ES2364360A1 - Procedure for fixing a lavafaros in bumper of vehicles (Machine-translation by Google Translate, not legally binding) - Google Patents

Procedure for fixing a lavafaros in bumper of vehicles (Machine-translation by Google Translate, not legally binding) Download PDF

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Publication number
ES2364360A1
ES2364360A1 ES200803511A ES200803511A ES2364360A1 ES 2364360 A1 ES2364360 A1 ES 2364360A1 ES 200803511 A ES200803511 A ES 200803511A ES 200803511 A ES200803511 A ES 200803511A ES 2364360 A1 ES2364360 A1 ES 2364360A1
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Spain
Prior art keywords
bumper
die
opening
headlight
contour
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Granted
Application number
ES200803511A
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Spanish (es)
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ES2364360B1 (en
Inventor
Antonio Martins Fernandes
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SEAT SA
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SEAT SA
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Priority to ES200803511A priority Critical patent/ES2364360B1/en
Publication of ES2364360A1 publication Critical patent/ES2364360A1/en
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Publication of ES2364360B1 publication Critical patent/ES2364360B1/en
Withdrawn - After Issue legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S1/00Cleaning of vehicles
    • B60S1/02Cleaning windscreens, windows or optical devices
    • B60S1/46Cleaning windscreens, windows or optical devices using liquid; Windscreen washers
    • B60S1/48Liquid supply therefor
    • B60S1/52Arrangement of nozzles; Liquid spreading means
    • B60S1/522Arrangement of nozzles; Liquid spreading means moving liquid spreading means, e.g. arranged in wiper arms
    • B60S1/528Arrangement of nozzles; Liquid spreading means moving liquid spreading means, e.g. arranged in wiper arms the spreading means being moved between a rest position and a working position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S1/00Cleaning of vehicles
    • B60S1/02Cleaning windscreens, windows or optical devices
    • B60S1/56Cleaning windscreens, windows or optical devices specially adapted for cleaning other parts or devices than front windows or windscreens
    • B60S1/60Cleaning windscreens, windows or optical devices specially adapted for cleaning other parts or devices than front windows or windscreens for signalling devices, e.g. reflectors
    • B60S1/603Cleaning windscreens, windows or optical devices specially adapted for cleaning other parts or devices than front windows or windscreens for signalling devices, e.g. reflectors the operation of at least a part of the cleaning means being controlled by electric means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)

Abstract

Method of fixing a headlight washer to a vehicle bumper, comprising: fixing the headlight washer frame to the front of a base die (3); apply an adhesive on the front surface of the headlight cleaning frame; support the base die with the headlight cleaning frame on the rear surface of the bumper (1); supporting the stuffing die (4) on the front surface of the bumper, coinciding with the contour of the opening to be practiced; pressing the stuffing die against the base die until producing in the bumper (1) a cut coinciding with that of the opening to be practiced and removing the two dies and separating the cut area from the bumper. (Machine-translation by Google Translate, not legally binding)

Description

Procedimiento de fijación de un lavafaros en parachoques de vehículos.Procedure for fixing a headlight washer on Vehicle bumpers

Campo de la invenciónField of the Invention

La presente invención se refiere a un procedimiento de fijación de un lavafaros en parachoques de vehículos, cuyo lavafaros comprende un armazón que se fija sobre la superficie posterior del parachoques, en coincidencia con una abertura practicada en el mismo, cerrable mediante una tapa.The present invention relates to a procedure for fixing a headlight washer on bumpers vehicles, whose headlight includes a frame that is fixed on the rear surface of the bumper, in coincidence with a opening made in it, closed by a lid.

Antecedentes de la invenciónBackground of the invention

En vehículos de serie de un determinado nivel los parachoques delanteros incorporan lavafaros. Estos lavafaros comprenden un armazón que va fijado a la superficie posterior del parachoques, en coincidencia con una abertura practicada en el mismo, que se cierra mediante una tapa que oculta el mecanismo.In series vehicles of a certain level the front bumpers incorporate headlamps. These headlights they comprise a frame that is fixed to the rear surface of the bumper, in coincidence with an opening made in the same, which is closed by a cover that hides the mechanism.

