EP4390125A1 - Double piston pump with axially displaceable control piston - Google Patents
Double piston pump with axially displaceable control piston Download PDFInfo
- Publication number
- EP4390125A1 EP4390125A1 EP23215203.3A EP23215203A EP4390125A1 EP 4390125 A1 EP4390125 A1 EP 4390125A1 EP 23215203 A EP23215203 A EP 23215203A EP 4390125 A1 EP4390125 A1 EP 4390125A1
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- European Patent Office
- Prior art keywords
- piston
- piston pump
- double
- control piston
- working
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- 230000004323 axial length Effects 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 2
- 239000004575 stone Substances 0.000 description 10
- 239000013049 sediment Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 210000003608 fece Anatomy 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000010871 livestock manure Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B23/00—Pumping installations or systems
- F04B23/04—Combinations of two or more pumps
- F04B23/06—Combinations of two or more pumps the pumps being all of reciprocating positive-displacement type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
- F04B2015/026—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous with a priming plunger or piston ahead of the pumping piston and connected on the same piston rod
Definitions
- the present invention relates to a double piston pump for conveying highly viscous media according to the feature in the preamble of claim 1.
- a double piston pump is known in which two parallel pistons, also called working pistons, transport a highly viscous medium via the pressure and suction sides.
- Such piston pumps are used in particular in agricultural facilities to transport highly viscous media such as animal excrement, liquid manure or solid manure as well as substrate from energy crops.
- the media to be transported have almost solid-like properties and have In addition, clumps, impurities and foreign bodies, such as stones, are present.
- the object of the present invention is therefore to provide a piston pump which has little wear during operation, requires little maintenance and, in particular, enables filtering or separation of foreign bodies during operation.
- the double piston pump according to the invention is suitable for transporting highly viscous media. It has a base housing. Two pistons, also called working pistons, are arranged on the base housing. These pistons run in a working cylinder. The pistons can accommodate a relatively large volume. One piston always works in suction mode and the other piston in pressure mode. When the top dead center or bottom dead center is reached, the work allocations change. The working piston from suction mode goes into pressure mode and the piston coming from pressure mode goes into suction mode. The high-viscosity medium is sucked in from a suction channel and is then located in the cylinder of the working piston and is pushed out via the pressure side with the next stroke.
- an axially displaceable control piston is provided, which is arranged in the base housing.
- the base housing preferably has three adjacent working chambers.
- the control piston is arranged to be axially displaceable, at least partially, through the working chambers.
- the working chambers are separated by the control piston in such a way that two working chambers are connected to one another in a fluid-technical manner and the third working chamber is separated from it in a fluid-technical manner. If the control piston is moved from an axial movement to the opposite axial position, a middle working chamber, which was initially separated from the third working chamber, is connected to it in a fluid-technical manner. The other working chamber, which was previously connected to the middle working chamber, is separated from it in a fluid-technical manner. This ensures that the suction operation and pressure operation of the working piston are controlled in each case.
- the working chambers are preferably arranged next to one another in the base housing in relation to the horizontal direction.
- the working chambers are arranged above a central intake chamber.
- the central intake chamber is connected to an external chamber in a fluid-technical manner.
- the intake chamber is connected to or separated from the central working chamber via the control piston.
- cylinder liners are provided, in particular two cylinder liners are arranged axially spaced from each other.
- Each cylinder liner preferably has recesses or openings running radially around a central length section, depending on the position of the control piston.
- the control piston itself preferably has two piston heads located opposite each other at axial ends.
- the piston heads run into the Cylinder liners slide. This sliding occurs due to the liquid content of the highly viscous medium.
- the radially circumferential openings of the cylinder liners are in particular designed to be circumferentially wave-shaped. This offers two advantages according to the invention, which are explained below.
- a first advantage of the wave-shaped opening is the fact that when the control piston is moved from one position to the other, a scissor mechanism occurs due to the wave shape.
- the highly viscous medium and in particular solids or clumps in the medium are broken down or removed from the liner using the scissor principle. Clogging or blocking is thus avoided and the abrasive wear that affects the control piston is also reduced.
