FR2855541A1 - Insulated, isophonic and fireproofed panel for use in building interior and exterior, is surface finished according to its usage by stucco/wallpaper, and metallic grille cast in cemented-expanded clay mixture reinforcing panel - Google Patents

Insulated, isophonic and fireproofed panel for use in building interior and exterior, is surface finished according to its usage by stucco/wallpaper, and metallic grille cast in cemented-expanded clay mixture reinforcing panel Download PDF

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Publication number
FR2855541A1
FR2855541A1 FR0306458A FR0306458A FR2855541A1 FR 2855541 A1 FR2855541 A1 FR 2855541A1 FR 0306458 A FR0306458 A FR 0306458A FR 0306458 A FR0306458 A FR 0306458A FR 2855541 A1 FR2855541 A1 FR 2855541A1
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France
Prior art keywords
panel
isophonic
plaster
mixture
expanded clay
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FR0306458A
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French (fr)
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FR2855541B1 (en
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Maurice Villibord
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/049Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88Insulating elements for both heat and sound
    • E04B1/90Insulating elements for both heat and sound slab-shaped
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8461Solid slabs or blocks layered

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electromagnetism (AREA)
  • Inorganic Chemistry (AREA)
  • Acoustics & Sound (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Laminated Bodies (AREA)

Abstract

The panel is formed in a casing whose inner faces are lined with a glass wool cloth, a mixture of expanded clay balls (1) and cement and a metallic frame embedded in the mixture. One of the faces of the panel receives a cloth (3) and a plaster base. The panel is surface finished according to its usage, by stucco (6) or wallpaper (5). A metallic grille cast in the cemented-expanded clay mixture reinforces the panel.

Description

La présente invention concerne la réalisation de panneaux isothermes,The present invention relates to the production of isothermal panels,

isophoniques, et ignifugés, réalisés à partir de deux tissus de verre dans lesquels on a coulé un mélange dont le volume de boules d'argile expansée est prépondérant par rapport au ciment  isophonic, and flame retarded, made from two glass fabrics in which a mixture has been poured whose volume of expanded clay balls is preponderant compared to the cement

servant de liant.serving as a binder.

On connaissait jusqu'à ce jour des techniques destinées à réaliser des parois et à isoler les murs des locaux du bruit et de la déperdition de chaleur; ainsi l'utilisation de plaques de polystyrène collées entre deux lames peu épaisses de liège, o l'utilisation de certaines tapisseries de cotonnade ou de carton recouvrant un tissu de laine de verre ou de roche, l'ensemble étant collé au mur; ces techniques sont couramment utilisées à ce jour. ' A2 <> On connait également la réalisation de panneaux isothermes et isophoniques contenant une substance ignifugeante, dont la demande de brevet a été déposée à l'INPI sous le numéro 0303990, le 01/04/2003.  Until now, techniques have been known for making walls and isolating the premises' walls from noise and heat loss; thus the use of polystyrene sheets glued between two thin boards of cork, o the use of certain tapestries of cotton or cardboard covering a fabric of glass wool or rock, all being glued to the wall; these techniques are commonly used to date. 'A2 <> The production of isothermal and isophonic panels containing a flame retardant substance, the patent application of which has been filed with the INPI under number 0303990 on 01/04/2003, is also known.

Toutes ces réalisations présentent des inconvénients liés au coût de fabrication, ou, en cas d'incendie, génèrent des vapeurs non dépourvues de toxicité.  All these embodiments have drawbacks related to the cost of manufacture, or, in the event of fire, generate vapors not devoid of toxicity.

46'& Dans la présente invention, on a pallié à tous ces inconvénients en utilisant uniquement des composés minéraux, dépourvus de matière organique.  In the present invention, all of these disadvantages have been overcome by using only inorganic compounds devoid of organic matter.

La présente invention dénommée Panneau isotherme, isophonique et ignifugé est caractérisé en ce que ces panneaux sont réalisés dans un coffrage (7); les faces intérieures du dit coffrage sont gamrnies d'un tissu de laine de verre (4) enfermant un mélange <tv de boules d'argile expansé (1) et de ciment, dans une proportion en volume de 60 / 40; une armature métallique (8) est noyée dans le mélange boules d'argile - ciment, afin d'améliorer la solidité du panneau. Une des faces du panneau reçoit un tissus de filasse (3) puis un enduit de platre (2).  The present invention called isothermal, isophonic and fireproof panel is characterized in that these panels are made in a formwork (7); the inner faces of said formwork are formed by a glass wool fabric (4) enclosing a mixture of expanded clay balls (1) and cement, in a volume proportion of 60/40; a metal reinforcement (8) is embedded in the clay - cement balls mixture to improve the strength of the panel. One of the faces of the panel receives a cloth of tow (3) then a coating of plaster (2).

La finition du panneau se termine, selon l'usage de celui-çi, par un crépi (6) ou une tapisserie (5).  The finish of the panel ends, according to the use of this one, by a plaster (6) or a tapestry (5).