En la actualidad el montaje de un lavafaros en el parachoques de un vehículo se lleva a cabo, una vez fijado el parachoques en un molde herramienta, mediante una matriz o troquel base que se desliza hasta apoyar sobre la superficie posterior del parachoques. Seguidamente otro troquel, en este caso embutidor, se mueve desde el exterior o parte delantera del parachoques, hasta apoyar sobre la superficie anterior del mismo y presiona sobre la piel del parachoques hasta que realiza una abertura que conformará la ventana del lavafaros. El trozo de pieza que se desprende del parachoques será utilizado como tapa. Una vez retirados ambos troqueles, el operario coloca, en la parte interior del parachoques, alrededor del hueco creado, el conjunto de armazón lavafaros. Esta operación manual deja un gran margen de error en la tolerancia o franquicia entre la tapa y el hueco o ventana del lavafaros y el armazón del propio lavafaros.At present the assembly of a headlight washer in the bumper of a vehicle is carried out, once the bumpers in a tool mold, using a die or die base that slides to rest on the back surface of the bumper. Then another die, in this case a stuffer, is move from the outside or front of the bumper, to rest on the previous surface of the same and press on the bumper skin until it makes an opening that will conform The window of the headlight washer. The piece of piece that emerges from the Bumper will be used as cover. Once removed both dies, the operator places, inside the bumper, around the created hole, the headlight washer assembly. This manual operation leaves a large margin of error in tolerance or franchise between the lid and the hole or window of the headlight washer and the frame of the headlight itself.

Descripción de la invenciónDescription of the invention

El objeto de la presente invención es eliminar los problemas expuestos mediante un procedimiento con el que se practicada en el parachoques, el armazón del lavafaros y la tapa que cerrará dicha abertura.The object of the present invention is to eliminate the problems exposed by a procedure with which practiced on the bumper, the headlight frame and the cover that will close said opening.

Para ello, la presente invención propone una solución que consiste en hacer un marcado en el frontal del troquel base y convertirlo en transportador del armazón lavafaros, además de empujador, hasta fijar dicho lavafaros por medio de un adhesivo sobre la superficie posterior del parachoques, en la zona prevista para ello.For this, the present invention proposes a solution that consists of marking the front of the die base and turn it into a conveyor of the headlamp frame, in addition to pusher, until fixing said headlight washer by means of an adhesive on the rear surface of the bumper, in the intended area for it.

El procedimiento de la invención se lleva a cabo, de igual forma que el proceso tradicional, mediante un troquel base que apoya sobre la superficie posterior del parachoques y un troquel embutidor que apoya y presiona sobre la superficie anterior de dicho parachoques, en coincidencia con el troquel base.The process of the invention takes to out, in the same way as the traditional process, by means of a die  base that rests on the rear surface of the bumper and a embossing die that supports and presses on the anterior surface of said bumper, in coincidence with the base die.

De acuerdo con el procedimiento de la invención, el armazón lavafaros se fija en el frente del troquel base, en proximidad con el perímetro del hueco central de dicho troquel que define el contorno de la abertura a practicar y sin sobresalir de dicho perímetro. Sobre la superficie del armazón base que apoyará contra la superficie posterior del parachoques se aplica un adhesivo que servirá como medio de fijación del armazón al parachoques. Seguidamente se apoya el troquel base con el armazón lavafaros sobre la superficie posterior del parachoques, con el perímetro del hueco central del troquel base en coincidencia con el contorno de la abertura a practicar. A continuación se apoya el troquel embutidor sobre la superficie anterior o externa del parachoques en coincidencia con el mismo contorno de la abertura a practicar, presionando seguidamente este troquel embutidor contra el parachoques y troquel base, hasta producir en el parachoques un corte que será coincidente con el contorno de la abertura. Por último se retiran los dos troqueles y se separa la zona cortada del parachoques, que constituirá la tapa de la abertura realizada, quedando el armazón lavafaros fijado a la superficie posterior del parachoques mediante el adhesivado antes
comentado.
In accordance with the method of the invention, the headlight frame is fixed in the front of the base die, in proximity to the perimeter of the central hole of said die that defines the contour of the opening to be practiced and without protruding from said perimeter. An adhesive is applied on the surface of the base frame that will rest against the rear surface of the bumper, which will serve as a means of fixing the frame to the bumper. Next, the base die is supported with the headlight frame on the rear surface of the bumper, with the perimeter of the central hole of the base die coinciding with the contour of the opening to be practiced. Next, the embossing die is supported on the front or external surface of the bumper in coincidence with the same contour of the opening to be practiced, then pressing this embossing die against the bumper and base die, until a cut that will coincide with the bumper is produced The contour of the opening. Finally, the two dies are removed and the cut area of the bumper is separated, which will constitute the cover of the opening made, leaving the headlight frame fixed to the rear surface of the bumper by means of the adhesive before
commented.

