EP4242154A1 - Winding device and winding system - Google Patents
Winding device and winding system Download PDFInfo
- Publication number
- EP4242154A1 EP4242154A1 EP23156758.7A EP23156758A EP4242154A1 EP 4242154 A1 EP4242154 A1 EP 4242154A1 EP 23156758 A EP23156758 A EP 23156758A EP 4242154 A1 EP4242154 A1 EP 4242154A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- package
- cradle
- stocker
- winding
- release position
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004804 winding Methods 0.000 title claims abstract description 140
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000644 propagated effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/42—Arrangements for rotating packages in which the package, core, or former is rotated by frictional contact of its periphery with a driving surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the present invention relates to a winding device and a winding system including the winding device.
- Patent Literature 1 Japanese Laid-Open Patent Publication No. 2011-47074 discloses a false-twist texturing machine configured to perform false twisting of a yarn.
- the false-twist texturing machine of Patent Literature 1 includes a yarn supplying unit configured to supply a yarn, a winding device configured to perform winding of the yarn, a heater provided on a yarn path from the yarn supplying unit to the winding device, a cooler, and a false-twisting device.
- the winding device includes a cradle which rotatably supports a bobbin holder, and is configured to form a package by winding the yarn onto a bobbin attached to the bobbin holder.
- Patent Literature 2 discloses a winding device including (i) a stocker (an empty bobbin supply path in Patent Literature 2) which stores empty bobbins supplied to a cradle and (ii) a package storage unit (a package tray in Patent Literature 2) which stores fully-wound packages taken out from the cradle. After one fully-wound package is detached from the cradle and sent to the package storage unit, one empty bobbin stored in the stocker is supplied to the cradle. As a result, the replacement of a bobbin is completed.
- both of the stocker and the package storage unit are provided on one side of the cradle in a direction orthogonal to the axial direction of a bobbin holder.
- the stocker is provided above the package storage unit.
- winding devices are aligned to form plural stages in the vertical direction.
- the larger the number of these stages is, the larger the height of the entire false-twist texturing machine is.
- stockers and packages storage unit of the winding devices are provided above the winding devices aligned to form the stages so that it is difficult for an operator to replenish the stocker with empty bobbins and to take each fully-wound package out from the package storage unit.
- An object of the present invention is to suppress the increase of height in a winding device.
- a winding device of the present invention includes: a cradle which is able to rotatably support a bobbin holder and which is movable between a winding start position and a release position, formation of at least one package starting at the winding start position by winding a yarn on at least one bobbin attached to the bobbin holder, the at least one package being released from the bobbin holder at the release position; a package storage unit configured to store the at least one package released from the cradle at the release position; a stocker which has a first supporting surface and which is configured to store the at least one bobbin supplied to the cradle, the first supporting surface supporting the at least one bobbin from below; and a contact roller which rotates while being in contact with an outer circumferential surface of the at least one package, the stocker being provided on one side of a vertical plane passing an axial center of the bobbin holder supported by the cradle at the release position, the package storage unit being provided on the other side of the vertical
- the stocker is provided on the one side of the vertical plane passing the axial center of the bobbin holder supported by the cradle at the release position.
- the package storage unit is provided on the other side of the vertical plane.
- the first supporting surface of the stocker is below the upper end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position, and the rotational center of the contact roller whose position is lower than that of the stocker is above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position. It is therefore possible to suppress the increase of height of the winding device, without preventing the fully-wound package from being sent to the package storage unit.
- the stocker is able to store bobbins, and an upper end of each of at least one of the bobbins stored in the stocker is, in the vertical direction, below the upper end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position.
- a large part of the stocker is below the upper end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position. It is therefore possible to further suppress the increase of height of the winding device.
- the cradle is movable between the winding start position and the release position by swinging about a swing axis extending in an axial direction of the bobbin holder
- the package storage unit includes a second supporting surface which supports, from below, the at least one package which is released from the cradle, and the second supporting surface is, in the vertical direction, above the swing axis and below a center of the at least one package supported by the cradle at the release position.
- the second supporting surface of the package storage unit is above the swing axis of the cradle and below the center of the at least one package supported by the cradle at the release position. It is therefore possible to suppress the increase of height of the winding device due to the package storage unit.
- the second supporting surface is above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position in the vertical direction.
- the position of the second supporting surface of the package storage unit is arranged to be as high as possible within a range lower than the center of the package supported by the cradle at the release position. It is therefore possible to further suppress the increase of height of the winding device due to the package storage unit.
- the package storage unit includes a second supporting surface which supports, from below, the at least one package which is released from the cradle, and the second supporting surface is, in the vertical direction, above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position and below a center of the at least one package supported by the cradle at the release position.
- the second supporting surface of the package storage unit is above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position and below the center of the at least one package supported by the cradle at the release position. It is therefore possible to suppress the increase of height of the winding device due to the package storage unit.
- the winding device of the present invention further includes a bobbin supplying unit configured to supply each of the bobbins from the stocker to the cradle.
- the bobbin supplying unit configured to supply the cradle with each of the bobbins stored in the stocker is provided to be independent from the stocker. It is therefore possible to suppress the increase of height of the winding device as compared to the case where the entire stocker swings.
- the package storage unit is able to store packages and is inclined downward in a direction away from the vertical plane.
