GB2083703A - Amorphous semiconductors - Google Patents
Amorphous semiconductors Download PDFInfo
- Publication number
- GB2083703A GB2083703A GB8126966A GB8126966A GB2083703A GB 2083703 A GB2083703 A GB 2083703A GB 8126966 A GB8126966 A GB 8126966A GB 8126966 A GB8126966 A GB 8126966A GB 2083703 A GB2083703 A GB 2083703A
- Authority
- GB
- United Kingdom
- Prior art keywords
- alloy
- layer
- deposited
- adjusting element
- amorphous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 62
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 7
- 239000000956 alloy Substances 0.000 claims description 132
- 229910045601 alloy Inorganic materials 0.000 claims description 128
- 239000001257 hydrogen Substances 0.000 claims description 60
- 229910052739 hydrogen Inorganic materials 0.000 claims description 60
- 238000000151 deposition Methods 0.000 claims description 58
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 54
- 229910000808 amorphous metal alloy Inorganic materials 0.000 claims description 52
- 239000000758 substrate Substances 0.000 claims description 50
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 48
- 229910052732 germanium Inorganic materials 0.000 claims description 47
- 229910052731 fluorine Inorganic materials 0.000 claims description 46
- 239000011737 fluorine Substances 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 44
- 230000008021 deposition Effects 0.000 claims description 37
- 239000002019 doping agent Substances 0.000 claims description 30
- 230000008569 process Effects 0.000 claims description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 238000007740 vapor deposition Methods 0.000 claims description 12
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 10
- 230000005855 radiation Effects 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- PPMWWXLUCOODDK-UHFFFAOYSA-N tetrafluorogermane Chemical compound F[Ge](F)(F)F PPMWWXLUCOODDK-UHFFFAOYSA-N 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000004888 barrier function Effects 0.000 claims description 7
- 238000001704 evaporation Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 claims description 3
- 239000002800 charge carrier Substances 0.000 claims description 2
- 229910006160 GeF4 Inorganic materials 0.000 claims 2
- UOACKFBJUYNSLK-XRKIENNPSA-N Estradiol Cypionate Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H](C4=CC=C(O)C=C4CC3)CC[C@@]21C)C(=O)CCC1CCCC1 UOACKFBJUYNSLK-XRKIENNPSA-N 0.000 claims 1
- 239000010410 layer Substances 0.000 description 74
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 41
- 150000002221 fluorine Chemical class 0.000 description 23
- 239000007789 gas Substances 0.000 description 22
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 12
- 229910052710 silicon Inorganic materials 0.000 description 12
- 239000010703 silicon Substances 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- 239000013078 crystal Substances 0.000 description 10
- 229910000927 Ge alloy Inorganic materials 0.000 description 9
- 229910021417 amorphous silicon Inorganic materials 0.000 description 8
- 230000007547 defect Effects 0.000 description 8
- 238000010894 electron beam technology Methods 0.000 description 8
- 238000007792 addition Methods 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 239000002178 crystalline material Substances 0.000 description 7
- 238000005137 deposition process Methods 0.000 description 7
- 150000002431 hydrogen Chemical class 0.000 description 7
- 230000031700 light absorption Effects 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000004020 conductor Substances 0.000 description 5
- 238000005070 sampling Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 229910021419 crystalline silicon Inorganic materials 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 229910000077 silane Inorganic materials 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 238000001771 vacuum deposition Methods 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229910017817 a-Ge Inorganic materials 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 150000002222 fluorine compounds Chemical class 0.000 description 2
- 125000001153 fluoro group Chemical group F* 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 238000005019 vapor deposition process Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910000669 Chrome steel Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- -1 GeF4 Chemical compound 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005234 chemical deposition Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- ZOCHARZZJNPSEU-UHFFFAOYSA-N diboron Chemical compound B#B ZOCHARZZJNPSEU-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- QUZPNFFHZPRKJD-UHFFFAOYSA-N germane Chemical compound [GeH4] QUZPNFFHZPRKJD-UHFFFAOYSA-N 0.000 description 1
- 229910052986 germanium hydride Inorganic materials 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- CPBQJMYROZQQJC-UHFFFAOYSA-N helium neon Chemical compound [He].[Ne] CPBQJMYROZQQJC-UHFFFAOYSA-N 0.000 description 1
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 108091008695 photoreceptors Proteins 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 229940071182 stannate Drugs 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
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- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/075—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PIN type, e.g. amorphous silicon PIN solar cells
- H01L31/076—Multiple junction or tandem solar cells
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
- C23C14/0026—Activation or excitation of reactive gases outside the coating chamber
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/12—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/16—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table
- H01L29/1604—Amorphous materials
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- H01L31/036—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
- H01L31/0376—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including amorphous semiconductors
- H01L31/03762—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including amorphous semiconductors including only elements of Group IV of the Periodic Table
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- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/043—Mechanically stacked PV cells
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- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/07—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the Schottky type
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- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/20—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof such devices or parts thereof comprising amorphous semiconductor materials
- H01L31/202—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof such devices or parts thereof comprising amorphous semiconductor materials including only elements of Group IV of the Periodic Table
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- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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Abstract
A semiconductor material comprises amorphous Ge containing F (a- Ge: F). The material may also contain H, and may contain a bandgap adjusting element e.g. C or N. The material may be doped and may be utilised in Schottky, MIS, PIN and PN solar cells or in electrophotographic devices.
Description
SPECIFICATION
Method of making photoresponsive amorphous germanium alloys and devices
This invention relates to a method of making amorphous germanium alloys having improved photoresponsive characteristics and devices made therefrom. The invention has its most important application in making improved photoresponsive alloys and devices for-specific applications including photoreceptive devices such as solar cells of a p-i-n, p-n, Schottky or MIS (metal-insulatorsemiconductor) type; photoconducting medium such as utilized in xerography; photodetecting devices; and photodiodes including large area photodiode arrays; and multiple solar cell constructions.
Silicon is the basis of the huge crystalline semiconductor industry and is the material which has produced expensive high efficency (18 per cent) crystalline solar cells for space applications. When crystalline semiconductor technology reached a commercial state, it became the foundation of the present huge semiconductor device manufacturing industry. This was due to the ability of the scientist to grow substantially defect-free germanium and particularly silicon crystals, and then turn them into extrinsic materials with p-type and n-type conductivity regions therein.This was accomplished by diffusing into such crystalline material parts per million of donor (n) or acceptor (p) dopant materials introduced as substitutional impurities into the substantially pure crystalline materials, to increase their electrical conductivity and to control their being either of a p or n conduction type. The fabrication processes for making p-n junction crystals involve extremely complex, time consuming, and expensive procedures. Thus, these crystalline materials useful in solar cells and current control devices are produced under very carefully controlled conditions by growing individual single silicon or germanium crystals, and when p-n junctions are required, by doping such single crystals with extremely small and critical amounts of dopants.
These crystal growing processes produce such relatively small crystals that solar cells require the assembly of many single crystals to encompass the desired area of only a single solar cell panel. The panel of energy necessary to make a solar cell in this process, the limitation caused by the size limitations of the silicon crystal, and the necessity to cut up and assemble such a crystalline material have all resulted in an impossible economic barrier to the large scale use of crystalline semiconductor solar cells for energy conversion. Further, crystalline silicon has an indirect optical edge which results in poor light absorption in the material. Because of the poor light absorption, crystalline solar cells have to be at least 50 microns thick to absorb the incident sunlight.
