EP4313811A1 - Dispositif et procédé de tri d'unités de produit à transporter individuelles lors du transport simultané des unités de produit à transporter - Google Patents

Dispositif et procédé de tri d'unités de produit à transporter individuelles lors du transport simultané des unités de produit à transporter

Info

Publication number
EP4313811A1
EP4313811A1 EP22717578.3A EP22717578A EP4313811A1 EP 4313811 A1 EP4313811 A1 EP 4313811A1 EP 22717578 A EP22717578 A EP 22717578A EP 4313811 A1 EP4313811 A1 EP 4313811A1
Authority
EP
European Patent Office
Prior art keywords
conveyed goods
unit
units
conveyed
drives
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22717578.3A
Other languages
German (de)
English (en)
Inventor
Claudio Uriarte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cellumation GmbH
Original Assignee
Cellumation GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102021107088.0A external-priority patent/DE102021107088A1/de
Priority claimed from LU102683A external-priority patent/LU102683B1/de
Application filed by Cellumation GmbH filed Critical Cellumation GmbH
Publication of EP4313811A1 publication Critical patent/EP4313811A1/fr
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • B65G47/08Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/06Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
    • B65G47/08Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding
    • B65G47/084Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines spacing or grouping the articles during feeding grouping articles in a predetermined 2-dimensional pattern
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • B65G47/31Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors by varying the relative speeds of the conveyors forming the series

Definitions

  • the invention relates to a device and a method for sorting individual conveyed units with simultaneous transport of the conveyed units, particularly in production environments and in logistics.
  • a conveyor system is generally composed of a plurality of different conveyor sections that are cooperatively connected. These conveyor sections are normally many times larger than an object to be conveyed, such as a conveyor belt or a driven roller conveyor, on which a large number of objects can be placed at the same time.
  • the conveyed goods have to be fed in an orderly association for further conveyance, mostly one after the other in the form of a string of pearls, so to speak in single file, or in rows or rows running next to each other, so that they are first separated before the actual sorting begins.
  • sorting is achieved by manually placing the items to be conveyed in a targeted manner on the sorting section itself.
  • manual manipulation to produce predetermined sorted arrangements of the individual items to be conveyed is complex and comparatively slow. The need to carry out the sorting automatically and to find appropriate plant-technical solutions was and is therefore very high.
  • Examples of automated dynamic sorting devices are known.
  • large-volume systems are in use that provide for sorting by mechanical slides installed transversely to the conveying direction.
  • the items to be conveyed are fed into the sorting section one after the other and, based on their properties, a specific slider is activated for a specific item, which pushes the item to be conveyed into the correct branch as soon as this item to be conveyed passes the slider.
  • This type of sorting is mechanically complex and rather slow, because the conveying speed is limited by the slide moving out and back into the rest position.
  • the conveyed goods must necessarily be fed in a row one behind the other with appropriate gaps in between.
  • a conveyor device for handling distributed articles is described in European patent EP 1 556297 B1.
  • a device or a device section for conveying individual items to be conveyed is disclosed here, in which the conveying area is divided into a plurality of conveyor belts arranged one behind the other and next to one another, which can operate at different speeds in each case.
  • the speed of one or more of the conveyor belts arranged one behind the other can be controlled by a stored control algorithm in such a way that one item is transported faster or slower in relation to the neighboring item. In this way, a distance can be increased or decreased between these two items to be conveyed. It is also possible to rotate a conveyed item around its own axis.
  • a technical device is known from European patent specification EP 2059467 B1, in which one or more robots are used to produce sufficient distances between the conveyed goods, which robots lift individual goods from the main conveying line and lift them up transferred to a secondary conveyor line and then thread it back into a suitable gap between the goods on the main conveyor line.
  • This is a very complex solution for such a system, and its throughput is very limited, since the removal and repositioning of the individual goods, which is carried out by the robot or robots, is very time-consuming. In addition, this system also takes up a lot of productive space.
  • sorting conveyors are known from various manufacturers, such as, for example, Transnorm System GmbH or Apollo BV, which have a conveyor section with conveyor wheels arranged in rows transverse to the conveying direction and driven jointly by a motor.
  • the conveyor wheels of the entire section are rotatably mounted and can be rotated at a predetermined fixed angle.
  • the conveyor wheels rotate together and the conveyed item is ejected, after which the conveyor wheels either remain in this position in order to eject a subsequent conveyed item or they can return to their starting position for further conveying be moved back in the original conveying direction.
  • the device and the method should preferably allow sorting of the conveyed goods by moving them individually (dynamic sorting).
  • the throughput of the sorting device should be high with a reliable sorting function, even for flows of conveyed goods that are supplied in bulk.
  • the sorting device or the sorting method should also be changeable without structural changes to the system in terms of the movement possibilities of the conveyed goods on which the sorting is based.
