ES2729735A1 - Method of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained (Machine-translation by Google Translate, not legally binding) - Google Patents
Method of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained (Machine-translation by Google Translate, not legally binding) Download PDFInfo
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- ES2729735A1 ES2729735A1 ES201930695A ES201930695A ES2729735A1 ES 2729735 A1 ES2729735 A1 ES 2729735A1 ES 201930695 A ES201930695 A ES 201930695A ES 201930695 A ES201930695 A ES 201930695A ES 2729735 A1 ES2729735 A1 ES 2729735A1
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- layer
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- mortar
- fibers
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
Description
DESCRIPCIÓNDESCRIPTION
Método de fabricación de un panel de aislamiento térmico o acústico, su sistema de fijación y panel así obtenidoMethod of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained
La presente invención, tal y como se indica en el enunciado de la presente memoria descriptiva, está referida a la fabricación de un panel que está compuesto de una lámina de mortero u hormigón armado con fibras para su uso como aislante térmico y acústico tanto en exteriores como en interiores de todo tipo de edificaciones.The present invention, as indicated in the statement of the present specification, refers to the manufacture of a panel that is composed of a mortar sheet or concrete reinforced with fibers for use as thermal and acoustic insulation both outdoors as in interiors of all types of buildings.
Campo de la invenciónField of the Invention
La presente invención se encuadra dentro del sector de la construcción, concretamente, en el ámbito de la producción de paneles de hormigón o mortero reforzados con fibras a partir de elementos prefabricados.The present invention falls within the construction sector, specifically in the field of the production of fiber reinforced concrete or mortar panels from prefabricated elements.
Estado de la técnica anteriorPrior art
En la actualidad, y con referencia al estado de la técnica, cabe señalar que existen materiales y sistemas de aislamiento térmico exterior denominados SATE o EIFS, los cuales son ampliamente conocidos y utilizados en el campo de la construcción. Estos sistemas se componen, en su mayoría, de un aislamiento de poliestireno expandido o lana de roca, el cual se fija a un muro soporte mediante fijaciones mecánicas o químicas o mixtas de ambos. Una vez se tiene fijado el aislamiento al muro soporte, se procede a fijar una capa de armadura sobre el aislamiento, que está compuesta de una malla de fibra de vidrio en conjunción con un mortero y finalmente se procede a aplicar la capa de acabado que consistente en un revoque del color elegido.At present, and with reference to the state of the art, it should be noted that there are external thermal insulation materials and systems called SATE or EIFS, which are widely known and used in the field of construction. These systems are mostly composed of an expanded polystyrene or rock wool insulation, which is fixed to a support wall by mechanical or chemical or mixed fixings of both. Once the insulation is fixed to the support wall, we proceed to fix an armor layer on the insulation, which is composed of a fiberglass mesh in conjunction with a mortar and finally we proceed to apply the finish layer that consists in a plaster of the chosen color.
Todos estos trabajos se realizan in situ en la propia obra y de forma manual. En el documento ES2685393A1 se describe una solución a este problema que implica un procedimiento de fabricación de un panel aislante térmico y el panel así obtenido que consiste en la fabricación de un panel compuesto de una lámina de mortero u hormigón reforzada con fibra de vidrio de unos 5 mm de espesor en conjunción con una plancha de poliestireno expandido con el espesor requerido o demandado. Su producción comienza con la proyección o vertido de una lámina de mortero u hormigón reforzada con fibra de vidrio de unos 5 mm de espesor a la que se adhiere una plancha de poliestireno expandido con el espesor requerido, obteniendo así en la planta de producción un panel que contiene los requisitos térmicos deseados y que puede tener cientos de texturas, tonalidades y colores, evitando todos los trabajos en la obra de los sistemas tradiciones de aislamiento térmico exterior o interior, pues únicamente se tiene que fijar el panel obtenido al muro soporte y sellar las juntas, realizándose estos trabajos en seco, y sin generar, prácticamente, residuos en la obra.All these works are carried out on site in the work itself and manually. A solution to this problem is described in document ES2685393A1, which implies a manufacturing process of a thermal insulating panel and the panel thus obtained which consists in the manufacture of a panel composed of a fiberglass reinforced concrete or mortar sheet of about 5 mm thick in conjunction with an expanded polystyrene sheet with the required or demanded thickness. Its production begins with the projection or pouring of a sheet of mortar or concrete reinforced with fiberglass about 5 mm thick to which an expanded polystyrene sheet with the required thickness adheres, thus obtaining in the production plant a panel that contains the desired thermal requirements and that can have hundreds of textures, shades and colors, avoiding all the work in the work of the traditional systems of exterior or interior thermal insulation, since only the panel obtained to the support wall and seal the joints, performing these works dry, and without generating, practically, waste in the work.
