FR2679226A1 - FIBER MOLDED BODY AND PROCESS FOR PREPARING SAME AND THE USE OF THE MOLDED BODY FOR PREPARING FIBER REINFORCED ALUMINUM FOUNDRY PARTS. - Google Patents
FIBER MOLDED BODY AND PROCESS FOR PREPARING SAME AND THE USE OF THE MOLDED BODY FOR PREPARING FIBER REINFORCED ALUMINUM FOUNDRY PARTS. Download PDFInfo
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- FR2679226A1 FR2679226A1 FR9204942A FR9204942A FR2679226A1 FR 2679226 A1 FR2679226 A1 FR 2679226A1 FR 9204942 A FR9204942 A FR 9204942A FR 9204942 A FR9204942 A FR 9204942A FR 2679226 A1 FR2679226 A1 FR 2679226A1
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- fibers
- molded body
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- molded
- fiber
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
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- C04B30/00—Compositions for artificial stone, not containing binders
- C04B30/02—Compositions for artificial stone, not containing binders containing fibrous materials
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/111—Fine ceramics
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- C04B35/71—Ceramic products containing macroscopic reinforcing agents
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- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
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- D04H1/4209—Inorganic fibres
- D04H1/4242—Carbon fibres
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Abstract
La présente invention concerne un corps moulé en fibres, comprenant des fibres courtes (3) de céramiques oxydes, qui sont fixées par un liant, caractérisé en ce que le corps moulé en fibres est constitué de plusieurs couches d'une matrice de fibres courtes, qui est formée de fibres courtes réparties de façon homogène et cofrittées en leurs points de croisement, qu'entre les couches de la matrice de fibres courtes sont disposées des fibres longues (4) qui se touchent par points, les fibres longues individuelles étant entourées de tous côtés par des fibres d'appui (5). Procédé de préparation et utilisation.The present invention relates to a fiber molded body, comprising short fibers (3) of ceramic oxides, which are fixed by a binder, characterized in that the fiber molded body consists of several layers of a short fiber matrix, which is formed of short fibers distributed evenly and co-sintered at their crossing points, that between the layers of the short fiber matrix are arranged long fibers (4) which touch each other at points, the individual long fibers being surrounded by all sides by support fibers (5). Method of preparation and use.
Description
-1- L'invention concerne un corps moulé en fibres et un procédé pour le-1- The invention relates to a molded fiber body and a method for the
préparer ainsi que l'utilisation du corps moulé pour préparer des pièces de fonderie prepare as well as using the molded body to prepare foundry parts
d'aluminium renforcées de fibres.of aluminum reinforced with fibers.
Par matériau composite de fibres métalliques, By composite material of metallic fibers,
on comprend les matériaux pour lesquels des fibres mé- we understand the materials for which fibers
talliques ou non-métalliques, continues ou discontinues metallic or non-metallic, continuous or discontinuous
sont incorporées dans une matrice métallique Les pro- are incorporated into a metal matrix.
priétés de tels matériaux composites résultent des propriétés chimiques, physiques ou mécaniques spéciales de la matrice et des fibres C'est pourquoi la géométrie des fibres, la quantité de fibres et l'agencement des properties of such composite materials result from the special chemical, physical or mechanical properties of the matrix and of the fibers. This is why the geometry of the fibers, the quantity of fibers and the arrangement of the fibers.
fibres dans le matériau composite jouent un rôle important. fibers in the composite material play an important role.
En outre, naturellement, des questions comme l'adhérence et le mouillage des fibres par le matériau de matrice Also, of course, issues like the adhesion and wetting of the fibers by the matrix material
ont une signification exceptionnelle. have exceptional significance.
Le procédé le plus usuel de préparation d'un The most common method of preparing a
matériau composite du type cité au début est l'incorpo- composite material of the type mentioned at the beginning is the
ration dans la matrice d'une phase de renfort préparée à part, par exemple par infiltration à l'état fondu, enduction de fibres et compression, compression de fibres et de feuilles de matrice empilées, et dans des cas particuliers, l'incorporation par métallurgie des ration in the matrix of a reinforcing phase prepared separately, for example by infiltration in the molten state, coating of fibers and compression, compression of fibers and stacked matrix sheets, and in special cases, the incorporation by metallurgy of
poudres (voir Ullmann, Tome 23, p 545 et suivantes). powders (see Ullmann, Tome 23, p 545 et seq.).
Dans ces cas, la phase de renfort n'est formée que de In these cases, the reinforcement phase is only formed of
fibres courtes ou whiskers, ou seulement de fibres lon- short fibers or whiskers, or only long fibers
gues Lors de la compression d'empilements de fibres et de feuilles de matrice, les fibres individuelles sont maintenues mécaniquement ensemble, et ensuite les gues When compressing stacks of fibers and matrix sheets, the individual fibers are held mechanically together, and then
fibres préassemblées sont incorporées dans la matrice. pre-assembled fibers are incorporated into the matrix.
