ES2263395A1 - Mechanized device for compound panels has tread component configured to roll on lamina, with metallic outer leaf arranged between tread component and wedge - Google Patents

Mechanized device for compound panels has tread component configured to roll on lamina, with metallic outer leaf arranged between tread component and wedge

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Publication number
ES2263395A1
ES2263395A1 ES200600630A ES200600630A ES2263395A1 ES 2263395 A1 ES2263395 A1 ES 2263395A1 ES 200600630 A ES200600630 A ES 200600630A ES 200600630 A ES200600630 A ES 200600630A ES 2263395 A1 ES2263395 A1 ES 2263395A1
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Spain
Prior art keywords
wedge
rolling element
sheet
rolling
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
ES200600630A
Other languages
Spanish (es)
Other versions
ES2263395B1 (en
Inventor
Josep Canudas Figols
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bermaq S A
BERMAQ SA
Original Assignee
Bermaq S A
BERMAQ SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bermaq S A, BERMAQ SA filed Critical Bermaq S A
Priority to ES200600630A priority Critical patent/ES2263395B1/en
Publication of ES2263395A1 publication Critical patent/ES2263395A1/en
Application granted granted Critical
Publication of ES2263395B1 publication Critical patent/ES2263395B1/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/06Grooving involving removal of material from the surface of the work
    • B26D3/065On sheet material

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

A cutting tool is fixed relative to a tread structure and has a wedge provided at the periphery of a tread component. The cutting tool is configured to cut a raised strip of material of a metallic outer leaf. The leaf is arranged between the tread component and the wedge. The tread component is configured to roll on the lamina.

Description

Dispositivo de mecanizado para paneles compuestos.Panel machining device compounds.

La presente invención hace referencia a un dispositivo de mecanizado para paneles compuestos, del tipo de panel compuesto que comprende, al menos, una hoja metálica exterior, tales como paneles compuestos de tipo "sándwich", en los que dos finas láminas de un material metálico envuelven un núcleo realizado en un material sintético.The present invention refers to a machining device for composite panels, of the type of composite panel comprising at least one metal sheet exterior, such as composite sandwich panels, in which two thin sheets of a metallic material wrap a core made of a synthetic material.

Se está generalizando en el sector de la construcción el uso de los denominados paneles compuestos, que presentan una estructura tipo sándwich, en el que dos finas láminas de un material mecánico, tal como aluminio, acero galvanizado o acero inoxidable cubren un núcleo laminar flexible plástico o sintético. Dichas hojas exteriores habitualmente presentan un espesor inferior al milímetro. Dichos paneles compuestos se utilizan como revestimiento de fachadas, para la realización de cubiertas, marquesinas, balcones, revestimientos, falsos techos, como decoración y un largo etcétera de utilidades.It is becoming widespread in the sector of construction the use of so-called composite panels, which they have a sandwich structure, in which two thin sheets of a mechanical material, such as aluminum, galvanized steel or stainless steel cover a flexible plastic laminar core or synthetic. These outer sheets usually have a thickness less than a millimeter. These composite panels are used as facade cladding, for the realization of decks, canopies, balconies, cladding, suspended ceilings, as decoration and a long list of utilities.

Para su utilización, dichos paneles han de ser habitualmente cortados y/o doblados. En la realización de doblados muy pronunciados, así como en otras aplicaciones, resulta necesario, previamente, cortar una tira de una de las hojas metálicas exteriores del panel, de cara a permitir un doblado adecuado. Según la técnica conocida, esta operación se realiza mediante la utilización de una fresa de tipo convencional.For use, these panels must be usually cut and / or folded. In the realization of bends very pronounced, as in other applications, it turns out necessary, previously, to cut a strip of one of the leaves metal exterior panel, to allow bending suitable. According to the known technique, this operation is performed by using a conventional type strawberry.

Un problema con esta práctica es que las herramientas de mecanizado se estropean con rapidez, puesto que entran en contacto con el material plástico da l interior. Este problema resulta muy frecuente en el caso particular de paneles compuestos que utilizan hojas exteriores de acero inoxidable, que es un material de difícil mecanizado. Eventuales recubrimientos de las hojas mecánicas (tales como por ejemplo termolacados) pueden contribuir también a agravar este problema.A problem with this practice is that machining tools break down quickly, since They come into contact with the plastic material inside. This problem is very frequent in the particular case of panels compounds that use stainless steel outer blades, which It is a difficult machining material. Any coatings of mechanical sheets (such as for example thermo-lacquers) can also contribute to aggravate this problem.

Es un objetivo de la presente invención dar a conocer medios que permiten cortar tiras de hoja exterior de los citados paneles compuestos de una manera fácil y económica, mediante dispositivos duraderos.It is an objective of the present invention to give know means that allow cutting outer sheet strips of cited composite panels in an easy and economical way, through durable devices.

