GB1567003A - Sols and gels - Google Patents

Sols and gels Download PDF

Info

Publication number
GB1567003A
GB1567003A GB4346375A GB4346375A GB1567003A GB 1567003 A GB1567003 A GB 1567003A GB 4346375 A GB4346375 A GB 4346375A GB 4346375 A GB4346375 A GB 4346375A GB 1567003 A GB1567003 A GB 1567003A
Authority
GB
United Kingdom
Prior art keywords
gel
porous
particles
primary particles
sol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB4346375A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UK Atomic Energy Authority
Original Assignee
UK Atomic Energy Authority
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UK Atomic Energy Authority filed Critical UK Atomic Energy Authority
Priority to GB4346375A priority Critical patent/GB1567003A/en
Priority to SE7611689A priority patent/SE434312B/en
Priority to DE19762647701 priority patent/DE2647701A1/en
Priority to FR7631788A priority patent/FR2328508A1/en
Priority to JP51127142A priority patent/JPS5252876A/en
Priority to US06/117,766 priority patent/US4389385A/en
Publication of GB1567003A publication Critical patent/GB1567003A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/0052Preparation of gels
    • B01J13/0056Preparation of gels containing inorganic material and water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/06Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/06Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
    • B01J20/08Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04 comprising aluminium oxide or hydroxide; comprising bauxite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/103Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate comprising silica
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • C01G23/047Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G25/00Compounds of zirconium
    • C01G25/02Oxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/50Agglomerated particles
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • C01P2006/13Surface area thermal stability thereof at high temperatures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/60Optical properties, e.g. expressed in CIELAB-values

