ES2366719B1 - FILLER FOR LARGE SIZE FRUIT PACKAGING. - Google Patents
FILLER FOR LARGE SIZE FRUIT PACKAGING. Download PDFInfo
- Publication number
- ES2366719B1 ES2366719B1 ES200900509A ES200900509A ES2366719B1 ES 2366719 B1 ES2366719 B1 ES 2366719B1 ES 200900509 A ES200900509 A ES 200900509A ES 200900509 A ES200900509 A ES 200900509A ES 2366719 B1 ES2366719 B1 ES 2366719B1
- Authority
- ES
- Spain
- Prior art keywords
- container
- fruit
- canvas
- filler
- similar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 34
- 238000004806 packaging method and process Methods 0.000 title 1
- 239000000945 filler Substances 0.000 claims abstract description 14
- 235000012828 Citrullus lanatus var citroides Nutrition 0.000 claims description 4
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 244000241235 Citrullus lanatus Species 0.000 claims 1
- 244000241257 Cucumis melo Species 0.000 claims 1
- 230000008021 deposition Effects 0.000 claims 1
- 230000006378 damage Effects 0.000 description 5
- 241000219109 Citrullus Species 0.000 description 3
- 241000219112 Cucumis Species 0.000 description 2
- 210000000481 breast Anatomy 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 208000008035 Back Pain Diseases 0.000 description 1
- 208000020339 Spinal injury Diseases 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/108—Article support means temporarily arranged in the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/02—Packaging agricultural or horticultural products
- B65B25/04—Packaging fruit or vegetables
- B65B25/046—Packaging fruit or vegetables in crates or boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/16—Preventing pulverisation, deformation, breakage, or other mechanical damage to the goods or materials
- B65G69/165—Preventing pulverisation, deformation, breakage, or other mechanical damage to the goods or materials using descending or lowering endless conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Packaging Of Special Articles (AREA)
- Packaging Frangible Articles (AREA)
Abstract
Llenador para envases de fruta de gran tamaño.Filler for large fruit containers size.
Consiste en un soporte (1) de dimensiones adecuadas para recibir en su seno a un envase (2) de gran tamaño, de los integrados en un palet o similar, soporte que incorpora superiormente una pareja de rodillos (3-3') motorizados, paralelos, que enmarcan la embocadura del envase y a los que se enrollan los extremos de una lona (4), de los que al menos uno de ellos se relaciona con el rodillo (3') correspondiente a través de tirantes o cintas (5), todo ello de forma que la lona (4) va descendiendo, por desenrollamiento a medida que va recibiendo la fruta, y cuando alcanza el fondo del envase se retrae a través del rodillo opuesto al portador de los tirantes (5) produciéndose un efecto de vertido a través de la ventana definida por éstos últimos, con una caída suave de la fruta sobre el fondo del envase, sin el menor riesgo para la misma.It consists of a support (1) of dimensions suitable for receiving a large container (2) of those integrated in a pallet or similar, support that incorporates superiorly a pair of rollers (3-3 ') motorized, parallel, that frame the mouth of the container and to those that wrap the ends of a tarp (4), of which at less one of them relates to the corresponding roller (3 ') through braces or ribbons (5), all so that the canvas (4) descends, by unrolling as it receives the fruit, and when it reaches the bottom of the container it retracts through of the roller opposite the carrier of the braces (5) producing a pour effect through the window defined by the latter, with a soft fall of the fruit on the bottom of the container, without the Less risk for it.
Description
Llenador para envases de fruta de gran tamaño.Filler for large fruit containers size.
La presente invención se refiere a un aparato o dispositivo llenador, específicamente concebido para el llenado de envases de gran tamaño utilizados en determinados tipos de fruta, como por ejemplo melones, sandías y similares.The present invention relates to an apparatus or filler device, specifically designed for filling large containers used in certain types of fruit, such as melons, watermelons and the like.
El objeto de la invención es conseguir que dicha fruta acceda al seno del contenedor de una forma suave, es decir en ausencia de golpes que pudieran dañar la fruta, y de una forma automatizada que no requiera la participación de mano de obra.The object of the invention is to achieve that fruit access the sine of the container in a smooth way, that is in absence of blows that could damage the fruit, and in a way automated that does not require the participation of labor.