- the double piston pump according to the invention can therefore run error-free and with little maintenance, even in continuous delivery mode.
- the horizontally arranged control piston has another fundamental advantage.
- a pressure equalization occurs from the pressure side or overpressure side to the suction side or underpressure side.
- This pressure equalization is controlled in particular according to the invention in such a way that a short pressure pulse occurs.
- This pressure pulse sediments existing solids, in particular foreign bodies and particularly preferably stones or petrified substances, in such a way that they sink into the suction chamber located below in the vertical direction. This makes it possible to filter solids and foreign substances at the same time with the double piston pump. These foreign substances or stones can then be removed via inspection hatches or by opening the base housing.
- the pressure pulse can be generated in such a way that the axial distance between the openings of the respective cylinder liner of the piston head of the control piston is slightly greater than the axial length of the piston head.
- these are the two maximum deflections of the waveform.
- the cross-sectional area of the suction chamber is more than 2 times, preferably more than 2.5 times, in particular 3 times as large as the cross-section of the suction line.
- the inflowing medium will therefore not pass through the entire cross-section of the suction chamber when flowing through the suction chamber into the work chambers above. This means that sedimented or deposited stones can collect on the bottom without being carried away by the flow.
- the pump is designed to be low-wear and resistant to foreign bodies. It has a high suction power, which always corresponds to 0.6 to 0.8 bar. Overall, pressures of up to 10 bar are possible with low maintenance costs and flow reliability.
- the double piston pump can provide 55 m 3 /h of highly viscous medium with an 11 kW drive.
- FIG. 1 shows the double piston pump 1 according to the invention in a front view.
- the double piston pump 1 has a base housing 2 arranged centrally at the bottom in relation to the vertical direction V.
- the base housing 2 has the configuration of a trough.
- a central suction chamber 3 is arranged at the bottom in relation to the vertical direction V.
- at least three working chambers 4, 6 are arranged, which are not shown in detail, with a centrally arranged working chamber 5 being coupled on a pressure side to a discharge line 7 for discharging the sucked-in or pumped medium.
- the two external working chambers are each connected to the suction chamber 3 in a fluid-technically conductive manner. Between them is a control piston 13, not shown in detail here.
- the control piston 13 is mounted so that it can be moved axially in the horizontal direction H.
- Two pistons 8, 9, in particular working pistons, are arranged on the base housing 2.
- the pistons 8, 9 are used for suction and, by means of excess pressure, for pumping out the sucked-in medium.
- stylized hydraulic piston rods are mounted in a housing above the pistons 8, 9, which cause the respective retraction and extension movement of the pistons in the axial direction.
- Mounting arms 11 are arranged to protrude from the sides. Hydraulic cylinders 16 are also arranged in the mounting arms 11. The hydraulic cylinders 16 serve for the axial movement of the control piston 13 (not shown in detail) in the horizontal direction H.
- FIG. 2 A medium (not shown in detail) is sucked into the central suction chamber 3 via the suction line 12.
- the control piston 13 shown here has two piston heads 14 spaced axially from one another.
- the piston heads 14 are coupled to one another via a piston rod 15.
- Hydraulic drives arranged on the left and right cause a displacement of the control piston 13 in the horizontal direction H.
- the right piston 9, related to the image plane, is in pressure mode
- the left piston 8, related to the image plane is in suction mode.
- a respective cylinder 17 of the pistons 8, 9 is thus either sucked full of a medium in the case of piston 8 or, in the case of piston 9, the medium is pushed out of piston 9.
- working chambers 5 and 6 are fluidically connected to one another so that the medium is pumped out of cylinder 17 of piston 9 and conveyed through working chamber 6 into the central, middle working chamber 5 and then into discharge line 7.
- the left piston head 14 separates the left working chamber 4 from the central working chamber 5.
- the central suction chamber 3 or suction line 12 and piston 8 are fluidically connected to one another so that suction operation takes place here.