Description

(54) IMPROVEMENTS IN OR RELATING TO SOLS AND GELS (71) We, UNITED KINGDOM ATOMIC ENERGY AUTHORITY, London, a British Authority do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: The present invention relates to gels and finds application particularly but not exclusively, in connection with particulate porous materials suitable for use in chromatography and porous ceramic materials suitable for use as catalyst supports.
According to one aspect of the invention there is provided a process for the production of a porous ge of an inorganic substance which comprises dispersing solid primary particles of the substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles and drying the sol to product a porous gel, the solid primary particles having been produced by a vapour phase condensation method (as hereinafter defined).
The solid primary particles can be substantially spherical, non-aggregated and nonhydrated prior to mixing with the liquid (e.g. water).
The upper size limit of the primary particles is governed by the sedimentation rate of the sol formed therefrom and we prefer that the primary particles are in the size range > 4 to 9 50 nm. in diameter.
Vapour phase condensation methods can give a substance in a fine, small particle size, high surface area form suitable for dispersing in a liquid to form a sol.
By "vapour phase condensation method" we mean a method which involves a vapour phase intermediate. Examples of vapour phase condensation methods are hydrolysis of volatile halides or alkoxides (e.g. flame hydrolysis of volatile metalhalides), evaporation and condensation methods using electronbeam, D.C. arc or RF plasma heating, and metal oxidation (e.g. of Mg) to give a smoke which is then condensed.
A specific example of such a method is the flame hydrolysis of a halide to give a corresponding refractory oxide where substantially spherical primary particles are formed.
Such refractory oxides are in a fine, small particle size, high surface area form and may, for example, have a particle size in the range 4-50 nm diameter and a particular example is finely divided alumina having a particle size of 10 nm and a surface area of 100 m2/g.
Alumina, silica, titania and zirconia are examples of materials which can be produced by vapour phase condensation methods in the form of primary particles suitable for use in carrying out the present invention. Thus for example sols and gels have been prepared in accordance with the present invention from commercially available flame hydrolysed silica and alumina and titania.
In addition to the materials hereinbefore mentioned it is believed that silicas which are available with organically treated, "hydrophobic' surfaces can be used in accordance with the present invention so that porous particles having a bonded organic surface phase can be produced.
A number of methods for drying the sol are applicable to the production of gels in accordance with the present invention.
Thus, for example tray drying in air at ambient temperature or removal of liquid into a partially miscible solvent (e.g. hexanol where water is the liquid) can be used to give a porous gel.
Where the porous gel is required in the form of porous gel particles we have found that it is convenient to form the sol into droplets prior to the drying step so that after drying the gel is in the form of porous gel particles. For example we have found that it is convenient to spray-dry the sol to give substantially spherical porous particles, Typically the temperature of such spray drying does not exceed 300"C.
When spray-drying is used we prefer to use a sol which is as concentrated as is consistent with a viscosity which is satisfactory for spray drying. Thus we have found that primary particle concentrations of 25 - 30% tend to give a paste which is unsuitable for spray drying and therefore for the production of porous gel spheres in this manner we prefer that a sol should contain 10-15% (weight per volume) of primary particles.
We have found that gels having certain characteristics are particularly suitable for chromatography, especially exclusion chromatography (i.e. gel permeation or gel filtration chromatography) .
Therefore, according to another aspect of the present invention a gel, suitable for use in exclusion chromatography, comprises a porous gel, formed from a plurality of solid primary particles of an inorganic substance, the particles having been produced by a vapour phase condensation method (as hereinbefore defined), said gel having high porosity (as hereinafter defined).
According to a further aspect of the present invention a gel suitable for use in exclusion chromatography comprises a porous gel, formed from a plurality of solid primary particles, the particles having been produced by a vapour phase condensation method (as hereinbefore defined), said gel having pores of controlled size with a narrow pore size distribution (as hereinafter defined).