- each of the packages is sent in order in the direction away from the vertical plane along the inclined package storage unit. It is therefore unnecessary to provide a device for sending, in order to store the packages in the package storage unit, each of the packages in the direction away from the vertical plane. As a result, the increase of height of the winding device is suppressed.
- a winding system of the present invention is structured so that winding devices each of which is identical with the above-described winding device of the present invention are aligned to form plural stages in the vertical direction.
- the increase of height of each of the winding devices provided to form the stages in the vertical direction is suppressed. Therefore, the increase of height from the highest one of the stages to the lowest one of the stages is also suppressed. This allows an operator to easily access stockers and package storage units of some winding devices provided at a high position in the vertical direction. Because of this, the operator easily replenishes each stocker with an empty bobbin and takes a fully-wound package out from each package storage unit.
- FIG. 1 is a profile showing the overall structure of a false-twist texturing machine 1 of the present embodiment.
- a vertical direction to the sheet of FIG. 1 is defined as a base longitudinal direction
- a left-right direction to the sheet is defined as a base width direction
- a direction orthogonal to the base longitudinal direction and the base width direction is defined as a vertical direction in which the gravity acts.
- the false-twist texturing machine 1 is able to perform false twisting of yarns Y made of, e.g., synthetic fibers such as nylon (polyamide fibers).
- the false-twist texturing machine 1 includes a yarn supplying unit 2 provided for supplying yarns Y, a processing unit 3 configured to perform false twisting of the yarns Y supplied from the supplying unit 2, and a winding unit 4 configured to wind the yarns Y processed by the processing unit 3 onto bobbins Bw.
- the yarn supplying unit 2, the processing unit 3, and the winding unit 4 include structural elements, and the structural elements are provided to form plural lines in a base longitudinal direction orthogonal to a yarn running surface (surface orthogonal to the direction in which FIG. 1 is viewed) in which yarn paths are provided to extend to the winding unit 4 from the yarn supplying unit 2 via the processing unit 3.
- the yarn supplying unit 2 includes a creel stand 7 retaining yarn supply packages Ps, and is configured to supply the yarns Y to the processing unit 3.
- the following members are provided in this order from the upstream in a yarn running direction: each first feed roller 11; each twist-stopping guide 12; each first heater 13; each cooler 14; each false-twisting device 15; a second feed roller 16; an interlacing device 17; a third feed roller 18; a second heater 19; and a fourth feed roller 20.
- the winding unit 4 includes a winding system 5 formed of winding devices 21 which are aligned to form plural stages (four in the present embodiment) in the vertical direction.
- the winding system 5 is configured to wind the yarns Y for which the false winding has been performed in the processing unit 3 onto the winding bobbins Bw by means of winding devices 21, and to form wound packages Pw.
- the false-twist texturing machine 1 includes a main base 8 and a winding base 9 which are spaced apart from each other in the base width direction.
- the main base 8 and the winding base 9 are provided to extend in a substantially same length in the base longitudinal direction, and to oppose each other.
- An upper part of the main base 8 is connected to an upper part of the winding base 9 by a supporting frame 10.
- Each device forming the processing unit 3 is mainly attached to the main base 8 or the supporting frame 10.
- the main base 8, the winding base 9, and the supporting frame 10 form a working space 22 in which an operator performs an operation such as yarn threading to each device.
- the yarn paths are formed so that the yarns Y mainly run around the working space 22.
- the false-twist texturing machine 1 includes units which are termed spans each of which includes a pair of the main base 8 and the winding base 9 provided to oppose each other.
- each device is provided so that the yarns Y running while being aligned in the base longitudinal direction are simultaneously false-twisted.
- sixteen winding devices 21 provided to form four stages and four columns are provided for the winding base 9 included in one span.
- the spans are provided in a left-right symmetrical manner to the sheet, with a center line C of the base width direction of each main base 8 as a symmetry axis (each main base 8 is shared between the left span and the right span), and the spans are aligned in the base longitudinal direction.
- the first feed rollers 11 are configured to send the yarns Y supplied from the yarn supplying unit 2 to the first heaters 13.
- the first feed rollers 11 are provided above the winding base 9 (see FIG. 1 ).
- the first feed rollers 11 are aligned in the base longitudinal direction.
- the twist-stopping guides 12 prevent twisting which has been applied to the yarns Y in the later-described false-twisting devices 15 from being propagated to the upstream of the twist-stopping guides 12 in the yarn running direction.
- the twist-stopping guides 12 are provided downstream of the first feed rollers 11 in the yarn running direction and upstream of the first heaters 13 in the yarn running direction.
- the twist-stopping guides 12 are, e.g., provided for the respective yarns Y supplied from the yarn supplying unit 2, and aligned in the base longitudinal direction.
- the first heaters 13 are configured to heat the yarns Y sent from the first feed rollers 11, and are provided at the supporting frame 10 (see FIG. 1 ).
- the first heaters 13 are provided for the yarns Y supplied from the yarn supplying unit 2, and aligned in the base longitudinal direction.
- the coolers 14 are configured to cool the yarns Y heated in the first heaters 13.
- the coolers 14 are provided downstream of the first heaters 13 in the yarn running direction and upstream of the false-twisting devices 15 in the yarn running direction.