Les corps moulés constitués seulement de fibres courtes conviennent bien à la réalisation de pièces de fonderie métalliques renforcées de fibres, par exemple par infiltration sous pression Il faut que la fixation locale des fibres courtes par le liant soit suffisamment -2- résistante pour que le corps moulé en fibres puisse résister sans modification de forme au métal fondu qui Molded bodies made up only of short fibers are well suited for making fiber-reinforced metal foundries, for example by pressure infiltration. The local fixing of the short fibers by the binder must be sufficiently resistant so that the body molded in fibers can resist without modification of form the molten metal which
arrive La capacité thermique élevée, ainsi que la régu- happens The high thermal capacity, as well as the
larité de la porosité, permettent une infiltration totale sans problème par le métal fondu. Les valeurs de résistance de telles pièces de fonderie renforcées aux fibres courtes sont en général supérieures à celles des pièces non renforcées Cependant, le gain de résistance n'est que limité, puisque les fibres courtes, en raison de leur répartition aléatoire, ne peuvent pas s'opposer de façon appropriée à une the porosity, allow total infiltration without problem by the molten metal. The resistance values of such foundries reinforced with short fibers are generally higher than those of unreinforced parts. However, the gain in resistance is only limited, since short fibers, due to their random distribution, cannot appropriately oppose a
contrainte dans une direction donnée. constraint in a given direction.
Dans les corps moulés comprenant seulement des fibres longues, la plupart des fibres à haute résistance In molded bodies comprising only long fibers, most high strength fibers
reprennent une partie de la contrainte externe, la résis- take up part of the external constraint, the resistance
tance maximale à la contrainte se trouvant dans le sens de la fibre Le transfert de force de la matrice aux maximum stress strain in the direction of the fiber The force transfer from the matrix to the
fibres se fait par des forces de cisaillement à l'inter- fibers is done by shear forces at the inter-
face fibre/matrice, de sorte que les propriétés du maté- fiber / matrix face, so that the properties of the material
riau composite sont quantitativement influencées par la compatibilité fibre-matrice Les fibres longues sont composite fibers are quantitatively influenced by fiber-matrix compatibility Long fibers are
disposées surtout parallèlement à la direction qui cor- especially arranged parallel to the direction which cor-
respond à la direction principale de contrainte du corps moulé renforcé aux fibres Les fibres longues ne doivent pas être en contact sur toute leur longueur ou sur des domaines partiels étendus, mais elles ne doivent être en contact que par points, afin qu'elles soient entourées le plus complètement possible par la masse de métal fondu infiltré. Le plus souvent, les fibres préparées ne sont pas enduites ou sont munies, le cas échéant, de promoteur d'adhérence et on les incorpore dans la matrice Mais responds to the main direction of stress of the fiber-reinforced molded body Long fibers must not be in contact over their entire length or over extended partial areas, but they must only be in contact at points, so that they are surrounded as completely as possible by the mass of infiltrated molten metal. Most often, the fibers prepared are not coated or are provided, if necessary, with adhesion promoter and they are incorporated into the matrix.
il y a aussi des fibres qui sont déjà partiellement en- there are also fibers that are already partially
duites de matériau de matrice avant l'incorporation au composite Un avantage essentiel de cette technique est -3- matrix material picks before incorporation into the composite An essential advantage of this technique is -3-
la facilité de réglage des proportions volumiques matrice- the ease of adjusting the matrix volume proportions-
fibre On peut réaliser avec une grande précision le revêtement de chaque fibre individuelle, de sorte qu'aussi dans le matériau composite terminé on obtienne une proportion volumique définie. Dès qu'on utilise un liant, il faut qu'il soit dosé et réparti de telle façon qu'il y ait une bonne fiber The coating of each individual fiber can be carried out with great precision, so that also in the finished composite material a defined volume proportion is obtained. As soon as a binder is used, it must be dosed and distributed in such a way that there is good
tenue du corps moulé et qu'il subsiste un faible inter- holding of the molded body and that there is a weak inter-
valle entre les fibres afin qu'on puisse infiltrer le valley between the fibers so that we can infiltrate the
corps moulé avec de la masse fondue de métal. body molded with metal melt.
Naturellement, dans ce mode de liaison des fibres, la stabilité du corps moulé est comparativement réduite, de sorte qu'en cas d'infiltration le risque subsiste que le corps moulé perde sa forme et que le Naturally, in this mode of fiber bonding, the stability of the molded body is comparatively reduced, so that in the event of infiltration the risk remains that the molded body loses its shape and that the
renforcement de la pièce de fonderie ne soit qu'incomplet. reinforcement of the casting is only incomplete.
Un autre inconvénient des corps moulés à fibres longues est leur faible capacité calorifique, avec pour conséquence qu'ils se refroidissent rapidement après préchauffage pour préparer l'infiltration Le métal fondu après l'infiltration se solidifie relativement Another disadvantage of long fiber molded bodies is their low heat capacity, with the consequence that they cool quickly after preheating to prepare for infiltration The molten metal after infiltration relatively solidifies
rapidement, de sorte que le corps moulé n'est pas tou- quickly, so that the molded body is not always
jours complètement rempli Cela conduit à des hétérogé- days completely filled This leads to heterogeneous-
néités lors de la contrainte externe de pièces de fonderie born during the external constraint of foundry parts
renforcées aux fibres longues.reinforced with long fibers.