Very preferably gels for use in chromatography are in the form of porous particles. For use in gel permeation chromatography under pressure (e.g. high pressure liquid chromatography (HPLC)) where high column efficiencies are required we have found that it is highly preferable for the porous gel particles to have a narrow size distribution. This may be achieved by subjecting the porous particles to a size classification process after formation.
By "narrow size distribution" we mean that 70% of all the porous gel particles are within the range S 1 10% of the mean diameter. Whilst we prefer for chromatography, particularly gel permeation chromatography, that the porous gel particles are in the size range 3 2 to S 20 > t in diameter, we have found that particles up to 40fit in diameter can exhibit useful chromatographic properties.
It has been found also that useful gel permeation chromatography properties (and, depending on the column efficiencies obtainable. useful HPLC properties) can exist in porous gels having 70% of the pore volume contained within pores having a size within the range of S + 25% of the mean and thus "narrow pore size distribution" in this specification means within S 1 25% of the mean (i.e. x > 4 where x is the mean and 6 is the standard deviation).
A preferred narrow pore size distribution for the porous gels of the present invention is that 70% of the total pore volume is contained within pores having a size in the range < < +10% of the mean. (i.e. Wx > 10).
Porous gels of alumina and of silica have been prepared with a pore size distribution within this preferred range.
By "high porosity" we mean that the porosity, E, (i.e. pore volume/total volume (pore + gel)) is 30.70.
Properties of examples of porous gel particles according to the present invention are hereinafter given in the Examples.
Higher column efficiencies than those reported under the heading "Examples 5 - 10" can be obtained by slurry packing columns (as opposed to dry packing) and by using small (5 to lOum diameter) porous gel particles. Examples 12 and 13 relate to slurry packed columns.
Whilst it has been found that chromatographic performance (in gel permeation chromatography) of porous gels prepared in accordance with the invention can be satisfactory without the need for a calcination step, said porous gels formed by drying the sol in accordance with the invention can be subjected to controlled calcination (heating) to improve their strength and/or modify their sorptive properties. Calcination (heating) can be carried out to an extent which forms a porous ceramic material from the gel.
Thus, according to a further aspect of the invention a process for the production of a porous ceramic material comprises dispersing solid primary particles of an inorganic substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles, the primary particles having been produced by a vapour phase condensation method (as hereinbefore defined). drying the sol to produce a porous gel and heating the gel to form a porous ceramic material.
By controlling calcination (heating) the extent of conversion of a gel to a porous ceramic material can be controlled.
Porous ceramic materials produced in accordance with the present invention find applications as catalyst supports.
The surface and porous properties and thermal stability of porous ceramic materials in accordance with the present invention are discussed in Example 14.
We have found that the pore size and specific surface area of porous gels (e.g. in the form of gel particles) produced in accordance with the present invention (and, of course, porous ceramic materials produced from such gels) is determined a priori by the size of the primary particles.
Thus, according to yet a further aspect of the invention a process for the production of a porous gel of an inorganic substance having selected pore size and specific surface area properties comprised dispersing solid primary particles of the substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles, the primary particles having been produced by a vapour phase condensation method (as hereinbefore defined), and drying the sol to produce a porous gel, said solid primary particles being selected to be of a size appropriate for producing the selected pore size and specific surface area properties in the porous gel.
The gels produced in accordance with the immediately preceding aspect of the invention may be heated to form a porous ceramic material as hereinbefore disclosed.
We have further found that the primary particles are arranged in a uniform manner in the colloidal particles of the sol and we believe that this uniform aggregation is maintained during the drying of the sol so that uniform (narrow size distribution) pores are obtained in the gel.
We believe that the aggregation (for example in which each primary particles is in contact with four other primary particles) results in uniform pore sizes and prevents very close packing of the primary particles and the consequent loss of porosity which would result om such close packing. It is envisaged that the gels produced by drying sols in accordance with the present invention are made up of many aggregate "units" (for example in which each particle has a four-fold contact with other particles).