- the coolers 14 are provided for the yarns Y supplied from the yarn supplying unit 2, and aligned in the base longitudinal direction.
- the false-twisting devices 15 are configured to twist the yarns Y.
- the false-twisting devices 15 are provided directly downstream of the coolers 14 in the yarn running direction.
- the false-twisting devices 15 are aligned in the base longitudinal direction. For example, sixteen false-twisting devices 15 are provided in one span.
- the second feed roller 16 is configured to send the yarns Y twisted by the false-twisting devices 15 toward the interlacing device 17.
- the second feed roller 16 is provided downstream of the false-twisting devices 15 in the yarn running direction in the main base 8.
- the conveyance speed of conveying the yarns Y by the second feed roller 16 is higher than the conveyance speed of conveying the yarns Y by the first feed rollers 11. The yarns Y are therefore drawn between the first feed rollers 11 and the second feed roller 16.
- the interlacing device 17 is configured to interlace the yarns Y by injecting air thereto.
- the interlacing device 17 is provided below the second feed roller 16 in the main base 8.
- the third feed roller 18 is configured to send the yarns Y interlaced by the interlacing device 17 toward the second heater 19.
- the third feed roller 18 is provided below the interlacing device 17 in the main base 8.
- the conveyance speed of conveying the yarns Y by the third feed roller 18 is lower than the conveyance speed of conveying the yarns Y by the second feed roller 16. The yarns Y are therefore relaxed between the second feed roller 16 and the third feed roller 18.
- the second heater 19 is configured to heat the yarns Y sent from the third feed roller 18.
- the second heater 19 is provided below the third feed roller 18 in the main base 8.
- the second heater 19 extends along an up-down direction, and is provided for each of the spans.
- the fourth feed roller 20 is configured to send the yarns Y thermally treated by the second heater 19 toward the winding devices 21.
- the fourth feed roller 20 is provided at a lower part of the winding base 9.
- the conveyance speed of conveying the yarns Y by the fourth feed roller 20 is lower than the conveyance speed of conveying the yarns Y by the third feed roller 18.
- the yarns Y are therefore relaxed between the third feed roller 18 and the fourth feed roller 20.
- the yarns Y drawn between the first feed rollers 11 and the second feed roller 16 are twisted by the false-twisting devices 15.
- the twist formed by the false-twisting devices 15 is propagated to the twist-stopping guides 12, but is not propagated to the upstream of the twist-stopping guides 12 in the yarn running direction.
- the yarns Y which are twisted and drawn are heated in the first heaters 13 and thermally set. After that, the yarns Y are cooled in the coolers 14.
- the yarns Y are untwisted at the downstream of the false-twisting devices 15. However, each filament is maintained to be wavy in shape on account of the thermal setting described above.
- the yarns Y are interlaced by the interlacing device 17 while being relaxed between the second feed roller 16 and the third feed roller 18. Subsequently, the yarns Y are guided to the downstream side in the yarn running direction. The yarns Y are then thermally set in the second heater 19 while being relaxed between the third feed roller 18 and the fourth feed roller 20. Finally, the yarns Y sent from the fourth feed roller 20 are wound by the winding devices 21, and the wound packages Pw are formed.
- the winding unit 4 includes the winding devices 21.
- the winding devices 21 are configured to form the wound packages Pw by winding the yarns Y sent from the fourth feed roller 20 onto the bobbins Bw.
- each winding device 21 includes a pair of cradle arms 30 (cradle of the present invention), a contact roller 40, a package storage unit 50, and a stocker 60.
- FIG. 2 shows one wound package Pw which is being formed by the winding device 21.
- the pair of cradle arms 30 are provided to oppose each other in the base longitudinal direction.
- the pair of cradle arms 30 are able to rotatably support a bobbin holder 70.
- the pair of cradle arms 30 are able to sandwich a bobbin Bw through the bobbin holder 70.
- the pair of cradle arms 30 are movable between a winding start position and a release position by rotating about a swing axis 31 extending in the base longitudinal direction which is the axial direction of the bobbin holder 70. As shown in FIG.
- a wound package Pw (package of the present invention) is started by winding a yarn Y onto the bobbin Bw attached to the bobbin holder 70.
- the cradle arms 30 release the wound package Pw from the bobbin holder 70 and send the released wound package Pw to the package storage unit 50.
- Each cradle arm 30 is structured (see FIG. 2 and FIG. 3 ) so that, as the diameter of the wound package Pw supported by the cradle arms 30 increases, a center x1 of the wound package Pw approaches the package storage unit 50 in the base width direction.
- the center x1 of the wound package Pw supported by the cradle arms 30 is substantially identical with an axial center of the bobbin holder 70.
- the contact roller 40 is rotationally driven in the same direction while being in contact with an outer circumferential surface of the bobbin Bw or wound package Pw. Because of this, the bobbin Bw is rotated so that the yarn Y is wound onto the bobbin Bw.
- the contact roller 40 is driven by an unillustrated motor. As shown in FIG. 3 , the contact roller 40 is provided on one side of a vertical plane F passing the axial center of the bobbin holder 70 supported by the cradle arms 30 at the release position.
- the vertical plane F is in parallel to the vertical direction and the base longitudinal direction.