  • a conveyor system for sorting a first unit of conveyed goods and a second unit of conveyed goods while simultaneously transporting the units of conveyed goods in a conveying direction z, comprising: a feed device for feeding in at least the first unit of conveyed goods and the second unit of conveyed goods in a first arrangement, with the first The conveyed goods unit and the second conveyed goods unit are fed in sections at the same time in the conveying direction z, and where they are fed orthogonally to the conveying direction z offset from one another, one or more subsequent conveying sections with several, in the conveying direction z, one behind the other and next to one another conveyed goods drives for transporting the conveyed goods units at an actual speed,
  • Detection means for typifying detection of the individual conveyed goods units, means for determining a target position of the first conveyed goods unit and the second conveyed goods unit, a control/regulation for controlling or regulating a sorted arrangement of the first conveyed goods unit and the second conveyed goods unit based on said desired positions, characterized , that
  • the conveyed goods drives are designed and set up in such a way that they can move the individual conveyed goods units individually or in a plurality working together in any direction in the conveying plane in such a way that the sorted arrangement of the first conveyed goods unit relative to the second conveyed goods unit is present when it passes over into a subsequent conveying section , where the sorted order is different from the first order, where
  • the conveyor drives are each driven individually or in groups by means of a motor and can be controlled individually or in groups by the controller/regulator, and wherein
  • the detection means can send a signal to the control/regulation with information on properties of the first conveyed goods unit and the second conveyed goods unit
  • the control/regulation receives signals from the means for determining a target position of the first conveyed goods unit and the second conveyed goods unit and depending on these Control/regulation signals to the conveyed goods drives for moving the individual conveyed goods units to the desired position are determined and output in such a way that the first conveyed goods unit and the second conveyed goods unit can be individually variably moved in any direction in the conveying plane by the conveyed goods drives for the sorted arrangement of the conveyed goods units, wherein the first conveyed goods unit and the second conveyed goods unit are transported simultaneously in the conveying direction z, with at least two axes of rotation of the conveyed goods drives of a drive module not being arranged orthogonally to the conveying direction z.
  • the device according to the invention advantageously makes it possible to produce a predetermined, sorted arrangement of the conveyed goods in a variable manner, even in the case of conveyed goods that are not ordered and/or are not fed in individually one after the other. Furthermore, a lower Space requirements of the device are met, because due to the movement of the conveyed goods individually and variably in each direction of the conveying plane, the movements for generating the sorting can be carried out without needing a long distance.
  • the device according to the invention thus has the ability to produce reliable sorting even over a short transport distance and thus in a short period of time.
  • the device according to the invention can individually produce the required sorting of the conveyed goods by moving them (dynamic sorting).
  • the conveying speed can be adjusted individually, it can even be negative if, for example, an individual conveyed item has to cross other conveyed items or their movements without colliding in order to reach its target position. This is not possible with previously known systems.
  • the throughput of the sorting device is very high with a reliable sorting function, since the individual sorting movements of the conveyed goods are carried out with the conveying system according to the invention in a very small space compared to the previously known systems.
  • the device according to the invention can also be changed in the possibilities of movement of the conveyed goods on which the sorting is based, without structural changes to the system.
  • the present invention relates to a conveyor system for sorting units of conveyed goods with simultaneous transport of the units of conveyed goods in a conveying direction z, which can also be referred to as sorting in technical jargon.
  • two functions are essentially fulfilled simultaneously by the device with its facilities for subsequent further transport, in particular for further transport through several further conveyor sections that lead to different destinations:
  • the conveyed goods are transported in the conveying direction z, and on the other hand, the conveyed goods are transported manipulated in such a way that they have a sorted arrangement relative to one another that is important for subsequent steps.
  • the conveying direction z can run along a straight line, but it can also describe a path that is not straight and has, for example, curves, curvatures and/or changes in direction.
  • a conveying direction can be understood as a local conveying direction, e.g. based on the direction of movement of one or more adjacent conveyed goods units, or globally between a feed device and a desired exit point (e.g. the end of a conveying section of the conveying system), without excluding other definitions.
  • a target distance d between two units of conveyed goods can be predefined and have a specific size, for example.
  • the target distance can also be dependent on one or more parameters of the conveyed item(s).
  • a different (larger) target distance d should result for a large conveyed goods unit and/or fast conveyed goods unit than for a small conveyed goods unit and/or slow conveyed goods unit.
  • the size of the conveyor unit for the calculation can be scaled by a factor greater than 1, e.g. 1.1, before the distance is calculated. It can also be taken into account if a unit of conveyed goods is rather elongated, i.e. if the ratio of the sides (length/width) is, for example, greater than 2 or less than 0.5.
  • the conveyor system comprises a feed device for feeding in a plurality of units of conveyed goods.
  • the supply device can be both an actively transporting device and a non-actively transporting device.
  • a feed device can be formed from a table or a workstation for operating personnel, on the other hand, a feed device can be formed from a chute or a driven or non-driven belt or roller conveyor, for example.
  • conveyed goods are understood to mean, in particular, piece goods.
  • Goods units can be wrapped or unwrapped units. It is preferably goods packed in cartons, envelopes or in foils or goods carriers such as trays, small load carriers and trays.
  • the conveyed goods units can be conveyed goods units of the same type, in particular with the same dimensions. Preferably, however, they are of different types, in particular differently dimensioned, conveyed goods units.
  • a plurality of individual conveyed goods units can be fed to the conveying sections either in an ordered manner, but preferably in an unordered manner (“in bulk”).
  • the units to be conveyed are fed in in an orderly manner, they can be fed in lined up individually one behind the other and/or next to one another.
  • the conveyed goods units are preferably not fed in lined up individually one behind the other.
