GB2072949A - Electrical switches - Google Patents
Electrical switches Download PDFInfo
- Publication number
- GB2072949A GB2072949A GB8108400A GB8108400A GB2072949A GB 2072949 A GB2072949 A GB 2072949A GB 8108400 A GB8108400 A GB 8108400A GB 8108400 A GB8108400 A GB 8108400A GB 2072949 A GB2072949 A GB 2072949A
- Authority
- GB
- United Kingdom
- Prior art keywords
- contact
- angle bracket
- contact angle
- switching element
- stamping die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007373 indentation Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims description 15
- 230000005284 excitation Effects 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 230000035515 penetration Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/18—Movable parts of magnetic circuits, e.g. armature
- H01H50/34—Means for adjusting limits of movement; Mechanical means for adjusting returning force
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
- H01H1/14—Contacts characterised by the manner in which co-operating contacts engage by abutting
- H01H1/34—Contacts characterised by the manner in which co-operating contacts engage by abutting with provision for adjusting position of contact relative to its co-operating contact
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H2011/0075—Apparatus or processes specially adapted for the manufacture of electric switches calibrating mechanical switching properties, e.g. "snap or switch moment", by mechanically deforming a part of the switch, e.g. elongating a blade spring by puncturing it with a laser
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Manufacture Of Switches (AREA)
- Electromagnets (AREA)
- Switch Cases, Indication, And Locking (AREA)
- Breakers (AREA)
Abstract
A fixed contact (19) of an electromagnetic switch is adjusted into a desired position by providing at least one indentation (22) in a region (20c) of a contact angle bracket (20) having a bottom end (20b) secured to a support plate (11) and a top end (20a) bent at right angles and carrying the fixed contact (19), the indentation (22) being formed for the purpose of elongating that region (20c) of the contact angle bracket. A support (26) is introduced at one side of the contact angle bracket (20) and the indentation (22) is stamped in the contact angle bracket (20) by a stamping die (23). A backstop for the armature may be adjusted in a similar manner. <IMAGE>
Description
SPECIFICATION Improvements in or relating to electrical switching elements, preferably
electromagnetic switches and methods of
adjusting them
The present invention relates to electrical
switching elements, preferably electromagnetic
switches, and methods of adjusting them.
One form of electrical switching element
comprises a contact angle bracket whose bottom
end is secured to a support plate and is provided
with an electrical connection, and whose top end
is bent at right angles and carries a fixed contact
which cooperates with a switching contact of a
movable member. In one such electrical switching
element which is an electromagnetic relay the
distance between the contact is adjusted by
rebending the angled upper end having the fixed
contact. Since the contact angle bracket yields
resiliently in the first instance when the contacts
are adjusted in this manner, a check measurement
has to be made after each bending operation.
Thus, this method is expensive and cannot be
readily automated. The bending operation is
effected on the contact angle bracket and might
have to be repeated several times in order to bring
the contact into a desired position. Moreover, the
contact can readily assume a sloping position
when this method is used, thus leading to
increased burning or pitting of the contacts.
According to one feature of the present
invention an electrical switching element,
preferably an electromagnetic switch having a
magnetic core, an excitation winding and a
movable magnetic armature, comprises a contact
angle bracket whose bottom end is secured to a
support plate and is provided with an electrical
connection, and whose top end is at right angles
and carries a fixed contact which cooperates with
a switching contact of a movable member, and, in
order to adjust the fixed contact into a desired
position, that region of the contact angle bracket
which is below the top end bent at right angles is
provided with at least one indentation for the
purpose of elongating this region.
An electrical switching element embodying the
present invention has the advantage that after
springing of the fixed switching contact is virtually
eliminated by elongating the contact angle
bracket. The adjustment of fixed switching
contacts and of predetermined distances between
the contacts can then be fully automated and thus
substantially simplified.
It is particularly advantageous to dispose
several smaller indentations adjacent to one
another, whereby to elongate the contact angle
bracket by a predetermined small amount with
each indentation.
According to another feature of the present
invention there is provided a method of adjusting a
fixed contact of an electrical switching element in
which a support is introduced at one of the sides of a contact angle bracket, and at least one
identation for elongating the contact angle bracket is then stamped in that side of the contact angle bracket which is remote from the support by means of a stamping die having at least one cutting edge.
The invention will be further described by way of example with reference to the accompanying drawing which is an elevational view of a power delay, drawn to an enlarged scale, and illustrating a method adjusting a fixed switching contact fully automatically by a stamping die.