Even if the single crystal material is replaced by polycrystalline silicon with cheaper production processes, the indirect optical edge is still maintained; hence the material thickness is not reduced. The polycrystalline material also involves the addition of grain boundaries and other problem defects.
In summary, crystalline devices have fixed parameters which are not variable as desired, require large amounts of material, are only producible in relatively small areas and are expensive and time consuming to produce. Devices based upon amorphous germanium or silicon can eliminate these crystal disadvantages. Amorphous germanium and silicon have optical absorption edges having properties similar to a direct gap semiconductor and only a material thickness of one micron or less is necessary to absorb the same amount of sunlight as the 50 micron thick crystalline silicon. Further, amorphous germanium and silicon can be made faster, easier and in larger areas than can crystalline materials.
Accordingly, a considerable effort has been made to develop processes for readily depositing amorphous semiconductor alloys or films, each of which can encompass relatively large areas, if desired, limited only by the size of the deposition equipment, and which could be readily doped to form p-type and n-type materials where p-n junction devices are to be made therefrom equivalent to those produced by their crystalline counterparts. For many years such work was substantially unproductive. Amorphous germanium (Group IV) films are normally four-fold coordinated and were found to have microvoids and dangling bonds and other defects which produce a high density of localized states in the energy gap thereof.The presence of a high density of localized states in the energy gap of amorphous semiconduc torfilms results in a low degree of photoconductivity and short carrier lifetime, making such films unsuitable for photoresponsive applications. Additionally, such films cannot be successfully doped or otherwise modified to shift the Fermi level close to the conduction or valence bands, making them unsuitable for making p-n junctions for solar cell and current control device applications.
In an attempt to minimize the aforementioned problems involved with amorphous alloys, W.E.
Spear and P.G. LeComber of Carnegie Laboratory of
Physics, University of Dundee, in Dundee, Scotland, did some work on "Substitutional Doping of Amorphous Silicon", as reported in a paper published in
Solid State Communications, Vol.17, pp.1193-1196, 1975, toward the end of reducing the localized states in the energy gap in amorphous alloys to make the same approximate more closely intrinsic crystalline silicon or germanium and of substitutionally doping the amorphous materials with suitable classic dopants, as in doping crystalline materials, to make them extrinsic and of porn conduction types.
The reduction of the localized states was accomplished by glow discharge deposition of amorphous alloys, in this case, silicon films, wherein a gas of silane (SiH4) was passed through a reaction tube where the gas was decomposed by an r.f. glow discharge and deposited on a substrate at a substrate temperature of about 500-600 K (227-327 C).
The material so deposited on the substrate was an intrinsic amorphous material consisting of silicon and hydrogen. To produce a doped amorphous material a gas of phosphine (PH3) for n-type conduction or a gas of diborane (B2H6) for p-type conduc tion were premixed with the silane gas and passed through the glow discharge reaction tube under the same operating conditions. The gaseous concentration of the dopants used was between about 5 x 10-6 and 10-2 parts per volume. The material so deposited included supposedly substitutional phosphorus or boron dopant and was shown to be extrinsic and of n or p conduction type.
While it was not known by these researchers, it is now known by the work of others that the hydrogen in the silane combines at an optimum temperature with many of the dangling bonds of the silicon during the glow discharge deposition, to substantial- ly reduce the density of the localized states in the energy gap toward the end of making the electronic properties of the amorphous material approximate more nearly those of the corresponding crystalline material.
D.i. Jones, W.E. Spear, P.G. LeComber, S. Li, and
R. Martins also worked on preparing a-Ge:H from GeH4 using similar deposition techniques. The material obtained gave evidence of a high density of localized states in the energy gap thereof. Although the material could be doped the efficiency was substantially reduced from that obtainable with a-Si:H. In this work reported in Philosophical Magazine B, Vol. 39, p. 147 (1979) the authors conclude that because of the large density of gap states, the a-Ge:H material obtained is "...a less attractive material than a-Si for doping experiments and possible applications."
The prior deposition of amorphous germanium, which has been doped in a manner like that of doping crystalline germanium, has characteristics which in all important respects are inferior to its doped crystalline counterpart.Thus, inadequate doping efficiencies and conductivity were achieved and the photovoltaic qualities of these films left much to be desired.
Greatly improved amorphous silicon alloys having significantly reduced concentrations of localized states in the energy gaps thereof and high quality electronic properties have been prepared by glow discharge as fully described in U.S. Patent No.
4,226,898, Amorphous Semiconductors Equivalent to Crystalline Semiconductors, Stanford R. Ovshinsky and Arun Madan which issued October 7, 1980, and by vapor deposition as fully described in U.S.
Patent No. 4,217,374, Stanford R. Ovshinsky and
Masatsugu Izu, which issued on August 12, 1980, under the same title. As disclosed in these patents, fluorine is introduced into the amorphous silicon semiconductor to substantially reduce the density of localized states therein.
Activated fluorine especially readily diffuses into and bonds to the amorphous silicon in the matrix body, substantially to decrease the density of locat- ized defect states therein, because the small size of the fluorine atoms enables them to be readily introduced into the amorphous silicon matrix. The fluorine bonds to the dangling bonds of the silicon and forms what is believed to be a partially ionic stable bond with flexible bonding angles, which results in a more stable and more efficient compensation or alteration than is formed by hydrogen and other compensating or altering agents. Fluorine is considered to be a more efficient compensating or altering element than hydrogen when employed alone or with hydrogen because of is exceedingly small size, high reactivity, specificity in chemical bonding, and highest electronegativity.Hence, fluorine is qualitatively different from other halogens and so is considered a super-halogen.
As an example, compensation may be achieved with fluorine alone or in combination with hydrogen with the addition of these element(s) in very small quantities (e.g., fractions of one atomic percent).
However, the amounts of fluorine and hydrogen most desirably used are much greater than such small percentages so as to form a silicon-hydrogenfluorine alloy. Such alloying amounts of fluorine and hydrogen may, for example, be in the range of 1 to 5 percent or g reater. It is believed that the new alloy so formed has a lower density of defect states in the energy gap than that achieved by the mere neutralization of dangling bonds and similar defect states.
Such larger amount of fluorine, in particular, is believed to participate substantially in a new structural configuration of an amorphous silicon-containing material and facilitates the addition of other alloying materials, such as germanium. Fluorine, in addition to its other characteristics mentioned herein, is believed to be an organizer of local structure in the silicon-containing alloy through inductive and ionic effects. It is believed that fluorine also influences the bonding of hydrogen by acting in a beneficial way to decrease the density of defect states which hydrogen contributes while acting as a density of states reducing element. The ionic role that fluorine plays in such an alloy is believed to be an important factor in terms of the nearest neighbor relationships.
The problem associated with the prior art preparation of amorphous germanium suitable for use in photoresponsive devices is overcome in accordance with the present invention by adding one or more density of states reducing elements to the alloy during or after the deposition thereof. The germanium alloy can incorporate at least one of the density of states reducing elements itself orthe elements can be added separately during the deposition. The improved germanium alloy can be deposited by vapor deposition, sputtering or glow discharge processes.
Preferably, the amorphous alloy incorporates at least one density of states reducing element, fluorine. The compensating or altering element, fluorine, and/or other elements can be added during deposition or thereafter. Band gap adjusting element(s) can be activiated and may be added during the vapor deposition, sputtering or glow discharge processes. The band gap can be adjusted as required for a specific application by introducing the necessary amount of one or moe of the adjusting elements into the deposited alloy in at least the photocurrent generation region thereof.