En raison des différents procédés de fabrication, les propriétés mécaniques de chaque matériau composite sont très dispersées Pour les matériaux renforcés aux Due to the different manufacturing processes, the mechanical properties of each composite material are widely dispersed.
whiskers, on rencontre dans la plupart des cas des va- Whiskers, in most cases we find
leurs plus faibles que pour les matériaux renforcés aux lower than for materials reinforced with
fibres, ce qui est lié à la forte dispersion des proprié- fibers, which is linked to the high dispersion of the properties
tés des whiskers et aux dommages qu'ils subissent lors de la préparation des matériaux composites En outre, les whiskers, par suite de leur mode de fabrication compliqué présentent un prix très élevé par rapport aux autres matériaux de renfort et ils sont dangereux pour -4- Whisker tees and the damage they suffer during the preparation of composite materials In addition, whiskers, due to their complicated manufacturing method, are very expensive compared to other reinforcing materials and are dangerous for -4 -
la santé car ils peuvent parvenir aux poumons. health as they can get to the lungs.
Le but de la présente invention est de proposer un corps moulé en fibres ainsi qu'un procédé pour le préparer qui conduise à une porosité régulière, à une résistance et stabilité de forme élevées, à une capacité The object of the present invention is to provide a fiber molded body and a process for preparing it which leads to regular porosity, to high strength and shape stability, to a capacity
calorifique importante et à de bonnes propriétés d'in- high calorific value and good properties of
filtration pour la masse de métal fondu Pour l'utilisa- filtration for the mass of molten metal For use
tion de corps moulés fibreux pour produire des pièces de fonderie renforcées aux fibres, on doit améliorer notablement, outre la résistance générale dans toutes les directions, notamment la résistance à la chaleur tion of fibrous molded bodies to produce fiber-reinforced foundries, in addition to the general resistance in all directions, in particular the heat resistance,
dans le sens de la contrainte principale. in the direction of the main constraint.
Ce problème est résolu selon l'invention par This problem is solved according to the invention by
les caractéristiques indiquées dans les revendications the characteristics indicated in the claims
du brevet Il s'est avéré que la structure particulière of the patent It turned out that the particular structure
du corps moulé poreux en plusieurs couches et la dispo- of the porous molded body in several layers and the provision
sition de fibres courtes, longues et d'appui permettent son utilisation à l'infiltration sous pression pour préparer des pièces moulées sous pression, renforcées aux fibres, en aluminium ou alliage d'aluminium Les pièces composites métal-céramique ainsi produites se caractérisent par une densité élevée à faible porosité et par une très bonne résistance à la chaleur, notamment dans le sens longitudinal des fibres, ainsi que par une résistance améliorée dans le sens transversal par rapport sition of short, long and support fibers allow its use for pressure infiltration to prepare pressure-molded parts, reinforced with fibers, in aluminum or aluminum alloy The metal-ceramic composite parts thus produced are characterized by a high density with low porosity and by a very good resistance to heat, in particular in the longitudinal direction of the fibers, as well as by an improved resistance in the transverse direction compared to
au sens longitudinal de fibre.in the longitudinal direction of fiber.
Le corps moulé en fibres est donc constitué de plusieurs couches d'une matrice de fibres courtes, qui est formée de fibres courtes réparties de façon homogène The fiber molded body therefore consists of several layers of a short fiber matrix, which is formed of short fibers distributed uniformly.
et frittées en leurs points de croisement, avec inter- and sintered at their crossing points, with inter-
position entre les couches de fibres courtes, de fibres position between layers of short fibers, fibers
longues qui se touchent ponctuellement et qui sont en- which touch each other from time to time and which are
tourées de tous côtés de fibres d'appui. turned on all sides with supporting fibers.
La longueur moyenne des fibres courtes est de préférence 1-5 mm, tandis que la longueur moyenne des -5- The average length of the short fibers is preferably 1-5 mm, while the average length of the -5-
fibres d'appui est comprise entre 50 Mm et 100 pm. support fibers is between 50 mm and 100 pm.
Dans ce cas, il s'est avéré avantageux que le diamètre moyen des fibres courtes et des fibres d'appui soit de -15 um, tandis que le diamètre moyen des fibres longues est 30-80 pim Dans ces conditions, on obtient avec une teneur volumique des fibres courtes dans le corps moulé de 25-60 % en volume un corps moulé en fibres poreux avec une taille de pores appropriée à l'infiltration In this case, it has been found advantageous that the average diameter of the short fibers and of the support fibers is -15 μm, while the average diameter of the long fibers is 30-80 μm. Under these conditions, one obtains with a volume content of short fibers in the molded body of 25-60% by volume a molded body of porous fibers with a pore size suitable for infiltration
de masse fondue.melt.
Pour les pièces de machine très sollicitées comme bielle, fond de piston, support de segment ou culasse de moteurs à combustion interne, s'est avérée utile une proportion volumique de fibres longues dans For highly stressed machine parts such as connecting rod, piston bottom, segment support or cylinder head of internal combustion engines, a volume proportion of long fibers has been found useful in
le corps moulé qui est comprise entre 5 et 35 % en volume. the molded body which is between 5 and 35% by volume.
Dans ce cas, l'intervalle moyen des fibres longues dans In this case, the average interval of long fibers in
le corps moulé est compris entre 10 et 50 pm. the molded body is between 10 and 50 μm.