Para la realización del procedimiento de la invención se practica sobre el frente del troquel base, alrededor y en proximidad del perímetro del hueco de dicho troquel que define el contorno de la abertura a practicar en el parachoques, un alojamiento dimensionado para recibir ajustadamente el armazón lavafaros. Para conseguir una fijación segura, el armazón lavafaros dispondrá posteriormente de patillas posicionadoras acoplables en huecos coincidentes practicados a partir del fondo del alojamiento del frente del troquel base.To carry out the procedure of the invention is practiced on the front of the base die, around and in proximity to the perimeter of the hole of said die that defines the contour of the opening to practice on the bumper, a housing sized to tightly receive the frame headlamp To achieve a secure fixation, the headlight frame will subsequently have attachable positioning pins on matching holes made from the bottom of the housing from the front of the base die.

Con la presente invención se consigue mecanizar el proceso de fijación del lavafaros en el parachoques, mediante la incorporación del armazón lavafaros en el troquel base en el extremo embutidor del mismo. Con el procedimiento de la invención no hay posibilidad de que el armazón no se fije en la posición correcta en el parachoques, conformando la franquicia deseada, equidistante y constante alrededor de la abertura practicada en el parachoques.With the present invention machining is achieved the process of fixing the headlight washer on the bumper, through the incorporation of the headlight washer frame in the base die at the end Stuffer of the same. With the process of the invention there is no possibility that the frame is not fixed in the correct position in the bumper, forming the desired franchise, equidistant and constant around the opening made in the bumper.

Breve descripción de los dibujosBrief description of the drawings

En los dibujos adjuntos se muestran, a titulo de ejemplo no limitativo, las distintas fases del procedimiento de la invención, mediante el que se lleva a cabo el montaje del lavafaros en el parachoques de un vehículo, siendo:The attached drawings show, as non-limiting example, the different phases of the procedure of the invention, by means of which the assembly of the headlight washer on the bumper of a vehicle, being:

La figura 1, una perspectiva frontal del parachoques anterior de un automóvil.Figure 1, a front perspective of the front bumper of a car.

La figura 2, una perspectiva parcial del mismo parachoques, con el troquel base y el troquel embutidor en posición previa a la de ejecución de las aberturas para el montaje del lavafaros.Figure 2, a partial perspective of it bumper, with the base die and the embossing die in position prior to the execution of the openings for mounting the headlamp

La figura 3, una perspectiva anterior del troquel base utilizado en el procedimiento de la invención.Figure 3, an earlier perspective of the base die used in the process of the invention.

La figura 4, una sección longitudinal del troquel base y del armazón lavafaros, antes de su acoplamiento mutuo, tomada según la línea de corte IV-IV de la figura 3.Figure 4, a longitudinal section of the base die and headlight washer, before coupling mutual, taken according to line IV-IV of the figure 3.

La figura 5, una sección similar a la figura 4, con el armazón lavafaros acoplado sobre el troquel base.Figure 5, a section similar to Figure 4, with the headlight frame attached to the base die.

La figura 6, una sección parcial del parachoques delantero de un vehículo, con el armazón lavafaros montado, tomada según la línea de corte VI-VI de la figura 1.Figure 6, a partial section of the bumper front of a vehicle, with the headlight frame mounted, taken along the line VI-VI of Figure 1.