The band gap can be adjusted without substantially increasing the number of states in the band gap of the alloy and devices, because of the presence of fluorine in the alloy. The presence of fluorine in the alloy of the invention provides a germanium alloy which differs physically, chemically and electrochemicallyfrom other germanium alloys because fluorine not only covalently bonds to the germanium but also affects in a positive manner the structural short range order of the material. This allows the adjusting elements, such as carbon or nitrogen, effectively to be added to the alloy, because fluorine forms stronger and more stable bonds than does hydrogen.Fluorine compensates or alters germanium as well as the band adjusting element(s) in the alloy more efficiently than hydrogen, because of the stronger more thermally stable bonds and more flexible bonding configurations due to the ionic nature of the fluorine bonding.
The band adjusting element(s) are tailored into the
material without adding substantial deleterious states because of the influence of fluorine. The new alloy therefore maintains high quality electronic qualities and photoconductivity when the adjusting element(s) are added to tailor the wavelength threshold for a specific photoresponse application.
Hydrogen further enhances the fluorine compensated or altered alloy and can be added during
deposition with fluorine or after deposition, as can fluorine and other alterant elements. The post
deposition incorporation of hydrogen is advantageous when it is desired to utilize the higher
deposition substrate temperatures allowed by fluorine.
While the principles of this invention apply to each
of the aforementioned deposition processes, for
purposes of illustration herein a vapor and a plasma activated vapor deposition environment are described. The glow discharge system disclosed in
U.S. Patent No. 4,226,898 has other processvari- ables which advantageously can be utilized with the
principles of this invention.
Accordingly, a first object of this invention is to provide a method of making an improved photoresponsive amorphous alloy, said method comprising depositing on a substrate a material including at
least germanium and incorporating in said material at least one density of states reducing element, said element being fluorine.
A second object of the invention is to provide an
improved photoresponsive amorphous alloy, said
alloy including germanium and incorporating at
least one density of states reducing element therein, said element being fluorine.
A third object of the invention is to provide an
improved photoresponsive device, said device com
prising superimposed layers of various materials
including an amorphous germanium semiconductor alloy body having an active photorespon
sive region including a band gap therein upon which
radiation can impinge to produce charge carriers, said germanium amorphous alloy including at least
one density of states reducing element, said element
being fluorine.
The preferred embodiment of this invention will
now be described by way of example with reference to the drawings accompanying this specification in which:
Figure 1 is a diagrammatic representation of more or less conventional vacuum deposition equipment to which has been added elements for carrying out the addition of fluorine (and hydrogen) by the addition of molecular or fluorine compounds containing fluorine such as GeF4, and hydrogen inlets and activated fluorine and hydrogen generating units which decompose the molecular fluorine and hydrogen within the evacuated space of the vapor deposition equipment, to convert molecular fluorine and hydrogen to activated fluorine and hydrogen and to direct one or both against the substrate during the deposition of an amorphous alloy containing germanium;;
Figure 2 illustrates vacuum deposition equipment like that shown in Figure 1, with activated fluorine (and hydrogen) generating means comprising an ultraviolet light source irradiating the substrate during the process of depositing the germanium amorphous alloy, such light source replacing the activated fluorine and hydrogen generator units shown in Figure 1 and adjusting element generating means;
Figure 3 illustrates the vacuum deposition equipment for Figure 1 to which has been added additional means for doping the depositing alloy with an n or p conductivity producing material;
Figure 4 illustrates an application wherein the deposition of the germanium amorphous alloy and the application of the activated fluorine and hydrogen may be carried out as separate steps and in separate enclosures;;
Figure 5 illustrates exemplary apparatus for diffusing activated fluorine into a previously deposited germanium amorphous alloy;
Figure 6 is a fragmentary sectional view of an embodiment of a Schottky barrier solar cell to illustrate one application of the germanium amorphous semiconductor photoreceptive alloys made by the process of the invention;
Figure 7 is a fragmentary sectional view of a p-n junction solar cell device which includes a doped germanium amorphous semiconductor alloy made by the process of the invention;
Figure 8 is a fragmentary sectional view of a photo-detection device which includes an amorphous germanium semiconductor alloy made by the process of the invention;
Figure 9 is a fragmentary sectional view of a xerographic drum including an amorphous germanium semiconductor alloy made by the process of the invention;;
Figure 10 is a fragmentary sectional view of a p-i-n junction solar cell device;
Figure 11 is a fragmentary sectional view of an n-i-p junction solar cell device;
Figure 12 is a diagrammatic representation of a plasma activated vapor deposition system for depositing the germanium amorphous alloys with the adjusting element(s) of the invention incorporated therein; and
Figure 13 is a solar spectral irradiance chart illustrating the standard sunlight wavelengths available for various photoresponsive applications.
Referring now more particularly to Figure 1, there is shown vapor deposition equipment generally indicated by reference numeral 10, which may be conventional vapor deposition equipment to which is added an activated compensating or altering material injecting means to be described. This equipment, as illustrated, includes a bell jar 12 or similar enclosure enclosing an evacuated space 14 in which is located one or more crucibles like crucible 16 containing the amorphous semiconductorfilm- producting element or elements to be deposited on a substrate 18.In the form of the invention being described, the crucible 16 initially contains germanium for forming an amorphous alloy containing germanium on the substrate 18 which, for example, may be a metal, crystalline or polycrystalline semiconductor or other material upon which it is desired to form the alloy to be deposited by the process of the present invention. An electron beam source 20 is provided adjacent to the crucible 16, which electron beam source, diagrammatically illustrated, usually includes a heated filament and beam deflection means (not shown) which directs a beam of electrons at the germanium contained in the crucible 16 to evaporate the same.
A high voltage DC power supply 22 provides a suitable high voltage, for example 10,000 volts DC, the positive terminal of which is connected through a control unit 24 and a conductor 26 to the crucible 16. The negative terminal of which is connected through the control unit 24 and a conductor 28 to the filament of the electron beam source 20. The control unit 24 relays or the like for interrupting the connection of the power supply 22 to the conductors 26 and 28 when the film thickness of an alloy deposition sampling unit 30 in the evacuated space 14 reaches a given value set by operating a manual control 32 on a a control panel 34 of the control unit 24.The alloy sampling unit 30 includes a cable 36 which extends to the control unit 24 which includes well known means for responding to both the thickness of the alloy deposited upon the alloy sampling unit 30 and the rate of deposition thereof. A manual control 38 on the control panel 34 may be provided to fix the desired rate of deposition of the alloy controlled by the amount of current fed to the filament of the electron beam source through a conductor 40 in a well known manner.
The substrate 18 is carried on a substrate holder 42 upon which a heater 44 is mounted. A cable 46 feeds energizing current to the heater 44 which controls the temperature of the substrate holder 42 and substrate 18 in accordance with a temperature setting set on a manual control 48 on the control panel 34 of the control unit 24.
The bell jar 12 is shown extending upwardly from a support base 50 from which the various cables and other connections to the components within the bell jar 12 may extend. The support base 50 is mounted on an enclosure 52 to which connects a conduit 54 connecting to a vacuum pump 56. The vacuum pump 56, which may be continuously operated, evacuates the space 14 within the bell jar 12. The desired pressure of the bell jar is set by a control knob 58 on the control panel 34. In this form of the invention, this setting controls the pressure level at which the flow of activated fluorine (and hydrogen) into the bell jar 12 is regulated.Thus, if the control knob is set to a bell jar pressure of 10-4 torr, the flow of fluorine (and hydrogen) into the bell jar 12 will be such as to maintain such pressure in the bell jar as the vacuum pump 56 continues to operate.