- one side of the vertical plane F indicates one side (the left side of the sheet of FIG. 3 ) of the vertical plane F in the base width direction.
- the position of the contact roller 40 is lower than that of the stocker 60 in the vertical direction.
- a rotational center 40a of the contact roller 40 is above a lower end t2 of a virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- the virtual maximum circumferential surface of the wound package Pw indicates a circumferential surface of the wound package Pw when the diameter of the wound package Pw is the maximum (i.e., the maximum winding diameter) determined based on the specifications of the winding device 21.
- the specifications of the winding device 21 set the maximum diameter of the wound package Pw to, e.g., 250 mm.
- a lower end of a circumferential surface of the fully-wound package Pw is denoted by t2 in FIG. 3 .
- the lower end t2 of the virtual maximum circumferential surface of the wound package Pw may be lower than the lower end of the circumferential surface of the fully-wound package Pw.
- the package storage unit 50 is configured to store each wound package Pw released from the cradle arms 30 at release position. In the present embodiment, the package storage unit 50 is able to store two wound packages Pw at maximum. As shown in FIG. 3 , the package storage unit 50 is provided on the other side of the vertical plane F. In the present embodiment, the other side of the vertical plane F indicates the other side (the right side of the sheet of FIG. 3 ) of the vertical plane F in the base width direction.
- the package storage unit 50 includes two rails 53 provided to oppose each other in the base longitudinal direction.
- the distance between the two rails 53 is slightly shorter than the length of the bobbin Bw in the base longitudinal direction, and is longer than the length of the wound package Pw in the base longitudinal direction.
- the wound package Pw is formed by winding the yarn Y onto the bobbin Bw.
- a top surface of each rail 53 is provided with a second supporting surface 51 which supports each wound package Pw, which is released from the cradle arms 30, from below.
- the two second supporting surfaces 51 support the wound package Pw from below by supporting both ends of each bobbin Bw on which the wound package Pw is formed. As shown in FIG.
- the second supporting surfaces 51 are above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position and below the center x1 of the wound package Pw supported by the cradle arms 30 at the release position.
- the package storage unit 50 is inclined downward in a direction away from the vertical plane F and in the base width direction, i.e., provided so that one end of the package storage unit 50 is higher than the other end of the package storage unit 50 in the base width direction.
- the second supporting surfaces 51 of the package storage unit 50 are inclined downward in the same manner as the package storage unit 50, i.e., provided so that one end of each second supporting surface 51 is higher than the other end of each second supporting surface 51 in the base width direction.
- the package storage unit 50 stores a wound package Pw on which the yarn Y is wound halfway in addition to each fully-wound package Pw.
- the stocker 60 is configured to store each bobbin Bw supplied to the cradle arms 30.
- the stocker 60 is able to store four bobbins Bw at maximum.
- Each bobbin Bw stored in the stocker 60 is an empty bobbin Bw on which no yarn Y is wound.
- the stocker 60 is provided on one side of the vertical plane F. The position of the stocker 60 is higher than that of the package storage unit 50 and that of the contact roller 40 in the vertical direction.
- the stocker 60 has a first supporting surface 61 which supports each bobbin Bw from below. As shown in FIG. 3 , in the vertical direction, the first supporting surface 61 is below an upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position. At least one upper end of at least one bobbin Bw stored in the stocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- the stocker 60 is provided not to overlap, in the base width direction, the wound package Pw supported by the cradle arms 30 configured to move from the winding start position to the release position in accordance with the winding of the yarn Y.
- the winding device 21 further includes a bobbin supplying unit 80 configured to supply each bobbin Bw to the cradle arms 30 from the stocker 60.
- the bobbin supplying unit 80 includes an arm member 63 extending in the vertical direction and a bobbin supporter 64 formed at an upper end part of the arm member 63.
- the arm member 63 is swingable about a rotational axis 62 which is provided at a lower end part of the arm member 63 and which extends in the base longitudinal direction.
- the bobbin supporter 64 is able to support a single bobbin Bw.
- the bobbin supporter 64 is able to regulate the movement of this bobbin Bw toward the other side of the bobbin supporter 64 in the base width direction.
- the bobbin supporter 64 is connected to the first supporting surface 61.
- the bobbin supporter 64 is swingable together with the arm member 63.
- the arm member 63 viewed in the base longitudinal direction rotates clockwise about the rotational axis 62.
- a bobbin Bw provided on the other side of other bobbins Bw in the base width direction moves to the bobbin supporter 64 to be supported by the bobbin supporter 64.
- the bobbin Bw supported by the bobbin supporter 64 swings together with the arm member 63 and the bobbin supporter 64, and is supplied (see FIG.
- the arm member 63 and the bobbin supporter 64 move back to the original position, i.e., a position where the bobbin supporter 64 is connected to the first supporting surface 61 (see FIG. 5 ).
- the arm member 63 is swung by, e.g., an unillustrated motor.
- a yarn Y is wound onto a bobbin Bw supported by the cradle arms 30 at the winding start position. Because of this, the formation of the wound package Pw is started.
- the cradle arms 30 rotate about the swing axis 31 so as to move to the release position (see FIG. 3 ). Subsequently, the fully-wound package Pw is released from the cradle arms 30.