L'invention ainsi réalisée présente des qualités de légèreté et de solidité, est utilisable à l'intérieur ou à l'extérieur du bâtiment, et son coût de fabrication est modique.  The invention thus produced has qualities of lightness and strength, can be used inside or outside the building, and its manufacturing cost is low.

L'invention ainsi résumée sera mieux comprise grâce aux dessins annexés qui ne sont présentés qu'à titre d'exemples.  The invention thus summarized will be better understood from the accompanying drawings which are presented only as examples.

La figure 1 de la planche 1/11 représente les différentes couches de matériaux enfermant le mélange ciment - argile expansée.  Figure 1 of Plate 1/11 shows the different layers of materials enclosing the cement-expanded clay mixture.

La figure 2 de la planche./II représente la réalisation du panneau avec sa structure métallique.  Figure 2 of the plate.II represents the realization of the panel with its metal structure.

En se reportant à la figure 1 de la planche 4J II, on a dessiné, en coupe un panneau faisant apparaître les différentes couches que peut reçevoir le dit panneau pour assurer sa solidité et sa rigidité.  Referring to Figure 1 of the board 4J II, was drawn in section a panel showing the different layers that can receive the said panel to ensure its strength and rigidity.

Le coeur du plateau est durci au moyen d'un mélange de 60% en volume d de boules ou perles d'argile expansée (1) et de 40% de ciment transformé en boue.  The core of the tray is cured by means of a mixture of 60% by volume d of expanded clay balls or beads (1) and 40% of cement converted into sludge.

Ce mélange est homogénéisé au moyen d'une bétonneuse et coulé sur une épaisseur constante entre deux toiles de tissu de verre (4) garnissant les faces intérieures du coffrage.  This mixture is homogenized by means of a concrete mixer and poured on a constant thickness between two cloths of glass fabric (4) lining the inner faces of the formwork.

L'ensemble est séché à l'air libre afin d'assurer la prise du ciment.  The whole is dried in the open air to ensure the setting of the cement.

Les panneaux peuvent être utilisés soit comme cloisons intérieures, ou faux plafonds, soit 4 comme panneaux destinés à protéger un local de l'extérieur Les panneaux utilisés comme cloisons sont renforcés au moyen d'une toile de filasse (3) collée au moyen d'un enduit au platre, qui reçoit ensuite une couche de peinture ou une tapisserie fantaisie (5).  The panels can be used either as internal partitions, or false ceilings, or as panels to protect a room from the outside. The panels used as partitions are reinforced by means of a web of tow (3) glued by means of a plaster plaster, which then receives a layer of paint or a fancy tapestry (5).

Les panneaux destinés à protéger un local de l'extérieur sont renforcés au moyen d'une grille y métallique (8) noyée dans le mélange argile expansée - ciment ( selon le procédé décrit à la figure 2) et protégés sur la face extérieure au moyen d'un crépi (6).  The panels intended to protect a room from the outside are reinforced by means of a metal grid (8) embedded in the expanded clay-cement mixture (according to the process described in FIG. 2) and protected on the outside by means of a plaster (6).

On a représenté sur la figure 2 de la planche 2/11 la réalisation d'un panneau renforcé par une grille métallique (8) disposée dans le mélange argile expansée ciment, et moulé au moyen d'un coffrage (7).  It is shown in Figure 2 of the board 2/11 the realization of a panel reinforced by a metal grid (8) disposed in the expanded cement clay mixture, and molded by means of a formwork (7).

On place le coffrage (7) dans une position verticale; on rend aisé le décoffrage en garnissant ses faces intérieures au moyen de tissu de laine de verre (4) . Le coffrage intérieur est rempli du mélange argile expansée - ciment renfermant en volume 30 à 40% de ciment et d'eau et 60 à 70% de boules d'argile expansée. La rigidité du panneau est obtenue au moyen d'une grille métallique (8) que l'on place entre les deux faces du coffrage et qui est noyée dans le mélange argile expansée - ciment.  The formwork (7) is placed in a vertical position; the formwork is made easy by filling its interior faces with glass wool fabric (4). The inner form is filled with expanded clay - cement containing 30-40% cement and water and 60-70% expanded clay balls. The rigidity of the panel is obtained by means of a metal grid (8) which is placed between the two faces of the formwork and which is embedded in the expanded clay-cement mixture.

f4 Après décoffrage des panneaux, on peut adapter tous les revêtements possibles selon l'utilisation du panneau ( intérieure ou extérieure).  f4 After stripping panels, all possible coatings can be adapted according to the use of the panel (inside or outside).