- the working direction is changed.
- the left piston 8 in relation to the image plane then pushes the previously sucked in medium into discharge line 7.
- Piston 9 sucks in new medium.
- the control piston 13 would be moved completely to the left-hand image plane, although this is not shown.
- the working chambers 4 and 5 are then fluidically connected to one another and the working chamber 5 is separated from the working chamber 6.
- two cylinder liners 18 are arranged at a distance from one another in the axial direction. These cylinder liners 18 have recesses or holes running radially around a middle length section 19. These holes can also be referred to as slots.
- Remaining webs 20 connect a left and right part of the cylinder liner 18 to one another.
- the respective piston head 14 of the control piston 13 passes through these recesses when the control piston 13 is adjusted in the axial direction.
- the recesses are provided with a wave shape 21 running radially around. If, contrary to expectations, dirt or clumps get between the edge of the recess on the wave shape 21 and the piston head 14, they are sheared off according to the principle of scissors. This measure according to the invention prevents the piston 13 from jamming.
- FIG. 3 A second aspect essential to the invention is Figure 3 shown.
- the control piston 13 is in a middle position, so that a transition from the suction side to the pressure side can be seen on the respective piston 8, 9.
- This pressure pulse 22 makes it possible to press impurities present in the medium, in particular sediments 23 or stones, out of the medium or into a lower corner shown here.
- these impurities can be removed via an inspection flap (not shown in detail). This makes it possible to filter this highly viscous medium of a biogas plant.
- Sediments 23 or stones are not fundamentally transported along, so that no oversaturation of stone material occurs during the continuous operation of a biogas plant at the subsequent processing stations or in the container of the biogas plant itself.
- a distance 24 of the maximum deflection of the waveform 21 is slightly larger, preferably 1.01 to 1.1 times, particularly preferably 1.01 to 1.02 times, than the axial length 25 of the piston head 14.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Die Erfindung betrifft eine Doppelkolbenpumpe (1) zum Befördern hochviskoser Medien, aufweisend zwei angeordnete Kolben (8, 9), wobei jeder Kolben (8, 9) von einem Antrieb angetrieben ist und einen axial verschiebbaren Steuerkolben (13), welcher in einem Basisgehäuse (2) angeordnet ist. Erfindungsgemäß ist vorgesehen, dass in dem Basisgehäuse (2) drei Arbeitsräume (4, 5, 6) vorgesehen sind, wobei die Arbeitsräume durch den Steuerkolben (13) separiert sind, dergestalt, dass zwei Arbeitsräume (4, 5) fluidtechnisch leitend miteinander verbunden sind und der weitere Arbeitsraum (6) von diesen fluidtechnisch leitend separiert ist.The invention relates to a double-piston pump (1) for conveying highly viscous media, having two arranged pistons (8, 9), each piston (8, 9) being driven by a drive, and an axially displaceable control piston (13) which is arranged in a base housing (2). According to the invention, three working chambers (4, 5, 6) are provided in the base housing (2), the working chambers being separated by the control piston (13) in such a way that two working chambers (4, 5) are connected to one another in a fluid-technically conductive manner and the further working chamber (6) is separated from them in a fluid-technically conductive manner.
Description
Die vorliegende Erfindung betrifft eine Doppelkolbenpumpe zum Befördern hochviskoser Medien gemäß dem Merkmal im Oberbegriff von Anspruch 1.The present invention relates to a double piston pump for conveying highly viscous media according to the feature in the preamble of
Aus dem Stand der Technik ist beispielsweise durch die
Solche Kolbenpumpen werden insbesondere in landwirtschaftlichen Einrichtungen eingesetzt, um hochviskose Medien wie beispielsweise tierische Exkremente, Gülle oder auch Festmist sowie Substrat von Energiepflanzen zu befördern. Die zu befördernden Medien haben nahezu feststoffförmige Eigenschaften und weisen darüber hinaus Verklumpungen, Verunreinigungen sowie Fremdkörper, beispielsweise Steine auf.Such piston pumps are used in particular in agricultural facilities to transport highly viscous media such as animal excrement, liquid manure or solid manure as well as substrate from energy crops. The media to be transported have almost solid-like properties and have In addition, clumps, impurities and foreign bodies, such as stones, are present.