Sources 60 and 62 of molecular fluorine and hydrogen are shown connected through respective~ conduits 64 and 66 to the control unit 24. A pressure sensor 68 in the bell jar 12 is connected by a cable 70 to the control unit 24. Flow valves 72 and 74 are controlled by the control unit 24 to maintain the set pressure in the bell jar. Conduits 76 and 78 extend from the control unit 24 and pass through the support base 50 into the evacuated space 14 of the bell jar 12. Conduits 76 and 78 respectively connect with activated fluorine and hydrogen generating units 80 and 82 which convert the molecular fluorine and hydrogen respectively to activated fluorine and hydrogen, which may be atomic and/or ionized forms of these gases.The activated fluorine and hydrogen generating units 80 and 82 can be heated tungsten filaments which elevate the molecular gases to their decomposition temperatures or a plasma generating unit well known in the art for providing a plasma of decomposed gases. Also, activated fluorine and hydrogen in ionized forms formed by plasma can be accelerated and injected into the depositing alloy by applying an electric field between the substrate and the activating source. In either event, the activated fluorine and hydrogen generator units 80 and 82 are preferably placed in the immediate vicinity of the substrate 18, so that the relatively short-lived activated fluorine and hydrogen delivered thereby are immediately injected into the vicinity of the substrate 18 where the alloy is depositing.As indicated previously, at least fluorine will be included in the alloy and hydrogen preferably also will be included. The activated fluorine (and hydrogen) as well as other compensating or altering elements also can be produced from compounds containing the elements instead of from a molecular gas source.
As previously indicated, to produce useful amorphous alloys which have the desired characteristics for use in photoresponsive devices such as photoreceptors, solar cells, p-n junction current control devices, etc., the compensating or altering agents, materials or elements produce a very low density of localized states in the energy gap without changing the basic intrinsic character of the film. This result is achieved with relatively small amounts of activated fluorine and hydrogen so that the pressure in the evacuated bell jar space 14 can still be a relatively low pressure (like 10-4 torr). The pressure of the gas in the generator can be higher than the pressure in the bell jar by adjusting the size of the outlet of the generator.
The temperature of the substrate 18 is adjusted to obtain the maximum reduction in the density of the localized states in the energy gap of the amorphous alloy involved. The substrate surface temperature will generally be such that it ensures high mobility of the depositing materials, and preferably one below the crystallization temperature of the depositing alloy.
The surface of the substrate can be irradiated by radiant energy to further increase the mobility of the depositing alloy material, as by mounting an ultraviolet light source (not shown) in the bell jar space 14. Alternatively, instead of the activated fluorine an hydrogen generator units 80 and 82 in Figure 1, these units can be replaced by an ultraviolet light source 84 shown in Figure 2, which directs ultraviolet energy against the substrate 18. This ultraviolet light will decompose the molecular fluorine (and hydrogen) both spaced from and at the substrate 18 to form activated fluorine (and hydrogen) which diffuses into the depositing amorphous alloy condensing on the substrate 18. The ultraviolet light also enhances the surface mobility of the depositing alloy material.
In Figures 1 and 2, the band gap adjusting elements can be added in gaseous form in an identical fashion to the fluorine and hydrogen by replacing the hydrogen generator 82 or by adding one or more activated adjusting element generators 86 and 88 (Figure 2). Each of the generators 86 and 88 typically will be dedicated to one of the adjusting elements such as carbon or nitrogen. For example, the generator 86 could supply carbon as in the form of methane gas (CH4), and generator 88 could supply nitrogen as in the form of ammonia gas (NH3).
Referring now to Figure 3 which illustrates additions to the equipment shown in Figure 1 for adding other agents or elements to the depositing alloy. For example, an n-conductivity dopant, like phosphorous or arsenic, may be initially added to make the intrinsically modest n-type alloy a more substantially n-type alloy, and then a p-dopant like aluminum, gallium or indium may be added to form a good p-n junction within the alloy. A crucible 90 is shown for receiving a dopant like arsenic which is evaporated by bombarding the same with an electron beam source 92, like the beam source 20 previously described.The rate at which the dopant evaporates into the atmosphere of the bell jar 12, which is determined by the intensity of the electron beam produced by the electron beam source 92, is set by a manual control 94 on the control panel 34, which controls the current fed to the filament forming part of this beam source to produce the set evaporation rate. The evaporation rate is measured by a thickness sampling unit 96 upon which the dopant material deposits and which generates a signal on a cable 98 extending between the unit 96, and control unit 24, which indicates the rate at which the dopant material is deposited on the unit 96.
After the desired thickness of amorphous alloy having the desired degree of n-conductivity has been desposited, evaporation of germanium and the n-conductivity dopant is terminated and the crucible 90 (or another crucible not shown) is provided with a p-conductivity dopant described, and the amorphous alloy and dopant deposition process then proceeds as before to increase the thickness of the amorphous alloy with a p-conductivity region therein.
The band adjusting element(s) also can be added by a similar process to that described for the dopant by utilizing another crucible similar to the crucible 90.
In the case where the amorphous alloys comprise two or more elements which are solid at room temperature, then it is usually desirable to separate lyvaporize each element placed in a separate crucible, and control the deposition rate thereof in any suitable manner, as by setting controls on the control panel 34 which, in association with the deposition rate and thickness sampling units, controls the thickness and composition of the depositing alloy.
While activated fluorine (and hydrogen) are believed to be the most advantageous compensating agents for use in compensating amorphous alloys including germanium, in accordance with broader aspects of the invention, other compensating or altering agents can be used. For example, carbon and oxygen may be useful in reducing the density of localized states in the energy gap when used in small amounts so as not to change the intrinsic characteristic of the alloy.
As previously indicated, although it is preferred that compensating and other agents be incorporated into the amorphous alloy as it is deposited, in accordance with another aspect of the invention, the amorphous alloy deposition process and the process of injecting the compensating and other agents into the semiconductor alloy can be done in a completely separate environment from the depositing of the amorphous alloy. This can have an advantage in certain applications since the conditions for injecting such agents are then completely independent of the conditions for the alloy deposition. Also, as pre viouslyexplained, if the vapor deposition process produces a porous alloy, the porosity of the alloy, in some cases, is more easily reduced by environmental conditions quite different from that present in the vapor deposition process.To this end, reference should now be made to Figures 4 and 5 which illustrate that the amorphous deposition process and the compensating or altering agent diffusion process are carried out as separate steps in completely different environments, Figure 5 illustrating apparatus for carrying out the post compensation diffusion process.
As there shown, a low pressure container body 100 is provided which has a low pressure chamber 102 having an opening 104 at the top thereof. This opening 104 is closed by a cap 106 having threads 108 which thread around a corresponding threaded portion on the exterior of the container body 100. A sealing O-ring 110 is sandwiched between the cap 106 and the upper face of the container body. A sample-holding electrode 112 is mounted on an insulating bottom wall 114 of the chamber 100. A substrate 116 upon which an amorphous germanium alloy 118 has already been deposited is placed on the electrode 112. The upper face of the substrate 116 contains the amorphous alloy 118 to be altered or compensated in the manner now to be described.
Spaced above the substrate 116 is an electrode 20.