Relatively wide pores are required for gel permeation chromatography (~20 - 200 nm diameter and it is believed that the aggregation hereinbefore described is the basis for our observation that for the production of gels for use in gel permeation chromatography no further treatment (for example hydro-thermal treatment) is necessary to enlarge the pores.
Evidence for the existence of aggregate "units" has been obtained both from light scattering and intrinsic viscosity measurements on the sols produced by dispersing flame hydrolysed powders in water. Thus silica and alumina sols (see Examples 1 and 3 hereinafter) show weight mean molecular weight values, Mw, two to three orders of magnitude greater than would correspond to a single primary particle. Moreover the r.m.s. radlus of gyration, < S2 > l/2, which gives the overall size of the aggregate, is consistent with a very openly packed structure having a large voidage. Volume fractions, , obtained from intrinsic viscosity measurements on sols produced by dispersing flame hydrolysed powders in water provide further confirmation for 'open' colloidal aggregates. Thus in Table 1 below, the values of QI for three sols prepared from flame hydrolysis powders are compared with those from a commercially available silica sol (Syton Trade Mark) W Monsanto) TABLE 1 Volume fractions of sols at 0.1% W/v concentration Alumina Silica Silica Silica Sol (flame (flame (flame (Syton W) hydrolysed) hydrolysed) hydrolyse d) 2.3 x 10-3 4.7 x 10-3 4.0 x 10-3 5.3 x 104 The Q) values for the sols prepared by dispersing solid primary particles in water as hereinbefore described are considerably larger than for the commercially available sol and are consistent with aggregates having a void volume of 80 to 90 per cent. In contrast, the Z5 value for the Syton sol is in very good aggreement with that expected for single isolated colloidal silica particles.
This void volume is in reasonable agreement with the porosity values, E, observed for the dry gels (e.g. Table 2 which appears hereinafter) and indicates that this open structure is retained when the sols are dried. Such a porosity value corresponds closely with that obtained with a regular sphere packing in which each particle has a three to four-fold contact with other particles. Further support for a similar regular packing comes both from the uniform pore size of the gels and the close relationship between the ratio of mean pore diameter and size of the primary particles.
Porous gel particles produced in accordance with the present invention may be used to achieve very good chromatographic separations (in terms of well resolved peaks) of mixtures containing various molecular weight components since the particles may be fabricated to have a narrow pore size distribution and hence sharp molecular weight exclusion limits. (Reference should be made in this context to the Examples appearing hereinafter).
Gels can be formed from sols containing more than one substance. For example, the sol may be a colloidal dispersion as disclosed in our corresponding UK application No.
43436/75 (now 39626/77) in which case the gel (and porous ceramic material if formed from the gel) can contain an additive, which may be a grain growth inhibitor (e.g. alumina with yttria as a grain growth inhibitor).
Our corresponding UK application No. 43435/75 discloses inter alia the use of porous gels and porous ceramic materials prepared in accordance with the present invention as catalyst supports.
According to yet a further aspect, the present invention provides a gel prepared by the processes of the present invention.
The invention also provides a porous ceramic material prepared by the processes of the present invention.
The invention further provides a porous gel obtainable by dispersing solid primary particles of an inorganic substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles and drying the sol.
Further, the invention provides a porous ceramic material obtainable by dispersing solid primary particles of an inorganic substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles, drying the sol to form a gel and heating the gel.
The invention will now be illustrated by reference to the following examples and by reference to the single Figure of the drawing filed with Provisional Patent Specification No.
43463/75 which is a graph showing Gel Permeation Chromatography (GPC) calibration curves (molecular weight/elution volume) for the gels produced as disclosed in Examples 2 and 4.
Example I This example shows the production of a silica sol.
A commercially available silica powder produced by flame hydrolysis, providing primary particles of silica, was added slowly to water with stirring to give a concentration of 0.2 Kg in 2 litres. Rapid stirring was continued over a period of ca. 10 minutes to effect dispersion of the primary particles and ca.200 ml of ammonium hydroxide solution (0.125M) were added.