Das in Rede stehende Einsatzspektrum einer solchen Pumpe ist hart und widrig. Die Pumpe ist einem hohen abrasiven Verschleiß ausgesetzt. Die Pumpen müssen ferner nahezu im Dauereinsatz laufen. Ausfallzeiten sowie Revisionszeiten sind möglichst zu vermeiden.The range of applications in question for such a pump is tough and adverse. The pump is exposed to high levels of abrasive wear. The pumps must also run almost continuously. Downtime and overhaul times should be avoided wherever possible.
Darüber hinaus können aufgrund der zu befördernden Medien keine Siebe oder Filtertechniken eingesetzt werden, da diese unmittelbar bei anstehendem Medium irreversibel in Förderrichtung verstopfen.In addition, due to the media to be conveyed, no sieves or filter techniques can be used, as these will become irreversibly blocked in the conveying direction immediately when the medium is present.
Aufgabe der vorliegenden Erfindung ist es daher, eine Kolbenpumpe bereitzustellen, die im Betrieb einen geringen Verschleiß aufweist, einen geringen Wartungsaufwand aufweist und insbesondere eine Filterung bzw. Separierung von Fremdkörpern im laufenden Betrieb ermöglicht.The object of the present invention is therefore to provide a piston pump which has little wear during operation, requires little maintenance and, in particular, enables filtering or separation of foreign bodies during operation.
Die zuvor genannte Aufgabe wird erfindungsgemäß mit einer Doppelkolbenpumpe zum Befördern hochviskoser Medien mit dem Merkmal im Anspruch 1 gelöst.The above-mentioned object is achieved according to the invention with a double piston pump for conveying highly viscous media with the feature in
Vorteilhafte Ausgestaltungsvarianten sind Gegenstand der abhängigen Ansprüche.Advantageous embodiments are the subject of the dependent claims.
Die erfindungsgemäße Doppelkolbenpumpe eignet sich zum Befördern hochviskoser Medien. Sie weist ein Basisgehäuse auf. Auf dem Basisgehäuse sind zwei Kolben, auch Arbeitskolben genannt, angeordnet. Diese Kolben laufen in einem Arbeitszylinder. Die Kolben können ein relativ großes Volumen aufnehmen. Ein Kolben arbeitet dabei immer im Saugbetrieb und der andere Kolben im Druckbetrieb. Ist jeweils der obere Totpunkt bzw. untere Totpunkt erreicht, ändern sich die Arbeitszuteilungen. Der Arbeitskolben aus dem Saugbetrieb geht in den Druckbetrieb über und der aus dem Druckbetrieb kommende Kolben geht in den Saugbetrieb über. Von einem Ansaugkanal her wird das Hochviskosemedium angesaugt und befindet sich dann in dem Zylinder des Arbeitskolbens und wird mit dem nächsten Hub über die Druckseite ausgeschoben.The double piston pump according to the invention is suitable for transporting highly viscous media. It has a base housing. Two pistons, also called working pistons, are arranged on the base housing. These pistons run in a working cylinder. The pistons can accommodate a relatively large volume. One piston always works in suction mode and the other piston in pressure mode. When the top dead center or bottom dead center is reached, the work allocations change. The working piston from suction mode goes into pressure mode and the piston coming from pressure mode goes into suction mode. The high-viscosity medium is sucked in from a suction channel and is then located in the cylinder of the working piston and is pushed out via the pressure side with the next stroke.
Damit eine unterschiedliche Zuteilung der jeweiligen Arbeitsabläufe an die Kolben erfolgt, ist ein axial verschiebbarer Steuerkolben vorgesehen, welcher in dem Basisgehäuse angeordnet ist.In order to ensure that the respective work processes are allocated differently to the pistons, an axially displaceable control piston is provided, which is arranged in the base housing.
