ES2283177A1 - Cutting unit for double axle and slow speed grinder, has individual cutting units mounted with longitudinal phase and are alternatively resulted in disposition, where cutting blades are physically independent of disc - Google Patents
Cutting unit for double axle and slow speed grinder, has individual cutting units mounted with longitudinal phase and are alternatively resulted in disposition, where cutting blades are physically independent of disc Download PDFInfo
- Publication number
- ES2283177A1 ES2283177A1 ES200500472A ES200500472A ES2283177A1 ES 2283177 A1 ES2283177 A1 ES 2283177A1 ES 200500472 A ES200500472 A ES 200500472A ES 200500472 A ES200500472 A ES 200500472A ES 2283177 A1 ES2283177 A1 ES 2283177A1
- Authority
- ES
- Spain
- Prior art keywords
- cutting
- blades
- disc
- shaft
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims 1
- 238000012423 maintenance Methods 0.000 description 5
- 230000000295 complement effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
- B02C18/184—Disc-shaped knives with peripherally arranged demountable cutting tips or elements
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
Unidad de corte para trituradores de doble eje y velocidad lenta.Cutting unit for double shaft shredders and slow speed.
La presente invención se refiere a una unidad de corte destinada a formar parte de un triturador de doble eje, en cada uno de cuyos ejes se monta una pluralidad de unidades de corte que trabajan sincronizada y alternadamente, mediante movimiento giratorio de los ejes con velocidad lenta.The present invention relates to a unit of cut intended to be part of a double shaft shredder, in each of whose axes a plurality of cutting units is mounted that work synchronously and alternately, by movement Rotating axes with slow speed.
El objeto de la invención es conseguir, por un lado una unidad de corte en la que las cuchillas son fácilmente desmontables para su mantenimiento o sustitución, y por otro lado que dicha unidad de corte resulte eficaz en múltiples aplicaciones prácticas, tales como la trituración de neumáticos usados, de mazarotas de plástico, de bidones de plástico, de bidones de acero, de cables eléctricos, de palets, etc.The object of the invention is to achieve, by a side a cutting unit in which the blades are easily removable for maintenance or replacement, and on the other hand that said cutting unit is effective in multiple applications practices, such as crushing used tires, from plastic cups, plastic drums, steel drums, of electric cables, pallets, etc.
La invención resulta pues aplicable al ámbito de la trituración de todo tipo de residuos, con miras al reciclado de los mismos.The invention is therefore applicable to the field of the crushing of all types of waste, with a view to recycling the same.
Como es sabido, los trituradores de velocidad lenta disponen de dos ejes paralelos, debidamente motorizados y montados sobre robustos rodamientos, participando en cada uno de dichos ejes una pluralidad de unidades de corte, uniformemente distribuidas con el concurso de distanciadores axiales, de manera que las unidades de corte de un eje quedan desfasadas longitudinalmente con respecto a las del otro, con una disposición alternada que facilita la trituración.As is known, speed breakers Slowly they have two parallel axes, properly motorized and mounted on robust bearings, participating in each of said axes a plurality of cutting units, uniformly distributed with the axial spacers contest, so that the axle cutting units are out of date longitudinally with respect to those of the other, with an arrangement alternated that facilitates crushing.
De forma más concreta, dichas unidades de corte se materializan en una especie de aspa (1) (ver figura 1), con un orificio central y poligonal (2) para su acoplamiento enchavetado al eje y para poder ser arrastrada por el mismo, aspa en cuya periferia y con carácter monopieza se definen las cuchillas (3).More specifically, said cutting units they materialize in a kind of blade (1) (see figure 1), with a central and polygonal hole (2) for keyed coupling to the axis and to be able to be dragged by it, blade in whose periphery and with single piece character the blades are defined (3).
Estas unidades de corte, ya sean de acero fundido o de acero oxicortado, presentan como problema fundamental el elevado costo que supone dar un tratamiento térmico a toda la unidad adecuado para que las cuchillas (3) alcancen la dureza conveniente.These cutting units, whether made of steel cast or oxycut steel, present as a fundamental problem the high cost of giving a heat treatment to the entire suitable unit for the blades (3) to reach hardness convenient.