  • it is more than 50 units of conveyed goods per minute, more than 100 units of conveyed goods per minute, more than 150 units of conveyed goods per minute, or more than 200 units of conveyed goods per minute, which are fed from the feed device to the subsequent conveyor sections.
  • the term bulk is understood to mean a plurality of disordered units of conveyed goods.
  • it is a loose accumulation of conveyed goods units that can differ in shape, dimensions, weight and properties (e.g. surface, material).
  • the position and orientation of an individual unit of conveyed goods within the "bulk" does not have to follow a defined arrangement.
  • a single item to be conveyed may be in contact with one or more other items to be conveyed, or the items to be conveyed may overlap.
  • the conveyed goods units have, for example, completely different distances from one another and they can touch one another or they can, for example, additionally or alternatively have different orientations of their main axes that do not point in the conveying direction.
  • any two adjacent units of conveyed goods can be considered as the first and second conveyed goods units.
  • the device according to the invention also comprises one or more subsequent conveying sections with a plurality of conveyed product drives, located one behind the other and next to one another in the conveying direction z, for transporting the conveyed product units at an actual speed.
  • the conveyor section or sections are arranged in the conveying direction after the feed device in such a way that they receive the conveyed goods units from the feed device and transport in the conveying direction z.
  • several conveyed goods drives are provided for each conveying section, located locally next to one another and one behind the other in the conveying direction z.
  • conveyed product drive means in particular a device with which a movement impulse is transmitted to a conveyed product unit in such a way that it is moved in the conveying direction and at the same time in another direction of the conveying plane.
  • This variable movement can be determined and executed by a conveyed goods drive individually or by several conveyed goods drives working together.
  • Examples of a conveyed goods drive are, in particular in relation to the bearing surface of the conveyed goods unit, smaller than rollers designed individually for this purpose and driven by a motor.
  • a motor can drive a roller of the conveyor drive, but also a plurality of coupled rollers, for example two or three rollers, which together form a conveyor drive.
  • the conveyor drives can also be driven in groups and/or controlled or regulated in groups. It is particularly preferred to use drives for conveyed goods, such as are known in conveying technology, for example, as motor-driven omnidirectional wheels or as mecanum wheels.
  • omnidirectional wheels also known as omnidirectional wheels
  • the running surface of the wheel consists of rollers whose axes of rotation are at an angle to the axis of rotation of the flap wheel.
  • the special form of the Mecanum wheel in which the rollers are attached at an angle to the main axis (usually 45°), has a similar structure to an omnidirectional wheel. As a result, the rotation of the wheel and the rotation of the rollers cannot take place independently of one another.
  • the conveyor drives are preferably not a conveyor belt and none rotatable disks, where the term disk refers to the support surface for the conveyed units, and no rotatable balls.
  • the conveying drives can transport the conveyed goods units individually or in a plurality in the conveying direction.
  • the conveyed goods drives can also move the conveyed goods units individually variably in each direction of the conveying plane in addition to the transport in the conveying direction, with the conveyed goods drives working individually or in a plurality of drives working together.
  • the term mobility in any direction of the conveying plane is understood in particular to mean that a unit of conveyed goods can be moved both in the conveying direction and at a variable angle deviating from the conveying direction, such as 90° in a first subsection of the conveying section Direction, i.e.
  • the movement vector deviating from the conveying direction can therefore be dynamically adjusted, both with regard to its changeability in direction and in its size and thus in the acceleration or speed of the conveyed goods units. It can even be provided that the speed of the movement of the conveyed goods units in the conveying direction is slowed down by the conveyed goods drives or even reversed (negative speed).
  • the term detection means for typifying detection of the individual conveyed goods units is understood to mean both actively detecting and non-actively detecting means.
  • non-actively detecting means stored data on the conveyed goods units that can be read in a controller or on a data carrier, in particular on their geometry, contour, fleas, lettering, fleas contour, color, identification, or their possibly be included and serve as detection means in the supply to the conveyor system according to the invention.
  • the term typifying detection means in particular that not all parameters of a conveyed goods unit that can be detected are detected in each case, but rather the detection of a property or identifier or a parameter is sufficient to determine a conveyed goods unit in such a way that its Movement for Fierstellen a target position and thus a sorting determined and the movement can be performed by the device according to the invention.
  • Outlines, object types, colors, volumes, lengths or just the distances between adjacent conveyed goods units can be recorded.
  • tables with information on types of conveyed goods unit can be stored in the controller, which contain a preferred movement of the type of conveyed goods unit. It is also conceivable that the typifying detection recognizes a conveyed goods unit and writes it into an empty table field and thereby creates a new conveyed goods unit type.
  • the conveying system also includes means for determining a target position of a conveyed goods unit.
  • means for determining a target position is understood to mean data stored in a controller or on a data carrier that can be read, for example using a defined algorithm or dynamically on the basis of detected actual positions of the conveyed goods units in the area of the supply or at the beginning of the subsequent conveying section or preferably on the basis of the typification detection of the conveyed goods units determine a target position at the end of the conveying section.
  • the conveying device comprises a control/regulation for controlling or regulating a sorted arrangement of the individual conveyed goods units based on the respective, individually said target positions.