Explicación de la invenciónExplanation of the invention.
Es un objeto de la presente invención, según el enunciado de la presente memoria descriptiva, un procedimiento de fabricación de un panel compuesto por una lámina de mortero u hormigón armado con fibras que pueden ser metálicas, fibra de vidrio, fibras vinílicas o de cualquier otro tipo que se considere necesario para un determinado proyecto u obra específica. Esta capa de mortero u hormigón armado con fibras tiene aproximadamente 5 mm de espesor a la cual se adhiere una plancha de aislamiento del espesor requerido para cumplir con las demandas y normativas de aislamiento térmico o acústico, interior o exterior.It is an object of the present invention, according to the statement of the present specification, a method of manufacturing a panel composed of a mortar sheet or concrete reinforced with fibers that can be metallic, fiberglass, vinyl fibers or any other type considered necessary for a specific project or specific work. This layer of mortar or concrete reinforced with fibers is approximately 5 mm thick to which an insulation plate of the thickness required to comply with the demands and regulations of thermal or acoustic insulation, interior or exterior, adheres.
Más concretamente, la presente invención propone la fabricación de un panel compuesto de una lámina de mortero u hormigón armada con fibras, donde dicha lámina tiene un espesor aproximado de 5 mm. Esta lámina se dispone en conjunto con una plancha de aislamiento, que, en distintas realizaciones particulares puede ser poliestireno expandido, lana de roca o bien una combinación de ambos, en función del proyecto u obra que se desee ejecutar. Esta lámina de aislamiento tendrá el espesor requerido en cada aplicación práctica.More specifically, the present invention proposes the manufacture of a panel composed of a mortar sheet or fiber reinforced concrete, where said sheet has an approximate thickness of 5 mm. This sheet is arranged together with an insulating plate, which, in different particular embodiments, can be expanded polystyrene, rock wool or a combination of both, depending on the project or work to be executed. This insulation sheet will have the thickness required in each practical application.
El procedimiento de fabricación comienza con el vertido del mortero en un molde hasta formar una lámina de -aproximadamente- 5 mm de espesor a la que se adhiere, posteriormente, una plancha de aislamiento con el espesor requerido en cada aplicación práctica o uso del panel así obtenido. Este proceso de adhesión consiste en la alineación y presión de la plancha aislante sobre la lámina de mortero u hormigón para que ambos materiales se adhieran entre sí y formen un único panel o elemento.The manufacturing process begins with the pouring of the mortar into a mold until it forms a sheet - approximately - 5 mm thick, to which an insulating plate with the thickness required in each practical application or use of the panel adheres. obtained. This process of adhesion consists in the alignment and pressure of the insulating plate on the mortar or concrete sheet so that both materials adhere to each other and form a single panel or element.
Posteriormente, el proceso de fabricación de la invención cuenta con la particularidad de incluir una etapa de vertido de mortero u hormigón adicional para conformar los laterales del panel, concretamente unas paredes laterales idénticas a la primera lámina de mortero u hormigón armada con fibras, donde dicha lámina tiene un espesor aproximado de 5 mm que conforma una estructura en "U” que rodea perimetralmente a la plancha de aislamiento, que opcionalmente, puede tener una forma escalonada de tal forma que se pueda establecer una unión machihembrada entre paneles para su montaje final. Una vez ha curado el mortero u hormigón se procederá a su desmoldeo, control de calidad y empaquetado para su envío a los clientes.Subsequently, the manufacturing process of the invention has the particularity of including an additional mortar or concrete pouring stage to form the sides of the panel, specifically side walls identical to the first mortar sheet or fiber reinforced concrete, where said sheet has an approximate thickness of 5 mm that forms a "U" structure that surrounds the insulation plate perimeter, which can optionally have a stepped shape so that a tongue and groove joint between panels for final assembly. Once the mortar or concrete has cured, it will be demolished, quality control and packaged for shipment to customers.