Claims (1)

Revendication 1Claim 1 Panneau isotherme, isophonique et ignifugé, réalisé dans un coffrage (7) dont les faces intérieures sont garnies d'un tissu de laine de verre, un mélange de boules d'argile expansée (1) et de ciment, une armature métallique (8) noyée dans ce mélange; une des faces du panneau reçoit un tissu de filasse (3) puis un enduit de plâtre; la finition du panneau se termine selon l'usage de celui-çi, par un crépi (6) ou une tapisserie (5).  Isothermal panel, isophonic and fireproof, made in a formwork (7) whose inner faces are lined with a glass wool fabric, a mixture of balls of expanded clay (1) and cement, a metal frame (8) embedded in this mixture; one of the faces of the panel receives a pile cloth (3) and then a plaster plaster; the finish of the panel ends according to the use of it, by a plaster (6) or a tapestry (5). Revendication 2 Panneau isotherme, isophonique et ignifugé selon la revendication 1, caractérisé en ce que le coeur du plateau est durd au moyen d'un mélange en volume de 60% de boules ou perles d'argile expansée (1) et de 40% de ciment transformé en boue.  Claim 2 Isothermal, isophonic and flame retardant panel according to Claim 1, characterized in that the core of the plate is hardened by means of a volume mixture of 60% of expanded clay balls or beads (1) and 40% of cement turned into mud. Revendication 3 Panneau isotherme, isophonique et ignifugé selon la revendication 1, caractérisé en ce que le mélange est homogénéisé au moyen d'une bétonneuse, et coulé sur une épaisseur constante entre J deux toiles de tissu de verre (4) garnissant les faces intéieures du coffrage.  Claim 3 Isothermal, isophonic and flame retardant panel according to claim 1, characterized in that the mixture is homogenized by means of a concrete mixer, and cast on a constant thickness between two glass fabric webs (4) lining the inner faces of the formwork. Revendication 4 Panneau isotherme, isophonique et ignifugé selon la revendication 1, caractérisé en ce que ces panneaux, utilisés comme cloisons, sont renforcés au moyen d'une toile de filasse (3) collée par un /_.o 0 enduit au plâtre, permettant de reçevoir peinture ou tapisserie fantaisie (5).  Claim 4 Isothermal, isophonic and fireproof panel according to Claim 1, characterized in that these panels, used as partitions, are reinforced by means of a web of plaster (3) bonded by a plaster-coated plaster, allowing to receive painting or fancy tapestry (5). Revendication 5 Panneau isotherme, isophonique et ignifugé selon la revendication 1, caractérisé en ce que ces panneaux sont renforcés au moyen d'une grille métallique (8) noyée dans le mélange argile:'f expansée - ciment, et protégée sur la face externe par un crépi (6).  Claim 5 Isothermal, isophonic and fireproof panel according to Claim 1, characterized in that these panels are reinforced by means of a metal grid (8) embedded in the clay: expanded-cement mixture, and protected on the outer face by a plaster (6).
FR0306458A 2003-05-28 2003-05-28 ISOPHONIC FLAME RETARDANT ISOTHERMAL PANELS Expired - Fee Related FR2855541B1 (en)

Priority Applications (1)

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FR0306458A FR2855541B1 (en) 2003-05-28 2003-05-28 ISOPHONIC FLAME RETARDANT ISOTHERMAL PANELS

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FR0306458A FR2855541B1 (en) 2003-05-28 2003-05-28 ISOPHONIC FLAME RETARDANT ISOTHERMAL PANELS

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FR2855541B1 FR2855541B1 (en) 2006-10-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2296486A1 (en) * 2005-11-29 2008-04-16 Alfonso Lozano Martinez-Luengas Sheet metal for use in soundproof construction, has waste materials and waste steel that is produced during any industrial process and by crushing or grinding them provides considerable increase in its insulating characteristics

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3509010A (en) * 1964-05-11 1970-04-28 Klaue Hermann Building component and method of forming same
GB1250713A (en) * 1968-01-11 1971-10-20
DE3241798A1 (en) * 1982-11-11 1984-05-17 Will, Günther, Dr., 6100 Darmstadt Manufacture of acousticly and thermally insulating structural components
FR2853338A1 (en) 2003-04-01 2004-10-08 Maurice Villibord Structured sound- and heat-insulating panels, e.g. for internal walls and floors, stabilized against distortion with folded plates of tubes or fibers, using fire-retardant glue

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3509010A (en) * 1964-05-11 1970-04-28 Klaue Hermann Building component and method of forming same
GB1250713A (en) * 1968-01-11 1971-10-20
DE3241798A1 (en) * 1982-11-11 1984-05-17 Will, Günther, Dr., 6100 Darmstadt Manufacture of acousticly and thermally insulating structural components
FR2853338A1 (en) 2003-04-01 2004-10-08 Maurice Villibord Structured sound- and heat-insulating panels, e.g. for internal walls and floors, stabilized against distortion with folded plates of tubes or fibers, using fire-retardant glue

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2296486A1 (en) * 2005-11-29 2008-04-16 Alfonso Lozano Martinez-Luengas Sheet metal for use in soundproof construction, has waste materials and waste steel that is produced during any industrial process and by crushing or grinding them provides considerable increase in its insulating characteristics

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FR2855541B1 (en) 2006-10-06

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