  • the conveyed goods drives are designed and set up in such a way that they can move the individual conveyed goods units in any direction in the conveying plane in such a way that the sorted arrangement of the conveyed goods units is present when they transfer to a subsequent conveying section, with the conveyed goods drives each individually or are driven in groups by a motor and can be controlled individually or in groups by the control/regulation, and wherein the detection means can send a signal to the control/regulation with information on properties of the individual conveyed goods unit, the control/regulation signals the means for determining a Receives target position of the conveyed goods unit and, depending on these signals, determines and outputs control/regulation signals to the conveyed goods drives for moving the individual conveyed goods units to the desired position, such that the conveyed goods units are individually variable in each direction
  • the core of the invention is therefore the interaction of the conveyed goods drives, which are driven individually or in groups by means of a motor and can be controlled individually or in groups, with the control/regulation which, depending on the signals from the detection means and the means for determining a desired position, move the conveyed goods units in this way so that they produce the desired sorting of the individual units of conveyed goods in a small space with high throughput.
  • the conveyed goods drives can move the conveyed goods units individually or together with a plurality of drives in any direction of the conveying plane, also against the conveying direction z.
  • conveyed goods drives having wheels or rollers are used as conveyed goods drives, the axis of rotation of which is not arranged orthogonally to the conveying direction z.
  • Interacting conveyor drives can preferably be arranged together in drive modules.
  • a drive module can have, for example, two, three, four, five, six, seven, eight, nine or ten drives for conveyed goods.
  • the conveyed goods drives or their motors arranged in a drive module can each be driven or controlled individually.
  • the conveyor drives of a drive module are preferably controlled and driven in such a way that they are coordinated with one another jointly transfer a specified direction of movement and a specified acceleration to a conveyed goods unit.
  • the conveyor drives are arranged in a plurality of drive modules, so that a drive module comprises two or three or four conveyor drives.
  • the conveyor drives of a drive module can be driven by a controllable motor either individually or in groups, in particular in groups of two or three coupled omnidirectional wheels.
  • the axes of rotation of the conveyor drives of a drive module are arranged either parallel or preferably not parallel to one another.
  • a conveying module can move a conveyed goods unit in any direction of the conveying plane.
  • a movement can be specifically transmitted for a unit of conveyed goods individually, even in a very small space, and executed for the unit of conveyed goods.
  • the space requirement of the conveyor system according to the invention can be kept very small compared to previously known sorting systems.
  • the axes of rotation of the conveyor drives of a drive module are not arranged parallel to the conveying direction in a further embodiment.
  • the conveyed product drives can be formed, for example, from conveyed product drives that can be rotated individually in a targeted manner. In this case, it is not necessary to combine the individual conveyor drives into conveyor modules.
  • An interaction of the selectively individually rotatable conveyed goods drives can be brought about by a controller in such a way that in this case an individual movement of the conveyed goods unit is made possible in any desired direction of the conveying plane, with simultaneous transport of the conveyed goods units to a predetermined subsequent conveying section.
  • the conveyed goods drives are dimensioned smaller than the bearing surface of a conveyed goods unit.
  • the device can not only perform a fast and reliable sorting function with very little space requirement, but it can also be adapted to different requirements with regard to the conveyed goods units and the downstream destinations without any modifications.
  • the conveyor drives of the first conveyor section are rotatably mounted.
  • Examples of rotatably mounted drives for conveyed goods are, for example, driven rotatable rollers, discs, wheels or small-format belts or belts.
  • the conveyed product drives are individually rotatable in a controlled manner.
  • the detection means for detecting the units of conveyed goods by type are sensors, light barriers, cameras, depth cameras (3D cameras), photodiodes, radar devices, other optical sensors, radio receivers or ID readers for reading printed codes, e.g. barcode scanners. QR code scanners or combinations thereof.
  • the detection means can be selected depending on the type and possible identification of the conveyed goods units. If the conveyed goods units include an RFID chip, for example, then a corresponding detection means that works by radio can be provided. However, if the conveyed goods units include colored markings, for example, photodiodes can be used. This also applies to the detection of contours, for example, using strips with photodiodes. If the units of conveyed goods do not have a uniform, recurring identifier, it can be more efficient to provide cameras or light barriers as detection means. Correspondingly, one or more barcode scanners can be used if the conveyed goods units each have a barcode.
  • the means for determining a target position of a unit of conveyed goods are a computer program product.
  • This can be, for example, a fixed algorithm for calculating the movements required for sorting the conveyed goods units and their movement speeds. It is equally possible not to provide a fixed algorithm, but a self-learning program, e.g. using a KI routine.
  • the computer program product can be provided in a central or decentralized controller. However, it is preferably provided in a central controller. Signals from the detection means for typifying detection of the individual conveyed goods units are used with the aid of the computer program product to determine a desired position of the conveyed goods unit. Control signals can then be generated from this and sent to the individually controllable conveyed product drives, so that a movement of the conveyed product unit required to reach the desired position can be carried out individually by the conveyed product drives.
  • control/regulation for controlling or regulating a sorted arrangement of the individual conveyed goods units based on said target position includes control signals to at least two adjacent, preferably at least three adjacent, particularly preferably at least four, five or six adjacent conveyed goods drives.
  • the adjacent conveyor drives can all belong to one conveyor drive module, but they can also belong to different modules and only be adjacent in their position in the conveyor section. As a result, a very high throughput of conveyed and sorted conveyed goods units can be achieved.
  • the conveyor system preferably comprises means for checking the desired positions that have been achieved.