La invención comprende unos medios de fijación para el panel de la invención y que consisten en unas fijaciones mecánicas que consisten en una "T” que incluye una varilla roscada de acero inoxidable y un anclaje transversal a la varilla roscada en uno de sus extremos. Este anclaje se enrosca directamente o en un taco insertado en un taladro o perforación hecha en el muro de soporte, conforme a la métrica requerida mientras que el anclaje transversal se inserta en las paredes laterales del panel de la invención, previo taladro de éste mediante una herramienta a tal efecto -de modo no limitativo, una taladradora con broca de diamante, por ejemplo-. De esta manera es posible fijar tanto a lo largo como a lo ancho del panel. Además, se irán fijando tantos anclajes mecánicos sean requeridos de acuerdo con los cálculos demandados para su fijación segura y correcta. Finalmente, se procederá al sellado de las juntas mediante una cinta adhesiva o un cordón de silicona, poliuretano o mortero.The invention comprises fixing means for the panel of the invention and consisting of mechanical fasteners consisting of a "T" that includes a stainless steel threaded rod and a transverse anchor to the threaded rod at one of its ends. Anchor is screwed directly or into a plug inserted in a drill or hole made in the support wall, according to the required metric while the transverse anchor is inserted into the side walls of the panel of the invention, prior to drilling it by means of a tool for this purpose - in a non-limiting manner, a drill with a diamond drill, for example - in this way it is possible to fix both the length and width of the panel, and as many mechanical anchors as required in accordance with the calculations demanded for its secure and correct fixation.Finally, the joints will be sealed using an adhesive tape or a silicone cord, polyuret anus or mortar.
Este objeto se alcanza con las características descritas en las reivindicaciones independientes. Realizaciones particulares de la invención se describen en las reivindicaciones dependientes de éstas.This object is achieved with the characteristics described in the independent claims. Particular embodiments of the invention are described in the dependent claims thereof.
Más concretamente, el procedimiento de la invención comprende la producción de una lámina de mortero u hormigón armada con fibras de unos 5 mm de espesor a la cual se le adhiere una plancha de aislamiento obteniendo un panel para ser utilizado como elemento de aislamiento térmico y acústico exterior o interior en los edificios.More specifically, the process of the invention comprises the production of a mortar or concrete sheet reinforced with fibers of about 5 mm thickness to which an insulation plate is attached obtaining a panel to be used as an element of thermal and acoustic insulation exterior or interior in buildings.
A lo largo de la descripción y las reivindicaciones la palabra «comprende» y sus variantes no pretenden excluir otras características técnicas, aditivos, componentes o pasos. Para los expertos en la materia, otros objetos, ventajas y características de la invención se desprenderán en parte de la descripción y en parte de la práctica de la invención. Los siguientes ejemplos y dibujos se proporcionan a modo de ilustración, y no se pretende que restrinjan la presente invención. Además, la presente invención cubre todas las posibles combinaciones de realizaciones particulares y preferidas aquí indicadas.Throughout the description and the claims the word "comprises" and its variants are not intended to exclude other technical characteristics, additives, components or steps. For those skilled in the art, other objects, advantages and features of the invention will be derived partly from the description and partly from the practice of the invention. The following examples and drawings are provided by way of illustration, and are not intended to restrict the present invention. In addition, the present invention covers all possible combinations of particular and preferred embodiments indicated herein.
Breve descripción de los dibujosBrief description of the drawings
A continuación, se pasa a describir de manera muy breve una serie de dibujos que ayudan a comprender mejor la invención y que se relacionan expresamente con una realización de dicha invención que se presenta como un ejemplo no limitativo de ésta.Next, we will describe very briefly a series of drawings that help to better understand the invention and which expressly relate to an embodiment of said invention that is presented as a non-limiting example thereof.