Das Basisgehäuse weist dazu bevorzugt drei nebeneinanderliegende Arbeitsräume auf. Der Steuerkolben ist die Arbeitsräume, zumindest teilweise, durchgreifend axial verschiebbar angeordnet. Die Arbeitsräume sind dabei durch den Steuerkolben separiert, dergestalt, dass zwei Arbeitsräume fluidtechnisch leitend miteinander verbunden sind und der weitere dritte Arbeitsraum von diesem fluidtechnisch leitend separiert ist. Wird der Steuerkolben von einer axialen Bewegung in die gegenüberliegende axiale Stellung bewegt, so wird ein mittlerer Arbeitsraum, welcher zunächst von dem dritten Arbeitsraum separiert war, mit diesem fluidtechnisch verbunden. Der weitere Arbeitsraum, der zuvor mit dem mittleren Arbeitsraum verbunden war, wird von diesem fluidtechnisch leitend separiert. Hierdurch wird sichergestellt, dass jeweils Saugbetrieb und Druckbetrieb des Arbeitskolbens gesteuert wird.The base housing preferably has three adjacent working chambers. The control piston is arranged to be axially displaceable, at least partially, through the working chambers. The working chambers are separated by the control piston in such a way that two working chambers are connected to one another in a fluid-technical manner and the third working chamber is separated from it in a fluid-technical manner. If the control piston is moved from an axial movement to the opposite axial position, a middle working chamber, which was initially separated from the third working chamber, is connected to it in a fluid-technical manner. The other working chamber, which was previously connected to the middle working chamber, is separated from it in a fluid-technical manner. This ensures that the suction operation and pressure operation of the working piston are controlled in each case.
Die Arbeitsräume sind vorzugsweise auf die Horizontalrichtung bezogen, nebeneinander in dem Basisgehäuse angeordnet. Die Arbeitsräume sind oberhalb eines zentralen Ansaugraumes angeordnet. Der zentrale Ansaugraum ist dabei mit einem jeweils außenliegenden Außenraum fluidtechnisch leitend verbunden. Über den Steuerkolben wird jeweils der Ansaugraum mit dem mittleren Arbeitsraum verbunden bzw. von diesem separiert.The working chambers are preferably arranged next to one another in the base housing in relation to the horizontal direction. The working chambers are arranged above a central intake chamber. The central intake chamber is connected to an external chamber in a fluid-technical manner. The intake chamber is connected to or separated from the central working chamber via the control piston.
Damit der Steuerkolben in dem Basisgehäuse gelagert ist, sind Zylinderlaufbuchsen vorgesehen, insbesondere sind zwei axial zueinander beabstandete Zylinderlaufbuchsen angeordnet.In order for the control piston to be mounted in the base housing, cylinder liners are provided, in particular two cylinder liners are arranged axially spaced from each other.
Eine jede Zylinderlaufbuchse weist bevorzugt in einem mittleren Längenabschnitt radial umlaufend Ausnehmungen bzw. Öffnungen auf, je nach Position des Steuerkolbens.Each cylinder liner preferably has recesses or openings running radially around a central length section, depending on the position of the control piston.
Der Steuerkolben selbst weist vorzugsweise zwei an axialen Enden gegenüberliegende Kolbenköpfe auf. Die Kolbenköpfe laufen in den Zylinderlaufbuchsen gleitend. Diese Gleitung erfolgt aufgrund des Flüssigkeitsanteils des hochviskosen Mediums.The control piston itself preferably has two piston heads located opposite each other at axial ends. The piston heads run into the Cylinder liners slide. This sliding occurs due to the liquid content of the highly viscous medium.
Die radial umlaufenden Öffnungen der Zylinderlaufbuchsen sind insbesondere umlaufend wellenförmig ausgebildet. Dies bietet erfindungsgemäß zwei Vorteile, die nachfolgend erläutert sind.The radially circumferential openings of the cylinder liners are in particular designed to be circumferentially wave-shaped. This offers two advantages according to the invention, which are explained below.