- the fully-wound package Pw released from the cradle arms 30 at the release position is then sent from one side to the other side in the base width direction of the inclined package storage unit 50 as shown in FIG. 4 .
- the arm member 63 rotates about the rotational axis 62 together with the bobbin supporter 64 as shown in FIG. 4
- one of bobbins Bw stored in the stocker 60 is supplied to the cradle arms 30 at the release position.
- the one of the bobbins Bw is provided on the other side of other bobbins Bw in the base width direction.
- the cradle arms 30 supporting this empty bobbin Bw on which no yarn Y is wound move from the release position to the winding start position by rotating about the swing axis 31 as shown in FIG. 5 .
- the winding of the yarn Y is performed again for the bobbin Bw supported by the cradle arms 30.
- Each winding device 21 of the present embodiment includes the cradle arms 30 which are movable between the winding start position and the release position, the package storage unit 50, the stocker 60 including the first supporting surface 61, and the contact roller 40.
- the stocker 60 is provided on one side of the vertical plane F passing the axial center of the bobbin holder 70 supported by the cradle arms 30 at the release position.
- the package storage unit 50 is provided on the other side of the vertical plane F.
- the contact roller 40 is provided on one side of the vertical plane F, and the position of the contact roller 40 is lower than that of the stocker 60.
- the first supporting surface 61 of the stocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- the rotational center 40a of the contact roller 40 is above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- the stocker 60 is provided on one side of the vertical plane F while the package storage unit 50 is provided on the other side of the vertical plane F.
- the fully-wound package Pw released from the cradle arms 30 at the release position is sent to the package storage unit 50 without a possibility that the fully-wound package Pw makes contact with the stocker 60.
- the first supporting surface 61 of the stocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position, and the rotational center 40a of the contact roller 40 is above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position. It is therefore possible to suppress the increase of height of the winding device 21, without preventing the fully-wound package Pw from being sent to the package storage unit 50.
- the stocker 60 is able to store plural bobbins Bw.
- at least one upper end of at least one bobbin Bw stored in the stocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- a large part of the stocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position. It is therefore possible to further suppress the increase of height of the winding device 21.
- the cradle arms 30 are movable between the winding start position and the release position by swinging about the swing axis 31.
- the package storage unit 50 includes the second supporting surfaces 51 which support each wound package Pw, which is released from the cradle arms 30, from below. In the vertical direction, the second supporting surfaces 51 are above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position and below the center x1 of the wound package Pw supported by the cradle arms 30 at the release position.
- the position of the second supporting surfaces 51 is arranged to be as high as possible within a range lower than the center x1 of the wound package Pw supported by the cradle arms 30 at the release position. It is therefore possible to further suppress the increase of height of the winding device 21 due to the package storage unit 50.
- the winding device 21 of the present embodiment further includes the bobbin supplying unit 80 configured to supply each bobbin Bw to the cradle arms 30 from the stocker 60.
- the bobbin supplying unit 80 configured to supply each bobbin Bw to the cradle arms 30 from the stocker 60.
- each bobbin Bw is supplied to the cradle arms 30 in such a way that the entire stocker 60 swings about a rotational axis extending in the axial direction of the bobbin holder 70, the stocker 60 passes above where the stocker 60 was.
- a space for allowing the stocker 60 to swing needs to be provided above the winding device 21. This increases the actual height of the winding device 21.
- the bobbin supplying unit 80 configured to supply the cradle arms 30 with each bobbin Bw stored in the stocker 60 is provided to be independent from the stocker 60. It is therefore possible to suppress the increase of height of the winding device 21 as compared to the case where the entire stocker 60 swings.
- the package storage unit 50 is able to store plural wound packages Pw and is inclined downward in a direction away from the vertical plane F and in the base width direction. With this arrangement, even when plural wound packages Pw are released from the cradle arms 30 and sent to the package storage unit 50, each wound package Pw is sent in order in the direction away from the vertical plane F and in the base width direction along the inclined package storage unit 50. It is therefore unnecessary to provide a device for sending, in order to store these wound packages Pw in the package storage unit 50, each wound package Pw in the direction away from the vertical plane F and in the base width direction. As a result, the increase of height of the winding device 21 is suppressed.
- the winding devices 21 are provided to form four stages in the vertical direction.
- the increase of height of each of the winding devices 21 provided to form four stages in the vertical direction is suppressed. Therefore, the increase of height from winding devices 21 on the highest stage to winding devices 21 on the lowest stage is also suppressed.
- This allows an operator to easily access the stockers 60 and package storage units 50 of winding devices 21 provided at a high position in the vertical direction. Because of this, the operator easily replenishes each stocker 60 with empty bobbins Bw and takes fully-wound packages Pw out from each package storage unit 50.
- At least one upper end of at least one of plural bobbins Bw stored in the stocker 60 is below the upper end t1 of the virtual maximum circumferential surface of a wound package Pw supported by the cradle arms 30 at the release position.
- upper ends of all bobbins Bw stored in the stocker 60 may be above the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- the first supporting surface 61 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- each bobbin Bw stored in the stocker 60 is supplied to the cradle arms 30 in such a way that the arm member 63 of the bobbin supplying unit 80 rotates about the rotational axis 62 together with the bobbin supporter 64.
- each winding device 21 may not include the bobbin supplying unit 80.
