FR2797457A1 - Mobile workshop for manufacture of building panels has wheeled platform to ease transport by trailer - Google Patents
Mobile workshop for manufacture of building panels has wheeled platform to ease transport by trailer Download PDFInfo
- Publication number
- FR2797457A1 FR2797457A1 FR9910389A FR9910389A FR2797457A1 FR 2797457 A1 FR2797457 A1 FR 2797457A1 FR 9910389 A FR9910389 A FR 9910389A FR 9910389 A FR9910389 A FR 9910389A FR 2797457 A1 FR2797457 A1 FR 2797457A1
- Authority
- FR
- France
- Prior art keywords
- production unit
- present
- manufacture
- panels
- upper plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 39
- 238000010276 construction Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000000284 resting effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/002—Mobile plants, e.g. on vehicles or on boats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Transportation (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
UNITÉ MOBILE TRANSPORTABLE POUR PRODUCTION DE PANNEAUX DESTINES A LA CONSTRUCTION EN GENERAL La présente invention concerne un ensemble compact de presse mécanique et machinerie annexe, format une unité transportable pour la production sur site de panneaux pour l'édification de bâtiments divers. The present invention relates to a compact set of mechanical press and auxiliary machinery, in the form of a transportable unit for the production on site of panels for the construction of various buildings.
I1 est connu que la fabrication de panneaux divers est obtenue à partir d'unités de production fixes. Ces unités, sont en général de conception lourde, et situées dans un lieu géographique distant du site de montage des panneaux. It is known that the production of various panels is obtained from fixed production units. These units are generally heavy in design and located in a geographical location distant from the panel mounting site.
Ces unités de production, étant éloignées du site de montage, obligent d'avoir recours à un transport terrestre des panneaux, avec un temps et un coût financier important. La durée de transport étant préjudiciable à la rapidité de réalisation sur chantier. These production units, being far from the assembly site, oblige to resort to a ground transport of the panels, with a time and a significant financial cost. The transport time being detrimental to the speed of construction on site.
Les panneaux obtenus par ces unités de production éloignées du site de montage doivent êtres protégés des intempéries lors du transport de ceux-ci. De même les engins de transport sont équipés de chevalets encombrants pour maintenir les panneaux dans une position fixe et verticale. The panels obtained by these production units distant from the assembly site must be protected from the weather during their transportation. Likewise, transport vehicles are fitted with bulky trestles to keep the panels in a fixed and vertical position.
La production de panneaux à partir d'une unité éloignée du site de montage est plus onéreuse et moins flexible qu'une production réalisée sur site de montage. De plus il faut une infrastructure routière apte aux trafics de grands gabarits, certains pays n'ayant pas les moyens d'effectuer ce transport sans risque. The production of panels from a unit remote from the assembly site is more expensive and less flexible than a production carried out on an assembly site. In addition, there is a need for a road infrastructure suitable for large traffics, some countries do not have the means to carry out this transport without risk.
La présente invention permet de produire, sur site d'édification, différents types de panneaux isolants et résistants pour la construction de bâtiments divers à partir d'une unité rapidement transportable et d'une importante capacité de production. The present invention makes it possible to produce, on a building site, different types of insulating and resistant panels for the construction of various buildings from a rapidly transportable unit and a large production capacity.
La présente invention permet la production rapidement des panneaux nécessaires pour un petit ensemble de construction et de déplacer ensuite, en quelques heures, l'unité mobile sur un autre site de réalisation. La description du procédé de cette petite unité de production est une association d'éléments individuels qui sont essentiels pour contenir les fortes pressions ,ou non, des divers produits constituant la fabrication des différents panneaux à obtenir. The present invention allows the rapid production of the panels necessary for a small construction set and then to move, within a few hours, the mobile unit to another production site. The description of the process of this small production unit is a combination of individual elements which are essential to contain the high pressures, or not, of the various products constituting the manufacture of the various panels to be obtained.
