ES2339314B1 - TENSION DEVICE IN STONE CUTTING MACHINES WITH MULTIPLE THREADS THAT ALLOWS THE VARIATION OF THE POSITION, MOBILITY AND REPOSITIONING OF EACH OF THE TENSION WHEELS, MODIFYING THE THICKNESS OF THE SlabS TO CUT. - Google Patents

TENSION DEVICE IN STONE CUTTING MACHINES WITH MULTIPLE THREADS THAT ALLOWS THE VARIATION OF THE POSITION, MOBILITY AND REPOSITIONING OF EACH OF THE TENSION WHEELS, MODIFYING THE THICKNESS OF THE SlabS TO CUT. Download PDF

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Publication number
ES2339314B1
ES2339314B1 ES200800321A ES200800321A ES2339314B1 ES 2339314 B1 ES2339314 B1 ES 2339314B1 ES 200800321 A ES200800321 A ES 200800321A ES 200800321 A ES200800321 A ES 200800321A ES 2339314 B1 ES2339314 B1 ES 2339314B1
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threads
tension
thickness
cutting machines
slabs
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ES2339314A1 (en
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Jose Manuel Lopez Guitian
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Nodosafer SL
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Nodosafer SL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D57/00Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
    • B23D57/003Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts
    • B23D57/0069Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts of devices for tensioning saw wires

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

Dispositivo de tensado en máquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.Tensioning device in cutting machines multi-threaded stone that allows position variation, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to be cut.

La invención consiste en un dispositivo de tensado en máquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.The invention consists of a device of tensioned in stone cutting machines with multiple threads that allows the variation of the position, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to cut.

El sistema que la invención preconiza tiene por objeto la independencia del sistema de tensado, desvinculándolo de las poleas tensoras y permitiendo de esta forma la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, permitiendo modificando el espesor de las losas a cortar con una operación simple y rápida en máquinas de corte de piedra con múltiples hilos, sin tener que desconectar los pistones hidráulicos de tensado al estar éstos situados en posiciones fijas a un soporte principal.The system that the invention advocates has for object the independence of the tensioning system, decoupling it from the tensioning pulleys and thus allowing the variation of the position, mobility and repositioning of each of the flyers tensioners, allowing modifying the thickness of the slabs to be cut With simple and fast operation on stone cutting machines with multiple wires, without having to disconnect the hydraulic pistons of tensioning when these are located in fixed positions to a support principal.

Description

Dispositivo de tensado en máquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.Tensioning device in cutting machines multi-threaded stone that allows position variation, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to be cut.

Objeto de la invenciónObject of the invention

La presente memoria descriptiva se refiere a una solicitud de Patente correspondiente a un dispositivo de tensado en maquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.The present specification refers to a Patent application corresponding to a tensioning device in stone cutting machines with multiple threads that allows the variation of the position, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to cut.

Este sistema tiene por objeto la independencia del sistema de tensado, desvinculándolo de las poleas tensoras y permitiendo de esta forma la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, permitiendo modificando el espesor de las losas a cortar con una operación simple y rápida en maquinas de corte de piedra con múltiples hilos, sin tener que desconectar los pistones hidráulicos de tensado al estar éstos situados en posiciones fijas a un soporte principal.This system aims at independence of the tensioning system, disconnecting it from the tensioning pulleys and thus allowing the variation of position, mobility and the repositioning of each of the tension wheels, allowing modifying the thickness of the slabs to be cut with an operation simple and fast in stone cutting machines with multiple threads, without having to disconnect the hydraulic tensioning pistons to the be these located in fixed positions to a main support.

Sector de la técnicaTechnical sector

La presente invención es de utilización en todo tipo de instalaciones de transformación de piedra natural; mas concretamente para el proceso primario del corte de bloques en piezas de análogas dimensiones exteriores que el bloque de origen pero de menor espesor, generalmente entre 20 y 450 mm.The present invention is of use throughout type of natural stone transformation facilities; more specifically for the primary block cutting process in pieces of analogous outer dimensions than the origin block but of smaller thickness, generally between 20 and 450 mm.