  • the checking can take place and be carried out by sensors, light barriers, cameras, photodiodes, radar devices, ID readers for reading printed codes such as barcode scanners or QR code scanners, or combinations thereof.
  • the means for checking the desired positions that have been achieved are not only provided at the end of the first conveyor section, but instead, for example, rather in the middle or between the center and the end of the sorting conveyor section.
  • the invention further relates to a method for sorting a first unit of conveyed goods and a second unit of conveyed goods with simultaneous transport of the units of conveyed goods in a conveying direction z, comprising the following steps:
  • a feed device feeds in a plurality of individual units of conveyed goods in a bulk.
  • the term bulk is understood to mean a plurality of disordered units of conveyed goods.
  • it is a loose accumulation of conveyed goods units that can differ in shape, dimensions, weight and properties (e.g. surface, material).
  • the position and orientation of an individual unit of conveyed goods within the "bulk" does not have to follow a defined arrangement.
  • a single item to be conveyed may be in contact with one or more other items to be conveyed, or the items to be conveyed may overlap.
  • the conveyed goods units have, for example, completely different distances from one another and they can touch one another or they can, for example, additionally or alternatively have different orientations of their main axes that do not point in the conveying direction.
  • the method is available for a large number of applications that have an unordered supply of units of conveyed goods, and in particular no supply in individual rows one after the other (“induction”).
  • induction no supply in individual rows one after the other
  • the method additionally includes the following steps after the typifying detection of the conveyed goods units and/or after the determination of a target position of the conveyed goods unit:
  • FIG. 1 shows a highly schematized top view of an embodiment of the conveyor system according to the invention with four different types or arrangements of drives for conveyed goods
  • FIG. 2 shows a further highly schematized basic representation of an embodiment of the present invention based on five instantaneous representations present one after the other
  • FIG. 4 shows a further highly schematized basic representation of an embodiment of the present invention based on four instantaneous representations present one after the other
  • FIG. 5 shows a highly schematized flow chart of two embodiments of a method according to the invention.
  • Figure 1 shows a highly schematic top layer of a conveyor system 10 according to the invention in four different configurations 1a, 1b, 1c, 1d of the first conveyor section, each with differently designed drives 11 to be conveyed.
  • FIG. 1a shows a conveyor system 10 according to the invention for generating distances d between individual units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i of conveyed goods simultaneous transport of the units to be conveyed in a conveying direction z, which has a feed device 12 for feeding a plurality of units 11 to be conveyed and a first conveying section 13 .
  • a subsequent conveying section 16 follows the first conveying section 13 in the conveying direction z.
  • the feed device 12 and the subsequent conveyor section 16 are shown as roller conveyors.
  • the conveying section 13 has a plurality of conveyed goods units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i which are located thereon and are moved in the conveying direction z.
  • the transport movement of the conveyed goods units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i is carried out by a plurality of conveyed goods drives 2a, 2b, 2c.
  • the conveyor drives 2a, 2b, 2c are designed as omnidirectional all-side wheels.
  • each conveyed goods drive 2 can have an individually controllable motor that is communicatively connected to a controller 15 and can receive signals from the controller. In terms of their dimensioning, the conveyed goods drives 2 are smaller than the bearing surface of the conveyed goods units 11 to be transported.
  • the motors of the conveyed goods drives 2 can be controlled according to the invention in such a way that the conveyed goods drives 2 in a plurality, i.e. in pairs, three, four, five, etc., interacting to form a conveyed goods unit 11 individually variable in each direction of the can move conveyor level.
  • the conveyor drives (2, 2a..2c) can each be driven individually or in groups by means of a motor (individually provided for this purpose).
  • the positions of the conveyed goods units 11 shown in FIG. 1 represent an exemplary snapshot in which the conveyed goods units 11 are already present individually and in a sorted arrangement on the conveyor section 13 .
  • the conveyor system 10 also includes detection means 14 for typifying detection of the individual conveyed goods units 11.
  • detection means 14 for typifying detection of the individual conveyed goods units 11.
  • the positions shown here of the two detection means 14 shown are only examples.
  • Optical sensors in particular cameras, particularly preferably 3D cameras coupled with object recognition software, can preferably be used. These can For example, be positioned in a position that is as central as possible, in particular above the feed device and/or the first conveyor section 13 and in the middle or rear area of the first conveyor section 13 .
  • the detection means 14 detect at least the type and the relative position of the conveyed goods units 11 to one another and communicate the detected data to the controller 15.
  • the control/regulation 15 also receives signals from the means (not shown) for determining a target position of the conveyed goods units 11a, 11b , 11c, 11d, 11e, 11f, 11g, 11h, 11i, so that depending on these control/regulation signals to the conveyor drives 2, 2a..2c for moving the individual conveyor units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i are output to the target position in such a way that the conveyed goods units 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i individually and variably in each direction in the conveying plane by the conveyor drives 2a, ...., 2c are movable for sorting.
  • the detection means 14 positioned in the middle or rear area of the first conveyor section 13 can detect the positions of the conveyed goods units and send them to the controller, so that it can be determined in the manner of a control loop whether the target positions have already been reached or whether further movement of the Units to be conveyed must be initiated and executed.
  • FIG. 1b shows an embodiment of the conveyor system 10 according to the invention, which has a differently configured conveyor section 13.