La conception de la présente invention fait abstraction de tout mécanisme et électromécanique sophistiqués ce qui autorise une main d'oeuvre non spécialisée, pour la maintenance de cette petite unité, et la production de panneaux divers obtenus avec cette unité. The design of the present invention disregards any sophisticated mechanism and electromechanics which allows unskilled labor for the maintenance of this small unit, and the production of various panels obtained with this unit.
La présente invention concerne l'ensemble d'une petite presse comportant, un plateau inférieur (1) un plateau supérieur mobile (2) avec translation horizontale par treuils (3), la translation verticale étant assuré par vérins mécaniques (4) le serrage du plateau supérieur sur le plateau inférieur est judicieusement fait à l'aide de vis à pas trapézoïdale avec manutention manuelle (5). The present invention relates to the assembly of a small press comprising, a lower plate (1) a movable upper plate (2) with horizontal translation by winches (3), the vertical translation being ensured by mechanical jacks (4) the tightening of the upper plate on the lower plate is judiciously made using trapezoidal screws with manual handling (5).
L'ensemble de cette petite presse est desservi, pour les diverses manutentions, à l'aide d'une potence orientable (7) qui elle- même étant située sur le plateau supérieur se déplace avec celui-ci desservant ainsi l'ensemble de cette petite unité mobile de production. La potence est équipée d'un palan (9) pour la manutention des divers éléments à délacer. The whole of this small press is served, for the various handling operations, by means of an orientable bracket (7) which itself being located on the upper plate moves with the latter thus serving all of this small mobile production unit. The stem is equipped with a hoist (9) for handling the various elements to be unlaced.
Une machine complémentaire (8) pour l'injection ou le coulage de produits divers pour l'obtention des différents panneaux est située longitudinalement au plateau inférieur. Cette machine comporte une translation manuelle pour alimenter l'ensemble de l'unité de production ainsi décrite La présente invention concerne e l'ensemble de cette unité de production transportable sur une seule remorque (10) sans avoir recours à des engins de manutention lourds L'ensemble de cette unité compact est déplacé sur la remorque à l'aide du treuil (24) du camion transporteur. A complementary machine (8) for injecting or pouring various products to obtain the various panels is located longitudinally on the lower plate. This machine comprises a manual translation to feed the whole of the production unit thus described. The present invention relates to the whole of this production unit transportable on a single trailer (10) without having to use heavy handling equipment L he whole of this compact unit is moved on the trailer using the winch (24) of the transport truck.
Le déplacement de l'ensemble de l'unité est possible gràce aux roues (6) situées sur le plateau inférieur (1) supportant l'ensemble compact de la petite unité de production. Ces mêmes roues sont en position fixe lors de la fabrication. Les dimensions des plateaux inférieur et supérieur sont variables et correspondent aux gabarits routiers pour convoi de grande largeur et non pas convoi exceptionnel. The whole unit can be moved thanks to the wheels (6) located on the lower plate (1) supporting the compact unit of the small production unit. These same wheels are in a fixed position during manufacture. The dimensions of the lower and upper platforms are variable and correspond to the road gauges for convoys of large width and not exceptional convoys.
La présente invention se caractérise de part sa faculté de réaliser des panneaux avec différentes épaisseurs sans avoir à effectuer des réglages intermédiaires suivant la dimension du panneau, les vis de serrage (5) à pas trapézoïdal, étant d'une longueur supérieure à l'épaisseur maximum des panneaux à réaliser. The present invention is characterized by its ability to produce panels with different thicknesses without having to make intermediate adjustments according to the size of the panel, the tightening screws (5) with trapezoidal pitch, being of a length greater than the thickness maximum of the panels to be produced.
La partie supérieure de la vis trapézoïdale (5) comporte un axe (17) prenant appui sur une partie femelle (18) forme un ensemble articulé, ce qui permet l'écartement de l'ensemble de la vis (5) lors du déplacement du plateau supérieur (2). The upper part of the trapezoidal screw (5) comprises an axis (17) bearing on a female part (18) forms an articulated assembly, which allows the spacing of the assembly of the screw (5) during the movement of the upper plate (2).
