FR3096057B1 - Procede de fabrication d’une piece en alliage d’aluminium par fabrication additive - Google Patents

Procede de fabrication d’une piece en alliage d’aluminium par fabrication additive Download PDF

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Publication number
FR3096057B1
FR3096057B1 FR1904930A FR1904930A FR3096057B1 FR 3096057 B1 FR3096057 B1 FR 3096057B1 FR 1904930 A FR1904930 A FR 1904930A FR 1904930 A FR1904930 A FR 1904930A FR 3096057 B1 FR3096057 B1 FR 3096057B1
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FR
France
Prior art keywords
manufacturing
aluminum alloy
alloy part
particles
mixture
Prior art date
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Active
Application number
FR1904930A
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English (en)
Other versions
FR3096057A1 (fr
Inventor
Mathieu Opprecht
Jean-Paul Garandet
Fernando Lomello
Guilhem Roux
Mathieu Soulier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
Original Assignee
Commissariat a lEnergie Atomique CEA
Commissariat a lEnergie Atomique et aux Energies Alternatives CEA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Commissariat a lEnergie Atomique CEA, Commissariat a lEnergie Atomique et aux Energies Alternatives CEA filed Critical Commissariat a lEnergie Atomique CEA
Priority to FR1904930A priority Critical patent/FR3096057B1/fr
Priority to JP2021567866A priority patent/JP2022532349A/ja
Priority to EP20721629.2A priority patent/EP3941715A1/fr
Priority to US17/595,164 priority patent/US20220212258A1/en
Priority to PCT/EP2020/062126 priority patent/WO2020229197A1/fr
Publication of FR3096057A1 publication Critical patent/FR3096057A1/fr
Application granted granted Critical
Publication of FR3096057B1 publication Critical patent/FR3096057B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/34Process control of powder characteristics, e.g. density, oxidation or flowability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/001Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
    • C22C32/0015Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
    • C22C32/0036Matrix based on Al, Mg, Be or alloys thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/64Treatment of workpieces or articles after build-up by thermal means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/05Light metals
    • B22F2301/052Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2302/00Metal Compound, non-Metallic compound or non-metal composition of the powder or its coating
    • B22F2302/25Oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2304/00Physical aspects of the powder
    • B22F2304/10Micron size particles, i.e. above 1 micrometer up to 500 micrometer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • B23K15/0046Welding
    • B23K15/0086Welding welding for purposes other than joining, e.g. built-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/08Non-ferrous metals or alloys
    • B23K2103/10Aluminium or alloys thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34Laser welding for purposes other than joining
    • B23K26/342Build-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0408Light metal alloys
    • C22C1/0416Aluminium-based alloys
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

Procédé de fabrication d’une pièce en alliage d’aluminium par fabrication additive comprenant une étape au cours de laquelle une couche d’un mélange de poudres est localement fondue puis solidifiée, caractérisé en ce que le mélange de poudres comprend :- des premières particules (10) comprenant au moins 80% massique d’aluminium et jusqu’à 20% massique d’un ou plusieurs éléments additionnels, et - des deuxièmes particules (20) en yttrine, le pourcentage volumique de deuxièmes particules (20) dans le mélange de poudres allant, de préférence, de 0,5% à 5%. Figure pour l’abrégé : f igure 2 .
FR1904930A 2019-05-13 2019-05-13 Procede de fabrication d’une piece en alliage d’aluminium par fabrication additive Active FR3096057B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
FR1904930A FR3096057B1 (fr) 2019-05-13 2019-05-13 Procede de fabrication d’une piece en alliage d’aluminium par fabrication additive
JP2021567866A JP2022532349A (ja) 2019-05-13 2020-04-30 付加製造によりアルミニウム合金部品を製造するための方法及び前記方法により得られるアルミニウム合金部品
EP20721629.2A EP3941715A1 (fr) 2019-05-13 2020-04-30 Procédé de fabrication d'une piece en alliage d'aluminium par fabrication additive et piece en alliage d'aluminium obtenue selon ledit procédé
US17/595,164 US20220212258A1 (en) 2019-05-13 2020-04-30 Method for manufacturing an aluminium alloy part by additive manufacturing and aluminium alloy part obtained according to the method
PCT/EP2020/062126 WO2020229197A1 (fr) 2019-05-13 2020-04-30 Procédé de fabrication d'une piece en alliage d'aluminium par fabrication additive et piece en alliage d'aluminium obtenue selon ledit procédé

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1904930A FR3096057B1 (fr) 2019-05-13 2019-05-13 Procede de fabrication d’une piece en alliage d’aluminium par fabrication additive
FR1904930 2019-05-13

Publications (2)

Publication Number Publication Date
FR3096057A1 FR3096057A1 (fr) 2020-11-20
FR3096057B1 true FR3096057B1 (fr) 2021-06-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
FR1904930A Active FR3096057B1 (fr) 2019-05-13 2019-05-13 Procede de fabrication d’une piece en alliage d’aluminium par fabrication additive

Country Status (5)

Country Link
US (1) US20220212258A1 (fr)
EP (1) EP3941715A1 (fr)
JP (1) JP2022532349A (fr)
FR (1) FR3096057B1 (fr)
WO (1) WO2020229197A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113996807A (zh) * 2021-10-29 2022-02-01 华中科技大学 消除激光选区熔化增材制造2024铝合金微裂纹的方法
CN115491547B (zh) * 2022-09-28 2023-04-18 山东创新精密科技有限公司 一种多相增强铝合金材料及其制备方法

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11802321B2 (en) * 2015-03-17 2023-10-31 Elementum 3D, Inc. Additive manufacturing of metal alloys and metal alloy matrix composites
US20170016095A1 (en) * 2015-07-16 2017-01-19 Hamilton Sundstrand Corporation Method of manufacturing aluminum alloy articles
US20190032175A1 (en) 2017-02-01 2019-01-31 Hrl Laboratories, Llc Aluminum alloys with grain refiners, and methods for making and using the same
US11260475B2 (en) * 2017-08-07 2022-03-01 Board Of Regents, The University Of Texas System Method and system for powder bed fusion additive manufacturing of crack-free aluminum alloys

Also Published As

Publication number Publication date
JP2022532349A (ja) 2022-07-14
WO2020229197A1 (fr) 2020-11-19
US20220212258A1 (en) 2022-07-07
EP3941715A1 (fr) 2022-01-26
FR3096057A1 (fr) 2020-11-20

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