  • the conveyor system 10 of FIG. 1b again has conveyed goods drives 2a that are smaller than the contact surfaces of the conveyed goods units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i.
  • the drives 2a to be conveyed are arranged next to one another and one behind the other in the conveying direction z. It can be, for example, small-format belt drives, link chain drives or, in turn, omnidirectional wheels.
  • the conveyed goods drives 2a are not combined in modules, but are, for example, permanently mounted on a carrier plate.
  • Each conveyor drive 2a has an (individually) controllable motor (not shown), which can drive the respective conveyor drive individually at different speeds, in particular both in the conveying direction z and counter to the conveying direction z. Due to the smaller dimensioning of the conveyed goods drives 2a than the contact surface of a conveyed goods unit 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h or 11i, there is always the situation, at least during transport in the conveying direction z, that a conveyed material 11 rests on at least two conveyed material drives 2a at the same time.
  • Flier diaper can by corresponding different drive speed and / or different Drive direction of the two conveyed goods drives 2a concerned, a movement at an angle to the conveying direction and not only in the conveying direction can be transferred to the conveyed goods unit 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h or 11i for sorting the conveyed units.
  • FIG. 1c a further embodiment of a conveyor system 10 according to the invention is shown schematically in a plan view.
  • the configuration shown in FIG. 1c has two subsequent conveying sections 16 running parallel.
  • the conveyed product drives 2a, 2b of the first conveying section 13 in this embodiment are each aligned alternately parallel and transverse to the conveying direction z and are also dimensioned smaller than the bearing surface of the conveyed product units.
  • an efficient individual movement can also take place at any angle to the conveying direction z in addition to the transport in the conveying direction onto the individual conveyed goods units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i for sorting of the units are transferred.
  • FIG. 1d shows a further embodiment of the conveyor system 10 according to the invention in a further schematic plan view.
  • two parallel subsequent conveying sections 16 are provided after the first conveying section 13 .
  • driven wheels 2a are provided, which are rotatably and/or fixedly fixed on a carrier plate.
  • the conveyed goods drives 2a can be rotatable in a controlled manner, for example by a further controllable motor (not shown), which, in addition to the motor drive for turning the wheel, is used as a drive for the transport of the conveyed goods units 11a, 11b, 11c, 11 d, 11 e, 11 f, 11 g, 11 h, 11 i.
  • a movement of the conveyed goods units 2a can be carried out very efficiently not only in the conveying direction z but also variably at an angle to the conveying direction z. In this way, the conveyed goods units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i can be sorted reliably and variably over a very short distance.
  • FIG. 2 shows consecutive snapshots of a method according to the invention for sorting in five likewise highly schematized plan views Conveyor units 11 shown by means of a preferred embodiment of the conveyor system 10 according to the invention.
  • Conveyor units 11 shown by means of a preferred embodiment of the conveyor system 10 according to the invention.
  • the conveyed goods units 11 and their movement vectors in the first conveying section 13 of the conveying system 10 are each shown in a snapshot.
  • the conveyed goods units 11 have been supplied in bulk by the feed device 12 to the first conveying section 13 and have been detected by the detection means for typifying the conveyed goods units.
  • the control/regulation has individually determined the directions of movement and movement intensity for the individual conveyed goods units 11 for sorting the conveyed goods units 11, which are shown schematically here using movement vectors for the first three conveyed goods units and which by corresponding Control signals to the motors of the conveyor drives (not shown here) are executed.
  • the conveyed goods units 11 are not only moved in the conveying direction z, but also individually at an angle to the conveying direction, with different conveying speeds, which are indicated here as the length of the vector arrows, also being provided.
  • the conveyed goods units 11 are already in their desired positions, only the alignment of their longitudinal axes to the conveying direction has not yet been completed, which is still done by a further movement as indicated in FIG. 2d.
  • the alignment can be done by moving against an edge or purely via camera feedback through appropriate control and regulation. All conveyor units 11 can now be transported further, sorted, in the conveying direction z with respectively adapted conveying speeds, since their position already corresponds to the desired position. As shown in FIG. 2e, the sorted and aligned conveyed goods units 11 can now be transferred to the two parallel subsequent conveying sections 16 and transported from there, for example, to different destinations.
  • FIG. 3 shows consecutive snapshots of a method according to the invention for generating target distances in five likewise highly schematized plan views shown between conveyed goods units 11 by means of a preferred embodiment of the conveyor system 10 according to the invention.
  • units of conveyed goods 11 are fed in the direction of a first conveying section 13 by means of a feed device 12 .
  • the conveyed goods units 11 lie in a disordered manner, sometimes with very small distances from one another, in bulk on the feed device 12. In some cases, the conveyed goods units 11 can even touch one another.
  • the conveyor system 10 is intended to transport the units of conveyed goods in the conveying direction z at an actual speed v, as indicated by the movement arrow above, to two downstream conveying sections 16a, 16b (cf. FIG. 1). This illustrates the initial situation of the method according to the invention. All of the components of the conveyor system 10 that are only shown schematically can be designed as described above.
  • the conveyed goods units 11 are present at the end of the first conveying section 13 facing the feed unit 12.
  • they are first recorded in a typified manner, for example by one or more sensors (not shown), whereby the typification can also already take place in the previous section (cf. positions in Figure 3a) and can already be completed there as well as in the present one Figure 3b shown stage can be continued.