Descripción detallada de un modo de realizaciónDetailed description of one embodiment

Seguidamente se hace una descripción detallada del ejemplo de realización mostrado en los dibujos adjuntos, que servirá para comprender mejor las características y ventajas del procedimiento de la invención.A detailed description is given below. of the embodiment shown in the accompanying drawings, which it will serve to better understand the characteristics and advantages of method of the invention

En la figura 1, se muestra un parachoques 1 de un automóvil, en el que se han señalado los contornos 2 de las aberturas en las que se montarán los lavafaros.In figure 1, a bumper 1 of a car, in which the contours 2 of the openings in which the headlights will be mounted.

Las aberturas citadas, en coincidencia con los contornos 2 de la figura 1, se realizan mediante un troquel base 3, que se apoya sobre la superficie interna del parachoques 1, en coincidencia con el contorno 2 de una de las aberturas, y un troquel embutidor 4 que se apoya sobre la superficie externa del parachoques 1, también en coincidencia con el contorno 2 de las aberturas a practicar. Presionando el troquel embutidor 4 contra el parachoques 1 y troquel base 3, se practican aberturas 5, figura 1, correspondientes a los contornos 2.The mentioned openings, in coincidence with the contours 2 of figure 1, are made by a base die 3, which rests on the internal surface of the bumper 1, in coincidence with contour 2 of one of the openings, and a die stuffer 4 that rests on the outer surface of the bumper 1, also coinciding with the contour 2 of the openings a to practice. Pressing the punching die 4 against the bumper 1 and base die 3, openings 5 are made, figure 1, corresponding to the contours 2.

De acuerdo con la presente invención, y según puede apreciarse en las figuras 3 a 5, en el frente del troquel base 3 se practica un alojamiento 6, alrededor y en proximidad del perímetro 7 del hueco central 7' de dicho troquel base, que define el contorno 2 de la abertura 5, figura 1, que se va a practicar en el parachoques. El hueco 6 es de configuración y dimensiones coincidentes con las del armazón lavafaros 8, de modo que permita el acoplamiento de dicho armazón en el frente del troquel base, tal y como se muestra en la figura 5.In accordance with the present invention, and according to it can be seen in figures 3 to 5, in front of the base die 3 accommodation 6 is practiced, around and near the perimeter 7 of the central recess 7 'of said base die, which defines the contour 2 of the opening 5, figure 1, to be practiced in the bumper. The hole 6 is of configuration and dimensions coinciding with those of the headlight washer 8, so as to allow coupling of said frame to the front of the base die, such and as shown in figure 5.

De la superficie posterior del armazón lavafaros 8 sobresalen patillas posicionadoras 9, acopla-bles en huecos 10 coincidentes practicados a partir del fondo del alojamiento 6 del frente del troquel base 3.From the rear surface of the headlight washer 8 stand out positioning pins 9, attachable in holes 10 matches practiced from the bottom of the housing 6 in front of the base die 3.

De este modo se logra un perfecto acoplamiento y fijación del armazón lavafaros 8 en el hueco 6 del frente del troquel base 3.In this way a perfect coupling is achieved and fixing the headlight washer 8 in the hole 6 in front of the base die 3.