- each bobbin Bw stored in the stocker 60 may be supplied to the cradle arms 30 in such a way that the entire stocker 60 swings downward about a rotational axis which is provided at a lower portion of the stocker 60 and which extends in the axial direction of the bobbin holder 70.
- the stocker 60 may not move and each bobbin Bw may be received from the stocker 60 in such a way that the cradle arms 30 rotate about the swing axis 31.
- the second supporting surfaces 51 are above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- the second supporting surfaces 51 may be below the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by the cradle arms 30 at the release position.
- the second supporting surfaces 51 are preferably above the swing axis 31 of the cradle arms 30.
- the cradle arms 30 are movable between the winding start position and the release position by swinging about the swing axis 31.
- the cradle arms 30 may move between the winding start position and the release position in a different manner.
- the cradle arms 30 may be moved along unillustrated rails.
- the position of the stocker 60 is higher than that of the package storage unit 50 in the vertical direction.
- the position of the stocker 60 may be lower than that of the package storage unit 50 in the vertical direction.
- the winding device 21 is applied to the false-twist texturing machine 1.
- the winding device 21 of the present invention is applicable not only to the false-twist texturing machine 1 but also to a re-winder.
- the winding devices 21 of the embodiment above are provided to form four stages in the vertical direction. However, the winding devices 21 may be provided to form two or three stages, five or more stages, or one stage in the vertical direction. In the embodiment above, the winding devices 21 of the false-twist texturing machine 1 are aligned to form pleural stages in the vertical direction. However, winding devices of other textile machines such as re-winders may be provided to form plural stages in the vertical direction.
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Abstract
Description
- The present invention relates to a winding device and a winding system including the winding device.
- Patent Literature 1 (
Japanese Laid-Open Patent Publication No. 2011-47074 - When the formation of a fully-wound package is completed in the winding device, the fully-wound package is detached from the cradle and a new empty bobbin is supplied to the cradle. Patent Literature 2 discloses a winding device including (i) a stocker (an empty bobbin supply path in Patent Literature 2) which stores empty bobbins supplied to a cradle and (ii) a package storage unit (a package tray in Patent Literature 2) which stores fully-wound packages taken out from the cradle. After one fully-wound package is detached from the cradle and sent to the package storage unit, one empty bobbin stored in the stocker is supplied to the cradle. As a result, the replacement of a bobbin is completed.
- According to Patent Literature 2 (
Japanese Laid-Open Patent Publication No. H10-279188 - In regard to the above, when one fully-wound package detached from the cradle is sent to the package storage unit in a structure in which the distance between the stocker and the package storage unit in a vertical direction is short, this fully-wound package may make contact with the stocker. In this case, this fully-wound package is prevented from moving toward the package storage unit, and/or the quality of packages is decreased. Therefore, the distance between the stocker and the package storage unit in the vertical direction needs to be long enough to avoid the contact between the stocker and each fully-wound package supplied to the package storage unit.
- However, when the distance between the stocker and the package storage unit in the vertical direction is long, the height of the entire winding device is large. According to Patent Literature 1, winding devices are aligned to form plural stages in the vertical direction. In this case, the larger the number of these stages is, the larger the height of the entire false-twist texturing machine is. Furthermore, stockers and packages storage unit of the winding devices are provided above the winding devices aligned to form the stages so that it is difficult for an operator to replenish the stocker with empty bobbins and to take each fully-wound package out from the package storage unit.
- An object of the present invention is to suppress the increase of height in a winding device.
- A winding device of the present invention includes: a cradle which is able to rotatably support a bobbin holder and which is movable between a winding start position and a release position, formation of at least one package starting at the winding start position by winding a yarn on at least one bobbin attached to the bobbin holder, the at least one package being released from the bobbin holder at the release position; a package storage unit configured to store the at least one package released from the cradle at the release position; a stocker which has a first supporting surface and which is configured to store the at least one bobbin supplied to the cradle, the first supporting surface supporting the at least one bobbin from below; and a contact roller which rotates while being in contact with an outer circumferential surface of the at least one package, the stocker being provided on one side of a vertical plane passing an axial center of the bobbin holder supported by the cradle at the release position, the package storage unit being provided on the other side of the vertical plane, the contact roller being provided on the one side of the vertical plane, the position of the contact roller being lower than the position of the stocker, the first supporting surface of the stocker being, in a vertical direction, below an upper end of a virtual maximum circumferential surface of the at least one package which is supported by the cradle at the release position and whose diameter is a predetermined maximum, and a rotational center of the contact roller being, in the vertical direction, above a lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position.
- According to the present invention, the stocker is provided on the one side of the vertical plane passing the axial center of the bobbin holder supported by the cradle at the release position. Meanwhile, the package storage unit is provided on the other side of the vertical plane. With this arrangement, one fully-wound package released from the cradle at the release position is sent to the package storage unit without a possibility that this fully-wound package makes contact with the stocker. In the winding device structured as described above, in the vertical direction, the first supporting surface of the stocker is below the upper end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position, and the rotational center of the contact roller whose position is lower than that of the stocker is above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position. It is therefore possible to suppress the increase of height of the winding device, without preventing the fully-wound package from being sent to the package storage unit.
- In the winding device of the present invention, preferably, the stocker is able to store bobbins, and an upper end of each of at least one of the bobbins stored in the stocker is, in the vertical direction, below the upper end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position.