Ein erster Vorteil der wellenförmig umlaufenden Öffnung ist die Tatsache, dass bei Überführen des Steuerkolbens von einer Stellung in die andere Stellung aufgrund der Wellenform hier ein Scherenmechanismus eintritt. Das hochviskose Medium und insbesondere Feststoffe bzw. Verklumpungen in dem Medium werden nach dem Scherenprinzip zerkleinert bzw. aus der Laufbuchse entfernt. Ein Verstopfen bzw. Blockieren wird dadurch vermieden und auch der abrasive Verschleiß, welcher auf den Steuerkolben wirkt, wird vermindert. Die erfindungsgemäße Doppelkolbenpumpe kann somit fehlerunanfällig und wartungsarm, auch im Dauerförderbetrieb, laufen.A first advantage of the wave-shaped opening is the fact that when the control piston is moved from one position to the other, a scissor mechanism occurs due to the wave shape. The highly viscous medium and in particular solids or clumps in the medium are broken down or removed from the liner using the scissor principle. Clogging or blocking is thus avoided and the abrasive wear that affects the control piston is also reduced. The double piston pump according to the invention can therefore run error-free and with little maintenance, even in continuous delivery mode.
Grundlegend liegt dem horizontal angeordneten Steuerkolben ein weiterer Vorteil zugrunde. Bei Überführen des Steuerkolbens von einer Position in die andere Position zum Wechseln der Arbeitsrichtung des jeweiligen Doppelkolbens entsteht ein Druckausgleich von Druckseite bzw. Überdruckseite zu Saugseite bzw. Unterdruckseite. Dieser Druckausgleich wird insbesondere erfindungsgemäß derart gesteuert, dass ein kurzer Druckimpuls erfolgt. Durch diesen Druckimpuls werden vorhandene Feststoffe, insbesondere Fremdkörper und besonders bevorzugt Steine bzw. versteinerte Stoffe derart sedimentiert, dass sie in den, auf die Vertikalrichtung bezogen, untenliegenden Ansaugraum hinabsinken. Somit ist es möglich, Feststoffe und Fremdstoffe gleichzeitig mit der Doppelkolbenpumpe zu filtern. Über Revisionsklappen bzw. bei Öffnen des Basisgehäuses können dann diese Fremdstoffe bzw. Steine entnommen werden.The horizontally arranged control piston has another fundamental advantage. When the control piston is moved from one position to the other to change the working direction of the respective double piston, a pressure equalization occurs from the pressure side or overpressure side to the suction side or underpressure side. This pressure equalization is controlled in particular according to the invention in such a way that a short pressure pulse occurs. This pressure pulse sediments existing solids, in particular foreign bodies and particularly preferably stones or petrified substances, in such a way that they sink into the suction chamber located below in the vertical direction. This makes it possible to filter solids and foreign substances at the same time with the double piston pump. These foreign substances or stones can then be removed via inspection hatches or by opening the base housing.
Besonders bevorzugt kann der Druckimpuls derart erzeugt werden, dass der axiale Abstand der Öffnungen der jeweiligen Zylinderlaufbuchse des Kolbenkopfes des Steuerkolbens geringfügig größer ist, als die axiale Länge des Kolbenkopfes. Insbesondere sind dies die zwei jeweils maximalen Auslenkungen der Wellenform. Bei Überführung des Steuerkolbens von einer Position in die andere Position und damit einem Druckausgleich von Saugseite zu Druckseite, wird somit eine minimale Öffnung nach dem Prinzip eines Ventils bereitgestellt, so dass ein kontrollierter und gesteuerter Druckimpuls in dem Basisgehäuse erzeugt wird. Bei weiterer Bewegung des Steuerkolbens sind bereits wieder Arbeitsräume voneinander separiert und es findet kein weiterer Druckausgleich statt.Particularly preferably, the pressure pulse can be generated in such a way that the axial distance between the openings of the respective cylinder liner of the piston head of the control piston is slightly greater than the axial length of the piston head. In particular, these are the two maximum deflections of the waveform. When the control piston is transferred from one position to the other position and thus a pressure equalization from suction side to pressure side, a minimal opening is provided according to the principle of a valve, so that a controlled and regulated pressure pulse is generated in the base housing. When the control piston moves further, the working spaces are already separated from each other again and no further pressure equalization takes place.