Lors de la préparation de corps moulé selon l'invention, il est important que les substances de base When preparing the molded body according to the invention, it is important that the basic substances
et les additifs soient constitués des matériaux appro- and the additives are made of suitable materials
priés A la suite de nombreux essais, il s'est avéré que les fibres courtes et les fibres d'appui doivent être en A 1203 ou mullite, les fibres longues en A 1203, Si C required After numerous tests, it has been found that the short fibers and the supporting fibers must be in A 1203 or mullite, the long fibers in A 1203, Si C
ou carbone, tandis que le liant a une composante orga- or carbon, while the binder has an organic component
nique, par exemple l'amidon et une composante minérale à base de Sio 2 ou de A 1203 Le procédé de l'invention prévoit de placer une suspension de fibres courtes, d'eau et d'un mélange de liant dans un moule, et de déposer sur cette première couche des fibres longues à intervalle régulier avec des fibres d'appui, en aspirant simultanément de l'eau hors du moule, puis on réalise nique, for example starch and a mineral component based on Sio 2 or A 1203 The process of the invention provides for placing a suspension of short fibers, water and a mixture of binder in a mold, and depositing on this first layer long fibers at regular intervals with support fibers, simultaneously drawing water out of the mold, then we realize
un séchage à haute température sous forte pression jus- drying at high temperature under high pressure until
qu'à ce qu'on obtienne un corps en fibres de forme stable et après extraction du corps, on réalise une cuisson entre 800-10000 C On peut poursuivre ce procédé de façon à avoir une structure multicouche pour donner le corps -6- until a body of fibers of stable shape is obtained and after extraction from the body, a firing between 800-10000 C is carried out. This process can be continued so as to have a multilayer structure to give the body -6-
de fibres moulé.molded fiber.
Il est aussi possible d'incorporer directement dans la matrice de fibres courtes du corps moulé des fibres longues On réalise cela en incorporant dans la première suspension de fibres courtes des fibres longues individuelles, en facilitant la répartition homogène en It is also possible to incorporate long fibers directly into the short fiber matrix of the molded body. This is done by incorporating individual long long fibers into the first short fiber suspension, facilitating the homogeneous distribution in
utilisant simultanément des vibrations. using vibrations simultaneously.
Dans ce cas, la teneur en fibres courtes ne doit In this case, the short fiber content should not
pas dépasser une limite de 5 % en volume. not exceed a limit of 5% by volume.
Ci-dessous, on va décrire plus en détail l'in- Below, we will describe in more detail the
vention à l'aide d'un mode de réalisation: Dans le moule 1, on place une première couche 2 d'une suspension comprenant des fibres courtes 3, de l'eau ainsi qu'un mélange de liant Ensuite, on dépose des fibres longues 4 avec des fibres d'appui 5, tout en vention using an embodiment: In the mold 1, a first layer 2 of a suspension comprising short fibers 3, water and a mixture of binder are placed. Next, fibers are deposited. long 4 with support fibers 5, while
aspirant de l'eau du moule 1 par la conduite 6. drawing water from mold 1 through line 6.
Pour faciliter la répartition homogène des fi- To facilitate the homogeneous distribution of the
bres longues, on peut placer un vibrateur 7 sur le moule 1 Sur la couche des fibres longues 4, on dépose une long stones, a vibrator 7 can be placed on the mold 1 On the layer of long fibers 4, a
autre couche 8 d'une suspension de fibres courtes 9. another layer 8 of a suspension of short fibers 9.
On répète ces opérations jusqu'à ce que le moule soit rempli complètement Pour améliorer l'élimination de l'eau, l'intérieur du moule 1 est revêtu d'un matériau These operations are repeated until the mold is completely filled. To improve the elimination of water, the interior of the mold 1 is coated with a material.
poreux 10.porous 10.
Le corps moulé, constitué des différentes cou- The molded body, made up of different
ches, est comprimé par une plaque 11 de compression dans le moule tout en aspirant encore l'eau résiduelle par la conduite 6 Le séchage du corps moulé de fibres mécaniquement déshydraté se fait vers 1100 C environ en 12 à 24 heures Dans ce cas, grâce à la teneur en liant organique, on obtient la résistance nécessaire à l'état cru qui facilite une manipulation ultérieure du corps ches, is compressed by a compression plate 11 in the mold while still sucking the residual water through line 6 The drying of the molded body of mechanically dehydrated fibers takes place at around 1100 C in 12 to 24 hours In this case, thanks the organic binder content gives the necessary strength in the raw state which facilitates subsequent handling of the body
moulé jusqu'à la fin du processus de cuisson. molded until the end of the cooking process.