Estado de la técnicaState of the art

+ La patente española ES 2 197 595 (Pellegrini mecánica, S.p.A.): "Dispositivo para tensar elementos flexibles envueltos sobre poleas." reivindica:+ Spanish patent ES 2 197 595 (Mechanical Pellegrini, SpA): " Device for tensioning flexible elements wrapped on pulleys ." claim:

1. Dispositivo para tensado de elementos flexibles envueltos sobre poleas, donde una polea (4) está en condiciones de llevar a cabo movimientos de traslación relativos y perpendiculares a un árbol (8) sobre el cual está instalado de manera giratoria, respectivamente entre una posición avanzada, donde se produce el tensado mínimo del elemento flexible (2) asociado a la polea (4), y una posición retraída, donde se produce el tensado máximo del elemento flexible (2), los medios de tensado estando provistos para provocar dichos movimientos de traslación de la polea (4) con respecto al árbol (8), dichos medios de tensado estando alojados dentro de una abertura (12) en una zona central de la polea (4), dicha abertura (12) estando delimitada, en el plano en el cual descansa la polea (4), por la extensión principalmente anular de un cojinete (13) sobre el cual está engargolada dicha polea (4), y transversalmente al plano en el cual descansa la polea (4), mediante las dos superficies opuestas de la polea (4), dicha abertura (12) por lo tanto teniendo una posición fija con respecto al movimiento giratorio de la polea (4) alrededor de dicho árbol (8), caracterizado por el hecho que dichos medios de tensado comprenden al menos un patín de deslizamiento (16) que es solidario al árbol (8) y que tiene, asociado con el mismo, al menos un gato hidráulico (19) conectado en un extremo a dicho cojinete (13) y en el otro extremo a dicho patín de deslizamiento (16), el fluido bajo presión siendo obligado a circular dentro de una cámara (23) que hay dentro del gato hidráulico (19), de manera de provocar la traslación relativa de dicho patín de deslizamiento (16) con respecto a dicho cojinete (13) lo cual da como resultado la traslación relativa de dicha polea (4) con respecto a dicho árbol (8).1. Device for tensioning elements flexible wrapped on pulleys, where a pulley (4) is in conditions for carrying out relative translation movements and perpendicular to a tree (8) on which it is installed rotating way, respectively between an advanced position, where the minimum tension of the flexible element (2) associated with the pulley (4), and a retracted position, where tensioning occurs maximum of the flexible element (2), the tensioning means being provided to cause said pulley translation movements (4) with respect to the shaft (8), said tensioning means being housed inside an opening (12) in a central area of the pulley (4), said opening (12) being delimited, in the plane in which rest the pulley (4), by the mainly annular extension of a bearing (13) on which said pulley (4) is crimped, and transversely to the plane on which the pulley (4) rests, by the two opposite surfaces of the pulley (4), said opening (12) therefore having a fixed position with respect to the movement rotating the pulley (4) around said shaft (8), characterized by the fact that said tensioning means comprise at least one sliding skate (16) that is integral to the tree (8) and which has, associated with it, at least one hydraulic jack (19) connected at one end to said bearing (13) and at the other end to said sliding skate (16), the fluid under pressure being forced to circulate inside a chamber (23) inside of the hydraulic jack (19), so as to cause translation relative of said sliding skate (16) with respect to said bearing (13) which results in the relative translation of said pulley (4) with respect to said tree (8).

Éste es un sistema de tensado vinculado a las poleas tensoras y de muy complicada realización, al tener que incluir un gato hidráulico (19) por polea y todo ello en pequeños espesores de poleas una junto a la otra. No es, por tanto, un sistema desvinculado de las poleas tensoras que permita de esta forma la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, para modificar el espesor de las losas a cortar con una operación simple y rápida en maquinas de corte de piedra con múltiples hilos, sin tener que desconectar los pistones hidráulicos de tensado al estar éstos situados en posiciones fijas a un soporte principal como el que preconiza la invención presentada.This is a tensioning system linked to the tension pulleys and very complicated realization, having to include a hydraulic jack (19) by pulley and all in small pulley thicknesses next to each other. It is not, therefore, a unlinked system of tension pulleys that allows this it forms the variation of the position, mobility and repositioning of each of the tension wheels, to modify the thickness of the slabs to cut with a simple and fast operation in machines of stone cutting with multiple threads, without having to disconnect the hydraulic tensioning pistons being these located in fixed positions to a main support such as the one recommended by the invention presented.