La operación de troquelado de la abertura 5 se realiza según se muestra en la figura 2, con el troquel base 3 y el troquel embutidor 4, pero siendo el troquel base 3 portador del armazón lavafaros 8, según se a expuesto con referencias en las figuras 4 y 5. Antes de iniciar la operación de troquelado, sobre la superficie frontal del lavafaros se aplica una sustancia adhesiva. A continuación se posiciona el troquel base 3 en la forma mostrada en la figura 2 y se apoya contra la superficie posterior del parachoques 1, en coincidencia con el contorno 2 de la abertura 5. Seguidamente se apoya el troquel embutidor 4 sobre la superficie externa del parachoques 1 en coincidencia con el contorno 2 y se presiona hasta producir el corte de la abertura 5. La presión entre los troqueles base y embutidor hacen que el armazón lavafaros quede fijado a la superficie interna del parachoques 1, mediante la sustancia adhesiva aplicada previamente sobre la superficie frontal del armazón lavafaros 8.The punching operation of the opening 5 is performed as shown in figure 2, with the base die 3 and the stuffer die 4, but the base die 3 bearing the headlight frame 8, as set forth with references in the Figures 4 and 5. Before starting the die cutting operation, on the front surface of the headlight washer applies a substance adhesive The base die 3 is then positioned in the form shown in figure 2 and rests against the back surface of the bumper 1, coinciding with the contour 2 of the opening 5. Next, the punching die 4 is supported on the surface external bumper 1 coinciding with contour 2 and it press to cut the opening 5. The pressure between the base dies and stuffer make the headlight washer frame fixed to the internal surface of the bumper 1, by means of the adhesive substance previously applied on the front surface of the headlight washer frame 8.

Al retirar el troquel base y el troquel embutidor se separa o desprende la porción cortada del parachoques, que servirá posteriormente como tapa de cierre de la abertura 5.When removing the base die and the die stuffer separates or detaches the cut portion of the bumper, which will later serve as the closing lid of the opening 5.

Con el procedimiento descrito el armazón lavafaros 8 queda perfectamente ajustado al contorno 2 de la abertura 5 con la franquicia deseada, equidistante y constante alrededor del contorno 2 de la ventana.With the procedure described the frame headlight washer 8 fits perfectly to contour 2 of the opening 5 with the desired, equidistant and constant franchise around the contour 2 of the window.

Tal y como se aprecia en la figura 5, el armazón lavafaros 8, una vez acoplado sobre el hueco 6 del troquel base 3, no sobresaldrá del borde 10 que delimita el hueco 7' del troquel base 3. De este modo durante la operación de troquelado se asegura el apoyo de la superficie frontal del armazón lavafaros 8, con el adhesivo aplicado sobre el mismo sobre la superficie posterior del parachoques 1, al mismo tiempo que el borde 7 sirve como soporte y medio del troquelado, al apoyar y presionar el troquel embutidor 4.As shown in Figure 5, the frame headlight washer 8, once coupled on the hole 6 of the base die 3, it will not protrude from the edge 10 that delimits the hole 7 'of the die base 3. In this way, during the die-cutting operation, it is ensured the support of the front surface of the headlight frame 8, with the adhesive applied on it on the back surface of the bumper 1, at the same time that the edge 7 serves as a support and half of the die cut, when supporting and pressing the die die Four.

Claims (3)