- According to the present invention, in the vertical direction, a large part of the stocker is below the upper end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position. It is therefore possible to further suppress the increase of height of the winding device.
- In the winding device of the present invention, preferably, the cradle is movable between the winding start position and the release position by swinging about a swing axis extending in an axial direction of the bobbin holder, the package storage unit includes a second supporting surface which supports, from below, the at least one package which is released from the cradle, and the second supporting surface is, in the vertical direction, above the swing axis and below a center of the at least one package supported by the cradle at the release position.
- According to the present invention, in the vertical direction, the second supporting surface of the package storage unit is above the swing axis of the cradle and below the center of the at least one package supported by the cradle at the release position. It is therefore possible to suppress the increase of height of the winding device due to the package storage unit.
- In the winding device of the present invention, preferably, the second supporting surface is above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position in the vertical direction.
- According to the present invention, in the vertical direction, the position of the second supporting surface of the package storage unit is arranged to be as high as possible within a range lower than the center of the package supported by the cradle at the release position. It is therefore possible to further suppress the increase of height of the winding device due to the package storage unit.
- In the winding device of the present invention, preferably, the package storage unit includes a second supporting surface which supports, from below, the at least one package which is released from the cradle, and the second supporting surface is, in the vertical direction, above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position and below a center of the at least one package supported by the cradle at the release position.
- According to the present invention, in the vertical direction, the second supporting surface of the package storage unit is above the lower end of the virtual maximum circumferential surface of the at least one package supported by the cradle at the release position and below the center of the at least one package supported by the cradle at the release position. It is therefore possible to suppress the increase of height of the winding device due to the package storage unit.
- Preferably, the winding device of the present invention further includes a bobbin supplying unit configured to supply each of the bobbins from the stocker to the cradle.
- Typically, when each of the bobbins is supplied to the cradle in such a way that the entire stocker swings about a rotational axis extending in the axial direction of the bobbin holder, the stocker passes above where the stocker was. In this case, a space for allowing the stocker to swing needs to be provided above the winding device. This increases the actual height of the winding device. According to the present invention, the bobbin supplying unit configured to supply the cradle with each of the bobbins stored in the stocker is provided to be independent from the stocker. It is therefore possible to suppress the increase of height of the winding device as compared to the case where the entire stocker swings.
- In the winding device of the present invention, preferably, the package storage unit is able to store packages and is inclined downward in a direction away from the vertical plane.
- According to the present invention, even when the packages are released from the cradle and sent to the package storage unit, each of the packages is sent in order in the direction away from the vertical plane along the inclined package storage unit. It is therefore unnecessary to provide a device for sending, in order to store the packages in the package storage unit, each of the packages in the direction away from the vertical plane. As a result, the increase of height of the winding device is suppressed.
- A winding system of the present invention is structured so that winding devices each of which is identical with the above-described winding device of the present invention are aligned to form plural stages in the vertical direction.
- When the winding devices are used in the present invention, the increase of height of each of the winding devices provided to form the stages in the vertical direction is suppressed. Therefore, the increase of height from the highest one of the stages to the lowest one of the stages is also suppressed. This allows an operator to easily access stockers and package storage units of some winding devices provided at a high position in the vertical direction. Because of this, the operator easily replenishes each stocker with an empty bobbin and takes a fully-wound package out from each package storage unit.
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FIG. 1 is a profile of a false-twist texturing machine of an embodiment. -
FIG. 2 is a schematic diagram of a winding device. -
FIG. 3 is a schematic diagram of the winding device when a cradle arm is at a release position. -
FIG. 4 is a schematic diagram of the winding device when a stocker is at a bobbin supply position. -
FIG. 5 is a schematic diagram of the winding device when the cradle arm is moved back to a winding start position. - The following will describe an embodiment of the present invention with reference to figures.