The primary particles were of 27 nm diameter and the sol had the following characteristics: Molecular weight M (light scattering) 2.07 x Radius of gyration, < S2 > (light scattering) 2.9 x 10~l um Size of aggregates of primary particles ca.0.74 llm Primary particles per aggregate ca.1.5 x 103 Example 2 A sol prepared as in Example 1 was spray dried, to give spherical porous gel particles having a range of diameters. The particles were classified according to size and 20gel diameter particles selected for investigation. These selected particles had the following properties: Specific surface area 101 m2 g- Mean pore diameter ca.50 nm Pore volume 1.75 cm3 g- Porosity, E (pore volume/gel volume) 0.80 The molecular weight exclusion characteristics of the porous gel particles were investigated using polystyrene molecular weight standards in tetrahydrofuran (THF) solvent.
To study these characteristics, samples of the spherical gel particles were packed in a chromatographic column and first saturated with THF. Subsequently various polystyrene molecular weight standards were introduced into the column and the volume required to elute each standard from the column measured. The elution of the standards was monitored by means of refractive index measurements on the eluate from the column.
Referring now to the Figure, the molecular weight of the various polystyrene standards used is plotted against the elution volumn for each standard and the curve for the particles of this Example is designated "2".
From the curve it can be seen that the molecular weight exclusion limit for the silica particles of Example 2 (as measured by polystyrene) is - 2 x 105 (i.e. the molecular weight corresponding to the region of the curve where the first vertical portion begins to transform into the horizontal plateau portion).
The sharp transition of the curve from vertical to horizontal indicates that the particles have a narrow pore size distribution and hence sharp molecular weight exclusion characteristics. The curve also provides further information; thus the length of the plateau (i.e. the horizontal portion of the curve between the two vertical portions) is dependent upon the sorptive capacity of particles.
Example 3 This Example shows the production of an alumina sol.
0.4 Kg of a commercially available alumina powder produced by flame hydrolysis, providing primary particles of alumina, were added slowly with stirring to 4 litres of water, to give a stable sol.
The primary particles were of 15 nm diameter and the sol had the following characteristics: Molecular weight Mw (light scattering) 9.77 x 108 Radius of gyration, < S2 > 1/2 (light scattering) 1.4 x 1O"Clm Size of aggregates of primary particles ca.0.36 um Primary particles per aggregate ca.2.6 x 102 Example 4 A sol prepared as in Example 3 was spray dried to give spherical gel particles having a range of diameters. Particles of 20y diameter were selected and investigated as in Example 2 and were found to have the following properties: Specific surface area 117 m2 g- Mean pore diameter 26 nm Pore volume 0.70 cm3 g- Porosity, E (pore volume/gel volume) 0.72 The molecular weight exclusion characteristics of the particles produced in this Example were investigated in a manner similar to that hereinbefore described in Example 2 and, referring again to the drawing, the results obtained were plotted to give the curve designated as "4" in the Figure.
From this curve it can be seen that the molecular weight exclusion limit for the alumina particles of Example 4 is (as measured by polystyrene)~8 x 104. Comparing curves "2" and "4" in the Figure it will be seen that the silica particles of Example 2 have larger pores than the alumina particles of Example 4.
Examples 5 - 10 Table 2 gives properties of porous gel particles prepared in accordance with the present invention.
Examples 5 to 9 are silica gels and Example 10 is an alumina gel. (Data was obtained from nitrogen adsorption data except where indicated).
TABLE 2 Silica Gels Alumina gel Porous Gel Example Example Example Example Example Example 5 6 7 8 9 10 Specific surface area, SBET/m G-1 61 101 167 260 258 117 Total pore volume.
Vp/m Kg-1 x 10-3 ca 1.4* 1.76 1.67 1.69 1.55 0.70 Mean pore diameter, dp/nm ca 120* 60 42 33 28 29 Porosity, 0.76* 0.79 0.78 0.79 0.77 0.70 *Derived from adsorption isotherm of neopentane at 273K The Exam les 5 - 8 (silica gels) illustrate the influence of primary particle size on the properties o the gel.
Thus, the porous gel particles of Example 5 - 8 were respectively produced from sols prepared by dispersing in water silica powders (produced by flame hydrolysis) having particle diameters (in nm) of 40, 16, 12 and 7. Comparing the data given for Examples 5 - 8 m Table 2, it will be seen that mean pore diameter, dp, increases (28 to 120 nm) as the primary particle size of the starting sol increases (7 to 40 nm), whilst the specific surface areas decrease (260-61 m2g~l).
The pore size distributions of the gels of Exmaples 5-10 were narrow, 70% of the pores being within # 1 % of the mean pore size.
The gel permeation characteristics of the porous gel particles of Examples 5 - 10 were investigated using molecular weight standards comprising toluene, tetraphenylethylene and a range of nine polystyrene standards (ex-Waters Associates) (Mw from 6.00 x 10 to 1.987 x 106).