  • two different types of conveyed goods units 11 have been detected, each of which is indicated by a dash or a cross within the conveyed goods unit.
  • a target position is determined for each conveyed goods unit 11 on the basis of the recorded typifying data, which is generally executed by software, for example by an algorithm or by a self-learning AI routine, in the controller.
  • a further step can be that a decision is made as to whether a movement must be carried out to set a target position that differs from the pure conveying movement in the conveying direction, and then the following follows: in the case of a " Yes” decision: Calculate the movement direction and the movement strength, or in the case of a "no” decision: continue transporting the conveyed goods unit without additional movement.
  • the controller is now able to send control signals to the conveyed product drives (not shown) of the first conveyor section 13 to move the conveyed goods units 11 to their desired positions, which initially control the transport of the conveyed goods units 11 run at an actual speed v.
  • signals are sent based on the determined target positions, which ensure transport in the conveying direction z at an actual speed v as well as movements in different directions pointing at any angle to the conveying direction z and with different movement intensities (Length of the arrows 18) as shown in Figure 3c by the movement arrows for each conveyor unit 11 trigger.
  • 3c shows that, for the purpose of sorting the conveyed goods units 11, individual conveyed goods units 1 are moved individually by conveyed goods drives (not shown here, cf. the above explanations, in particular with regard to FIG. 1), which move one or more conveyed goods units 11 into each Can move in the direction of the conveying plane, in such a way that the desired positions between the conveyed goods units 11 are present at the latest when the transfer to a subsequent conveying section 16a, 16b takes place.
  • the movement takes place in each case as a function of control signals which are generated from the typifying detection of the conveyed goods units 11 and the determination of the target positions of the conveyed goods units 11 .
  • the movements for each conveyed goods unit 11 are carried out individually in different directions pointing at angles to the conveying direction z and also with different movement intensities (length of the arrows) by the device 10 according to the invention.
  • the conveyed goods units 11 have each been conveyed to one of the two following conveying sections 16a, 16b based on their previously recorded types, so that now in the following conveying section 16a only conveyed goods units of the first type, marked by the dash, and in the following conveying section 16b only units of the second type, marked by a cross, are present.
  • FIG. 4 shows consecutive snapshots of a method according to the invention for sorting conveyed goods units 11 by means of a preferred embodiment of the conveyor system 10 according to the invention in four plan views which are also highly schematic. For a better overview, only the conveyed goods units 11 and their movement vectors in the first conveying section 13 of the conveying system 10 are each shown in a snapshot.
  • the conveyed goods units 11 are supplied in bulk by the feed device 12 to the first conveying section 13 and are detected by the detection means for typifying the conveyed goods units.
  • the control/regulation has individually determined the directions of movement and movement intensity for the individual conveyed goods units 11 for sorting the conveyed goods units 11 .
  • the snapshot in Figure 4c shows that the first unit of conveyed goods has already reached its target position on the left-hand edge and is now being conveyed on to the first following section 16, with it also still being moved outwards due to the spreading layout of the first conveying section 13 .
  • the second conveyed goods unit has as its destination the third following conveying section 16 shown and is accordingly moved in the middle and to the right.
  • the third conveyed goods unit in the conveying sequence has the fourth subsequent conveying section as its destination and is first moved to the right-hand edge of the first conveying section 13, which it has reached in the situation shown.
  • the fourth item to be conveyed does not need to be moved in addition to the conveying direction z (no movement arrow).
  • the paths of the last two units of conveyed goods cross in the sense that the penultimate unit of conveyed goods is moved in the direction of the right-hand edge and the last unit in the direction of the left-hand edge of the conveyor section 13.
  • FIG. 4d almost all units of conveyed goods have been sorted and moved to the target conveying section 16.
  • FIG. You can be promoted from there to other different goals.
  • the last unit of conveyed goods is also moved to the left to the edge in order to ensure a safe transition into the following first section 16 .
  • the conveyed goods units can also be oriented with their longitudinal axes in the conveying direction, as shown, for example, on the conveyed goods unit of the lower subsequent conveying section 16 (in the figure below).
  • FIG. 5 shows a highly schematic flow chart of two embodiments of a method according to the invention.
  • FIG. 5a shows a highly schematic flow chart of an embodiment of the method according to the invention.
  • step S1 the units of conveyed goods are recorded by type.
  • Step 1 can already take place during the supply of the conveyed goods units or in a first sub-section of the first conveying section.
  • a target position is determined for each conveyed goods unit in step S2, which is usually executed by software, for example by an algorithm or by a self-learning AI routine, in the controller.
  • a target distance d between individual conveyed goods units is controlled or regulated on the basis of said target position.
  • the individual conveyed goods units are moved by conveyed goods drives, which can move one or more conveyed goods units in any direction of the conveying plane, in such a way that the target distances d between the conveyed goods units are present when they pass into a subsequent conveying section.
  • the movement takes place as a function of control signals which are generated from the typifying detection of the conveyed goods units and the determination of the target positions of the conveyed goods units.
  • step S4 the movement of the conveyed goods units for generating the desired distances is completed and the conveyed goods units are transported in the conveying direction to a subsequent conveying section or handed over to it.