The electrodes 112 and 120 are connected by cables 122 and 124 to a DC or RF supply source 126 which supplies a voltage between the electrodes 112 and 120 to provide an activated plasma of the compensating or altering gas or gases, such as fluorine, hydrogen, and the like, fed into the chamber 102. For purposes of simplicity, Figure 5 illustrates only molecularfluorine being fed into the chamber 102 by an inlet conduit 128 passing through the cap 106 and extending from a supply tank 130 of molecular fluorine. Other compensating or altering gases (such as hydrogen and the like) also may be similarly fed into the chamber 102. The conduit 128 is shown connected to a valve 132 near the tank 130. A flow rate indicating gauge 134 is shown connected to the inlet conduit 128 beyond the valve 132.
Suitable means are provided for heating the interior of the chamber 102 so that the substrate temperature is elevated preferably to a temperature below, but near the crystallization temperature of the film 118. For example, coils of heating wire 136 are shown in the bottom wall 114 of the chamber 102 to which coils connect a cable (not shown) passing through the walls of the container body 100 to a source of current for heating the same.
The high temperature together with a plasma of gas containing one or more compensating elements developed between the electrodes 112 and 120 achieve a reduction of the localized states in the band gap of the alloy. The compensating or altering of the germanium amorphous alloy 118 may be enhanced by irradiating the amorphous alloy 118 with radiant energy from an ultraviolet light source 138, which is shown outside of the container body 100 directing ultraviolet light between the electrodes 112 and 120 through a quartz window 140 mounted in the side wall of the container body 100.
The low pressure or vacuum in the chamber 102 can be developed by a vacuum pump (not shown) such as the pump 56 in Figure 1. The pressure of the chamber 102 can be on the order of .3 to 2 torr with a substrate temperature on the order of 200 to 450 C.
The activated fluorine (and hydrogen) as well as other compensating or altering elements also can be produced from compounds containing the elements instead of from a molecular gas source, as previously mentioned.
Various applications of the improved amorphous alloys produced by the unique processes of the invention are illustrated in Figures 6 through 11.
Figure 6 shows a Schottky barrier solar cell 142 in fragmentary cross-section. The solar cell 142 includes a substrate or electrode 144 of a material
having good electrical conductivity properties, and the ability of making an ohmic contact with an amorphous germanium alloy 146 compensated or
altered to provide a low density of localized states in the energy gap and with a band gap optimized by the
processes of the present invention. The substrate 144 may comprise a lowworkfunction metal, such as aluminum, tantalum, stainless steel or other
material matching with the amorphous alloy 146
deposited thereon which preferably includes germa
nium, compensated or altered in the manner of the
alloys previously described so that it has a low
density of localized states in the energy gap.It is
most preferred that the alloy have a region 148 next
to the electrode 144, which region forms an n-plus
conductivity, heavily doped, low resistance interface
between the electrode and an undoped relatively high dark resistance region 150 which is an intrinsice, but low n-conductivity region.
The upper surface of the amorphous alloy 146 as viewed in Figure 6, joins a metallic region 152, an interface between this metallic region and the amorphous alloy 146 formin#g a Schottky barrier 154. The metallic region 152 is transparent or semitransparent to solar radiation, has good electrical conductivity and is of a high work function (for example, 4.5 eV or greater, produced, for example, by gold, platinum, palladium, etc.) relative to that of the amorphous alloy 146. The metallic region 152 may be a single layer of a metal or it may be a multi-layer. The amorphous alloy 146 may have a thickness of about .5 to 1 micron and the metallic region 152 may have a thickness of about 100A in order to be semi-transparent to solar radiation.
On the surface of the metallic region 152 is deposited a grid electrode 156 made of a metal having good electrical conductivity. The grid may comprise orthogonally related lines of conductive material occupying only a minor portion of the area of the metallic region, the rest of which is to be exposed to solar energy. For example, the grid 156 may occupy only about from 5 to 10% of the entire area of the metallic region 152. The gride electrode 156 uniformly collects current from the metallic region 152 to assure a good low series resistance for the device.
An anti-reflection layer 158 may be applied over the grid electrode 156 and the areas of the metallic region 152 between the grid electrode areas. The anti-reflection layer 158 has a solar radiation incident surface 160 upon which impinges the solar radiation.
For example, the anti-reflection layer 158 may have a thickness on the order of magnitude of the wavelength of the maximum energy point of the solar radiation spectrum, divided by four times the index of refraction of the anti-reflection layer 158. If the metallic region 152 is platinum of 100A in thickness, a suitable anti-reflection layer 158 would be zirconium oxide of about 500A in thickness with an index of refraction of 2.1.
The band adjusting element(s) are added to the photocurrent generating region 150. The Schottky barrier 154 formed at the interface between the regions 150 and 152 enables the photons from the solar radiation to produce current carriers in the alloy 146, which are collected as current by the grid electrode 156. An oxide layer (not shown) can be added between the layers 50 and 152 to produce an
MIS (metal insulator semiconductor) solar cell.
In addition to the Schottky barrier or MIS solar cell shown in Figure 6, there are solar cell constructions which utilize p-n junctions in the body of the amorphous alloy forming a part thereof formed in accordance with successive deposition, compensating or altering and doping steps like that previously described. These other forms of solar cells are generically illustrated in Figure 7 as well as in L Figures 10 and 11.
These constructions 162 generally include a trans
parent electrode 164 through which the solar radiation energy penetrates into the body of the solar cell involved. Between this transparent electrode and an opposite 166 is a deposited amorphous alloy 168, preferably including germanium, initially compensated in the manner previously described. In this amorphous alloy 168 are at least two adjacent regions 170 and 172 where the amorphous alloy has respectively oppositely doped regions, region 170 being shown as a n-conductivity region and region 172 being shown as a p-conductivity region. The doping of the regions 170 and 172 is only sufficient to move the Fermi levels to the valence and conduction bands involved so that the dark conductivity remains at a low value achieved by the band adjusting and compensating or altering method of the invention.The alloy 168 has high conductivity, highly doped ohmic contact interface regions 174 and 176 of the same conductivity type as the adjacent region of the alloy 168. The alloy regions 174 and 176 contact electrodes 164 and 166, respectively. The adjusting element(s) are added to regions 170 and/or 172.
Referring now to Figure 8, there is illustrated another application of an amorphous alloy utilized in a photo-detector device 178 whose resistance varies with the amount of light impinging thereon. An amorphous alloy 180 thereof is band gap adjusted and compensated or altered in accordance with the invention, has no p-n junctions as in the embodiment shown in Figure 7 and is located between a transparent electrode 182 and a substrate electrode 184. In a photo-detector device it is desirable to have a minimum dark conductivity and so the amorphous alloy 180 has an undoped, but compensated or altered region 186 and heavily doped regions 188 and 190 of the same conductivity type forming a low resistance ohmic contact with the electrodes 182 and 184, which may form a substrate for the alloy 180.
The adjusting element(s) are added at least to the region 186.
Referring to Figure 9 an electrostatic image producing device 192 (like a xerography drum) is illustrated. The device 192 has a low dark conductivity, selective wavelength threshold, undoped or slightly p-doped amorphous alloy 194 deposited on a suitable substrate 196 such as a drum. The adjusting element(s) are added to the alloy 194.