Como es sabido, frutas como las anteriormente citadas se distribuyen en grandes envases, generalmente cajas prismático-rectangulares de cartón, cuya base está unida o formada por un palet, de manera que estos envases, una vez llenos, se manipulan con una carretilla elevadora, una transpaleta o similar.As is known, fruits like those previously These are distributed in large containers, usually boxes prismatic-rectangular cardboard, whose base is joined or formed by a pallet, so that these containers, once full, they are handled with a forklift, a pallet truck or Similary.
Para efectuar el llenado de los envases se utilizan habitualmente cintas transportadoras que elevan la fruta hasta el nivel de la embocadura de los mismos, desde donde caen a su interior. Dado que estos envases presentan una altura considerable, que puede sobrepasar el metro, el golpe que se produce en la fruta al caer desde tal altura supone en muchas ocasiones daño para la misma, con el consecuente perjuicio económico.To fill the containers, they usually use conveyor belts that lift the fruit to the level of the mouth of them, from where they fall to their inside. Since these containers have a considerable height, that can exceed the meter, the blow that occurs in the fruit when falling from such height, it often causes damage to the same, with the consequent economic damage.
Tratando de solventar este problema, normalmente un operario deposita el fruto a mano suavemente sobre el fondo del contenedor, lo que supone un esfuerzo físico muy considerable, sobre todo teniendo en cuenta que en el caso específico de las sandías pueden sobrepasar fácilmente los 10 kg de peso, lo que genera en los trabajadores dolores de espalda que a la larga pueden acabar en lesiones de la columna vertebral.Trying to solve this problem, usually an operator deposits the fruit by hand gently on the bottom of the container, which involves a considerable physical effort, on all considering that in the specific case of watermelons they can easily exceed 10 kg of weight, which generates back pain workers who may eventually end up in spinal injuries.
Además el llenado resulta lento puesto que la cadencia de alimentación de fruta debe ser adecuada a la capacidad del trabajador para poder recibirlas de una en una y depositarlas sobre el fondo del contenedor.In addition the filling is slow since the Fruit feed rate should be adequate to the capacity of the worker to be able to receive them one at a time and deposit them on the bottom of the container.
El llenador que la invención propone resuelve de forma plenamente satisfactoria la problemática anteriormente expuesta, en los diferentes aspectos comentados.The filler that the invention proposes resolves from the problem was fully satisfactory before exposed, in the different aspects commented.
Para ello de forma mas concreta dicho llenador
se materializa en un soporte de dimensiones adecuadas para poder
recibir en su seno el envase integrado en el correspondiente palet,
soporte que sustenta una pareja de rodillos paralelos y
convenientemente motorizados sobre los que se arrolla una lona o
elemento similar capaz de situarse a nivel de la embocadura del
envase en el momento en que se inicia la carga de éste último, o ir
desenrollándose a medida que va recibiendo dicha carga, hasta
alcanzar el fondo del
envase.To do this, more specifically, said filler materializes in a support of suitable dimensions to be able to receive in its breast the container integrated in the corresponding pallet, support that supports a pair of parallel and conveniently motorized rollers on which a canvas or element is wound similarly capable of being located at the level of the mouth of the container at the moment when the latter is loaded, or unrolling as it receives said cargo, until it reaches the bottom of the
container.
Mientras uno de los extremos de la citada lona está fijado directamente al rodillo correspondiente, el borde opuesto lo está a través de unas cintas o tirantes, ambos se enrollan y desenrollan sobre sus rodillos correspondientes en función de las necesidades de llenado.While one of the ends of the aforementioned canvas is fixed directly to the corresponding roller, the edge opposite it is through some ribbons or braces, both are roll and unwind on their corresponding rollers in Function of filling needs.
De esta manera y una vez que la lona ha alcanzado el fondo del envase o las proximidades del mismo, se produce el enrollamiento de la misma por su extremo opuesto a los citados tirantes, con lo que la fruta se vierte en el fondo de dicho envase a través del amplio espacio que dejan entre sí los tirantes repetidamente citados.This way and once the canvas has reached the bottom of the container or the vicinity of it, it produces the winding of the same at its opposite end to the cited braces, with which the fruit is poured at the bottom of said container through the ample space left between the braces repeatedly cited.