Dass die Steine insbesondere an einem Boden des zentralen Ansaugraumes liegenbleiben, wird weiterhin dadurch unterstützt, dass die Querschnittsfläche des Ansaugraumes mehr als 2-mal, bevorzugt mehr als 2,5-mal, insbesondere 3-mal so groß ist im Vergleich zu dem Querschnitt der Ansaugleitung. Das nachströmende Medium wird somit bei Durchfließen des Ansaugraumes in die darüber befindlichen Arbeitsräume nicht jeweils den vollständigen Querschnitt des Ansaugraumes durchgreifen. Somit können sedimentierte bzw. abgelagerte Steine sich am Boden sammeln ohne dass sie von der Strömung wiederum mitgerissen werden.The fact that the stones remain on the bottom of the central suction chamber in particular is further supported by the fact that the cross-sectional area of the suction chamber is more than 2 times, preferably more than 2.5 times, in particular 3 times as large as the cross-section of the suction line. The inflowing medium will therefore not pass through the entire cross-section of the suction chamber when flowing through the suction chamber into the work chambers above. This means that sedimented or deposited stones can collect on the bottom without being carried away by the flow.
Insgesamt ist somit die Pumpe verschleißarm und fremdkörperunempfindlich ausgebildet. Sie hat eine hohe Saugleistung, die jeweils immer 0,6 bis 0,8 bar entspricht. Insgesamt sind Drücke von bis zu 10 bar bei geringen Wartungskosten und Durchlaufsicherheit gegeben. Beispielsweise kann die Doppelkolbenpumpe 55 m3/h von hochviskosem Medium bei einem 11 kW Antrieb bereitstellen.Overall, the pump is designed to be low-wear and resistant to foreign bodies. It has a high suction power, which always corresponds to 0.6 to 0.8 bar. Overall, pressures of up to 10 bar are possible with low maintenance costs and flow reliability. For example, the double piston pump can provide 55 m 3 /h of highly viscous medium with an 11 kW drive.
Weitere Vorteile, Merkmale, Eigenschaften, Aspekte der vorliegenden Erfindung sind Gegenstand der nachfolgenden Beschreibung. Bevorzugte Ausgestaltungsvarianten werden in schematischen Figuren dargestellt. Diese zeigen:
Figur 1- eine Doppelkolbenpumpe in perspektivischer Ansicht,
Figur 2- eine Längsschnittansicht durch die erfindungsgemäße Doppelkolbenpumpe mit Steuerkolben in einer Endstellung,
Figur 3- eine Längsschnittansicht gemäß
Figur 2 mit Überführen des Steuerkolbens in einer Mittelposition zur Erzeugung eines Druckimpulses,
- Figure 1
- a double piston pump in perspective view,
- Figure 2
- a longitudinal sectional view through the double piston pump according to the invention with control piston in an end position,
- Figure 3
- a longitudinal sectional view according to
Figure 2 by moving the control piston to a central position to generate a pressure pulse,
In den Figuren werden für gleiche oder ähnliche Bauteile dieselben Bezugszeichen verwendet, auch wenn eine wiederholte Beschreibung aus Vereinfachungsgründen entfällt.In the figures, the same reference symbols are used for identical or similar components, even if a repeated description is omitted for reasons of simplification.