As used herein, the terms compensating agents or materials and altering agents, elements or materials mean materials which are incorporated in the germanium amorphous alloy for altering or changing the structure thereof, such as, activated fluorine (and hydrogen) incorporated in the amorphous alloy containing germanium to form an amorphous germanium/fluorine/hydrogen composition alloy, having a desired band gap and a low density of localized states in the energy gap. The activated fluorine (and hydrogen) is bonded to the germanium in the alloy and reduces the density of localized states therein and due to the small size of the fluorine and hydrogen atoms they are both readily introduced into the amorphous alloy without substantial dislocation of the germanium atoms and their relationships in the amorphous alloy.This is true most particularly because of the extreme electronegavity, specificity, small size and reactivity of fluorine, all of which characteristics organize the local order of the alloys. In creating this new alloy the strong inductive powers of fluorine and its ability to act as an organizer of short range order is of importance. The ability of fluorine to bond with both germanium and hydrogen results in the formation of alloys with a minimum of localized defect states in the energy gap. Hence, fluorine and hydrogen are introduced without substantial formation of other localized states in the energy gap to form the new alloy.
Referring now to Figure 10, a p-i-n solar cell 198 is illustrated having a substrate 200 which may be glass or a flexible web formed from stainless steel or aluminum. The substrate 200 is of a width and length as desired and preferably at least 3 mils thick. The substrate has an insulating layer 202 deposited thereon by a conventional process such as chemical deposition, vapor deposition or anodizing in the case of an aluminum substrate. The layer 202 for instance, about 5 microns thick can be made of a metal oxide. For an aluminum substrate, it preferably is aluminum oxide (Al203) and for a stainless steel substrate it may be silicon dioxide (SlO2) or other suitable glass.
An electrode 204 is deposited in one or more layers upon the layer 202 to form a base electrode for the cell 198. The electrode 204 layer or layers is deposited by vapor deposition, which is a relatively fast deposition process. The electrode layers preferably are reflective metal electrodes or molybdenum, aluminum, chrome or stainless steel for a solar cell, or a photovoltaic device. The reflective electrode is preferable since, in solar cell, non-absorbed light which passes through the semiconductor alloy is reflected from the electrode layers 204 where it again passes through the semiconductor alloy which then absorbs more of the light energy to increase the device efficiency.
The substrate 200 is then placed in the deposition environment. The specific examples shown in Figures 10 and 11 are illustrative of some p-i-n junction devices which can be manufactured utilizing the improved methods and materials of the invention.
Each of the devices illustrated in Figures 10 and 11 has an alloy body having an overall thickness of between about 3,000 and 30,000 angstroms. This thickness ensures that there are no pin holes or other physical defects in the structure and that there is maximum light absorption efficiency. A thicker material may absorb more light, but at some thickness will not generate more current since the greater thickness allows more recombination of the light generated electron-hole pairs. (It should be understood that the thicknesses of the various layers shown in Figures 6 through 11 are not drawn to scale.)
Referring first to forming the n-i-p device 198, the device is formed by first depositing a heavily doped n + alloy layer 206 on the electrode 204. Once the n+ layer 206 is deposited, an intrinsic (i) alloy layer 208 is deposited thereon. The intrinsic layer 208 is followed by a highly doped conductive p+ alloy layer 210 deposited as the final semiconductor layer. The alloy layers 206,208 and 210 form the active layers of the n-i-p device 198.
While each of the devices illustrated in Figures 10 and 11 may have other utilities, they will be now described as photovoltaic devices. Utilized as a photovoltaic device, the selected outer, p+ layer 210 is a low light absorption, high conductivity alloy layer. The intrinsic alloy layer 208 has an adjusted wavelength threshold for a solar photoresponse, high light absorption, low dark conductivity and high photoconductivity including sufficient amounts of the adjusting element(s) to optimize the band gap.
The bottom alloy layer 204 is a low light absorption, high conductivity n+ layer. The overall device thickness between the inner surface of the electrode layer 206 and the top surface of the p+ layer 210 is, as stated previously, on the order of at least about 3,000 angstroms. The thickness of the n+ doped layer 206 is preferably in the range of about 50 to 500 angstroms. The thickness of the amorphous adjusting element containing intrinsic alloy 208 is preferably between about 3,000 angstroms to 30,000 angstroms. The thickness of the top p+ contact layer 210 also is preferably between about 50 to 500 angstroms. Due to the shorter diffusion length of the holes, the p+ layer generally will be as thin as possible on the order of 50 to 150 angstroms.
Further, the outer layer (here p+ layer 210) whether n+ or p+ will be kept as thin as possible to avoid absorption of light in that contact layer and generally will not include the band gap adjusting element(s).
A second type of p-i-n junction device 212 is illustrated in Figure 11. In this device a first p+ layer 214 is deposited on the electrode layer 204' followed by an intrinsic germanium amorphous alloy layer 216 containing the band gap adjusting element(s) in the desired amount, an n amorphous alloy layer 218 and an outer n+ amorphous alloy layer 220.Further, although the intrinsic alloy layer 208 or 216 (in
Figures 10 and 11) is an amorphous alloythe other layers are not so restricted and may be polycrystalline, such as layer 214. (The inverse of the Figures 10 and 11 structure not illustrated, also can be utilized.)
Following the deposition of the various semiconductor alloy layers in the desired order for the devices 198 and 212, a further deposition step is performed, preferably in a separate deposition en vironment. Desirably, a vapor deposition environment is utilized since it is a fast deposition process.
In this step, a TCO layer 222 (transparent conductive oxide) is added which, for example, may be indium tin oxide (ITO), cadmium stannate (Cd2SnO4), or doped tin oxide (SnO2). The TCO layer will be added following the post compensation of fluorine (and hydrogen) ifthefilmswere not deposited with one or more of the desired compensating or altering elements therein. Also, the other compensating or altering elements, above described, can be added by post compensation.
An electrode grid 224 can be added to either of the devices 198 or 212 if desired. For a device having a sufficiently small area, the TCO layer 222 is generally sufficiently conductive such that the grid 224 is not necessary for good device efficiency. if the device is of a sufficiently large area or if the conductivity of the
TCO layer 222 is insufficient, the grid 224 can be placed on the layer 222 to shorten the carrier path and increase the conduction efficiency of the devices.
Referring now to Figure 12, one embodiment of a plasma activated vapor deposition chamber 226 is illustrated in which the semiconductor and band adjusting element(s) of the invention can be deposited. A control unit 228 is utilized to control the deposition parameters, such as pressure, flow rates, etc., in a manner similar to that previously described with respect to the unit 24 (Figure 1). The pressure would be maintained at about 10-3 torr or less.
One or more reaction gas conduits, such as 230 and 232, can be utilized to supply gases such as germanium tetrafluoride (GeF4) and hydrogen (H2) into a plasma region 234. The plasma region 234 is established between a coil 236 fed by a DC power supply (not illustrated) and a plate 238. The plasma activates the supply gas or gases to supply activated fluorine (and hydrogen) to be deposited on a substrate 240. The substrate 240 may be heated to the desired deposition temperature by heater means as previously described.
The band adjusting element(s) and germanium can be added from two or more evaporation boats, such as 242 and 244. The boat 242 could, for example, contain germanium and the boat 244 would contain carbon. The elements in boats 242 and 244 can be evaporated by electron beam or other heating means and are activated by the plasma.
If it is desired to layer the band adjusting element(s) in the photogenerating region of the film being deposited, a shutter 246 can be utilized. The shutter could rotate layering separate band adjusting elements from two or more of the boats or can be utilized to control the depositing of the band adjusting element from the boat 244 (or others) to provide layers in the film orto vary the amount of band adjusting element deposited in the film. Thus, the band adjusting element(s) can be added discrete- ly in layers, in substantially constant or in varying amounts.
Figure 13 illustrates the available sunlight spectrum. Air Mass O (AMO) being the sunlight available with no atmosphere and the sun directly overhead.