A power relay which can be used for, for example, switching the glow plugs of a diesel engine, is designated 10 in the drawing. A magnetic angle bracket 12 is secured to a support plate 11 of the relay 10 and carries a magnetic core 1 3 (indicated by broken lines) having an excitation winding 14. A magnetic armature 1 5 is pivotably secured to the top end of the magnetic angle bracket 12 and carries a leaf spring 1 6 having a first switching contact 1 7.When in its normal or rest position, the magnetic armature 1 5 is raised from the magnetic core 13 by a tension spring 1 8. A fixed switching contact 1 9 cooperates with the first switching contact 1 7 and is located on a top end 20a, bent at right angles, of a contact angle bracket 20 whose bottom, bent end 20b is secured to the support plate 11 and is provided with an electrical connection 21.
In order to adjust the fixed switching contact 1 9 into a desired position, that region 20c of the contact angle bracket 20 which is located below the angled top end 20a is provided with a plurality of indentations 22 which are located adjacent to one another and which extend over the entire width of the contact angle bracket 20. The indentations 22 are produced by a stamping die 23 and elongate the region 20c of the contact angle bracket 20. The end face of the stamping die 23 incorporates two cutting edges 24 which are located adjacent to one another and which dig into the material of the contact angle bracket 20 when the stamping die is advanced in the direction of the arrow 25.Astable support 26 is inserted at that side of the contact angle bracket 20 which is remote from the indentations 22 and absorbs the pressure of the stamping die 23. The stamping die 23 is operated by a stamping device 27 which is illustrated diagrammatically.
The fixed switching contact 19 can be adjusted fully automatically relative to the switching contact 1 7 on the magnetic armature 1 5 if the power relay 10 is placed into a reception device after the relay 10 has been assembled. A gauge 28 of predetermined thickness is then introduced at the narrowest location between the magnetic armature 16 and the magnetic core 13. The support 26 is also introduced at that side or the contact angle bracket 20 which is remote from the indentations 22. The two switching contacts 1 7 and 1 9 are connected by way of the terminal 21 and a terminal 29 of the magnetic angle bracket 12 to an electrical circuit 30 which also includes the stamping device 27.The magnetic armature 1 5 is then pressed towards the magnetic core 1 3 by a force acting in the direction of the arrow 31, so that the gauge 28 is rigidly clamped between the magnetic armature 1 5 and the magnetic core 1 3. In the simplest case, the magnetic armature 1 5 is pulled in by applying a voltage to the excitation winding 14. The switching contact 17 on the magnetic armature thereby assumes a predetermined position in which it is not yet in contact with the fixed contact 19. Thus, the electrical circuit 30 is not yet closed. The first two indentations 22 are then stamped in the contact angle bracket 20 by means of the stamping die 23.The region 20c of the contact angle bracket 20 is thereby elongated to raise the switching contact 19 by a predetermined amount of, for example, 0.2 mm.
If the switching contact 1 9 has still not come in contact with the oppositely located switching contact 17 of the magnetic armature 1 5, the
power relay 10 is then raised relatively to the stamping die 23 by twice the width of an indentation 22. The stamping die 23 is then actuated again by a further step in the direction of the arrow 25, and the cutting edges 24 stamp two further indentations 22 in the contact angle bracket 20. The electrical circuit 30 is closed as soon as the switching contact 19 comes into contact with the oppositely located switching contact 1 7 during the stamping operation. The switching contact 1 9 has then assumed its predetermined position and, with the closing of the electrical circuit, the stepwise operating stamping die is stopped by means of the stamping device 27.The gauge 28 and the support 26 are removed, and the adjusted power relay can be removed from the reception device.
The invention is not confined to the illustrated embodiment, since the switching contacts of other electrical switching elements can also be adjusted by the elongation, in accordance with a method embodying the present invention, of a contact carrier. It is essential that the indentations should be made in a region of the contact carrier which lies parallel to the axis of the switching contact, so that the switching contact is raised by the elongation of the contact carrier caused by the indentations. It is also possible to provide only one cutting edge on the end face of the stamping die 23. In this case, several indentations are stamped successively in the contact angle bracket by the stamping die 23, the depth of penetration being limited by the height of the cutting edge of the stamping die.When making the last indentations, closing of the electrical circuit prevents the cutting edge of the stamping die from being pressed fully into the contact angle bracket, so that the depth of penetration is less than the height of the cutting edge of the stamping die.
If it is desired to adjust the switching contact by only one stamping operation, the stamping die is preferably provided with a plurality of cutting edges of stepped height. When using a stamping die of this kind, the contact carrier is continuously elongated when stamping the indentations. The stamping operation is terminated as soon as the electrical circuit is closed, and the switching contact has then been adjusted to its desired position.
By way of example, a power relay having an advance or leading fixed contact can also be adjusted by indentations made by a method embodying the present invention, wherein, after the main fixed contact has been adjusted, indentations in the contact angle bracket of the advance fixed contact raise the advance fixed contact relative to the main fixed contact to an extent that the advance contacts lead the main contacts by a predetermined amount upon closing of the relay. The stop for the magnetic armature, which determines the distance between the contacts when the relay is switched off, can also be adjusted in a similar manner.