Otro inconveniente no menos importante es que cuando las cuchillas (3) se desgastan es necesario cambiar la unidad de corte completa desmotando los ejes de giro y sustituyendo los discos desgastados, habitualmente todos los discos, operaciones que suponen un costo económico elevado y una pérdida de tiempo considerable, ya que las operaciones de desmontaje y montaje de los nuevos discos de corte requieren muchas horas de trabajo de mantenimiento.Another disadvantage not less important is that when the blades (3) wear out it is necessary to change the complete cutting unit gutting the axes of rotation and replacing worn discs, usually all discs, operations which involve a high economic cost and a waste of time considerable, since the disassembly and assembly operations of new cutting discs require many hours of work from maintenance.
La unidad de corte que la invención propone resuelve de forma plenamente satisfactoria la problemática anteriormente expuesta, en los diferentes aspectos comentados.The cutting unit that the invention proposes solves the problem fully satisfactorily previously exposed, in the different aspects commented.
Para ello, de forma más concreta y de acuerdo con una de las características de la invención, en cada unidad de corte participa un disco soporte, el destinado a fijarse al eje, y una pluralidad de cuchillas montadas con carácter amovible sobre dicho disco, de manera que el desmontaje de las cuchillas, para mantenimiento de las mismas, puede efectuarse sin necesidad de desmontar el disco soporte del correspondiente eje, lo que facilita de forma muy considerable estas maniobras de mantenimiento.To do this, more specifically and in agreement with one of the characteristics of the invention, in each unit of cut participates a support disk, the one intended to be fixed to the shaft, and a plurality of blades mounted with removable character on said disk, so that the disassembly of the blades, for maintenance of them, can be done without the need for disassemble the support disk of the corresponding shaft, which facilitates very considerably these maintenance maneuvers.
De acuerdo con otra de las características de la invención en la periferia del disco soporte se establecen ranuras mecanizadas, formal y dimensionalmente adecuadas para recibir en su seno a respectivos chaveteros macho configurados en la base de las cuchillas, de manera que en la fijación de estas últimas al disco soporte, por atornillamiento, se consigue una sólida unión entre estos elementos capaz de soportar los notables esfuerzos angulares que supone el impacto de las cuchillas sobre el material a triturar.According to another of the characteristics of the invention on the periphery of the support disk grooves are established mechanized, formally and dimensionally suitable to receive in your sine to respective male keyways configured at the base of the blades, so that in fixing the latter to the disk support, by screwing, a solid bond is achieved between these elements able to withstand the remarkable angular efforts which supposes the impact of the blades on the material a Crush.
Cada cuchilla se fija al disco soporte mediante una pareja de tornillos que la atraviesan y cuyas cabezas quedan embutidas en el seno de la misma, roscando en orificios ciegos del disco soporte.Each blade is fixed to the support disk by a pair of screws that go through it and whose heads are left embedded in it, threading into blind holes in the support disk
De acuerdo con otra de las características de la invención se ha previsto que las cuchillas de corte queden sustancialmente distanciadas en la periferia del disco soporte y se sitúen alternadamente con otras cuchillas complementarias que sirven de prolongación a las cuchillas de corte propiamente dichas y que tienen como función esencial proteger del desgaste al disco soporte.According to another of the characteristics of the invention is provided that the cutting blades remain substantially distanced at the periphery of the support disk and it alternately position with other complementary blades that serve as an extension to the cutting blades themselves and whose essential function is to protect the disk from wear support.
Para conseguir la amplia gama de posibilidades de utilización práctica de una trituradora con este tipo de unidades de corte, las cuchillas deben alcanzar una dureza de 59 HRc.To achieve the wide range of possibilities of practical use of a crusher with this type of cutting units, the blades must reach a hardness of 59 HRc
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado lo siguiente:To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as part member of that description, a set of drawings where with illustrative and non-limiting nature, what has been represented next:
La figura 1.- Muestra una vista axial de una unidad de corte convencional utilizada en trituradores de doble eje y velocidad lenta.Figure 1.- Shows an axial view of a conventional cutting unit used in double shaft shredders and slow speed.
La figura 2.- Muestra una representación similar a la de la figura 1, pero correspondiente a una unidad de corte realizada de acuerdo con el objeto de la presente invención.Figure 2.- Shows a similar representation to that of figure 1, but corresponding to a cutting unit performed in accordance with the object of the present invention.