Après prélèvement du corps cru, on réalise, au cours d'un processus particulier de frittage à environ -7- 1000 'C, un frittage des différentes fibres, pour donner un corps moulé en fibres à porosité régulière, pendant le processus de frittage on réalise entre le liant minéral et les fibres un collage solide des fibres et ainsi un corps de forme stable avec une résistance finale élevée. Grâce à leur répartition de pores spécifique, les corps en fibres moulés selon l'invention conviennent particulièrement à la préparation de pièces de fonderie After removal of the green body, during a specific sintering process at about -7- 1000 ° C., sintering of the various fibers is carried out, to give a molded body of fibers with regular porosity, during the sintering process. between the mineral binder and the fibers provides a solid bonding of the fibers and thus a body of stable shape with high final strength. Thanks to their specific pore distribution, the molded fiber bodies according to the invention are particularly suitable for the preparation of castings
métalliques moulées sous pression, par exemple par in- metal die-cast, for example by
filtration de métal fondu On peut déjà donner la forme filtration of molten metal We can already give the form
finale du produit par préparation du corps moulé en fi- final product preparation of the molded body
bres grâce à la configuration appropriée du moule On peut aussi préparer un corps moulé à partir duquel on bres thanks to the appropriate mold configuration We can also prepare a molded body from which we
prépare la pièce constitutive finale par procédé d'en- prepares the final component part by
lèvement de copeaux après l'infiltration En outre, on peut donner la forme par usinage après séchage ou après cuisson, par exemple par sciage, polissage ou analogue, mais ce n'est qu'après l'infiltration par la masse fondue qu'on peut réaliser les opérations par les procédés connus d'assemblage comme la soudure par fusion, la soudure par chip removal after infiltration In addition, it can be shaped by machining after drying or after firing, for example by sawing, polishing or the like, but it is only after infiltration by the melt that can perform operations by known assembly methods such as fusion welding, welding by
diffusion, le collage ou analogue.diffusion, collage or the like.
Le type de liaison entre les fibres est un fac- The type of bond between the fibers is a fac-
teur décisif de résistance et de stabilité de forme des corps moulés et ainsi c'est important pour l'usinage ultérieur Le liant, selon l'invention, à composante minérale et organique se concentre, par suite de sa tension superficielle particulière, de préférence aux points de contact entre les fibres Il se forme en ces decisive factor in the strength and stability of shape of the molded bodies and thus it is important for subsequent machining The binder, according to the invention, with mineral and organic component is concentrated, owing to its particular surface tension, preferably in contact points between the fibers It is formed in these
endroits des liaisons de pontage solides qui sont stabi- locations of solid bridging links that are stable
lisées dans les processus thermiques suivants. read in the following thermal processes.
La cohésion du corps moulé est d'autant plus The cohesion of the molded body is all the more
grande que le nombre de points de contact entre les fi- large as the number of contact points between the fi-
bres est élevé Il faut cependant garantir que les fibres bres is high However, it must be guaranteed that the fibers
sont en contact par des points et non par des lignes. are in contact by dots and not by lines.
Par contact étendu sur une partie ou même sur toute la -8- longueur des fibres, il se crée des domaines de corps By contact extended over a part or even over the entire length of the fibers, body areas are created.
moulés pratiquement denses, dans lesquels, lors de l'in- practically dense molds, in which, during the
filtration, la masse fondue de métal ne peut pénétrer. filtration, the metal melt cannot penetrate.
Ceci conduit à une perte notable de résistance et ainsi à une zone locale de faiblesse, qui, de par son compor- This leads to a notable loss of resistance and thus to a local zone of weakness, which, by its
tement à la résistance se situe encore nettement en des- resistance is still clearly below
sous d'une pièce moulée non renforcée. under an unreinforced molded part.
Pour éviter ce problème qui survient notamment To avoid this problem which occurs in particular
lors de l'utilisation d'une teneur élevée en fibres lon- when using a high fiber content long
gues, on prévoit, selon l'invention, d'enrober de fibres according to the invention, it is planned to coat fibers
d'appui les fibres longues et de les incorporer simulta- support the long fibers and incorporate them simultaneously
nément dans la matrice de fibres courtes Les fibres particularly in the short fiber matrix The fibers
d'appui garantissent dans ce cas l'intervalle indispen- in this case guarantee the essential interval
sable entre les fibres longues ainsi que des lieux de contact ponctuels aussi nombreux que possible, aussi sand between the long fibers as well as point contact places as numerous as possible, also
bien avec les fibres courtes qu'avec les fibres longues. well with short fibers than with long fibers.
Le résultat de la constitution selon l'invention se traduit par une fibre longue solidement ancrée dans le corps moulé, la porosité indispensable à l'infiltration The result of the constitution according to the invention results in a long fiber firmly anchored in the molded body, the porosity essential for infiltration
de la masse fondue restant maintenue entre les fibres. of the remaining melt held between the fibers.
Naturellement, les fibres longues sont disposées Naturally, the long fibers are arranged
de manière préférée de telle façon qu'elles soient orien- preferably in such a way that they are orient-
tées dans la pièce de fonderie renforcée aux fibres tees in the fiber reinforced foundry
parallèlement à la direction principale de contrainte. parallel to the main constraint direction.
A l'exemple choisi, le moule 1 et la composition en fibres sont présentés en coupe, de sorte que la direction In the example chosen, the mold 1 and the fiber composition are presented in section, so that the direction
principale de contrainte s'étend dans un plan perpendi- principal stress extends in a plane perpendicular
culaire au plan de figure Les fibres longues doivent s'étendre le plus possible sur toute la longueur du corps moulé, pour garantir une résistance maximale dans Cular to the figure plane The long fibers must extend as far as possible over the entire length of the molded body, to guarantee maximum resistance in
le sens principal de contrainte.the main sense of restraint.