Claims (12)
1. An electrical switching element, preferably an electromagnetic switch having a magnetic core, an excitation winding and a movable magnetic armature, comprising a contact angle bracket whose bottom end is secured to a support plate and is provided with an electrical connection, and whose top end is bent at right angles and carries a fixed contact which cooperates with a switching contact of a movable member, in which, in order to adjust the fixed contact into a desired position, that region of the contact angle bracket which is below the top end bent at right angles is provided with at least one indentation for the purpose of elongating this region.
2. A switching element as claimed in claim 1, in which the or each indentation extends transversely over the width of the contact angle bracket.
3. A switching element as claimed in claim 2, in which a plurality of indentations are located adjacent to one another.
4. A switching element as claimed in claim 1, 2 or 3, which is an electromagnetic switch and the movable member is a movable magnetic armature.
5. A method of adjusting a fixed contact of an electrical switching element as claimed in any of claims 1 to 4, in which a support is introduced at one of the sides of a contact angle bracket, and at least one indentation for elongating the contact angle bracket is then stamped in that side of the contact angle bracket which is remote from the support by means of a stamping die having at least one cutting edge.
6. A method as claimed in claim 5, in which several indentations are successively stamped in the contact angle bracket by the stamping die and their depth of penetration is limited by the height of the cutting edge or edges of the stamping die.
7. A method as claimed in claim 6, in which, in the case of the last indentation, the stamping die is pressed into the contact angle bracket only to an extent that the depth of penetration is less than the height of the cutting edge of the stamping die.
8. A method as claimed in claim 7, in which the switching contact of the movable member is first brought into a predetermined position, the two cooperating contacts are connected to an electrical circuit, and in which during the stamping of the indentations the electrical circuit is closed by said contacts when the fixed contact has reached the desired position.
9. A method as claimed in claim 8, in which stepwise operation of the stamping die is stopped in response to closure of said electrical circuit.
10. A method as claimed in claims 8 or 9, in which the switching element is an electromagnetic switch having a magnetic core, an excitation winding and a movable magnetic armature serving as said movable member, and in which a gauge of predetermined thickness is inserted at the narrowest location between the magnetic armature and the magnetic core before the indentations are stamped, and the magnetic armature is then pulled towards the magnetic core so that the switching contact on the magnet armature is thereby brought into a predetermined position.
11. An electrical switching element constructed and arranged and adapted to operate substantially as hereinbefore particularly described with reference to and as illustrated in the accompanying drawing.
12. A method of adjusting an electrical switching element, substantially as hereinbefore particularly described with reference to and as illustrated in the accompanying drawing.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19803012354 DE3012354A1 (en) | 1980-03-29 | 1980-03-29 | ELECTRICAL SWITCHING ELEMENT, PREFERABLY ELECTROMAGNETIC SWITCH |
Publications (2)
Publication Number | Publication Date |
---|---|
GB2072949A true GB2072949A (en) | 1981-10-07 |
GB2072949B GB2072949B (en) | 1983-12-14 |
Family
ID=6098805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB8108400A Expired GB2072949B (en) | 1980-03-29 | 1981-03-18 | Electrical switches |
Country Status (5)
Country | Link |
---|---|
JP (1) | JPS56152131A (en) |
DE (2) | DE8008801U1 (en) |
FR (1) | FR2479555B1 (en) |
GB (1) | GB2072949B (en) |
IT (1) | IT1136875B (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1988004466A1 (en) * | 1986-12-01 | 1988-06-16 | Robert Bosch Gmbh | Electromagnetic relay |
EP0355817A2 (en) * | 1988-08-25 | 1990-02-28 | Omron Tateisi Electronics Co. | Electromagnetic relay |