La figura 1 muestra una vista en sección lateral de un montaje de un panel de aislamiento térmico o acústico, así como de su sistema de fijación de acuerdo con la presente invención. Figure 1 shows a side sectional view of an assembly of a thermal or acoustic insulation panel, as well as of its fixing system according to the present invention.
La figura 2 muestra una vista en detalle del sistema de fijación del montaje de los paneles mostrados en la figura 1. Figure 2 shows a detailed view of the fastening system for mounting the panels shown in Figure 1 .
La figura 3 muestra una corte en sección de un panel de aislamiento térmico o acústico de acuerdo con una realización práctica de la presente invención. Figure 3 shows a sectional section of a thermal or acoustic insulation panel in accordance with a practical embodiment of the present invention.
Explicación de un modo detallado de realización de la invenciónExplanation of a detailed embodiment of the invention
Tal y como se puede ver en las figuras adjuntas, el panel objeto de la presente invención consiste en un panel bicapa que comprende una primera capa de hormigón o mortero armado con fibras 1 y una segunda capa aislante 2, que en una realización práctica no limitativa es de lana de roca, aunque en otras realizaciones podría ser de poliuretano expandido u otro material aislante térmico, acústico o una combinación de ambos que se considere apropiado para el proyecto u obra que se desee ejecutar.As can be seen in the attached figures, the panel object of the present invention consists of a bilayer panel comprising a first layer of concrete or mortar reinforced with fibers 1 and a second insulating layer 2, which in a practical non-limiting embodiment It is made of rock wool, although in other embodiments it could be made of expanded polyurethane or other thermal, acoustic insulating material or a combination of both that is considered appropriate for the project or work to be executed.
La primera capa de hormigón o mortero armado con fibras 1 cuenta con la particularidad de disponer de unas paredes laterales que conforman una capa en forma de "U” que rodean a la segunda capa aislante 2 por todos sus laterales. Sobre esta zona es, precisamente, sobre la que se fija el elemento transversal 3 unido en forma de "T” con una varilla roscada 4 que, a su vez, puede ir inserta en un taco 5 previamente insertado en la pared o muro de obra 6 para reforzar la unión entre paneles o bien directamente sobre el muro de obra 6, sin taco 5, si así se considera.The first layer of concrete or mortar reinforced with fibers 1 has the particularity of having lateral walls that form a "U" shaped layer that surrounds the second insulating layer 2 on all its sides. , on which the transverse element 3 attached in the form of "T" is fixed with a threaded rod 4 which, in turn, can be inserted into a block 5 previously inserted in the wall or work wall 6 to reinforce the joint between panels or directly on the wall of work 6, without block 5, if so considered.
El panel cuenta -opcionalmente- en sus extremos superior e inferior de una unión machihembrada 2a y 2b, de tal forma que en el montaje del panel se superpondrá la parte inferior de un panel 2b se superpondrá sobre la parte superior 2a del panel contiguo inmediatamente inferior.The panel counts -optional- at its upper and lower ends of a tongue and groove joint 2a and 2b, so that in the panel assembly the lower part of a panel 2b will be superimposed on the upper part 2a of the immediately adjacent adjacent panel .
Así pues, en primer lugar, el método de fabricación del panel de la invención consiste en verter hormigón armado con fibras en un molde hasta completar una capa cuadrangular de 5 mm de espesor 1. Posteriormente, se incorpora un elemento aislante, por ejemplo, lana de roca o poliestireno extruido, hasta completar una segunda capa aislante 2, de un espesor superior al de la primera capa de hormigón o mortero armado con fibras 1, tal que cumpla con las especificaciones de aislamiento definidas en el proyecto u obra a ejecutar.Thus, first, the method of manufacturing the panel of the invention consists in pouring reinforced concrete with fibers in a mold to complete a 5 mm thick quadrangular layer 1. Subsequently, an insulating element is incorporated, for example, rock wool or extruded polystyrene, until a second insulating layer 2 is completed, of a thickness greater than of the first layer of concrete or mortar reinforced with fibers 1, such that it meets the insulation specifications defined in the project or work to be executed.