1. Procedimiento de fijación de un lavafaros en parachoques de vehículos, cuyo lavafaros comprende un armazón que se fija a la superficie posterior del parachoques, en coincidencia con el contorno de una abertura practicada en dicho parachoques mediante un troquel base, que apoya sobre la superficie posterior del parachoques, y un troquel embutidor que apoya y presiona sobre la superficie anterior de dicho parachoques, en coincidencia con el troquel base, hasta el corte del contorno de la abertura citada, caracterizado porque comprende:1. Procedure for fixing a headlight in vehicle bumpers, whose headlight includes a frame that is fixed to the rear surface of the bumper, coinciding with the contour of an opening made in said bumper by means of a base die, which rests on the surface rear of the bumper, and an embossing die that supports and presses on the front surface of said bumper, coinciding with the base die, until the contour of the aforementioned opening is cut, characterized in that it comprises: a) fijar el armazón lavafaros en el frente del troquel base, en proximidad con el perímetro del hueco central de dicho troquel que define el contorno de la abertura a practicar y sin sobresalir de dicho perímetro;a) fix the headlight frame on the front of the base die, in proximity to the perimeter of the central hollow of said die that defines the contour of the opening to be practiced and without protruding from said perimeter; b) aplicar un adhesivo sobre la superficie frontal del armazón lavafaro, destinado a apoyar contra la superficie posterior del parachoques para su fijación en el mismo;b) apply an adhesive on the surface front of the lavafaro frame, intended to support against the rear surface of the bumper for fixing on the same; c) apoyar el troquel base con el. armazón lavafaros sobre la superficie posterior del parachoques, con el perímetro del hueco central del troquel base en coincidencia con el contorno de la abertura a
practicar;
c) support the base die with it. headlight frame on the rear surface of the bumper, with the perimeter of the central hole of the base die coinciding with the contour of the opening a
to practice;
d) apoyar el troquel embutidor sobre la superficie anterior del parachoques en coincidencia con el contorno de la abertura a practicar;d) support the die die on the front surface of the bumper coinciding with the contour of the opening to practice; e) presionar el troquel embutidor contra el troquel base hasta producir en el parachoques un corte coincidente con el contorno de la abertura; ye) press the die die against the base die to produce a matching cut in the bumper with the contour of the opening; Y f) retirar los dos troqueles y separar la zona cortada del parachoques que constituirá la tapa de la abertura realizada.f) remove the two dies and separate the area cut from the bumper that will constitute the opening lid done.
2. Procedimiento según la reivindicación 1ª, caracterizado porque el armazón lavafaros se acopla sobre un alojamiento practicado en el frente del troquel base alrededor y en proximidad del perímetro del hueco de dicho troquel que define el contorno de la abertura a practicar en el parachoques.2. Method according to claim 1, characterized in that the headlight frame is coupled on a housing made in the front of the base die around and in the vicinity of the perimeter of the hole of said die that defines the contour of the opening to be practiced in the bumper. 3. Procedimiento según reivindicación 2, caracterizado porque el armazón lavafaros dispone posteriormente de patillas posicionadoras acoplables en huecos coincidentes practicados a partir del fondo del alojamiento del frente del troquel base.3. Method according to claim 2, characterized in that the headlight frame subsequently has positioning pins that can be coupled in matching holes made from the bottom of the housing of the front of the base die.
ES200803511A 2008-12-11 2008-12-11 FIXING PROCEDURE FOR A LAVAFAROS IN VEHICLE BUMPER Withdrawn - After Issue ES2364360B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
ES200803511A ES2364360B1 (en) 2008-12-11 2008-12-11 FIXING PROCEDURE FOR A LAVAFAROS IN VEHICLE BUMPER

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Application Number Priority Date Filing Date Title
ES200803511A ES2364360B1 (en) 2008-12-11 2008-12-11 FIXING PROCEDURE FOR A LAVAFAROS IN VEHICLE BUMPER

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ES2364360B1 ES2364360B1 (en) 2012-09-14

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2281194A (en) * 1993-08-10 1995-03-01 Koito Mfg Co Ltd Headlamp washer
US5769528A (en) * 1996-08-26 1998-06-23 Valeo Vision Headlamp with optional lens washing device, and a method for making such headlamp
EP1125808A2 (en) * 2000-02-19 2001-08-22 Volkswagen Aktiengesellschaft Headlamp cleaning device for a vehicle and mounting method thereof
EP1332935A2 (en) * 2002-02-01 2003-08-06 Seat, S.A. Bumper with headlamp washer for motor vehicles
US20050223549A1 (en) * 2004-04-13 2005-10-13 Hans-Dieter Braun Apparatus for punching and welding or bonding workpieces
US20060027678A1 (en) * 2004-08-04 2006-02-09 Hiroaki Kimura Headlamp cleaner

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2281194A (en) * 1993-08-10 1995-03-01 Koito Mfg Co Ltd Headlamp washer
US5769528A (en) * 1996-08-26 1998-06-23 Valeo Vision Headlamp with optional lens washing device, and a method for making such headlamp
EP1125808A2 (en) * 2000-02-19 2001-08-22 Volkswagen Aktiengesellschaft Headlamp cleaning device for a vehicle and mounting method thereof
EP1332935A2 (en) * 2002-02-01 2003-08-06 Seat, S.A. Bumper with headlamp washer for motor vehicles
US20050223549A1 (en) * 2004-04-13 2005-10-13 Hans-Dieter Braun Apparatus for punching and welding or bonding workpieces
US20060027678A1 (en) * 2004-08-04 2006-02-09 Hiroaki Kimura Headlamp cleaner

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