auxiliary gas sensing element include magnesium oxide, chromium oxide, zirconium oxide, and compared with total of effective components, the molar ratios of magnesium oxide Mm, chromium Mc, zirconium oxide Mz are set to become: Mz - 0.01-0.5 Mm + Mc = 2
11. A gas detector as set forth in Claim 1, wherein said main gas sensing element is the metallic oxide sinter containing indium oxide, one type selected from a group composed of tin oxides and a form ferric oxides, and palladium oxide.
12. A gas detector as set forth in Claim 1, wherein said main gas sensing element is the metallic oxide sinter containing indium oxide, tin oxide and palladium oxide, with ratio's of 25#50%, 75#50%, 0.06#5.0% by weight, respectively.
12. A gas detector as set forth in Claim 1, wherein said main gas sensing element is the metallic oxide sinter containing indium oxide, tin oxide and palladium, with ratio's of 25-50%, 75-50%, 0.06-50% by weight, respectively.
13. A gas detector as set forth in Claim 1, wherein said main gas sensing element contains indium oxide, tin oxide, and palladium oxide, with ratio's of 35-45%, 65-55%, 0.06-5%, respectively.
14. A gas detector as set forth in Claim 1, wherein said main gas sensing element is the metallic oxide sinter, containing indium oxide, a form ferric oxide, and palladium oxide, with ratio's of 85-40%, 15-60%, 0.06~6%, respectively.
15. A gas detector as set forth in Claim 1, wherein said main gas sensing element is the metallic oxide sinter, containing indium oxide, a form ferric oxide, and palladium oxide, with ratio's of 85-50%, 20-50%, 1.0-6.0%, respectively.
16. A gas detector as set forth in Claim 1, wherein the main gas sensing element further contains platinum oxide or rhodium oxide.
17. A gas detector substantially as herein described with reference to Figure 1A, Figure 1 B or Figure 1 C of the accompanying drawings.
New claims or amendments to claims filed on 30.12.81.
Superseded claims 12.
New or amended claims:
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JP12776480A JPS5752850A (en) 1980-09-13 1980-09-13 Gas leakage warning device
JP14976080A JPS5773662A (en) 1980-10-25 1980-10-25 Sensing element for combustible gas
JP14975980A JPS5773661A (en) 1980-10-25 1980-10-25 Sensing element for combustible gas
JP16489180A JPS5788356A (en) 1980-11-21 1980-11-21 Alarm device for gas leakage

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FR2797497A1 (en) * 1999-08-12 2001-02-16 Draeger Sicherheitstech Gmbh METHOD FOR IMPROVING THE OPERATING SAFETY OF OPTICAL GAS DETECTORS

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EP0102067A2 (en) * 1982-08-27 1984-03-07 Kabushiki Kaisha Toshiba CO gas detecting device and circuit for driving the same
EP0102067A3 (en) * 1982-08-27 1985-04-24 Kabushiki Kaisha Toshiba Co gas detecting device and circuit for driving the same
US4792433A (en) * 1982-08-27 1988-12-20 Tokyo Shibaura Denki Kabushiki Kaisha CO gas detecting device and circuit for driving the same
GB2166549A (en) * 1984-09-13 1986-05-08 Toshiba Kk Gas detecting elements and process for producing the same
WO1998003868A1 (en) * 1996-07-23 1998-01-29 Apl Group International Llc Monitor for detecting hydrocarbons and other gases in an open area
US5908600A (en) * 1996-07-23 1999-06-01 Apl Group International, Llc Monitor for detecting hydrocarbons and other gases in an open area
FR2797497A1 (en) * 1999-08-12 2001-02-16 Draeger Sicherheitstech Gmbh METHOD FOR IMPROVING THE OPERATING SAFETY OF OPTICAL GAS DETECTORS

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NL8104198A (en) 1982-04-01
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DE3136034A1 (en) 1982-09-09
DE3136034C2 (en) 1988-05-05

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