Como complemento de la estructura descrita se ha previsto que las maniobras de llenado se realicen de forma automática, con la colaboración de detectores de peso, de volumen o mediante contadores de frutos, de manera que tales detectores provoquen el accionamiento de uno y otro rodillo, de la forma conveniente, y a medida que se va depositando sobre la lona la carga de fruta, de manera que el nivel de la misma sobre dicha lona se mantenga siempre por debajo de la embocadura del contenedor.As a complement to the structure described, provided that the filling maneuvers are carried out in a manner automatic, with the collaboration of weight, volume or by fruit counters, so that such detectors cause the drive of one and another roller, in the way convenient, and as the load is deposited on the canvas of fruit, so that the level of it on said canvas is always keep below the mouth of the container.
Lógicamente la movilidad de los rodillos será variable en función del tipo de fruta a manipular, y la lona puede estar fijada a los rodillos, como anteriormente se ha dicho, o bien mediante tirantes para cada uno de ellos.Logically the mobility of the rollers will be variable depending on the type of fruit to be handled, and the canvas can be fixed to the rollers, as previously stated, or by braces for each of them.
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as an integral part of said description, a set of drawings where with character Illustrative and not limiting, the following has been represented:
La figura 1.- Muestra, según una representación esquemática en perspectiva, un llenador de envases de gran tamaño para fruta, realizado de acuerdo con el objeto de la presente invención, en situación de vacío, es decir en situación previa al inicio de la carga del envase.Figure 1.- Shows, according to a representation schematic in perspective, a large container filler for fruit, made in accordance with the purpose of this invention, in a vacuum situation, that is to say in a situation prior to Start of container loading.
La figura 2.- Muestra una representación similar a la figura anterior, en la que un envase está debidamente acoplado en el seno del llenador y éste empieza a recibir la fruta.Figure 2.- Shows a similar representation to the previous figure, in which a container is properly coupled in the heart of the filler and he begins to receive the fruit.
La figura 3.- Muestra una representación similar a la figura 2, pero en una fase mas avanzada de carga del envase o contenedor.Figure 3.- Shows a similar representation to figure 2, but in a more advanced phase of container loading or container.
La figura 4.- Muestra una representación a su vez similar a la de las figuras 2 y 3, en una fase terminal de carga del envase.Figure 4.- Shows a representation of his similar to that of figures 2 and 3, in a loading terminal phase of the container
La figura 5.- Muestra, finalmente, y según una representación similar también a la de las figuras anteriores, la fase de recuperación de la lona una vez que se ha producido el llenado del envase.Figure 5.- Shows, finally, and according to a representation similar to that of the previous figures, the recovery phase of the canvas once the container filling
A la vista de las figuras reseñadas puede observarse como el llenador que la invención propone está constituido a partir de un soporte (1), de cualquier configuración apropiada, capaz de recibir en su seno, con la colaboración de una cinta transportadora o de cualquier otro medio, un envase o contenedor (2) de grandes dimensiones, de los normalmente utilizados para la comercialización de sandías, melones y similares.In view of the figures outlined you can be observed as the filler that the invention proposes is constituted from a support (1), of any configuration appropriate, able to receive within it, with the collaboration of a conveyor belt or any other means, a container or large container (2), of those normally used for the marketing of watermelons, melons and the like.
En cualquier caso en el citado soporte (1) se define una amplia embocadura superior que queda enmarcada por una pareja de rodillos paralelos (3-3'), sobre los que se enrolla una lona (4) capaz de obturar mayoritariamente dicha embocadura, lona que de acuerdo con el ejemplo preferente de realización práctica de la invención se fija por uno de sus extremos a uno de los rodillos (3), mientras que al otro rodillo (3') lo hace con la colaboración de tirantes o cintas (5) capaces de generar en determinados momentos una amplia ventana (6) entre la lona (4) y el interior del contenedor (2).In any case in the mentioned support (1) defines a wide upper mouth that is framed by a pair of parallel rollers (3-3 '), on which a tarpaulin (4) capable of sealing said majority is wound mouth, canvas that according to the preferred example of practical embodiment of the invention is fixed by one of its ends to one of the rollers (3), while the other roller (3 ') does with the collaboration of braces or ribbons (5) capable of generating in certain moments a wide window (6) between the canvas (4) and the inside the container (2).