La figura 3.- Muestra un perfil del disco soporte que participa en el conjunto de la figura anterior.Figure 3.- Shows a disk profile support that participates in the set of the previous figure.
Las figuras 4 y 5.- Muestran respectivamente un perfil y una planta de la cuchilla de corte propiamente dicha complementaria del disco soporte de la figura anterior.Figures 4 and 5.- Show respectively a profile and a plant of the cutting blade itself complementary to the support disk of the previous figure.
Las figuras 6 y 7.- Muestran, finalmente, representaciones similares a las figuras 4 y 5 pero correspondientes al segundo tipo de cuchilla, la que actúa como protector para el disco soporte de la figura 3.Figures 6 and 7.- Show, finally, similar representations to figures 4 and 5 but corresponding to the second type of blade, which acts as protector for the support disk of figure 3.
A la vista de las figuras reseñadas y en especial de la figura 2, puede observarse como la unidad de corte para trituradores de doble eje que la invención propone está constituida mediante la combinación funcional de un disco soporte (4), una pluralidad de cuchillas de corte (5) y, distribuidas alternadamente todas las anteriores, otras tantas cuchillas auxiliares (6).In view of the figures outlined and in special figure 2, can be seen as the cutting unit for double shaft shredders that the invention proposes is constituted by the functional combination of a support disk (4), a plurality of cutting blades (5) and, distributed alternately all of the above, as many blades auxiliaries (6).
El disco soporte (4) cuenta con un orificio central (7), poligonal, en el presente caso hexagonal, para su acoplamiento al eje del triturador y consecuente arrastre por parte de este último, mientras que en su periferia cuenta con cuatro facetados planos (8) (número que puede variar en función del tamaño del triturador), equiangularmente distribuidos, en cada uno de los cuales se establece a su vez un rehundido o ranura (9), provista en su fondo de una pareja de orificios ciegos y roscados (10), estando el rehundido (9) destinado a recibir, por enchufamiento o acoplamiento machihembrado a un chavetero (11) de igual sección existente en la base de cada cuchilla de corte (5), de manera que a través de este chavetero (11) se establece una precisa posición de montaje de cada cuchilla de corte (5) sobre el soporte (4), así como una también perfecta inmovilización entre ambos elementos, cuando se produce la definitiva fijación de los mismos con la colaboración de una pareja de tornillos (12) que, pasantes a través de orificios (13) de la propia cuchilla (5), roscan en los orificios ciegos (10) del soporte (4), quedando las cabezas de dichos tornillos (12) embutidas en ensanchamientos (13') de los citados orificios (13).The support disk (4) has a hole central (7), polygonal, in the present hexagonal case, for its coupling to the shredder shaft and consequent drag on the part of the latter, while on its periphery it has four flat faceted (8) (number that may vary depending on size of the crusher), evenly distributed, in each of the which in turn establishes a recess or groove (9), provided in its bottom of a pair of blind and threaded holes (10), being the recess (9) intended to receive, by plugging in or tongue and groove coupling to a keyway (11) of the same section existing at the base of each cutting blade (5), so that through this keyway (11) a precise position of mounting each cutting blade (5) on the support (4), as well as also a perfect immobilization between both elements, when the definitive fixation of the same with the collaboration of a pair of screws (12) that, through of holes (13) of the blade itself (5), thread in the blind holes (10) of the support (4), leaving the heads of said screws (12) embedded in widenings (13 ') of the mentioned holes (13).
Entre los facetados planos del disco soporte (4) se establecen rehundidos (14) de perfil trapecial, dotados igualmente en su fondo de ranuras (9') con orificios ciegos y roscados (10'), para acoplamiento y fijación de las cuchillas auxiliares (6), provistas igualmente de chaveteros (11') y de orificios (13') para paso de los tornillos (12'), constituyendo estas cuchillas auxiliares (6) prolongaciones de las cuchillas principales o cuchillas de corte (5), cuya función es la de proteger al disco soporte (4), evitando el desgaste del mismo, por roce con el material a triturar, en el normal funcionamiento del triturador.Between the flat facets of the support disc (4) recessed (14) trapezoidal profile, endowed also in its groove bottom (9 ') with blind holes and threaded (10 '), for coupling and fixing the blades auxiliary (6), also provided with keyways (11 ') and holes (13 ') for screw passage (12'), constituting these auxiliary blades (6) blade extensions main or cutting blades (5), whose function is that of protect the support disk (4), avoiding its wear, by rubbing with the material to be crushed, in the normal operation of the shredder
Tanto las cuchillas de corte (5) como las cuchillas auxiliares (6) estarán construidas con acero especial X40CrMoV5-1, tratadas térmicamente hasta alcanzar una dureza de 59 HRc.Both the cutting blades (5) and the auxiliary blades (6) will be constructed with special steel X40CrMoV5-1, heat treated to reach a hardness of 59 HRc.