Le serrage de l'ensemble du plateau inférieur et du plateau supérieur est assuré par les vis trapézoïdales (5) munis d'un volant de manoeuvre (15) entraînant un écrou trapézoïdal (19) qui vient prendre appui sur un taquet de blocage (16) qui lui-même prenant appui sur le rail de translation (12) fixé sur le plateau inférieur (1). The tightening of the assembly of the lower plate and the upper plate is ensured by the trapezoidal screws (5) provided with an operating handwheel (15) driving a trapezoidal nut (19) which comes to bear on a blocking cleat (16 ) which itself rests on the translation rail (12) fixed on the lower plate (1).
I1 est aisé de comprendre qu'il n'existe pas de réglages à effectuer suivant les différentes épaisseurs de panneaux à réaliser. La présente invention se caractérise par son système de levage du plateau supérieur (2) où sont positionnés, à distance judicieuse suivant les pressions à maintenir. Des coulisses (13) munies de tiges de guidage (14), ou sont fixés inférieurement des roulements (11) permettant la translation horizontale, et de pièces mécaniques (18) à leurs parties supérieures pour la fixation de vérins mécaniques (4). It is easy to understand that there are no adjustments to be made according to the different thicknesses of panels to be produced. The present invention is characterized by its system for lifting the upper plate (2) where are positioned, at a suitable distance according to the pressures to be maintained. Slides (13) provided with guide rods (14), or are fixed lower bearings (11) for horizontal translation, and mechanical parts (18) at their upper parts for fixing mechanical cylinders (4).
Le plateau supérieur (2) étant solidaire des vérins mécaniques (4) se déplace verticalement en prenant appui sur les roulements (11) par l'intermédiaire des tiges de guidage (14) et des coulisses (13). Les roulements (11) étant en butée sur les rails de guidage (12) fixés eux-mêmes longitudinalement sur le plateau inférieur (1) La présente invention se caractérise par le positionnement des rails de guidage (12) de translation horizontale sur le plateau inférieur (1) supprimant l'emploi d'un portique extérieur reposant sur le sol pour le déplacement du plateau supérieur. Les treuils (3) situés aux extrémités du plateau inférieur (1) permettent le déplacement du plateau supérieur (2). Ces treuils sont escamotables lors de la préparation des panneaux à fabriquer. The upper plate (2) being integral with the mechanical cylinders (4) moves vertically by bearing on the bearings (11) via the guide rods (14) and the slides (13). The bearings (11) being in abutment on the guide rails (12) themselves fixed longitudinally on the lower plate (1) The present invention is characterized by the positioning of the guide rails (12) of horizontal translation on the lower plate (1) eliminating the use of an external gantry resting on the ground for the displacement of the upper plate. The winches (3) located at the ends of the lower plate (1) allow the movement of the upper plate (2). These winches are retractable during the preparation of the panels to be manufactured.
La présente invention se caractérise par un déplacement rapide de l'ensemble de la petite unité de production, le plateau inférieur (1)et le plateau supérieur (2) sont rendus solidaire par le blocage des vis trapézoïdales (5), la potence (7) étant pliée et fixée sur ces plateaux. Les machines complémentaires étant positionnées sur le reste du plateau inférieur, l'ensemble ainsi formé est très compact. The present invention is characterized by a rapid displacement of the entire small production unit, the lower plate (1) and the upper plate (2) are made integral by the blocking of the trapezoidal screws (5), the bracket (7 ) being folded and fixed on these trays. Since the additional machines are positioned on the rest of the lower plate, the assembly thus formed is very compact.
L'ensemble compact de la petite unité de production est facilement chargeable sur une remorque surbaissé (10). L'ensemble étant rendu mobile par les roues (6) équipant le plateau inférieur (1) est tiré par un treuil (24), à l'aide de plans inclinés reposants sur le sol d'une part, et sur la remorque d'autre part, l'ensemble est transportable avec un camion traditionnel. The compact assembly of the small production unit can be easily loaded onto a low loader (10). The assembly being made mobile by the wheels (6) equipping the lower plate (1) is pulled by a winch (24), using inclined planes resting on the ground on the one hand, and on the trailer on the other hand, the whole is transportable with a traditional truck.