Pour produire des pièces de fonderie renforcées de fibres en aluminium ou alliage d'aluminium, des fibres courtes et des fibres d'appui en Al 203 ou mullite et des fibres longues en A 1203 Si C ou carbone se sont avérées -9- appropriées Ces fibres sont suffisamment résistantes à To produce foundries reinforced with aluminum or aluminum alloy fibers, short fibers and support fibers in Al 203 or mullite and long fibers in A 1203 If C or carbon have been found to be suitable fibers are sufficiently resistant to
la température et présentent un bon mouillage par l'alu- temperature and have good aluminum wetting
minium fondu Ensuite, elles sont suffisamment résistantes minium melted Then they are sufficiently resistant
d'un point de vue chimique vis-à-vis de l'aluminium li- from a chemical point of view with respect to aluminum li-
quide et conviennent extrêmement bien au frittage avec which are extremely suitable for sintering with
le mélange de liant minéral et organique utilisé. the mixture of mineral and organic binder used.
Les longueurs et diamètres moyens des fibres Average fiber lengths and diameters
longues et des fibres d'appui sont adaptés selon l'inven- long and supporting fibers are adapted according to the invention
tion de telle façon qu'après l'incorporation dans le mélange de liant et après le frittage, on obtienne un corps moulé poreux, qui présente une micro-macroporosité particulièrement appropriée à l'infiltration par la masse fondue Il s'est avéré que la microporosité survenant après frittage en raison des fissures de retrait exerce une influence capitale sur l'adaptation à l'infiltration sous pression On améliore beaucoup ainsi l'adhérence tion in such a way that after incorporation into the binder mixture and after sintering, a porous molded body is obtained, which has a micro-macroporosity which is particularly suitable for infiltration by the melt. It has been found that the microporosity occurring after sintering due to shrinkage cracks exerts a capital influence on the adaptation to pressure infiltration.
entre les fibres, le matériau fritté et le métal liquide. between the fibers, the sintered material and the liquid metal.
Après le séchage du corps moulé à haute tempé- After the molded body has dried at high temperature
rature et sous forte pression, on obtient d'abord une résistance à l'état cru, qui doit être suffisante pour pouvoir sortir le corps moulé du moule 1 et le cas échéant après une première mise en forme le soumettre au processus de frittage proprement dit Sur des pièces d'essai, on a constaté qu'il fallait avoir une proportion erasure and under high pressure, we first obtain a resistance in the raw state, which must be sufficient to be able to remove the molded body from the mold 1 and if necessary after a first shaping subject it to the sintering process proper On test pieces, it was found that it was necessary to have a proportion
volumique en fibres courtes dans le corps moulé qui at- volume in short fibers in the molded body which
teigne au moins 5 % en volume afin d'obtenir une résis- mites at least 5% by volume in order to obtain
tance suffisante à l'état cru pour pouvoir manipuler ultérieurement le corps moulé Mais la stabilité de forme, lors de l'infiltration sous pression ultérieure nécessite une proportion volumique supérieure en fibres courtes qui doit être d'au moins 15 % en volume, sinon on n'obtient une augmentation de la résistance dans la pièce de fonderie renforcée aux fibres que de moins de sufficient strength in the raw state to be able to manipulate the molded body at a later date. However, the shape stability during infiltration under subsequent pressure requires a higher proportion by volume of short fibers which must be at least 15% by volume, otherwise achieves an increase in resistance in the fiber reinforced foundry of less than
% par rapport à une pièce de fonderie non renforcée. % compared to an unreinforced foundry part.
Au-dessus de 60 % en volume, on dépasse la densité -10- d'empilement optimale des fibres courtes entre les fibres longues, de sorte qu'aussi pour des teneurs réduites en fibres longues, inférieures à 15 % en volume, les fibres peuvent se rompre lors de la compression du corps moulé pendant sa fabrication En raison des hétérogénéités Above 60% by volume, the optimum stacking density of the short fibers is exceeded between the long fibers, so that also for reduced contents of long fibers, less than 15% by volume, the fibers may break during compression of the molded body during its manufacture Due to heterogeneities
qui surviennent alors et des faiblesses dans la compo- that arise then and weaknesses in the composition
sante fibres longues, on n'obtient pas une résistance suffisante de la pièce de fonderie après infiltration health long fibers, one does not obtain a sufficient resistance of the casting after infiltration
du corps moulé par le métal liquide. body molded by liquid metal.
De manière analogue, la teneur volumique en fibres longues inférieure à 5 % en volume dans la pièce Similarly, the volume content of long fibers less than 5% by volume in the room
de fonderie renforcée aux fibres est inefficace, puis- fiber-reinforced foundry is ineffective,
qu'on ne peut pas obtenir d'augmentation de la résistance. you can't get an increase in resistance.