The investigation were conducted using dry packed powders in stainless steel comlumns (0.47m x 3.0,, ID) and a modular liquid chromatograph (Applied Research Laboratories, LC 750) having a constant pressure pump (# 9.3 MNm-2) and ultra-violet detector.
Solute concentrations were #0.1% (w/v) for toluene and polystyrenes and #0.01% (w/v) for tetraphenylethylene. Syringe injection was employed, using tetrahydrofuran (THF) as the mobile solvent phase, at flow rates of -0.5 cm3 min A graph of log Mw against retention volume (VR) was used to determine the molecular exclusion properties of the gels (Examples 5 - 10).
The Selective Permeability Ranges for the gels of Examples 5 to 10 were derived from the foregoing molecular weight investigations and are given in Table 3.
TABLE 3 Selective Permeability Gel Range, Mw Example 5 6 x 104 - 3 x 106 Example 6 2 x 104 - 8 x 105 Example 7 1 x 104 - 3 x 105 Example 8 8 x 103 - 2 x 103 Example 9 3 x 102 - 1.5 x 105 Example 10 1 x 103 - 4 x 105 (It will be understood that the upper values refer to total exclusion limits and that below the lower values no significant molecular molecular weight selectivity is exhibited). Table 3 also shows a progressive exclusion towards lower Mw as the mean pore diameter, dp, is decreased from Example 5 to Example 8 (see Table 2 for dp values).
The accessible pore volume of all the gels was high (ca 1.7 cm g-1); this was shown by the large elution volume corresponding to selective permeation (VO-VT) - where VO and VT refer to the elution volumes corresponding to the exclusion and total permeation limits of the form of the Figure of the drawing filed with Provisional Patent Specification No.
43463/75.
The critical size parameter for globular proteins. which are often separated by exclusion chromatography, is the hydrodynamic diameter Dh, which is related to molecular weight by: Dh = 0.10 x M0.375 From this it can be inferred that separations of proteins with a molecular weight up to 108 should be possible using the gel of Example 5 in conjunction with other gels of smaller pore size.
HPLC column efficiencies were investigated and. for example. for the porous gel particles of silica of Example 6 (which had a particle diameter (d) of ~201l and a narrow particle size distribution (70% of all of particles within i 10% of mean size)) it was found that HETP = 0.5 mm, reduced plate height (h) - 25 and reduced velocity (v) = 13. [It is to be appreciated that column efficiencies are expressed in terms of the height equivalent to a theoretical plate (HETP) where W HETP = 1 ( ) 4VR where W = distance between the baseline intercepts of lines drawn tangent to points of the chromatogram, VR = retention volume. and 1 = column length Also "reduced plate height" (h) = HETP particle diameter (d) and "reduced velocity" (v) dv D where v = linear velocity of mobile phase (2.5 mm sec-1 in investigation hereinbefore mentioned) and D = diffusion coefficient of toluene in THF 3.8 x 10-9 9 m2 sec~l at 298K)] This column efficiency demonstrates the suitability of the porous gel particles for HPLC.
Example 11 A titania sol was prepared by dispersing a commercially available flame hydrolysed titania powder (2 Kg) in water (101) to which was added 21 of NH4OH solution (1M).
The sol was spray-dried to give porous gel microspheres (dia-10 to 40 m) having the following properties: Specific surface area (SBET/mg-1) 54 Total pore volume (Vp/cm g-1) 0.43 Mean pore diameter (dnm) 34 Example 12 A chromatographic column of a silica gel (that of Example 5) was prepared using the known technique of slurry packing.
In chromatographic tests similar to those discussed hereinbefore in Examples 5 - 10 the slurry packed column gave a HETP of 0.12 mm (d#10 m and h#10) Example 13 A 10 cm column (5 mm ID) was slurry packed with a silica gel (that of Example 8) and gave 4500 plates for the separation of nitrobenzene (in hexane + 1% acetonitrile as solvent) at a flow rate of ca 0.8 ml min-1, viz. HETP of 22 m, d#7 m; h#3.1 and V#1.4 mm secu2-1. Where d is particle diameter, h is reduced plate height and V is linear velocity of the mobile phase.
Example 14 An alumina gel was prepared by dispersing a flame hydrolysed alumina powder in water ad tray drying the resulting sol to give a gel.
The gel was subsequently calcined (heated) in air for 2 hours at different temperatures.
The surface and porous properties of the resulting material are summarised in the following table: TABLE 3 Calcination Specific Surface Total pore Temperature area Volume ( C) (SBET/m2g l) (Vp/dm3kg') Uncalcined 101 0.77 800 89 0.81 1000 93 0.78 1100 74 0.66 1150 ca 10 1200 < < 10 Thus, the porous ceramic material produced by heating the alumina gel demonstrated good thermal stability and resistance to sintering at 1100 C. Accordingly it is believed that the porous ceramic materials produced by the present invention have properties which make them particularly suitable for use as catalyst supports. ~~ It is thought the delay in the onset of sintering as temperatures are increased is due to the highly porous and open structure of the gel as hereinbefore discussed.