AMI corresponds to the same situation after filter by the earth's atmosphere. Crystalline germanium has an indirect band gap of about .7 eV, which corresponds to the wavelength of about 1.8 micrometer (microns). This equates to losing, i.e. not generating useful photons, for substantially all the light wavelengths above 1.8 microns. As utilized herein, band gap or E optical is defined as the extrapolated intercept of a plot of (ah#)112, where a is the absorption coefficient and heo (ore) is the photon energy. For light havng a wavelength above the threshold defined by the band gap, the photon energies are not sufficient to generate a photocarrier pair and hence do not add any current to a specific device.
Calculations for the maximum theoretical conversion efficiency as a function of the width of the band gap were done by J.J. Loferski, as reported in
Journal of Applied Physics, Voi. 27, p.777, July, 1956. For single band gap materials, depending upon the assumptions made, the optimum band gap is on the order of 1.4 to 1.5 eV for solar applications.
To produce the desired photovoltaic band gap of 1.5 eV in the amorphous devices, the band adjusting element(s) of the invention, such as carbon or nitrogen are added to the photogenerating regions, as previously described.
Another photoresponsive application is for laser wavelengths such as for infrared response. A photoresponsive material used in a high speed electrophotographic computer output device utilizing a laser, such as a helium neon laser, should have a wavelength threshold greater than .6 microns. For use with GaAs or other infrared semiconductor lasers, the photoresponsive material threshold should be greater than one micron. The addition of the band gap adjusting element(s) of the invention allows the tailoring of germanium alloys having the optimum band gap for the desired application.
Each of the device semiconductor alloy layers can be glow discharge deposited upon the base electrode substrate by a conventional glow discharge chamber described in the aforesaid U.S. Patent No.
4,226,898. The alloy layers also can be deposited in a continuous process. In these cases, the glow discharge system initially is evacuated to approximate ly 1 mtorr to purge or eliminate impurities in the atmosphere from the deposition system. The alloy material preferably is then fed into the deposition chamber in a compound gaseous form, most advan tageouslyasfluorine (F2), hydrogen (H2) and germanium tetrafluoride (GeF4). The glow discharge plasma preferably is obtained from the gas mixture. The deposition system in U.S. Patent 4,226,898 preferably is operated at a pressure in the range of about 0.3 to 1.5 torr, preferably between 0.6 to 1.0 torr such as about 0.6 torr.
The semiconductor material is deposited from a self-sustained plasma onto the substrate which is heated, preferably by infrared means to the desired deposition temperature for each alloy layer. The doped layers of the devices are deposited at various temperatures in the range of 2000C to about 1000 C, depending upon the form of the material used. The upper limitation on the substrate temperature in part is due to the type of metal substrate utilized.For aluminum the upper temperature should not be above about 6000C and for stainless steel it could be above about 1000 C. For an initially hydrogen compensated amorphous alloy to be produced, such as to form the intrinsic layer in n-i-p or p-i-n devices, the substrate temperature should be less than about 4000C and preferably about 300 C.
The doping# concentrations are varied to produce the desired p, p+, n or n+ type conductivity as the alloy layers are deposited for each device. For n or p doped layers, the material is doped with 5 to 100 ppm of dopant material as it is deposited. For n+ or p+ doped layers the material is doped with 100 ppm to over 1 per cent of dopant material as it is deposited. The n dopant material can be deposited at their respective optimum substrate temperatures and preferably to a thickness in the range of 100 ppm to over 5000 ppm for the p+ material.
The glow discharge deposition process can include an AC signal generated plasma into which the materials are introduced. The plasma preferably is sustained between a cathode and substrate anode with an AC signal of about 1 kHz to 13.6 MHz.
Although the band adjusting method and element(s) of the invention can be utilized in devices with various amorphous alloy layers, it is preferable that they are utilized with the fluorine and hydrogen compensated glow discharge deposited alloys. In this case, a mixture of germanium tetrafluoride and hydrogen is deposited as an amorphous compensated alloy material at or below about 400 C, for the n-type layer. The band adjusted intrinsic amorphous alloy layer and the p+ layer can be deposited upon the electrode layer at a higher substrate temperature above about 450 C which will provide a material which is fluorine compensated. For example, a mixture of the gases GeF4+H2 having ratios of 4 to 1 to 10 to 1 may be utilized. Additional fluorine may be added such as from other fluorine compounds so thatthe mixture includes upto 10% fluorine. The amount of each gas utilized may vary depending upon the other glow discharge parameters, such as temperature and pressure.
Although the band gap adjusting element(s) are added at least to the photoresponsive region of the devices, the element(s) also can have utility in the other alloy layers of the devices. As previously mentioned, the alloy layers other than the intrinsic alloy layer can be other than amorphous layers, such as polycrystalline layers. (By the term "amorphous" is meant an alloy or material which has long range disorder, although it may have short or intermediate order or even contain at times some crystalline inclusions.)
Claims (49)
1. A method of making an improved photoresponsive amorphous alloy, said method comprising depositing on a substrate a material including at least germanium and incorporating in said material at least one density of states reducing element, said element being fluorine.
2. A method according to claim 1 further inciud- ing the step of introducing at least one band gap adjusting element into said material without sub stantially increasing the states in the band gap to produce an alloy having a band gap adjusted for a specified photoresponse wavelength function.
3. The method according to claim 1 or 2 wherein said adjusting element is either carbon or nitrogen.
4. The method according to any one of claims 1 to 3 wherein said alloy is glow discharge deposited from at least a mixture of H2 and GeF4.
5. The method according to claim 4 wherein said mixture includes up to 10 per cent F2.
6. The method according to claim 4 or 5 wherein said mixture of GeF4 and H2 has a ratio of 4 to 1 to 10 to 1.
7. The method according to any one of claims 2 to 6 wherein said alloy is deposited with an active photoresponsive region therein and said adjusting element is introduced at least in said region.
8. The method according to any one of claims 2 to 7 wherein said method forms one step in a multi-step process fo forming successively depo sited alloy layers of opposite (p and n) conductivity type, the n-type layer being formed by introducing during the deposition of the layer an n-dopant element which is deposited with the deposited layer to produce an n-type layer and the p-type layer being formed by introducing during deposition of the layer a p-dopant element which is deposited with the deposited layer to produce a p-type layer.
9. The method according to claim 8 wherein there is deposited between said p and n doped layers an intrinsic amorphous alloy layer without a p or n dopant element present therein, at least a portion of said intrinsic layer containing said adjusting element.
10. The method according to any one of claims 1 to 9 further including introducing a second density of states reducing element, said second element being hydrogen.
11. The method according to claim 10 wherein both said density of states reducing elements are incorporated into said depositing alloy substantially simultaneously.
12. The method according to any one of claims 1 to 11 wherein said reducing element is incorporated into said alloy after deposition thereof.
13. The method according to any one of claims 2 to 12 wherein said adjusting element is introduced into said alloy in substantially discrete layers.
14. The method according to any one of claims 2 to 12 wherein said adjusting element is introduced into said alloy in varying amounts.
15. The method according to any one of claims 2 to 14 including evaporating said adjusting element prior to introducing it into said alloy.
; 76. The method according to any one of claims 2 to 15 including plasma activating said adjusting element as it is being introduced into said alloy.
17. The method according to any one of claims 2 to 16 including activating said adjusting element by plasma activated vapor deposition as it is being introduced into said alloy.
18. The method according to any one of claims 1 to 17 wherein said method includes depositing at least a portion of said alloy with on of a porn dopant element therein to form a p or n conductivity type alloy.