En una tercera etapa de fabricación, se conforman los laterales del panel, mediante el vertido de mortero u hormigón adicional, de tal forma que la primera capa 1 tiene una forma de "U” cuadrangular que rodea la segunda capa aislante 2 excepto en una prolongación superior 2a de la segunda capa 2 y en el cajeado inferior 2b de la zona inferior de dicha segunda capa 2 que conforman las uniones machihembradas 2a y 2b, en una realización particular del panel. Una vez ha curado el mortero u hormigón se procederá a su desmoldeo, control de calidad y empaquetado.In a third manufacturing stage, the sides of the panel are formed, by pouring additional mortar or concrete, so that the first layer 1 has a quadrangular "U" shape that surrounds the second insulating layer 2 except in an extension upper 2a of the second layer 2 and in the lower recess 2b of the lower area of said second layer 2 that make up the tongue and groove joints 2a and 2b, in a particular embodiment of the panel. Once the mortar or concrete has cured it will proceed to its demoulding, quality control and packaging.
Finalmente, cabe indicar que en la cara interna de la segunda capa 2 pueden existir unas ranuras 2c que permiten facilitar el montaje de los paneles, aunque en una realización preferida de la invención, dichas ranuras 2c desaparecen, siendo la cara interna de la segunda capa 2 totalmente lisa. Finally, it should be noted that on the inner face of the second layer 2 there may be grooves 2c that allow for easy mounting of the panels, although in a preferred embodiment of the invention, said grooves 2c disappear, the inner face of the second layer 2 totally smooth.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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ES201930695A ES2729735A1 (en) | 2019-07-29 | 2019-07-29 | Method of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained (Machine-translation by Google Translate, not legally binding) |
Applications Claiming Priority (1)
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ES201930695A ES2729735A1 (en) | 2019-07-29 | 2019-07-29 | Method of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained (Machine-translation by Google Translate, not legally binding) |
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ES201930695A Pending ES2729735A1 (en) | 2019-07-29 | 2019-07-29 | Method of manufacturing a thermal or acoustic insulation panel, its fixing system and panel thus obtained (Machine-translation by Google Translate, not legally binding) |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES482487A1 (en) * | 1978-07-17 | 1980-08-16 | Ametex Ltd | Method for manufacturing insulating construction elements, apparatus for carrying out the method, and construction element obtained by the method. |
ES284611U (en) * | 1982-12-23 | 1986-05-01 | Roales Gabriel | Insulating cladding element and process for producing such an element |
ES2164551A1 (en) * | 1999-08-24 | 2002-02-16 | Preinco S A | Panels based internal and external surfacing includes |
US20170298627A1 (en) * | 2015-01-30 | 2017-10-19 | Innovative Design Solutions Llc | Precast Concrete Composite Wall |
ES2685393A1 (en) * | 2018-06-12 | 2018-10-08 | Corpus Consulting & Services Sl | PROCEDURE FOR MANUFACTURING A THERMAL AND INSULATING PANEL SO OBTAINED PANEL (Machine-translation by Google Translate, not legally binding) |
-
2019
- 2019-07-29 ES ES201930695A patent/ES2729735A1/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES482487A1 (en) * | 1978-07-17 | 1980-08-16 | Ametex Ltd | Method for manufacturing insulating construction elements, apparatus for carrying out the method, and construction element obtained by the method. |
ES284611U (en) * | 1982-12-23 | 1986-05-01 | Roales Gabriel | Insulating cladding element and process for producing such an element |
ES2164551A1 (en) * | 1999-08-24 | 2002-02-16 | Preinco S A | Panels based internal and external surfacing includes |
US20170298627A1 (en) * | 2015-01-30 | 2017-10-19 | Innovative Design Solutions Llc | Precast Concrete Composite Wall |
ES2685393A1 (en) * | 2018-06-12 | 2018-10-08 | Corpus Consulting & Services Sl | PROCEDURE FOR MANUFACTURING A THERMAL AND INSULATING PANEL SO OBTAINED PANEL (Machine-translation by Google Translate, not legally binding) |
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