Como anteriormente se ha dicho los
rodillos
(3-3') estarán motorizados de forma
independiente, de manera que el movimiento de uno de ellos sea ajeno
por completo al otro, y los correspondientes motores estarán a su
vez controlados por un robot o elemento similar, que recibe
información mediante sensores o detectores apropiados, no
representados en los dibujos, del peso o el volumen de la fruta (7),
o bien mediante contadores del número de dichas piezas, para que el
sistema actúe sobre los motores en función de la información
recibida en cuanto al acceso de la fruta a la lona (4), que se
producirá como es convencional mediante una cinta transportadora o
por cualquier otro medio similar apropiado.As previously said rollers
(3-3 ') will be motorized independently, so that the movement of one of them is completely foreign to the other, and the corresponding motors will be controlled by a robot or similar element, which receives information through sensors or appropriate detectors, not represented in the drawings, of the weight or volume of the fruit (7), or by means of counters of the number of said pieces, so that the system acts on the motors based on the information received regarding the access of the fruit on the canvas (4), which will be produced as conventional by means of a conveyor belt or by any other similar appropriate means.
De acuerdo con esta estructuración, el funcionamiento del llenador es el siguiente:According to this structuring, the Filler operation is as follows:
A partir de la situación del mismo mostrada en la figura 1, en la que la lona (4) está mayoritariamente enrollada sobre los rodillos (3-3'), ofreciendo una superficie curvo-cóncava para la recepción de la fruta (7), en el seno del soporte (1), concretamente bajo la citada lona (4), se sitúa el contenedor o envase (2) a llenar, que al igual que la fruta (4) puede acceder al llenador con el concurso de una cinta transportadora o por cualquier otro medio.From the situation shown in Figure 1, in which the canvas (4) is mostly rolled on the rollers (3-3 '), offering a surface curved-concave for the reception of the fruit (7), in the breast of the support (1), specifically under said canvas (4), is place the container or container (2) to be filled, which like the fruit (4) You can access the filler with a ribbon contest conveyor or by any other means.
A medida que la fruta (7) va llegando al llenador, la lona (4) va descendiendo mediante desarrollamiento de la misma de uno y/u otro de los rodillos (3-3'), estando en un determinado punto, como el mostrado en la figura 3, en el que se produce el desarrollamiento mayoritario del rodillo (3') para que penetren en el seno del contenedor los tirantes o cintas (5), tal como muestra la figura 4.As the fruit (7) reaches the filler, the canvas (4) is descending by developing the same of one and / or another of the rollers (3-3 '), being at a certain point, as shown in figure 3, in which occurs the majority development of the roller (3 ') so that the braces or ribbons penetrate into the container (5), as shown in Figure 4.
En ese momento, en el que la lona habrá llegado o estará en las inmediaciones del envase o contenedor (2), se produce el enrollamiento de la lona sobre el rodillo (3) contrario a los tirantes (5), de manera que en su ascenso actúa como vertedor que deposita suavemente los frutos sobre el fondo del contenedor a través de la amplia ventana (6) definida por los tirantes (5), como a su vez muestra la figura 5.At that time, in which the canvas will have arrived or it will be in the immediate vicinity of the container or container (2), produces the winding of the canvas on the roller (3) contrary to the braces (5), so that in its ascent it acts as a spout which gently deposits the fruits on the bottom of the container to through the wide window (6) defined by the braces (5), as in turn shows figure 5.
Se consigue de esta manera una descarga suave, en total ausencia de riesgos de daño para la fruta y con una participación de mano de obra mínima, desde luego sin el menor esfuerzo físico que pueda suponer algún daño para los operarios.In this way a smooth discharge is achieved, in total absence of risks of damage to the fruit and with a minimum labor force participation, of course without the least physical effort that may involve some damage to operators.
Solo resta señalar por último que el llenador puede ser utilizado de forma aislada o quedar integrado en una instalación de tratamiento de la fruta, en la que participen calibradoras, limpiadoras, etc., todo ello para el fruto en cuestión.It only remains to point out finally that the filler it can be used in isolation or be integrated into a fruit treatment facility, in which they participate calibrators, cleaners, etc., all for the fruit in question.