19. An amorphous alloy made according to any one of the processes of claims 1 to 18.
20. An improved photoresponsive amorphous alloy, said alloy including germanium and incorporating at least one density of states reducing element therein, said element being fluorine.
21. The alloy according to claim 20 further including a band gap adjusting element incorporated therein without substantially increasing the states in the gap, said alloy having a band gap adjusted for a specified photoresponse wavelength function.
22. The alloy according to claim 21 wherein said adjusting element is either carbon or nitrogen.
23. The alloy according to claim 21 or 22 wherein said alloy has an active photoresponsive region therein and said adjusting element is included at least in said region.
24. The alloy according to any one of claims 21 to 23 wherein said alloy is a multi-layer alloy of successively deposited layers of opposite (p and n) conductivity type, the n-type layer including an n-dopant element in the layer to produce an n-type layer and the p-type layer including a p-dopant element in the layer to produce a p-type layer.
25. The alloy according to claim 24 wherein there is deposited between said p and n doped layers an intrinsic amorphous alloy layer without a p or n dopant element present therein, at least a portion of said intrinsic layer containing said adjusting element.
26. The alloy according to any one of claims 20 to 25 further including a second density of states reducing element incorporated therein, said element being hydrogen.
27. The alloy according to any one of claims 20 to 26 deposited by glow discharge deposition.
28. The alloy according to any one of claims 21 to 27 including said adjusting element in substantially discrete layers.
29. The alloy according to any one of claims 21 to 28 including said adjusting element in varying amounts.
30. The alloy according to any one of claims 20 to 23 or 25 to 29 including at least one of an n or p conductivity portion therein, said portion including ann orp dopant element therein.
31. An improved photoresponsive device, said device comprising superimposed layers of various materials including an amorphous germanium semiconductor alloy body having an active photoresponsive region including a band gap therein upon which radiation can impinge to produce charge carriers, said germanium amorphous alloy including at least one density of states reducing element, said element being fluorine.
32. An improved photoresponsive device according to claim 31 further including a band gap adjusting element therein at least in said photoresponsive region to enhance the radiation absorption thereof without substantially increasing the states in the gap, the band gap of said alloy being adjusted for a specified photoresponse wavelength function.
33. The device according to claim 32 wherein said adjusting element is carbon.
34. The device according to any one of claims 31 to 34 wherein said alloy body is a multi-layer body formed of successively deposited layers of opposite (p and n) conductivity type, the n-type layer being formed by introducing during deposition of the layer a p-dopant element which is deposited with the deposited layer to produce an n-type layer and the p-type layer being formed by introducing during deposition of the layer a p-dopant element which is deposited with the deposited layer to produce a p-type layer.
35. The device according to claim 34 wherein there is deposited between said p and n doped layers an intrinsic amorphous alloy layer without a p or n dopant element present therein, at least a portion of said intrinsic layer containing said adjusting element.
36. The device according to any one of claims 31 to 35 further including a second density of states reducing element incorporated therein, said element being hydrogen.
37. The device according to any one of claims 31 to 36 deposited by glow discharge deposition.
38. The device according to any one of claims 32 to 37 wherein said alloy body includes said adjusting element in substantially discrete layers.
39. The device according to any one of claims 32 to 38 wherein said alloy body includes said adjusting element in varying amounts.
40. The device according to any one of claims 31 to 33 or 35 to 39 wherein said alloy body includes at least one of an n or p conductivity region therein, said region including an n or p dopant element therein.
41. The device according to any one of claims 31 to 33 or 36 to 40 wherein said alloy body forms part of a Schottky barrier solar cell.
42. The device according to any one of claims 31 to 33 or 36 to 39 wherein said alloy body forms part of an MIS solar cell.
43. The device according to any one of claims 31 to 34 or 36 to 39 wherein said alloy body forms part of a p-n junction device.
44. The device according to any one of claims 31 to 39 wherein said alloy body forms part of a p-i-n device.
45. The device according to any one of claims 31 to 39 wherein said alloy body forms part of a photo-detector.
46. The device according to any one of claims 31 to 39 wherein said alloy body forms part of an electrostatic image producing device.
47. A method of making an improved photoresponsive amorphous alloy substantially as hereinbefore described with reference to the acompanying drawings.
48. A photoresponsive amorphous alloy substantially as hereinbefore described.
49. A photoresponsive device substantially as hereinbefore described with reference to Figures 6 to 11 of the accompanying drawings.
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US06/185,520 US4342044A (en) | 1978-03-08 | 1980-09-09 | Method for optimizing photoresponsive amorphous alloys and devices |
US20647780A | 1980-11-13 | 1980-11-13 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0135294A2 (en) * | 1983-07-18 | 1985-03-27 | Energy Conversion Devices, Inc. | Enhanced narrow band gap alloys for photovoltaic applications |
US4559552A (en) * | 1982-05-24 | 1985-12-17 | Semiconductor Energy Laboratory Co., Ltd. | PIN semiconductor photoelectric conversion device with two oxide layers |
US4591893A (en) * | 1982-05-24 | 1986-05-27 | Semiconductor Energy Laboratory Co., Ltd. | Photoelectric conversion device utilizing fibrous silicon |
US4598306A (en) * | 1983-07-28 | 1986-07-01 | Energy Conversion Devices, Inc. | Barrier layer for photovoltaic devices |
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CA1321660C (en) * | 1985-11-05 | 1993-08-24 | Hideo Yamagishi | Amorphous-containing semiconductor device with high resistivity interlayer or with highly doped interlayer |
KR101847945B1 (en) * | 2017-02-09 | 2018-04-11 | 씨엠티 주식회사 | Spin dryer equipped with multi drying device |
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US4217374A (en) * | 1978-03-08 | 1980-08-12 | Energy Conversion Devices, Inc. | Amorphous semiconductors equivalent to crystalline semiconductors |
US4226898A (en) * | 1978-03-16 | 1980-10-07 | Energy Conversion Devices, Inc. | Amorphous semiconductors equivalent to crystalline semiconductors produced by a glow discharge process |
JPS554040A (en) * | 1978-06-26 | 1980-01-12 | Hitachi Ltd | Photoconductive material |
GB2038086A (en) * | 1978-12-19 | 1980-07-16 | Standard Telephones Cables Ltd | Amorphous semiconductor devices |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4559552A (en) * | 1982-05-24 | 1985-12-17 | Semiconductor Energy Laboratory Co., Ltd. | PIN semiconductor photoelectric conversion device with two oxide layers |
US4591893A (en) * | 1982-05-24 | 1986-05-27 | Semiconductor Energy Laboratory Co., Ltd. | Photoelectric conversion device utilizing fibrous silicon |
EP0135294A2 (en) * | 1983-07-18 | 1985-03-27 | Energy Conversion Devices, Inc. | Enhanced narrow band gap alloys for photovoltaic applications |
EP0135294A3 (en) * | 1983-07-18 | 1986-08-20 | Energy Conversion Devices, Inc. | Enhanced narrow band gap alloys for photovoltaic applications |
US4598306A (en) * | 1983-07-28 | 1986-07-01 | Energy Conversion Devices, Inc. | Barrier layer for photovoltaic devices |
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BR8105742A (en) | 1982-05-25 |
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CA1192816A (en) | 1985-09-03 |
IT8123827A0 (en) | 1981-09-07 |
KR900005566B1 (en) | 1990-07-31 |
KR830008405A (en) | 1983-11-18 |
NL8104142A (en) | 1982-04-01 |
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