FR3124409B1 - Procede de fabrication d’une piece en alliage d’aluminium 6061 par fabrication additive - Google Patents

Procede de fabrication d’une piece en alliage d’aluminium 6061 par fabrication additive Download PDF

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Publication number
FR3124409B1
FR3124409B1 FR2106909A FR2106909A FR3124409B1 FR 3124409 B1 FR3124409 B1 FR 3124409B1 FR 2106909 A FR2106909 A FR 2106909A FR 2106909 A FR2106909 A FR 2106909A FR 3124409 B1 FR3124409 B1 FR 3124409B1
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France
Prior art keywords
aluminum alloy
manufacturing
zirconium
alloy part
additive manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
FR2106909A
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English (en)
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FR3124409A1 (fr
Inventor
Mathieu Opprecht
Jean-Paul Garandet
Guilhem Roux
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Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
Original Assignee
Commissariat a lEnergie Atomique CEA
Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
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Application filed by Commissariat a lEnergie Atomique CEA, Commissariat a lEnergie Atomique et aux Energies Alternatives CEA filed Critical Commissariat a lEnergie Atomique CEA
Priority to FR2106909A priority Critical patent/FR3124409B1/fr
Priority to EP22741356.4A priority patent/EP4363141A1/fr
Priority to PCT/FR2022/051236 priority patent/WO2023275461A1/fr
Publication of FR3124409A1 publication Critical patent/FR3124409A1/fr
Application granted granted Critical
Publication of FR3124409B1 publication Critical patent/FR3124409B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/64Treatment of workpieces or articles after build-up by thermal means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20Post-treatment, e.g. curing, coating or polishing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0408Light metal alloys
    • C22C1/0416Aluminium-based alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/047Making non-ferrous alloys by powder metallurgy comprising intermetallic compounds
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/06Alloys based on aluminium with magnesium as the next major constituent
    • C22C21/08Alloys based on aluminium with magnesium as the next major constituent with silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/047Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/16Metallic particles coated with a non-metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/17Metallic particles coated with metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/001Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
    • C22C32/0015Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
    • C22C32/0036Matrix based on Al, Mg, Be or alloys thereof

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

Procédé de fabrication d’une pièce en alliage d’aluminium 6061 modifié chimiquement par ajout de zirconium comprenant les étapes suivantes : i) imprimer une pièce en alliage d’aluminium 6061 par fabrication additive, notamment par fusion laser sur lit de poudre, à partir d’une poudre comprenant des particules en alliage d’aluminium 6061 et du zirconium, le zirconium représentant au moins 0,7% massique par rapport à la masse totale de l’alliage d’aluminium, ii) réaliser un traitement thermique sur la pièce en alliage d’aluminium imprimée, le traitement thermique étant réalisé à une température d’au moins 350°C. Figure pour l’abrégé : 1
FR2106909A 2021-06-28 2021-06-28 Procede de fabrication d’une piece en alliage d’aluminium 6061 par fabrication additive Active FR3124409B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
FR2106909A FR3124409B1 (fr) 2021-06-28 2021-06-28 Procede de fabrication d’une piece en alliage d’aluminium 6061 par fabrication additive
EP22741356.4A EP4363141A1 (fr) 2021-06-28 2022-06-23 Procédé de fabrication d'une pièce en alliage d'aluminium 6061 par fabrication additive
PCT/FR2022/051236 WO2023275461A1 (fr) 2021-06-28 2022-06-23 Procede de fabrication d'une piece en alliage d'aluminium 6061 par fabrication additive

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR2106909A FR3124409B1 (fr) 2021-06-28 2021-06-28 Procede de fabrication d’une piece en alliage d’aluminium 6061 par fabrication additive
FR2106909 2021-06-28

Publications (2)

Publication Number Publication Date
FR3124409A1 FR3124409A1 (fr) 2022-12-30
FR3124409B1 true FR3124409B1 (fr) 2024-03-22

Family

ID=77710993

Family Applications (1)

Application Number Title Priority Date Filing Date
FR2106909A Active FR3124409B1 (fr) 2021-06-28 2021-06-28 Procede de fabrication d’une piece en alliage d’aluminium 6061 par fabrication additive

Country Status (3)

Country Link
EP (1) EP4363141A1 (fr)
FR (1) FR3124409B1 (fr)
WO (1) WO2023275461A1 (fr)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11802321B2 (en) * 2015-03-17 2023-10-31 Elementum 3D, Inc. Additive manufacturing of metal alloys and metal alloy matrix composites
US20190032175A1 (en) * 2017-02-01 2019-01-31 Hrl Laboratories, Llc Aluminum alloys with grain refiners, and methods for making and using the same
FR3096056B1 (fr) * 2019-05-13 2021-06-04 Commissariat Energie Atomique Procede de fabrication d’une piece en alliage d’aluminium par fabrication additive a partir d’un melange de poudres contenant de la zircone yttriee

Also Published As

Publication number Publication date
WO2023275461A1 (fr) 2023-01-05
FR3124409A1 (fr) 2022-12-30
EP4363141A1 (fr) 2024-05-08

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