Claims (1)
(3-3') que enmarcan a dicha embocadura y entre los que se establece una lona o similar (4) enrollada por sus extremos en dichos rodillos, con la particularidad además de que al menos uno de los bordes o extremos de dicha lona (4) se fijan al rodillo correspondiente (3-3') a través de una pareja de tirantes o cintas (5) de longitud adecuada para que el borde correspondiente a la lona pueda alcanzar las inmediaciones del fondo del envase; los citados rodillos están motorizados independientemente y asistidos por detectores de peso o volumen, o bien por contadores de unidades de fruta, en orden a que la lona quede ligeramente combada previamente al inicio de llenado del envase, para recibir la fruta, se vaya desenrollando progresivamente a medida que la fruta va accediendo al llenador, y en la fase terminal de llenado se desenrollen los citados tirantes para definir una o varias amplias ventanas laterales que en el posterior arrollamiento del otro extremo de la lona (4) sobre el rodillo correspondiente (3), permita una fácil deposición de las piezas de fruta sobre el fondo del envase.1. Filler for large-sized fruit containers, in particular for containers consisting of a rectangular prismatic cardboard box or similar, duly fixed to a pallet or similar that facilitates its handling by forklifts or the like, fruits such as watermelons, melons, or others of similar size, characterized in that it is constituted from a support (1), of suitable dimensions to allow housing a container or container (2) of the aforementioned, and with means that allow lateral access of the containers within the support, which further defines an upper opening with direct access to the mouth of the container, immediately above said opening of the container, in correspondence with the opening of the support (1), a pair of parallel rollers
(3-3 ') that frame said mouthpiece and between which a canvas or similar (4) is wound rolled by its ends in said rollers, with the particularity in addition to at least one of the edges or ends of said canvas ( 4) they are fixed to the corresponding roller (3-3 ') through a pair of braces or tapes (5) of adequate length so that the edge corresponding to the canvas can reach the vicinity of the bottom of the container; The said rollers are independently motorized and assisted by weight or volume detectors, or by fruit unit counters, in order that the canvas is slightly combated prior to the start of filling the container, to receive the fruit, it will gradually unwind as the fruit accesses the filler, and in the terminal phase of filling the aforementioned braces are unwound to define one or several wide side windows that in the subsequent winding of the other end of the canvas (4) on the corresponding roller (3 ), allow easy deposition of fruit pieces on the bottom of the container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200900509A ES2366719B1 (en) | 2009-02-24 | 2009-02-24 | FILLER FOR LARGE SIZE FRUIT PACKAGING. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200900509A ES2366719B1 (en) | 2009-02-24 | 2009-02-24 | FILLER FOR LARGE SIZE FRUIT PACKAGING. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2366719A1 ES2366719A1 (en) | 2011-10-25 |
| ES2366719B1 true ES2366719B1 (en) | 2012-05-07 |
Family
ID=44763618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200900509A Expired - Fee Related ES2366719B1 (en) | 2009-02-24 | 2009-02-24 | FILLER FOR LARGE SIZE FRUIT PACKAGING. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2366719B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113371443A (en) * | 2021-06-03 | 2021-09-10 | 上海农易信息技术有限公司 | Agricultural fruit and vegetable production, harvesting and arranging platform |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL8003442A (en) * | 1980-06-13 | 1982-01-04 | Derckx Henricus A J M | WRAPPING MACHINE. |
| FR2558453B3 (en) * | 1984-01-19 | 1986-05-16 | Socar | DEVICE FOR CARRYING OUT THE LOADING AND UNLOADING AT A CONSTANT LEVEL OF A CONTAINER WITH A MOBILE TRAY |
| FR2595652B1 (en) * | 1986-03-14 | 1990-09-07 | Lemercier Hubert | FALL SHOCK ABSORBER TO AVOID LESIONS SUFFERED BY FRAGILE PRODUCTS SUCH AS POTATOES OR FRUITS WHEN LOADING THEM INTO A BUCKET |
| US4785611A (en) * | 1986-12-04 | 1988-11-22 | Ralph Hasenbalg | Carton Packaging |
| US5575134A (en) * | 1995-04-18 | 1996-11-19 | Main; Scott C. | Apparatus and method for filling a bin |
| US8015781B2 (en) * | 2006-03-08 | 2011-09-13 | Seatal Automation Systems LLC. | Box loader |
-
2009
- 2009-02-24 ES ES200900509A patent/ES2366719B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| ES2366719A1 (en) | 2011-10-25 |
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Legal Events
| Date | Code | Title | Description |
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