Au-dessus de 35 % en volume, l'intervalle entre Above 35% by volume, the interval between
les fibres longues est si faible qu'on ne peut pas ga- the long fibers is so weak that we cannot ga-
rantir une proportion de fibres courtes ou de fibres d'appui suffisantes entre les fibres longues Des études ont montré que dans ce cas, les fibres longues se touchent en s'allongeant, ce qui fait surgir les inconvénients signalés au début La proportion optimale de fibres longues dans le corps moulé en fibres est donc comprise entre 15 et 30 % en volume pour permettre un intervalle de sécurité suffisant vis-à-vis des valeurs limites mentionnées. Selon une réalisation particulière de l'invention, on doit choisir la proportion volumique des fibres longues en fonction du diamètre des fibres longues, de sorte que l'intervalle entre les fibres mesuré entre les surfaces de fibres se faisant face soit compris entre 8 et 70 jim Pour un écartement des fibres longues supérieur à 70 pm, l'augmentation possible de résistance de la pièce de fonderie renforcée en fibres dans le sens rantir a proportion of short fibers or sufficient support fibers between the long fibers Studies have shown that in this case, the long fibers touch each other while lengthening, which brings out the disadvantages indicated at the beginning The optimal proportion of fibers long in the fiber molded body is therefore between 15 and 30% by volume to allow a sufficient safety interval with respect to the mentioned limit values. According to a particular embodiment of the invention, the volume proportion of the long fibers must be chosen as a function of the diameter of the long fibers, so that the interval between the fibers measured between the surfaces of fibers facing each other is between 8 and 70 jim For a spacing of long fibers greater than 70 µm, the possible increase in resistance of the fiber-reinforced casting in the direction
de l'orientation des fibres est relativement faible. fiber orientation is relatively low.
Pour des intervalles inférieurs à 8 >m, on a les mêmes inconvénients que ceux observés pour les teneurs en - 11- For intervals of less than 8> m, we have the same drawbacks as those observed for the contents of - 11-
fibres longues supérieures à 35 % en volume. long fibers greater than 35% by volume.
Selon l'invention, la teneur en liant est de According to the invention, the binder content is
2 à 10 % en poids par rapport à la teneur totale en fibres. 2 to 10% by weight relative to the total fiber content.
Une teneur en liant d'au moins 2 % est nécessaire pour A binder content of at least 2% is necessary to
obtenir une résistance élevée par suite de la forte in- obtain a high resistance as a result of the high in-
corporation des fibres longues dans la matrice de fibres courtes Si on dépasse la limite supérieure en liant de %, on risque de ne pas obtenir une porosité régulière, corporation of long fibers in the short fiber matrix If we exceed the upper limit by binding of%, we risk not obtaining a regular porosity,
de sorte que l'infiltration de métal liquide est irré- so that the infiltration of liquid metal is irre-
gulière et en partie incomplète Pour une teneur en liant de 5 à 8 % en poids, on obtient une stabilité mécanique très élevée vis-à-vis du métal liquide infiltré, qui se trouve sous pression très élevée En outre, un corps moulé poreux avec la teneur en liant préférée présente une capacité calorifique élevée en comparaison d'un corps regular and partly incomplete For a binder content of 5 to 8% by weight, very high mechanical stability is obtained with respect to the infiltrated liquid metal, which is found under very high pressure In addition, a porous molded body with the preferred binder content has a high heat capacity compared to a body
qui contient une teneur en liant plus faible. which contains a lower binder content.
-12--12-
Claims (16)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4123677A DE4123677A1 (en) | 1991-07-17 | 1991-07-17 | FIBER MOLDED BODY AND METHOD FOR THE PRODUCTION THEREOF AND USE OF THE MOLDED BODY FOR THE PRODUCTION OF FIBER REINFORCED ALUMINUM CASTING PARTS |
Publications (1)
Publication Number | Publication Date |
---|---|
FR2679226A1 true FR2679226A1 (en) | 1993-01-22 |
Family
ID=6436364
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
FR9204942A Withdrawn FR2679226A1 (en) | 1991-07-17 | 1992-04-22 | FIBER MOLDED BODY AND PROCESS FOR PREPARING SAME AND THE USE OF THE MOLDED BODY FOR PREPARING FIBER REINFORCED ALUMINUM FOUNDRY PARTS. |
Country Status (3)
Country | Link |
---|---|
DE (1) | DE4123677A1 (en) |
FR (1) | FR2679226A1 (en) |
GB (1) | GB2257720A (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4418447A1 (en) * | 1994-05-26 | 1995-11-30 | Wacker Chemie Gmbh | Ceramic fibres which stick to each other on contact used e.g. as a reinforcing material |
US6193915B1 (en) * | 1999-09-03 | 2001-02-27 | Her Majesty The Queen In Right Of Canada, As Represented By The Minister Of Natural Resources | Process for fabricating low volume fraction metal matrix preforms |
US6624105B2 (en) * | 2000-09-28 | 2003-09-23 | Mitsui Mining Material Co., Ltd. | Oxide ceramic fiber/oxide ceramic composite material and process for production thereof |