Concluimos, pues, que se hace necesaria la existencia de un sistema que permita la independencia del sistema de tensado, desvinculándolo de las poleas tensoras y permitiendo de esta forma la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, permitiendo modificar el espesor de las losas a cortar con una operación simple y rápida en maquinas de corte de piedra con múltiples hilos, sin tener que desconectar los pistones hidráulicos de tensado al estar éstos situados en posiciones fijas a un soporte principal.We conclude, then, that the existence of a system that allows the independence of the system of tensioned, detaching it from the tension pulleys and allowing this way the variation of position, mobility and repositioning of each of the tension wheels, allowing to modify the thickness of the slabs to be cut with a simple and fast operation in stone cutting machines with multiple threads, without having to disconnect the hydraulic tensioning pistons when they are located in fixed positions to a main support.

Descripción detallada de la invenciónDetailed description of the invention

Dispositivo de tensado en maquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.Tensioning device in cutting machines multi-threaded stone that allows position variation, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to be cut.

La utilización del hilo diamantado en las labores de aferramiento primario se está empleando en este sector desde hace varios años y dicho alambre se aplica sobre maquinas conocidas, normalmente conformadas por dos poleas, una de ellas motorizada (motriz) y otra conducida, sobre las que se instala el alambre formando un bucle cerrado con el que se efectúan los diferentes cortes sobre los bloques de piedra. Alternativamente, existen maquinas que emplean varios hilos diamantados, los cuales se montan sobre volantes o tambores con múltiples canales o conformadas por múltiples poleas, sobre las que se montan los diferentes hilos con el objeto de realizar múltiples cortes paralelos sobre los bloques pétreos obteniendo así unas producciones significativas.The use of diamond wire in Primary clinging work is being used in this sector for several years and said wire is applied on machines known, usually made up of two pulleys, one of them motorized (motor) and another driven, on which the wire forming a closed loop with which the Different cuts on the stone blocks. Alternatively, there are machines that use several diamond wires, which are mounted on flyers or drums with multiple channels or shaped by multiple pulleys, on which the different threads are mounted in order to make multiple parallel cuts on the Stone blocks thus obtaining significant productions.

El problema técnico a solucionar surge a la hora de realizar el correcto tensado de los hilos; un segundo problema técnico mas significativo es el de variar de forma fácil la posición de los pares de hilos para la obtención de distintos espesores en la elaboración de losas a cortar por el hilo.The technical problem to solve arises at the time to make the correct tensioning of the threads; a second problem most significant technical is to easily change the position of the pairs of threads to obtain different thicknesses in the elaboration of slabs to cut by the thread.

El sistema que la invención preconiza tiene por objeto la independencia del sistema de tensado, desvinculándolo de las poleas tensoras y permitiendo de esta forma la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, permitiendo modificando el espesor de las losas a cortar con una operación simple y rápida en maquinas de corte de piedra con múltiples hilos, sin tener que desconectar los pistones hidráulicos de tensado al estar éstos situados en posiciones fijas a un soporte principal.The system that the invention advocates has for object the independence of the tensioning system, decoupling it from the tensioning pulleys and thus allowing the variation of the position, mobility and repositioning of each of the flyers tensioners, allowing modifying the thickness of the slabs to be cut With a simple and fast operation in stone cutting machines with multiple wires, without having to disconnect the hydraulic pistons of tensioning when these are located in fixed positions to a support principal.

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Realización preferente de la invenciónPreferred Embodiment of the Invention

El dispositivo descrito está compuesto por un soporte o cuerpo principal (1) que va a ser el encargado de soportar los esfuerzos producidos por la tensión de los hilos, además del peso propio de todos los elementos.The described device is composed of a support or main body (1) that will be in charge of supporting the efforts produced by the tension of the threads, in addition to the own weight of all the elements.

Sobre este cuerpo se alojan en posiciones fijas predeterminadas una cantidad de pistones (2) independientes que son los encargados de desplazar las poleas tensoras y dar por tanto la tensión a cada uno de los hilos.On this body they stay in fixed positions predetermined a number of independent pistons (2) that are those responsible for displacing the tension pulleys and therefore giving the tension to each of the threads.

El mismo cuerpo es el encargado de soportar a cada una de las poleas gracias a unas horquillas (3) que se deslizan sobre el cuerpo con el objeto de fijar o variar el espesor de corte entre cada par de hilos.The same body is responsible for supporting each of the pulleys thanks to some forks (3) that slide on the body in order to set or vary the cutting thickness between each pair of threads.

Sobre estas horquillas se alojan sendos rodamientos lineales (4) perpendiculares al cuerpo principal que son los encargados de facilitar el movimiento de traslación de las diferentes poleas y soportar los esfuerzos radiales y axiales producidos por éstos.On these forks are lodged each other linear bearings (4) perpendicular to the main body that are those responsible for facilitating the movement of the different pulleys and withstand radial and axial stresses produced by these.