A diferencia de las herramientas y procedimientos anteriormente conocidos, en los que se procedía a cortar mediante fresado tiras de una lámina exterior de los citados paneles compuestos, la presente invención se basa en la utilización de un elemento de corte en forma de cuña para cortar levantando una tira de material perteneciente a una hoja exterior de un panel compuesto mediante la introducción de dicho elemento en forma de cuña entre la capa exterior y otra capa inmediatamente adyacente a ésta, lo que resulta de especial utilidad cuando dicha hoja es de acero inoxidable.Unlike the tools and previously known procedures, in which we proceeded to cut by milling strips of an outer sheet of the aforementioned composite panels, the present invention is based on the use of a wedge-shaped cutting element to cut by lifting a strip of material belonging to an outer sheet of a panel composed by introducing said element in the form of wedge between the outer layer and another layer immediately adjacent to this, which is especially useful when said sheet is of stainless steel.

Para facilitar el trabajo de mecanizado en obra de dichos paneles compuestos, la presente invención también consiste en un dispositivo de mecanizado basado en lo anterior, que comprende al menos un elemento de rodadura unido a una estructura a través de un eje de giro, una herramienta de corte dispuesto de manera fija con respecto a dicha estructura, comprendiendo dicha herramienta de corte un elemento en forma de cuña situado en la periferia del elemento de rodadura. Dicho elemento de cuña está destinado a cortar levantando una tira de material de una lámina metálica a mecanizar situada entre el elemento de rodadura y el elemento en forma de cuña, cuando dicho elemento de rodadura rueda sobre la citada lámina.To facilitate the work of mechanized in work of said composite panels, the present invention also It consists of a machining device based on the above, which it comprises at least one rolling element attached to a structure a through a rotation axis, a cutting tool arranged in fixed manner with respect to said structure, said comprising cutting tool a wedge shaped element located in the periphery of the rolling element. Said wedge element is intended for cutting by lifting a strip of sheet material metal to be machined located between the rolling element and the wedge-shaped element, when said rolling element rolls on the aforementioned sheet.

En una realización preferente objeto de la presente invención, el dispositivo presenta dos filos curvados que definen una superficie curvada de recepción del material cortado, así como una superficie anterior plana paralela a un plano tangente al elemento de rodadura. Dicha superficie plana está destinada a deslizarse por el núcleo laminar plástico del panel compuesto a mecanizar para facilitar la operación de levantado y corte.In a preferred embodiment object of the present invention, the device has two curved edges that define a curved receiving surface of the cut material, as well as a flat front surface parallel to a tangent plane to the rolling element. Said flat surface is intended for slide down the plastic sheet core of the composite panel to machining to facilitate the operation of lifting and cutting.

También preferentemente, el elemento de rodadura presentará dos superficies de rodadura, situadas cada una a un lado de la herramienta de corte.Also preferably, the rolling element  it will present two rolling surfaces, located each one at a side of the cutting tool.

El dispositivo de corte objeto de la presente invención podrá comprender medios para el avance automático del elemento de rodadura, de cara a aumentar la productividad del mecanizado. Alternativamente, la estructura del dispositivo podrá comprender un elemento de asidero para su accionamiento manual por parte de un operario.The cutting device object of the present invention may comprise means for the automatic advance of the rolling element, in order to increase the productivity of the machining Alternatively, the structure of the device may comprise a handle element for manual operation by part of an operator.

Para una mejor compresión de la invención, se adjunta a título de ejemplo explicativo pero no limitativo, unos dibujos de una realizaciones de la presente invención.For a better understanding of the invention, attached by way of explanatory example but not limiting, some drawings of an embodiments of the present invention.

La figura 1 es una vista en perspectiva de un dispositivo de mecanizado según la presente invención sobre un panel compuesto a mecanizar, en el que se ha retirado ligeramente el dispositivo de corte para poder apreciar el corte realizado.Figure 1 is a perspective view of a machining device according to the present invention on a panel compound to be machined, in which the cutting device to appreciate the cut made.

La figura 2 corresponde con una vista el alzado lateral de la figura 1.Figure 2 corresponds to an elevation view side of figure 1.

La figura 3 es una vista en perspectiva de una herramienta de corte para su utilización según la presente invención, por ejemplo, en la herramienta mostrada en las figuras 1 y 2.Figure 3 is a perspective view of a cutting tool for use according to this invention, for example, in the tool shown in figures 1 and 2.

La figura 4 muestra esquemáticamente el proceso de corte por levantado que realiza la herramienta de corte objeto de la presente invención.Figure 4 schematically shows the process of cut by elevation that realizes the tool of cut object of the present invention.