DE10122744A1 (en) * | 2001-05-10 | 2002-11-14 | Daimler Chrysler Ag | Composite bolt used as a piston bolt consists of a metal sleeve filled with a composite material made from a light molten metal infiltrated with a powder charge |
DE10233067A1 (en) * | 2002-07-19 | 2004-02-05 | Bühler AG | Forming a crystallizable material in the liquid or pasty state |
DE10319852B3 (en) * | 2003-05-03 | 2004-12-09 | Daimlerchrysler Ag | Composite material used in the production of vehicles and engines comprises a metallic material which infiltrates a porous fibrous body which forms a blank |
DE102004049406A1 (en) * | 2004-10-08 | 2006-04-20 | Deutsches Zentrum für Luft- und Raumfahrt e.V. | Molded part made of long fiber and short fiber ceramics |
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WO1985004834A1 (en) * | 1984-04-20 | 1985-11-07 | United Technologies Corporation | Method for forming fiber reinforced composite articles |
GB2168284A (en) * | 1984-12-05 | 1986-06-18 | Didier Werke Ag | Manufacturing refractory moulded bodies |
DE3617055A1 (en) * | 1985-05-21 | 1986-11-27 | Kabushiki Kaisha Toyota Chuo Kenkyusho, Aichi | FIBER MATERIAL FOR COMPOSITE MATERIALS, FIBER REINFORCED METALS MADE THEREOF AND METHOD FOR THE PRODUCTION THEREOF |
EP0206989A1 (en) * | 1985-06-14 | 1986-12-30 | Schweizerische Aluminium Ag | Asbest-free material containing inorganic fibres and process for its production |
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NL7409452A (en) * | 1973-07-17 | 1975-01-21 | Ici Ltd | FILTED PRODUCT. |
DE2941606C2 (en) * | 1979-10-13 | 1984-12-20 | Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen | Thermal insulation body and a method for its production |
CH645605A5 (en) * | 1980-02-22 | 1984-10-15 | Ametex Ag | METHOD FOR PRODUCING A FIBER REINFORCED, HYDRAULICALLY BINDING COMPOSITION, THE COMPOSITION AND USE THEREOF PRODUCED BY THIS METHOD. |
US4435468A (en) * | 1982-02-12 | 1984-03-06 | Kennecott Corp. | Seamless ceramic fiber composite articles and method and apparatus for their production |
DE3213951C2 (en) * | 1982-04-16 | 1989-08-10 | KERFA GmbH Industriebeheizungen, 5820 Gevelsberg | Method of manufacturing a ceramic fiber insulating body |
GB2140833B (en) * | 1983-05-20 | 1987-07-29 | Toshiba Monofrax | Laminar block and method of and apparatus for producing same |
DE3400215C2 (en) * | 1984-01-05 | 1986-12-11 | Didier-Werke Ag, 6200 Wiesbaden | Process for the production of sandwich-like composite components from different fiber materials |
JPS6385151A (en) * | 1986-09-26 | 1988-04-15 | 株式会社豊田自動織機製作所 | Production of fiber aggregate |
JPS63165562A (en) * | 1986-12-27 | 1988-07-08 | 電気化学工業株式会社 | Heat resistant inorganic fiber molded body and its production |
DE3816326A1 (en) * | 1987-05-15 | 1988-11-24 | Dornier System Gmbh | Composite powder of metallic or ceramic whiskers |
GB2230259B (en) * | 1989-04-14 | 1993-11-17 | Gen Electric | Fibre reinforced ceramic matrix composite member and method for making |
GB2230258B (en) * | 1989-04-14 | 1993-10-20 | Gen Electric | Consolidated member and method and preform for making |
DD284671A5 (en) * | 1989-06-07 | 1990-11-21 | Veb Metallurgieofenbau Meissen,Dd | METHOD FOR PRODUCING FIRE-RESISTANT FIBER FORMKOERPER AND FIBER COMBINATIONS |
DE3942338A1 (en) * | 1989-12-21 | 1991-06-27 | Metallgesellschaft Ag | Fire retardant lightweight acoustic and thermal insulation prodn. - by adding binder components to fibre in two stages to reduce organic binder content |
JPH1076742A (en) * | 1996-09-03 | 1998-03-24 | Hiroshi Midori | Cancellation stamping device |
JP3621205B2 (en) * | 1996-09-11 | 2005-02-16 | 旭電化工業株式会社 | Curable composition for liquid crystal alignment film |
-
1991
- 1991-07-17 DE DE4123677A patent/DE4123677A1/en not_active Withdrawn
-
1992
- 1992-04-22 FR FR9204942A patent/FR2679226A1/en not_active Withdrawn
- 1992-06-29 GB GB9213767A patent/GB2257720A/en not_active Withdrawn
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WO1985004834A1 (en) * | 1984-04-20 | 1985-11-07 | United Technologies Corporation | Method for forming fiber reinforced composite articles |
GB2168284A (en) * | 1984-12-05 | 1986-06-18 | Didier Werke Ag | Manufacturing refractory moulded bodies |
DE3617055A1 (en) * | 1985-05-21 | 1986-11-27 | Kabushiki Kaisha Toyota Chuo Kenkyusho, Aichi | FIBER MATERIAL FOR COMPOSITE MATERIALS, FIBER REINFORCED METALS MADE THEREOF AND METHOD FOR THE PRODUCTION THEREOF |
EP0206989A1 (en) * | 1985-06-14 | 1986-12-30 | Schweizerische Aluminium Ag | Asbest-free material containing inorganic fibres and process for its production |
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Title |
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CHEMICAL ABSTRACTS, vol. 107, no. 24, Décembre 1987, Columbus, Ohio, US; abstract no. 222057r, K. KAWASHIMA ET AL 'Heat-resistant ceramic sheets' page 283 ;colonne 1 ; * |
Also Published As
Publication number | Publication date |
---|---|
DE4123677A1 (en) | 1993-01-21 |
GB9213767D0 (en) | 1992-08-12 |
GB2257720A (en) | 1993-01-20 |
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