Dichas guías se unen al núcleo (5) de cada polea que es el que contacta con los pistones dispuestos sobre el cuerpo principal con objeto de producir indirectamente el desplazamiento de cada polea para efectuar el tensado de cada uno de los hilos.Said guides are attached to the core (5) of each pulley which is the one that contacts the pistons arranged on the body principal in order to indirectly produce the displacement of each pulley to tighten each of the threads.

Sobre este cuerpo se monta un rodamiento (6) que a su vez soporta cada polea tensora (7).A bearing (6) is mounted on this body that in turn it supports each tension pulley (7).

Los pistones (2) se encuentran dispuestos de forma tal que independientemente de donde se sitúe cada una de las poleas tensoras (7) en función del espesor de trabajo deseado para las losas a obtener, actúan un mínimo de tres unidades de estos pistones por cada uno de los volantes hilos a tensar. Ello nos permite además reducir notablemente la presión de trabajo necesaria en el sistema hidráulico hasta los 30-35 bares para ejecutar el tensado final de cada uno de los hilos; con los sistemas tradicionales de tensado la presión de trabajo requerida oscila entre los 140 y los 160 bares, al ser muy reducido el espacio disponible para situar todos los elementos necesarios (inferior a
30 mm).
The pistons (2) are arranged in such a way that regardless of where each of the tension pulleys (7) is located depending on the desired thickness of work for the slabs to be obtained, a minimum of three units of these pistons act for each One of the flying threads to tighten. This also allows us to significantly reduce the necessary working pressure in the hydraulic system to 30-35 bars to execute the final tensioning of each of the wires; With the traditional tensioning systems, the required working pressure ranges between 140 and 160 bar, since the space available to place all the necessary elements (less than
30 mm)

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Breve descripción de los dibujosBrief description of the drawings

+ Figura 1: Vista en perspectiva del dispositivo de tensado en maquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.+ Figure 1: Perspective view of the device of tension in machines of cut of stone with multiple threads that allows the variation of the position, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to cut.

+ Figura 2: Vista de perfil del dispositivo de tensado en maquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.+ Figure 2: Profile view of the device tensioned in stone cutting machines with multiple threads that allows the variation of the position, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to cut.

+ Figura 3: Vista en planta del dispositivo de tensado en maquinas de corte de piedra con múltiples hilos que permite la variación de la posición, movilidad y el reposicionado de cada uno de los volantes tensores, modificando el espesor de las losas a cortar.+ Figure 3: Plan view of the device tensioned in stone cutting machines with multiple threads that allows the variation of the position, mobility and repositioning of each of the tension wheels, modifying the thickness of the slabs to cut.

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En todas las figuras los componentes se identifican mediante los siguientes números:In all figures the components are identified by the following numbers:

(1)-(one)-
Soporte o cuerpo principal.Support or main body.

(2)-(2)-
pistones.pistons

(3)-(3)-
Horquillas.Forks.

(4)-(4)-
rodamientos lineales.linear bearings.

(5)-(5)-
Núcleo.Nucleus.

(6)-(6) -
Rodamiento.Bearing.

(7)-(7) -
Poleas tensoras.Tensioner pulleys

Claims (3)