La présente invention se caractérise aussi par la rapidité de déplacement de l'ensemble de la petite unité de production. Le temps de démontage et remontage ne nécessitant que quelques heures. The present invention is also characterized by the speed of movement of the entire small production unit. The disassembly and reassembly time requiring only a few hours.
La présente invention se caractérise aussi par la confection des plateaux inférieurs et supérieurs composés de profils du commerce sans recours à des perçages et taraudages, les différents profils (20) (21) (22) étant assemblés par soudage. Ce qui permet d'avoir un coût de fabrication très compétitif. The present invention is also characterized by the manufacture of lower and upper plates composed of commercial profiles without recourse to drilling and tapping, the different profiles (20) (21) (22) being assembled by welding. This allows for a very competitive manufacturing cost.
Les dessins annexés illustrent l'invention La figure 1 représente l'ensemble monobloc transportable La figure 2 représente la vue longitudinale de l'unité de production La figure 3 représente la vue transversale de l'unité de productionThe accompanying drawings illustrate the invention. FIG. 1 represents the transportable monobloc assembly. FIG. 2 represents the longitudinal view of the production unit. FIG. 3 represents the transverse view of the production unit.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9910389A FR2797457A1 (en) | 1999-08-09 | 1999-08-09 | Mobile workshop for manufacture of building panels has wheeled platform to ease transport by trailer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9910389A FR2797457A1 (en) | 1999-08-09 | 1999-08-09 | Mobile workshop for manufacture of building panels has wheeled platform to ease transport by trailer |
Publications (1)
Publication Number | Publication Date |
---|---|
FR2797457A1 true FR2797457A1 (en) | 2001-02-16 |
Family
ID=9549071
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
FR9910389A Withdrawn FR2797457A1 (en) | 1999-08-09 | 1999-08-09 | Mobile workshop for manufacture of building panels has wheeled platform to ease transport by trailer |
Country Status (1)
Country | Link |
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FR (1) | FR2797457A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002062546A1 (en) * | 2001-02-07 | 2002-08-15 | Groupe P.A.D.F. Inc. | Portable mobile unit for producing panels designed generally for building |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3477595A (en) * | 1967-03-03 | 1969-11-11 | Greater Iowa Corp | Carriage mechanism for a load handling device |
FR2025312A5 (en) * | 1969-10-24 | 1970-09-04 | Joly Pottuz Lucien | |
FR2408442A1 (en) * | 1977-11-15 | 1979-06-08 | Fumez Andre | Lightweight concrete building panel prodn. plant - has press which adjusts for thickness of panel and to vary degree of pressure applied |
US4569649A (en) * | 1984-12-21 | 1986-02-11 | Robert Gross | Machine for making earth blocks |
-
1999
- 1999-08-09 FR FR9910389A patent/FR2797457A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3477595A (en) * | 1967-03-03 | 1969-11-11 | Greater Iowa Corp | Carriage mechanism for a load handling device |
FR2025312A5 (en) * | 1969-10-24 | 1970-09-04 | Joly Pottuz Lucien | |
FR2408442A1 (en) * | 1977-11-15 | 1979-06-08 | Fumez Andre | Lightweight concrete building panel prodn. plant - has press which adjusts for thickness of panel and to vary degree of pressure applied |
US4569649A (en) * | 1984-12-21 | 1986-02-11 | Robert Gross | Machine for making earth blocks |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002062546A1 (en) * | 2001-02-07 | 2002-08-15 | Groupe P.A.D.F. Inc. | Portable mobile unit for producing panels designed generally for building |
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Legal Events
Date | Code | Title | Description |
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TP | Transmission of property | ||
ST | Notification of lapse |
Effective date: 20060428 |
|
D3 | Ip right revived | ||
ST | Notification of lapse |
Effective date: 20120430 |