GB1472629A - Process for manufacturing a decorative panel impressed with a permanent embossed pattern - Google Patents

Process for manufacturing a decorative panel impressed with a permanent embossed pattern

Info

Publication number
GB1472629A
GB1472629A GB3966274A GB3966274A GB1472629A GB 1472629 A GB1472629 A GB 1472629A GB 3966274 A GB3966274 A GB 3966274A GB 3966274 A GB3966274 A GB 3966274A GB 1472629 A GB1472629 A GB 1472629A
Authority
GB
United Kingdom
Prior art keywords
resin
decorative
emulsion
acrylic
styrene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB3966274A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MARUKEI MOKKO KK
Original Assignee
MARUKEI MOKKO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP11002273A external-priority patent/JPS5643848B2/ja
Priority claimed from JP48110021A external-priority patent/JPS5060559A/ja
Priority claimed from JP48110020A external-priority patent/JPS5060558A/ja
Application filed by MARUKEI MOKKO KK filed Critical MARUKEI MOKKO KK
Publication of GB1472629A publication Critical patent/GB1472629A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/10Next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/13Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board all layers being exclusively wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • B32B2262/067Wood fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/16Wood, e.g. woodboard, fibreboard, woodchips

Abstract

1472629 Laminates; decorative wood panels MARUKEI MOKKO KK 11 Sept 1974 [29 Sept 1973 (3)] 39662/74 Headings B5N and B5L [Also in Division B6] A process for the manufacture of a decorative embossed laminate comprises: (a) surface treating a fibrous sheet material to provide an impregnation surface having a plurality of discrete fibres upstanding thereon; (b) impregnating the surface with a high molecular weight thermosetting product; (c) applying an adhesive layer over the impregnating surface; (d) disposing a thin decorative layer over the adhesive layer; (e) providing a laminating press having an embossing head with a desired pattern thereon and (f) applying heat and pressure to the laminate in the press. In one embodiment, the surface of the decorative layer adjacent the adhesive layer is coated with a surface-treating agent, e.g. polyethylene glycol or an ethylene-vinyl acetate copolymer prior to step (f). In a further embodiment, the assembly is enveloped in a thermoplastic film immediately subsequent to step (d). The fibrous sheet material may be particle board, plywood, chipboard, hard fibreboard, non-woven cloth or compressed felt and may have its fibres raised by scraping. The impregnant, which may be applied as a solution or emulsion by brushing, spraying, rolling or spreading may be a ureaformaldehyde resin, an acrylic resin, a phenolic resin, epoxy resin, diallyl phthalate resin, natural rubber, styrene-butadiene rubber or butadiene-acrylonitrile rubber, the solvent or vehicle therefor being optionally evaporated prior to step (c). The adhesive may be a polyvinyl acetate emulsion or a mixture thereof with a styrene-butadiene latex, a synthetic rubber, e.g. polychloroprene, an epoxy resin, an emulsion of a precondensate of melamine and formaldehyde or urea and formaldehyde or a mixture of an emulsion of a homo- or copolymer of vinyl acetate with ethylene or an acrylic ester with a second component having functional groups, e.g. maleic acid, acrylic acid, an alkyl ester of an unsaturated carboxylic acid or an amide of an unsaturated carboxylic acid. Specified decorative layers are wood veneer, e.g. oak, elm, cherry, Fraxinus Spaethiana, teak, walnut, rosewood, zebrawood or mahogany or decorative paper impregnated with a thermoset ting resin or a mixture thereof with a thermoplastic resin, e.g. a phenolic resin, a diallylphthalate resin (optionally admixed with a copolymer of methylol methacrylic amide or methylol amide with styrene, methacrylic acid ester, acrylic acid ester or acrylonitrile), a melamine resin, an unsaturated polyester resin, an epoxy resin or an acrylic resin.
GB3966274A 1973-09-29 1974-09-11 Process for manufacturing a decorative panel impressed with a permanent embossed pattern Expired GB1472629A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP11002273A JPS5643848B2 (en) 1973-09-29 1973-09-29
JP48110021A JPS5060559A (en) 1973-09-29 1973-09-29
JP48110020A JPS5060558A (en) 1973-09-29 1973-09-29

Publications (1)

Publication Number Publication Date
GB1472629A true GB1472629A (en) 1977-05-04

Family

ID=27311619

Family Applications (1)

Application Number Title Priority Date Filing Date
GB3966274A Expired GB1472629A (en) 1973-09-29 1974-09-11 Process for manufacturing a decorative panel impressed with a permanent embossed pattern

Country Status (5)