En las figuras 1 y 2 se observa una posible realización del dispositivo de mecanización objeto de la presente invención que comprende un elemento de rodadura (2), (3) unido a una estructura (4) a través de un eje de giro. Además, el dispositivo comprende una herramienta de corte (1) mostrada con mayor detalle en las figuras 3 y 4. La herramienta de corte (1) presenta forma de cuña y se dispone en la periferia del elemento de rodadura (2), (3), de tal manera que pueda cortar levantando una tira de material de una hoja exterior metálica (101) del citado panel compuesto, al colocar dicho elemento de rodadura (2), (3) sobre la hoja exterior (101) y hacer rodar el elemento de rodadura sobre ésta.In Figures 1 and 2 a possible realization of the mechanization device object of the present invention comprising a rolling element (2), (3) attached to a structure (4) through an axis of rotation. In addition, the device comprises a cutting tool (1) shown with greater detail in figures 3 and 4. The cutting tool (1) It has a wedge shape and is arranged on the periphery of the element rolling (2), (3), so that you can cut by lifting a strip of material of a metal outer sheet (101) of said composite panel, when placing said rolling element (2), (3) on the outer sheet (101) and roll the rolling element About this.

El panel compuesto representado en las figuras comprende sendas hojas exteriores metálicas (101), (103), por ejemplo de acero inoxidable y un núcleo (102) en un material sintético, tal como, por ejemplo, PVC. El corte de una tira de una de las hojas exteriores mediante una fresa convencional conllevaría un rápido desgaste de la misma.The composite panel represented in the figures comprises two metallic outer sheets (101), (103), by example of stainless steel and a core (102) in a material synthetic, such as, for example, PVC. The cut of a strip of a of the outer leaves by means of a conventional strawberry would entail rapid wear of it.

En las figuras 3 y 4 se muestra un ejemplo de realización de una herramienta de corte (1) del dispositivo objeto de la presente invención. En el ejemplo mostrado, la herramienta de corte (1) incluye una parte de unión (14) a la estructura del dispositivo de mecanizado, y una zona de cuña (12) que comprende dos filos curvados (15), (16) entre los que se define una superficie curvada para recepción de la tira cortada (104). La herramienta también comprende una superficie exterior plana (11) que se dispone de manera paralela a un plano tangente a la superficie de rodadura del elemento de rodadura (2), (3). De esta manera, dicha superficie (12), en uso, se coloca en contacto con el núcleo plástico (103) del panel compuesto, facilitando de esta manera el levantamiento de la tira (104) de la hoja exterior (101) del panel compuesto, sin afectar al núcleo plástico (103). En el ejemplo mostrado, el dispositivo de rodadura comprende dos rodamientos (2), (3) que presentan dos superficies de rodamiento, entre las que se sitúa la herramienta de corte (1).An example of realization of a cutting tool (1) of the object device of the present invention. In the example shown, the tool cut (1) includes a connecting part (14) to the structure of the machining device, and a wedge area (12) comprising two curved edges (15), (16) between which a curved surface for receiving the cut strip (104). The tool also comprises a flat outer surface (11) which is arranged parallel to a plane tangent to the rolling surface of the rolling element (2), (3). This Thus, said surface (12), in use, is placed in contact with the plastic core (103) of the composite panel, facilitating this way the lifting of the strip (104) of the outer sheet (101) of the composite panel, without affecting the plastic core (103). At example shown, the rolling device comprises two bearings (2), (3) having two bearing surfaces, among which is the cutting tool (1).

Si bien no se ha representado en las figuras, el dispositivo de mecanizado mostrado podrá constituirse como un dispositivo versátil mediante la adición a la estructura (4) de un asidero para su accionamiento manual por parte de un operario, o bien podrá constituirse como un dispositivo de alta productividad mediante la adición de medios para hacer avanzar de manera automática el elemento de rodadura, por ejemplo mediante un motor que accione mediante giro el elemento de rodadura, o bien haciendo avanzar la propia estructura (4).Although it has not been represented in the figures, the  machining device shown may be constituted as a versatile device by adding to the structure (4) of a handle for manual operation by an operator, or It may well be established as a high productivity device by adding means to advance so automatic rolling element, for example by means of a motor to turn the rolling element by turning, or by doing advance the structure itself (4).

Como se observa en la figura 4, la invención comprende la utilización de un elemento de corte (1) en forma de cuña para cortar levantando una tira (104) de un hoja exterior metálica (101) perteneciente a un panel compuesto, lo que resulta especialmente útil en el caso de que la hoja exterior metálica (101) esté realizada en acero inoxidable.As seen in Figure 4, the invention it comprises the use of a cutting element (1) in the form of wedge to cut by lifting a strip (104) of an outer sheet metal (101) belonging to a composite panel, resulting Especially useful in case the metal outer sheet (101) is made of stainless steel.