Seitlich abstehend sind jeweils Montagearme 11 angeordnet. In den Montagearmen 11 sind ebenfalls Hydraulikzylinder 16 angeordnet. Die Hydraulikzylinder 16 dienen der axialen Bewegung des nicht näher dargestellten Steuerkolbens 13 in Horizontalrichtung H.Mounting
Das Funktionsprinzip ist nunmehr in
Ein zweiter erfindungswesentlicher Aspekt ist in
- 1 - Doppelkolbenpumpe1 - Double piston pump
- 2 - Basisgehäuse2 - Base housing
- 3 - Ansaugraum3 - Intake chamber
- 4 - Arbeitsraum4 - Workspace
- 5 - zentraler Arbeitsraum5 - central workspace
- 6 - Arbeitsraum6 - Workspace
- 7 - Ableitung7 - Derivation
- 8 - Kolben8 - Piston
- 9 - Kolben9 - Piston
- 10 - hydraulischer Antrieb10 - hydraulic drive
- 11 - Montagearm11 - Mounting arm
- 12 - Ansaugleitung12 - Intake pipe
- 13 - Steuerkolben13 - Control piston
- 14 - Kolbenkopf14 - Piston head
- 15 - Kolbenstange15 - Piston rod
- 16 - Hydraulikzylinder16 - Hydraulic cylinder
- 17 - Zylinder17 - Cylinder
- 18 - Zylinderlaufbuchse18 - Cylinder liner
- 19 - Mittelabschnitt19 - Middle section
- 20 - Steg20 - Bridge
- 21 - Wellenform21 - Waveform
- 22 - Druckimpuls22 - Pressure pulse
- 23 - Sedimente/Stein23 - Sediments/Stone
- 24 - Abstand24 - Distance
- 25 - axiale Länge zu 1425 - axial length to 14
- V - VertikalrichtungV - Vertical direction
- H - HorizontalrichtungH - Horizontal direction
Claims (11)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202022107228.0U DE202022107228U1 (en) | 2022-12-23 | 2022-12-23 | Double piston pump with axially movable control piston |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4390125A1 true EP4390125A1 (en) | 2024-06-26 |
Family
ID=89164464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23215203.3A Pending EP4390125A1 (en) | 2022-12-23 | 2023-12-08 | Double piston pump with axially displaceable control piston |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP4390125A1 (en) |
DE (1) | DE202022107228U1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0633767B2 (en) * | 1983-07-04 | 1994-05-02 | 三菱重工業株式会社 | Slurry pump |
DE19503986A1 (en) * | 1995-02-07 | 1996-08-08 | Hudelmaier Ulrike | Method and device for conveying concrete or other thick materials |
DE102004054606A1 (en) | 2003-11-14 | 2005-08-18 | Franz Wenning | Reciprocating pump for conveying highly viscous media comprises a controllable closing device in the form of a sliding valve, especially a rotary slide valve, whose control is coupled to the movement of the pump piston |
DE202008008060U1 (en) * | 2008-06-18 | 2008-10-02 | Leifert, Rudolf | Double piston pump |
US20170204840A1 (en) * | 2016-01-20 | 2017-07-20 | Weir Minerals Netherlands B.V. | Hydraulic pump system for handling a slurry medium |
-
2022
- 2022-12-23 DE DE202022107228.0U patent/DE202022107228U1/en active Active
-
2023
- 2023-12-08 EP EP23215203.3A patent/EP4390125A1/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0633767B2 (en) * | 1983-07-04 | 1994-05-02 | 三菱重工業株式会社 | Slurry pump |
DE19503986A1 (en) * | 1995-02-07 | 1996-08-08 | Hudelmaier Ulrike | Method and device for conveying concrete or other thick materials |
DE102004054606A1 (en) | 2003-11-14 | 2005-08-18 | Franz Wenning | Reciprocating pump for conveying highly viscous media comprises a controllable closing device in the form of a sliding valve, especially a rotary slide valve, whose control is coupled to the movement of the pump piston |
DE202008008060U1 (en) * | 2008-06-18 | 2008-10-02 | Leifert, Rudolf | Double piston pump |
US20170204840A1 (en) * | 2016-01-20 | 2017-07-20 | Weir Minerals Netherlands B.V. | Hydraulic pump system for handling a slurry medium |
Also Published As
Publication number | Publication date |
---|---|
DE202022107228U1 (en) | 2024-03-27 |
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