  • step S5 Before the target position is determined in step S2, a further step S5 can follow, in which a decision is made as to whether a movement must be carried out to set a target position, and then the following follows: in the case of a “yes” decision: calculate the direction of movement and the strength of the movement as step S2, or in the case of a "no” decision: transport the conveyed goods unit further without additional movement as step S4.
  • An alternative embodiment of the method according to the invention is outlined in FIG. 5b.
  • step S2 i.e. after the determination of the target position, can also be followed by a decision step S6, in which it is decided whether a movement must be carried out to set a target position in which the following is executed:
  • step S3 i.e. controlling or regulating a sorting of the individual
  • Threshold value continue transporting the conveyed goods unit without additional movement as step S4.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)

Abstract

L'invention concerne un procédé de tri d'une première unité de produit à transporter (11) et d'une deuxième unité de produit à transporter lors du transport simultané des unités de produit à transporter dans un sens de transport (z), qui comprend les étapes suivantes consistant à : - acheminer une pluralité d'au moins les premières unités de produit à transporter (11) et la deuxième unité de produit à transporter selon un premier agencement, la première unité de produit à transporter (11) et la deuxième unité de produit à transporter étant acheminées en partie simultanément dans le sens de transport (z), et les unités de produit à transporter étant acheminées de manière décalée les unes par rapport aux autres orthogonalement au sens de transport (z), - détecter (S1) les unités de produit à transporter (11) en les classant par types, - déterminer une position de consigne des premières unités de produit à transporter (11a..11d) et de la deuxième unité de produit à transporter (S2) ; - commander ou régler un déplacement des premières unités de produit à transporter (11a..11d) et de la deuxième unité de produit à transporter à l'aide de ladite position de consigne (S3), et - à cet effet, déplacer les premières unités de produit à transporter (11a..11d) et la deuxième unité de produit à transporter (S4) par l'intermédiaire de systèmes d'entraînement de produits à transporter (2, 2a..2c) qui peuvent déplacer lesdites une ou plusieurs unités de produit à transporter de manière variable et individuelle dans chaque sens du plan de transport, et ce de façon à obtenir un agencement trié des premières unités de produit à transporter (11a..11d) et de la deuxième unité de produit à transporter lors du passage dans une ou plusieurs sections de transport suivantes (16), le déplacement étant effectué en fonction de signaux de commande qui sont générés à partir de la détection, avec classement par types, des premières unités de produit à transporter (11a..11d) et de la deuxième unité de produit à transporter et à partir de la détermination des positions de consigne des premières unités de produit à transporter (11a..11d) et de la deuxième unité de produit à transporter, la première unité de produit à transporter et la deuxième unité de produit à transporter étant transportées en même temps dans le sens de transport (z).
EP22717578.3A 2021-03-22 2022-03-22 Dispositif et procédé de tri d'unités de produit à transporter individuelles lors du transport simultané des unités de produit à transporter Pending EP4313811A1 (fr)

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DE102021107088.0A DE102021107088A1 (de) 2021-03-22 2021-03-22 Vorrichtung und Verfahren zur Sortierung von einzelnen Förderguteinheiten bei gleichzeitigem Transport der Förderguteinheiten
LU102683A LU102683B1 (de) 2021-03-22 2021-03-22 Vorrichtung und Verfahren zur Sortierung von einzelnen Förderguteinheiten bei gleichzeitigem Transport der Förderguteinheiten
PCT/EP2022/057560 WO2022200393A1 (fr) 2021-03-22 2022-03-22 Dispositif et procédé de tri d'unités de produit à transporter individuelles lors du transport simultané des unités de produit à transporter

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Publication number Priority date Publication date Assignee Title
DE19927251C2 (de) * 1999-06-15 2001-05-17 Siemens Ag Vorrichtung zum Handhaben von Stückgütern
AU2003284230A1 (en) 2002-10-29 2004-05-25 Rapistan Systems Advertising Corp. Conveyor system with distributed article manipulation
DE102007038834A1 (de) 2007-08-16 2009-02-19 Deutsche Post Ag Verfahren und Vorrichtung zur Vereinzelung von Stückgut
DE102010015584A1 (de) 2010-04-19 2011-10-20 SSI Schäfer Noell GmbH Lager- und Systemtechnik Matrixförderer zur Verwendung als Sorter oder Palettiervorrichtung
DE102012014181A1 (de) * 2012-07-18 2014-01-23 BIBA - Bremer Institut für Produktion und Logistik GmbH Omnidirektionales Fördersystemmodul, modulares omnidirektionales Fördersystem und omnidirektionales Fördersystem
US9527679B2 (en) 2014-05-23 2016-12-27 Intelligrated Headquarters Llc Gapping systems and methods
DE102015117241B4 (de) * 2015-10-09 2018-11-15 Deutsche Post Ag Ansteuerung einer Förderanlage
EP3357839A1 (fr) * 2017-02-02 2018-08-08 Siemens Aktiengesellschaft Procédé et système de transport destinés à manipuler un flux de produits initial
CH714742A1 (de) * 2018-03-12 2019-09-13 Wrh Walter Reist Holding Ag Fördermodul zum waagrechten Fördern von Gütereinheiten in zwei zueinander senkrecht stehenden Richtungen, sowie Anlage.
DE102018113678A1 (de) * 2018-06-08 2019-12-12 Trapo Ag Fördermodul und Fördereinrichtung mit Allseitenrollen

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