Las cuchillas de corte (5) pueden desmontarse fácilmente para su mantenimiento, concretamente para el afilado de su frente cortante (15), maniobra que no afecta ni al resto de las cuchillas de la unidad de corte ni al resto de las unidades de corte, y que resulta rápida y sencilla.The cutting blades (5) can be removed easily for maintenance, specifically for sharpening its cutting front (15), a maneuver that does not affect the rest of the blades of the cutting unit or the rest of the units of cut, and that is fast and simple.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200500472A ES2283177A1 (en) | 2005-03-02 | 2005-03-02 | Cutting unit for double axle and slow speed grinder, has individual cutting units mounted with longitudinal phase and are alternatively resulted in disposition, where cutting blades are physically independent of disc |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200500472A ES2283177A1 (en) | 2005-03-02 | 2005-03-02 | Cutting unit for double axle and slow speed grinder, has individual cutting units mounted with longitudinal phase and are alternatively resulted in disposition, where cutting blades are physically independent of disc |
Publications (1)
Publication Number | Publication Date |
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ES2283177A1 true ES2283177A1 (en) | 2007-10-16 |
Family
ID=38556465
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ES200500472A Pending ES2283177A1 (en) | 2005-03-02 | 2005-03-02 | Cutting unit for double axle and slow speed grinder, has individual cutting units mounted with longitudinal phase and are alternatively resulted in disposition, where cutting blades are physically independent of disc |
Country Status (1)
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ES (1) | ES2283177A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT202000014710A1 (en) * | 2020-06-19 | 2021-12-19 | A Vi M A R S R L | PLASTIC WASTE CRUSHING SYSTEM WITH SERIES OF DEDICATED ROTATING BLADES |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES395144A1 (en) * | 1970-10-22 | 1974-11-16 | Kaczmarek | Apparatus for comminuting waste products |
US5680999A (en) * | 1991-03-08 | 1997-10-28 | Kabushiki Kaisha Kinki | Shredder |
US5730375A (en) * | 1996-11-15 | 1998-03-24 | Timothy W. Cranfill | Blade assembly and method |
US6343755B1 (en) * | 2000-03-31 | 2002-02-05 | Randel L. Barclay | Tire shredding machinery |
US6375106B1 (en) * | 2000-05-18 | 2002-04-23 | Ssi Shredding Systems, Inc. | Waste reduction machine with replaceable teeth |
US20040000606A1 (en) * | 2002-06-27 | 2004-01-01 | Diemunsch Mark T. | Modular blades for tire shredder |
-
2005
- 2005-03-02 ES ES200500472A patent/ES2283177A1/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES395144A1 (en) * | 1970-10-22 | 1974-11-16 | Kaczmarek | Apparatus for comminuting waste products |
US5680999A (en) * | 1991-03-08 | 1997-10-28 | Kabushiki Kaisha Kinki | Shredder |
US5730375A (en) * | 1996-11-15 | 1998-03-24 | Timothy W. Cranfill | Blade assembly and method |
US6343755B1 (en) * | 2000-03-31 | 2002-02-05 | Randel L. Barclay | Tire shredding machinery |
US6375106B1 (en) * | 2000-05-18 | 2002-04-23 | Ssi Shredding Systems, Inc. | Waste reduction machine with replaceable teeth |
US20040000606A1 (en) * | 2002-06-27 | 2004-01-01 | Diemunsch Mark T. | Modular blades for tire shredder |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT202000014710A1 (en) * | 2020-06-19 | 2021-12-19 | A Vi M A R S R L | PLASTIC WASTE CRUSHING SYSTEM WITH SERIES OF DEDICATED ROTATING BLADES |
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