Claims (36)

WHAT WE CLAIM IS:
1. A process for the production of a porous gel of an inorganic substance which comprises dispersing solid primary particles of the substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles and drying the sol to produce a porous gel, the solid primary particles having been produced by a vapour phase condensation method (as hereinbefore defined).
2. A process as claimed in claim 1 wherein the solid primary particles are substantially spherical, non-aggregated and non-hydrated prior to mixing with the liquid.
3. A process as claimed in claim 1 or claim 2 wherein the solid primary particles are those produced by flame hydrolysis of a metal halide.
4. A process as claimed in any one of claims 1 to 3 wherein the particle size of the solid primary particles is in the size range 4 to S 50 nm.
5. A process as claimed in any of claims 1 to 4 wherein the solid primary particles are of alumina, or of silica, or of titania, or of zirconia.
6. A process as claimed in any one of claims 1 to 5 wherein the solid primary particles are of a refractory oxide.
7. A process as claimed in any one of claims 1 to 6 wherein the sol is dried by tray drying.
8. A process as claimed in any one of claims 1 to 6 wherein the sol is dried in the form of droplets thereby to give porous gel particles after drying.
9. A process as claimed in claim 8 wherein the sol is dried by spray drying.
10. A process as claimed in claim 8 or claim 9 wherein the porous gel particles are subject to a size classification process after formation.
11. A process as claimed in any one of claims 1 to 10 including the further step of heating the porous gel to form a porous ceramic material.
12. A gel obtainable by the process of claim 1 suitable for use in exclusion chromatography, comprising a porous gel formed from a plurality of solid primary particles of an inorganic substance, the particles having been produced by a vapour phase condensation method (as hereinbefore defined). said gel having a high porosity (as hereinbefore defined).
13. A gel obtainable by the process of claim 1 suitable for use in exclusion chromatography. comprising a porous gel formed from a plurality of solid primary particles of an inorganic substance, the particles having been produced by a vapour phase condensation method (as hereinbefore defined), said gel having pores of controlled pore size with a narrow pore size distribution (as hereinbefore defined).
14. A gel as claimed in claim 12 or claim 13 wherein the gel is in the form of porous gel particles.
15. A gel as claimed in claim 14 wherein the porous gel particles have a narrow size distribution (as hereinbefore defined).
16. A gel as claimed in claim 14 or claim 15 wherein the porous gel particles are in the size range 3 2 to 4011 in dimater.
17. A gel as claimed in claim 16 wherein the porous gel particles are in the size range > 2 to < 20 in diameter.
18. A gel as claimed in any one of claims 12 to 17 wherein 70% of the pore volume of the porous gel is contained within pores having a size in the range < + 25% of the mean.
19. A gel as claimed in claim 18 wherein 70% of the total pore volume of the porous gel is contained within pores having a size in the range < + 10% of the mean.
20. A gel as claimed in any one of claims 12 to 19 wherein the porous gel is of alumina, or of silica, or of titania, or of zirconia.
21. A gel as claimed in any one of claims 12 to 19 wherein the porous gel is of a refractory oxide.
22. A process for the production of a porous ceramic material comprising dispersing solid primary particles of an inorganic substance in a liquid to form a sol containing colloidal particles, which are aggregates of the primary particles, the primary particles having been produced by a vapour phase condensation method (as hereinbefore defined), drying the sol to produce a porous gel and heating the gel to form a porous ceramic material.
23. A process as claimed in claim 1 for the production of a porous gel of an inorganic substance having selected pore size and specific surface area properties comprising dispersing solid primary particles of the substance in a liquid to form a sol containing colloidal particles which are aggregates of the primary particles and drying the sol to produce a porous gel, said solid primary particles being selected to be of a size appropriate for producing the selected pore size and specific surface area properties in the porous gel.
24. A process as claimed in claim 23 including the further step of heating the porous gel to form a porous ceramic material.
25. A gel whenever prepared by a process as claimed in any one of claims 1 to 10 or in claim 23.
26. A porous ceramic material whenever prepared by a process as claimed in claim 22 or claim 24.
27. A porous gel obtainable by a process as claimed in any one of claims 1 to 10.
28. A porous ceramic material obtainable by a process as claimed in claim 11.
29. A process as claimed in any one of claims 1 to 11, or 22 to 24 wherein the liquid is water.
30. A chromatographic column containing a porous gel or porous ceramic material prepared by a process as claimed in any one of claims 1 to 11 or 22 to 24.
31. A chromatographic column containing a porous gel or a porous ceramic material as claimed in any one of claims 12 to 21 or 25 to 28.
32. A gel substantially as hereinbefore described with reference to any one of Examples 2, 4, 5 to 10, and 11.
33. A porous ceramic material substantially as hereinbefore described with reference to Example 14.
34. A process for the production of a gel substantially as hereinbefore described with reference to Example 2 or 4.
35. A process for the production of a porous ceramic material substantially as hereinbefore described with reference to Example 14.
36. A chromatographic column substantially as hereinbefore described with reference to either Example 12 or 13.
GB4346375A 1975-10-22 1975-10-22 Sols and gels Expired GB1567003A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
GB4346375A GB1567003A (en) 1975-10-22 1975-10-22 Sols and gels
SE7611689A SE434312B (en) 1975-10-22 1976-10-21 POROSGEL, SET FOR ITS PREPARATION AND USE OF THE SAME FOR PREPARING A CERAMIC CATALYST MATERIAL
DE19762647701 DE2647701A1 (en) 1975-10-22 1976-10-21 SOLES AND GELS AND THE PROCESS FOR THEIR MANUFACTURING
FR7631788A FR2328508A1 (en) 1975-10-22 1976-10-21 POROUS GELS, THEIR PROCESS FOR OBTAINING AND APPLICATIONS
JP51127142A JPS5252876A (en) 1975-10-22 1976-10-22 Method of manufacturing porous gel of inorganic materials
US06/117,766 US4389385A (en) 1975-10-22 1980-02-01 Production of porous gels and ceramic materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB4346375A GB1567003A (en) 1975-10-22 1975-10-22 Sols and gels