En general, todo lo que no afecte, altere, cambie o modifique la esencia del dispositivo descrito, quedará comprendido dentro de la presente invención.In general, everything that does not affect, alter, change or modify the essence of the described device, it will remain comprised within the present invention.

Claims (7)

1. Dispositivo de mecanizado para paneles compuestos que comprenden, al menos, una hoja metálica exterior, caracterizado porque dicho dispositivo comprende un elemento de rodadura unido a una estructura a través de un eje de giro; una herramienta de corte dispuesta de manera fija con respecto a dicha estructura, comprendiendo dicha herramienta de corte un elemento en forma de cuña situado en la periferia del elemento de rodadura, destinado a cortar levantando una tira de material de la citada hoja exterior metálica, al situar dicha hoja entre el elemento de rodadura y el elemento en forma de cuña, cuando dicho elemento de rodadura rueda sobre la citada lámina.1. Machining device for composite panels comprising at least one outer metal sheet, characterized in that said device comprises a rolling element connected to a structure through a rotation axis; a cutting tool fixedly arranged with respect to said structure, said cutting tool comprising a wedge-shaped element located on the periphery of the rolling element, intended for cutting by lifting a strip of material from said metal outer sheet, to the placing said sheet between the rolling element and the wedge-shaped element, when said rolling element rolls on said sheet. 2. Dispositivo, según la reivindicación 1, caracterizado porque el elemento en forma de cuña presenta dos filos curvados entre los que se define una superficie curvada para recepción de la tira cortada, así como una superficie exterior plana paralela a un plano tangente a la superficie de rodadura del elemento de rodadura.2. Device according to claim 1, characterized in that the wedge-shaped element has two curved edges between which a curved surface is defined for receiving the cut strip, as well as a flat outer surface parallel to a plane tangent to the surface of rolling of the rolling element. 3. Dispositivo, según la reivindicación 1 ó 2, caracterizado porque el elemento de rodadura comprende dos superficies de rodadura situadas a ambos lados de la herramienta de corte.3. Device according to claim 1 or 2, characterized in that the rolling element comprises two rolling surfaces located on both sides of the cutting tool. 4. Dispositivo, según cualquiera de las reivindicaciones 1 a 3, caracterizado porque comprende medios para el avance automático del elemento de rodadura.Device according to any one of claims 1 to 3, characterized in that it comprises means for the automatic advancement of the rolling element. 5. Dispositivo, según cualquiera de las reivindicaciones 1 a 3, caracterizado porque comprende un asidero para accionamiento manual del dispositivo por parte del usuario.5. Device according to any of claims 1 to 3, characterized in that it comprises a handle for manual operation of the device by the user. 6. Utilización de un elemento de corte en forma de cuña para levantar cortando una tira de una hoja exterior metálica de un panel compuesto mediante introducción del elemento de corte en forma de cuña entre la hoja exterior del panel compuesto y una capa inmediatamente adyacente a ésta.6. Use of a shaped cutting element wedge to lift by cutting a strip of an outer sheet metal of a composite panel by introducing the element wedge-shaped cut between outer panel panel compound and a layer immediately adjacent to it. 7. Utilización, según la reivindicación 6, en el que la hoja metálica es de acero inoxidable.7. Use according to claim 6 in The one that the metal sheet is made of stainless steel.
ES200600630A 2006-03-13 2006-03-13 MACHINING DEVICE FOR COMPOSITE PANELS. Expired - Fee Related ES2263395B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
ES200600630A ES2263395B1 (en) 2006-03-13 2006-03-13 MACHINING DEVICE FOR COMPOSITE PANELS.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES200600630A ES2263395B1 (en) 2006-03-13 2006-03-13 MACHINING DEVICE FOR COMPOSITE PANELS.

Publications (2)

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ES2263395A1 true ES2263395A1 (en) 2006-12-01
ES2263395B1 ES2263395B1 (en) 2007-11-16

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ES200600630A Expired - Fee Related ES2263395B1 (en) 2006-03-13 2006-03-13 MACHINING DEVICE FOR COMPOSITE PANELS.

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE175103C (en) *
US3911554A (en) * 1974-12-02 1975-10-14 Robertson Co H H Method of bending a laminated building panel and a corner produced thereby
EP1321251A1 (en) * 2001-12-21 2003-06-25 Leo Martinez Floor groover
US20050260020A1 (en) * 2004-05-21 2005-11-24 Eastman Kodak Company Skiving device and methods of use

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE175103C (en) *
US3911554A (en) * 1974-12-02 1975-10-14 Robertson Co H H Method of bending a laminated building panel and a corner produced thereby
EP1321251A1 (en) * 2001-12-21 2003-06-25 Leo Martinez Floor groover
US20050260020A1 (en) * 2004-05-21 2005-11-24 Eastman Kodak Company Skiving device and methods of use

Also Published As

Publication number Publication date
ES2263395B1 (en) 2007-11-16

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