EP0479712A2 (en) * | 1990-10-01 | 1992-04-08 | UNITED TECHNOLOGIES AUTOMOTIVE, Inc. | Precisely positioned electromagnetic relay components |
US5220720A (en) * | 1990-10-01 | 1993-06-22 | United Technologies Corporation | Method to precisely position electromagnetic relay components |
GB2269481A (en) * | 1992-08-07 | 1994-02-09 | Anden Company Limited | Electromagnetic switch. |
WO1998045865A1 (en) * | 1997-04-09 | 1998-10-15 | Marquardt Gmbh | Electric switch |
ES2261027A1 (en) * | 2004-08-19 | 2006-11-01 | Arteche Lantegi Elkartea, S.A. | Perfected electromagnetic relay. (Machine-translation by Google Translate, not legally binding) |
CN115662845A (en) * | 2022-11-16 | 2023-01-31 | 东莞市中汇瑞德电子股份有限公司 | Compact electromagnetic relay |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3423271A1 (en) * | 1984-06-23 | 1986-01-02 | Robert Bosch Gmbh, 7000 Stuttgart | Electromagnetic relay |
DE3423270C2 (en) * | 1984-06-23 | 1994-01-13 | Bosch Gmbh Robert | Electromagnetic relay |
JPS6231816U (en) * | 1985-08-09 | 1987-02-25 | ||
AT387101B (en) * | 1986-12-18 | 1988-12-12 | Electrovac | METHOD AND DEVICE FOR ADJUSTING A THERMAL SWITCH |
DE3841667C1 (en) * | 1988-12-10 | 1990-02-01 | Robert Bosch Gmbh, 7000 Stuttgart, De | |
DE3836096C2 (en) * | 1988-10-22 | 1997-06-12 | Bosch Gmbh Robert | Electromagnetic relay |
JPH0534340A (en) * | 1991-07-26 | 1993-02-09 | Nissho Corp | Motion-collecting vessel |
JPH0525358U (en) * | 1991-09-17 | 1993-04-02 | 東洋製罐株式会社 | Sample inspection tool |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1589995A1 (en) * | 1967-01-18 | 1970-08-13 | Kieninger & Obergfell | Electric relay |
US3624571A (en) * | 1969-12-15 | 1971-11-30 | Thermosen Inc | Precision method and means for positioning contact points in miniature electrical relays |
DE2549897C3 (en) * | 1975-11-06 | 1979-01-25 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Procedure for adjusting contact plates |
-
1980
- 1980-03-29 DE DE8008801U patent/DE8008801U1/en not_active Expired
- 1980-03-29 DE DE19803012354 patent/DE3012354A1/en active Granted
- 1980-12-30 FR FR8027824A patent/FR2479555B1/en not_active Expired
-
1981
- 1981-03-18 GB GB8108400A patent/GB2072949B/en not_active Expired
- 1981-03-26 JP JP4327181A patent/JPS56152131A/en active Granted
- 1981-03-27 IT IT20782/81A patent/IT1136875B/en active
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1988004466A1 (en) * | 1986-12-01 | 1988-06-16 | Robert Bosch Gmbh | Electromagnetic relay |
US4926150A (en) * | 1986-12-01 | 1990-05-15 | Robert Bosch Gmbh | Electromagnetic relay |
EP0355817A2 (en) * | 1988-08-25 | 1990-02-28 | Omron Tateisi Electronics Co. | Electromagnetic relay |
EP0355817A3 (en) * | 1988-08-25 | 1990-12-19 | Omron Tateisi Electronics Co. | Electromagnetic relay |
US5220720A (en) * | 1990-10-01 | 1993-06-22 | United Technologies Corporation | Method to precisely position electromagnetic relay components |
EP0479712A3 (en) * | 1990-10-01 | 1992-12-30 | United Technologies Automotive, Inc. | Precisely positioned electromagnetic relay components |
EP0479712A2 (en) * | 1990-10-01 | 1992-04-08 | UNITED TECHNOLOGIES AUTOMOTIVE, Inc. | Precisely positioned electromagnetic relay components |
GB2269481A (en) * | 1992-08-07 | 1994-02-09 | Anden Company Limited | Electromagnetic switch. |
US5339059A (en) * | 1992-08-07 | 1994-08-16 | Anden Co., Ltd. | Electromagnetic relay |
GB2269481B (en) * | 1992-08-07 | 1996-07-24 | Anden Company Limited | Electromagnetic switch |
WO1998045865A1 (en) * | 1997-04-09 | 1998-10-15 | Marquardt Gmbh | Electric switch |
US6399908B1 (en) | 1997-04-09 | 2002-06-04 | Marquardt Gmbh | Electric switch |
ES2261027A1 (en) * | 2004-08-19 | 2006-11-01 | Arteche Lantegi Elkartea, S.A. | Perfected electromagnetic relay. (Machine-translation by Google Translate, not legally binding) |
CN115662845A (en) * | 2022-11-16 | 2023-01-31 | 东莞市中汇瑞德电子股份有限公司 | Compact electromagnetic relay |
Also Published As
Publication number | Publication date |
---|---|
JPH0142454B2 (en) | 1989-09-12 |
GB2072949B (en) | 1983-12-14 |
FR2479555A1 (en) | 1981-10-02 |
DE8008801U1 (en) | 1982-09-02 |
IT8120782A0 (en) | 1981-03-27 |
DE3012354A1 (en) | 1981-10-08 |
JPS56152131A (en) | 1981-11-25 |
IT1136875B (en) | 1986-09-03 |
FR2479555B1 (en) | 1986-03-28 |
DE3012354C2 (en) | 1988-12-01 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19970318 |