1. Dispositivo de tensado en maquinas de corte de piedra con múltiples hilos, caracterizado por que está compuesto por:1. Tensioning device in stone cutting machines with multiple threads, characterized in that it is composed of:
++
un soporte o cuerpo principal (1) a modo de soporte de los esfuerzos producidos por la tensión de los hilos, además del peso propio de todos los elementos.a support or main body (1) as a support for efforts produced by the tension of the threads, in addition to the weight of all the elements.
++
Pistones (2) independientes colocados sobre el cuerpo (1) que se alojan en posiciones fijas predeterminadas y son los encargados de desplazar las poleas tensoras y dar por tanto tensión a cada uno de los hilos.Independent pistons (2) placed on the body (1) that are housed in fixed positions predetermined and are responsible for moving the pulleys tensioners and therefore give tension to each of the threads.
++
Horquillas (3), para soportar a cada una de las poleas, que se deslizan sobre el cuerpo con el objeto de fijar o variar el espesor de corte entre cada par de hilos.Forks (3), to support each of the pulleys, which slide over the body in order to set or vary the thickness of cut between each pair of threads.
++
Rodamientos lineales perpendiculares al cuerpo principal (4) que se alojan sobre estas horquillas y son los encargados de facilitar el movimiento de traslación de las diferentes poleas y soportar los esfuerzos radiales y axiales producidos por éstas.Linear bearings perpendicular to main body (4) that are housed on these forks and are the responsible for facilitating the movement of the different pulleys and withstand radial and axial stresses produced by these.
++
Núcleo (5) de cada polea que es el que contacta con los pistones dispuestos sobre el cuerpo principal con objeto de producir indirectamente el desplazamiento de cada polea para efectuar el tensado de cada uno de los hilos.Nucleus (5) of each pulley that is the one that contacts the arranged pistons on the main body in order to indirectly produce the displacement of each pulley to tighten each the threads.
++
Rodamiento (6) que se monta sobre el soporte o cuerpo principal (1) y soporta cada polea tensora (7).Bearing (6) that is mounted on the support or main body (1) and supports each tension pulley (7).
2. Dispositivo de tensado en maquinas de corte de piedra con múltiples hilos, según la primera reivindicación, caracterizado por que los pistones (2) se encuentran dispuestos de forma tal que independientemente de donde se sitúe cada una de las poleas tensoras (7) en función del espesor de trabajo deseado para las losas a obtener, actúan tres unidades de estos pistones por cada uno de los volantes hilos a tensar.2. Tensioning device in stone cutting machines with multiple threads, according to the first claim, characterized in that the pistons (2) are arranged in such a way that regardless of where each of the tensioning pulleys (7) is located in Depending on the desired working thickness for the slabs to be obtained, three units of these pistons act for each of the flying threads to be tensioned. 3. Dispositivo de tensado en maquinas de corte de piedra con múltiples hilos, según la primera reivindicación, caracterizado por que la presión de trabajo necesaria en el sistema hidráulico se sitúa entre los 30 y 35 bar.3. Tensioning device in stone cutting machines with multiple wires, according to the first claim, characterized in that the necessary working pressure in the hydraulic system is between 30 and 35 bar.
ES200800321A 2008-02-06 2008-02-06 TENSION DEVICE IN STONE CUTTING MACHINES WITH MULTIPLE THREADS THAT ALLOWS THE VARIATION OF THE POSITION, MOBILITY AND REPOSITIONING OF EACH OF THE TENSION WHEELS, MODIFYING THE THICKNESS OF THE SlabS TO CUT. Expired - Fee Related ES2339314B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
ES200800321A ES2339314B1 (en) 2008-02-06 2008-02-06 TENSION DEVICE IN STONE CUTTING MACHINES WITH MULTIPLE THREADS THAT ALLOWS THE VARIATION OF THE POSITION, MOBILITY AND REPOSITIONING OF EACH OF THE TENSION WHEELS, MODIFYING THE THICKNESS OF THE SlabS TO CUT.

Applications Claiming Priority (1)

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ES200800321A ES2339314B1 (en) 2008-02-06 2008-02-06 TENSION DEVICE IN STONE CUTTING MACHINES WITH MULTIPLE THREADS THAT ALLOWS THE VARIATION OF THE POSITION, MOBILITY AND REPOSITIONING OF EACH OF THE TENSION WHEELS, MODIFYING THE THICKNESS OF THE SlabS TO CUT.

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ES2339314B1 true ES2339314B1 (en) 2011-06-13

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ES2387375B1 (en) * 2010-11-26 2013-07-26 Nodosafer S.L. MULTIPLE DIAMONDED THREAD TENSIONING DEVICE FOR CUTTERS OF STONE MATERIALS
ITVR20130086A1 (en) * 2013-04-16 2014-10-17 Pelmine S R L MACHINE FOR CUTTING WITH A WIRE OF STONE MATERIAL

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ITTO20050669A1 (en) * 2005-09-27 2007-03-28 Co Fi Plast Srl MULTI-TOOL SAWING MACHINE FOR CUTTING OF MATERIAL IN BLOCKS.
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ITVI20070150A1 (en) * 2007-05-25 2008-11-26 Simec Spa TENSIONING DEVICE FOR FLEXIBLE PIPE ELEMENTS AND TENSIONER INCLUDING SUCH A DEVICE.

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ES2381402A1 (en) * 2010-09-28 2012-05-25 Nodosafer S.L. Multiple thread cutter for petreos materials (Machine-translation by Google Translate, not legally binding)

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