Publications (1)

Publication Number Publication Date
GB1567003A true GB1567003A (en) 1980-05-08

Family

ID=10428858

Family Applications (1)

Application Number Title Priority Date Filing Date
GB4346375A Expired GB1567003A (en) 1975-10-22 1975-10-22 Sols and gels

Country Status (1)

Country Link
GB (1) GB1567003A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4429051A (en) 1981-03-11 1984-01-31 United Kingdom Atomic Energy Authority Ceramic materials by sol-gel route
US4649037A (en) * 1985-03-29 1987-03-10 Allied Corporation Spray-dried inorganic oxides from non-aqueous gels or solutions
CN111470604A (en) * 2020-04-29 2020-07-31 中国科学院合肥物质科学研究院 Magnetic porous iron-zirconium bimetal composite coagulant aid and preparation method and application thereof
US11040876B2 (en) * 2017-09-18 2021-06-22 West Virginia University Catalysts and processes for tunable base-grown multiwalled carbon nanotubes

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4429051A (en) 1981-03-11 1984-01-31 United Kingdom Atomic Energy Authority Ceramic materials by sol-gel route
US4649037A (en) * 1985-03-29 1987-03-10 Allied Corporation Spray-dried inorganic oxides from non-aqueous gels or solutions
US11040876B2 (en) * 2017-09-18 2021-06-22 West Virginia University Catalysts and processes for tunable base-grown multiwalled carbon nanotubes
CN111470604A (en) * 2020-04-29 2020-07-31 中国科学院合肥物质科学研究院 Magnetic porous iron-zirconium bimetal composite coagulant aid and preparation method and application thereof
CN111470604B (en) * 2020-04-29 2022-04-08 中国科学院合肥物质科学研究院 Magnetic porous iron-zirconium bimetal composite coagulant aid and preparation method and application thereof

Similar Documents

Publication Publication Date Title
US4389385A (en) Production of porous gels and ceramic materials
US3782075A (en) Completely porous microspheres for chromatographic uses
US4105426A (en) Process for manufacture of macroporous microspheroids
CA1215704A (en) Process for preparing superficially porous supports for chromatography and catalysts
Trüdinger et al. Porous zirconia and titania as packing materials for high-performance liquid chromatography
US4913966A (en) Porous structures
US4138336A (en) Thin layer chromatographic plates
US5128291A (en) Porous titania or zirconia spheres
Boissiere et al. Spherical MSU‐1 mesoporous silica particles tuned for HPLC
US5108595A (en) Porous silica microspheres having silanol-enriched and silanized surfaces
Tilgner et al. Effect of acidic, basic and fluoride-catalyzed sol-gel transitions on the preparation of sub-nanostructured silica
WO2014034588A1 (en) Porous silica powder
US5032266A (en) Porous silica microspheres having silanol-enriched and silanized surfaces
Zhang et al. Preparation and characterization of zirconia-silica and zirconia-magnesia supports for normal-phase liquid chromatography
SE459731B (en) SILICAR PARTICLES, PROCEDURES FOR THEIR PREPARATION AND USE OF THE PARTICLES
US4902413A (en) Organic-based porous microspheres for HPLC
GB1567003A (en) Sols and gels
US4986908A (en) Organic-based porous microspheres for HPLC
Chen et al. Micrometer‐sized monodispersed silica spheres with advanced adsorption properties
Giesche et al. Packing technology, column bed structure and chromatographic performance of 1-2-μm non-porous silicas in high-performance liquid chromatography
Wu et al. Monodisperse core–shell silica particles as a high-performance liquid chromatography packing material: Facile in situ silica sol-gel synthesis
Buszewski et al. Influence of the porous silica gel structure on the coverage density of a chemically bonded C18 phase for high-performance liquid chromatography
Tisot Properties of Green River Oil Shale Determined from Nitrogen Adsorption and Desorption Isotherms.
CA1275398C (en) Porous silica microspheres having silanol-enriched and silanized surfaces
Li et al. In-situ Synthesis and Normal Chromatographic Properties of Nonporous SiO2/ZrO2 Core-shell Composite Microspheres

Legal Events

Date Code Title Description
PS Patent sealed
PE20 Patent expired after termination of 20 years

Effective date: 19961011