Country Link
CA (1) CA1056289A (en)
DE (1) DE2446307C3 (en)
FR (1) FR2245495B1 (en)
GB (1) GB1472629A (en)
IT (1) IT1022413B (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2161424A (en) * 1984-07-11 1986-01-15 Secr Defence Energy absorbant laminates
EP0440066A2 (en) * 1990-01-30 1991-08-07 Ordinan Trading Ltd Process for the forming of a covering element particularly for vehicle interiors and the covering element manufactured with said process
EP0956933A1 (en) * 1997-11-28 1999-11-17 Bridgestone Corporation Ligneous finishing material
WO1999059787A1 (en) * 1998-05-20 1999-11-25 Eduard Küsters Maschinenfabrik GmbH & Co. KG Method and installation for improving the usability of panel materials
GB2370013A (en) * 2000-12-15 2002-06-19 Fine Irish Pine Res Ltd Furniture panel manufacture
WO2002090129A1 (en) * 2001-05-10 2002-11-14 Pergo Ab Embossed decorative boards
WO2003047858A1 (en) * 2001-12-07 2003-06-12 Pergo (Europe) Ab Structured boards with matched surface
US7255040B2 (en) 2003-12-11 2007-08-14 Pergo (Europe) Ab Process for the manufacturing of panels having a decorative surface
US7542818B2 (en) 1999-12-23 2009-06-02 Pergo (Europe) Ab Process for achieving decor on surface elements
RU2446044C2 (en) * 2010-07-08 2012-03-27 Государственное образовательное учреждение высшего профессионального образования "Воронежская государственная лесотехническая академия" Method of gluing wood materials
CN106272862A (en) * 2016-09-21 2017-01-04 福建农林大学 A kind of production method of aldehyde-free environment-friendly floor base material particieboard
CN106393385A (en) * 2016-09-09 2017-02-15 福建农林大学 Method for producing zero-formaldehyde light fiberboards through unsaturated polyester resin
CN106393384A (en) * 2016-09-09 2017-02-15 福建农林大学 Method for producing zero-formaldehyde bamboo flakeboard by using unsaturated polyester resin

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2568164B1 (en) * 1984-07-27 1987-09-04 Ostermann Michel PROCESS FOR PRODUCING DECORATIVE PRODUCTS FROM FRAGMENTS OR PIECES OF WOOD AND PRODUCTS OBTAINED
DE19754420C1 (en) * 1997-12-08 1999-03-04 Daimler Benz Ag Method of improvement of veneer appearance
CN104029551B (en) * 2014-06-17 2016-08-24 营口西尔伯曼钢琴有限公司 Casing of piano coating resin mill base handwritten drawings production technology

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2161424A (en) * 1984-07-11 1986-01-15 Secr Defence Energy absorbant laminates
EP0440066A2 (en) * 1990-01-30 1991-08-07 Ordinan Trading Ltd Process for the forming of a covering element particularly for vehicle interiors and the covering element manufactured with said process
EP0440066A3 (en) * 1990-01-30 1991-12-27 Ordinan Trading Ltd Process for the forming of a covering element particularly for vehicle interiors and the covering element manufactured with said process
EP0956933A1 (en) * 1997-11-28 1999-11-17 Bridgestone Corporation Ligneous finishing material
EP0956933A4 (en) * 1997-11-28 2002-01-30 Bridgestone Corp Ligneous finishing material
WO1999059787A1 (en) * 1998-05-20 1999-11-25 Eduard Küsters Maschinenfabrik GmbH & Co. KG Method and installation for improving the usability of panel materials
US7542818B2 (en) 1999-12-23 2009-06-02 Pergo (Europe) Ab Process for achieving decor on surface elements
GB2370013A (en) * 2000-12-15 2002-06-19 Fine Irish Pine Res Ltd Furniture panel manufacture
GB2370013B (en) * 2000-12-15 2004-06-30 Fine Irish Pine Res Ltd Furniture
WO2002090129A1 (en) * 2001-05-10 2002-11-14 Pergo Ab Embossed decorative boards
US8580373B2 (en) 2001-05-10 2013-11-12 Pergo (Europe) Ab Embossed decorative boards
US8287985B2 (en) 2001-05-10 2012-10-16 Pergo (Europe) Ab Embossed decorative boards
CN1516646B (en) * 2001-05-10 2012-12-26 佩尔戈(欧洲)股份公司 Embossed decorative boards
WO2003047858A1 (en) * 2001-12-07 2003-06-12 Pergo (Europe) Ab Structured boards with matched surface
US7255040B2 (en) 2003-12-11 2007-08-14 Pergo (Europe) Ab Process for the manufacturing of panels having a decorative surface
RU2446044C2 (en) * 2010-07-08 2012-03-27 Государственное образовательное учреждение высшего профессионального образования "Воронежская государственная лесотехническая академия" Method of gluing wood materials
CN106393385A (en) * 2016-09-09 2017-02-15 福建农林大学 Method for producing zero-formaldehyde light fiberboards through unsaturated polyester resin
CN106393384A (en) * 2016-09-09 2017-02-15 福建农林大学 Method for producing zero-formaldehyde bamboo flakeboard by using unsaturated polyester resin
CN106272862A (en) * 2016-09-21 2017-01-04 福建农林大学 A kind of production method of aldehyde-free environment-friendly floor base material particieboard

Also Published As

Publication number Publication date
DE2446307A1 (en) 1975-04-10
CA1056289A (en) 1979-06-12
DE2446307C3 (en) 1980-10-30
FR2245495B1 (en) 1978-07-13
IT1022413B (en) 1978-03-20
FR2245495A1 (en) 1975-04-25
DE2446307B2 (en) 1980-03-06

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Legal Events

Date Code Title Description
PS Patent sealed
PCNP Patent ceased through non-payment of renewal fee