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FIG. 1 is a profile showing the overall structure of a false-twist texturing machine 1 of the present embodiment. Hereinafter, a vertical direction to the sheet ofFIG. 1 is defined as a base longitudinal direction, and a left-right direction to the sheet is defined as a base width direction. A direction orthogonal to the base longitudinal direction and the base width direction is defined as a vertical direction in which the gravity acts. These definitions of the directions will be suitably used hereinbelow. - The false-twist texturing machine 1 is able to perform false twisting of yarns Y made of, e.g., synthetic fibers such as nylon (polyamide fibers). The false-twist texturing machine 1 includes a yarn supplying unit 2 provided for supplying yarns Y, a processing unit 3 configured to perform false twisting of the yarns Y supplied from the supplying unit 2, and a winding
unit 4 configured to wind the yarns Y processed by the processing unit 3 onto bobbins Bw. The yarn supplying unit 2, the processing unit 3, and the windingunit 4 include structural elements, and the structural elements are provided to form plural lines in a base longitudinal direction orthogonal to a yarn running surface (surface orthogonal to the direction in whichFIG. 1 is viewed) in which yarn paths are provided to extend to the windingunit 4 from the yarn supplying unit 2 via the processing unit 3. - The yarn supplying unit 2 includes a
creel stand 7 retaining yarn supply packages Ps, and is configured to supply the yarns Y to the processing unit 3. In the processing unit 3, the following members are provided in this order from the upstream in a yarn running direction: eachfirst feed roller 11; each twist-stoppingguide 12; eachfirst heater 13; each cooler 14; each false-twistingdevice 15; asecond feed roller 16; an interlacingdevice 17; athird feed roller 18; asecond heater 19; and afourth feed roller 20. The windingunit 4 includes a windingsystem 5 formed of windingdevices 21 which are aligned to form plural stages (four in the present embodiment) in the vertical direction. The windingsystem 5 is configured to wind the yarns Y for which the false winding has been performed in the processing unit 3 onto the winding bobbins Bw by means of windingdevices 21, and to form wound packages Pw. - The false-twist texturing machine 1 includes a
main base 8 and a windingbase 9 which are spaced apart from each other in the base width direction. Themain base 8 and the windingbase 9 are provided to extend in a substantially same length in the base longitudinal direction, and to oppose each other. An upper part of themain base 8 is connected to an upper part of the windingbase 9 by a supportingframe 10. Each device forming the processing unit 3 is mainly attached to themain base 8 or the supportingframe 10. Themain base 8, the windingbase 9, and the supportingframe 10 form a workingspace 22 in which an operator performs an operation such as yarn threading to each device. The yarn paths are formed so that the yarns Y mainly run around the workingspace 22. - The false-twist texturing machine 1 includes units which are termed spans each of which includes a pair of the
main base 8 and the windingbase 9 provided to oppose each other. In one span, each device is provided so that the yarns Y running while being aligned in the base longitudinal direction are simultaneously false-twisted. For example, sixteen windingdevices 21 provided to form four stages and four columns are provided for the windingbase 9 included in one span. In the false-twist texturing machine 1, the spans are provided in a left-right symmetrical manner to the sheet, with a center line C of the base width direction of eachmain base 8 as a symmetry axis (eachmain base 8 is shared between the left span and the right span), and the spans are aligned in the base longitudinal direction. - The following will describe each structural element of the processing unit 3. The
first feed rollers 11 are configured to send the yarns Y supplied from the yarn supplying unit 2 to thefirst heaters 13. Thefirst feed rollers 11 are provided above the winding base 9 (seeFIG. 1 ). Thefirst feed rollers 11 are aligned in the base longitudinal direction. - The twist-stopping
guides 12 prevent twisting which has been applied to the yarns Y in the later-described false-twistingdevices 15 from being propagated to the upstream of the twist-stoppingguides 12 in the yarn running direction. The twist-stoppingguides 12 are provided downstream of thefirst feed rollers 11 in the yarn running direction and upstream of thefirst heaters 13 in the yarn running direction. The twist-stoppingguides 12 are, e.g., provided for the respective yarns Y supplied from the yarn supplying unit 2, and aligned in the base longitudinal direction. - The
first heaters 13 are configured to heat the yarns Y sent from thefirst feed rollers 11, and are provided at the supporting frame 10 (seeFIG. 1 ). Thefirst heaters 13 are provided for the yarns Y supplied from the yarn supplying unit 2, and aligned in the base longitudinal direction. - The
coolers 14 are configured to cool the yarns Y heated in thefirst heaters 13. Thecoolers 14 are provided downstream of thefirst heaters 13 in the yarn running direction and upstream of the false-twistingdevices 15 in the yarn running direction. Thecoolers 14 are provided for the yarns Y supplied from the yarn supplying unit 2, and aligned in the base longitudinal direction. - The false-twisting
devices 15 are configured to twist the yarns Y. The false-twistingdevices 15 are provided directly downstream of thecoolers 14 in the yarn running direction. The false-twistingdevices 15 are aligned in the base longitudinal direction. For example, sixteen false-twistingdevices 15 are provided in one span. - The
second feed roller 16 is configured to send the yarns Y twisted by the false-twistingdevices 15 toward the interlacingdevice 17. Thesecond feed roller 16 is provided downstream of the false-twistingdevices 15 in the yarn running direction in themain base 8. The conveyance speed of conveying the yarns Y by thesecond feed roller 16 is higher than the conveyance speed of conveying the yarns Y by thefirst feed rollers 11. The yarns Y are therefore drawn between thefirst feed rollers 11 and thesecond feed roller 16. - The interlacing
device 17 is configured to interlace the yarns Y by injecting air thereto. The interlacingdevice 17 is provided below thesecond feed roller 16 in themain base 8. - The
third feed roller 18 is configured to send the yarns Y interlaced by the interlacingdevice 17 toward thesecond heater 19. Thethird feed roller 18 is provided below the interlacingdevice 17 in themain base 8. The conveyance speed of conveying the yarns Y by thethird feed roller 18 is lower than the conveyance speed of conveying the yarns Y by thesecond feed roller 16. The yarns Y are therefore relaxed between thesecond feed roller 16 and thethird feed roller 18. - The
second heater 19 is configured to heat the yarns Y sent from thethird feed roller 18. Thesecond heater 19 is provided below thethird feed roller 18 in themain base 8. Thesecond heater 19 extends along an up-down direction, and is provided for each of the spans. - The
fourth feed roller 20 is configured to send the yarns Y thermally treated by thesecond heater 19 toward the windingdevices 21. Thefourth feed roller 20 is provided at a lower part of the windingbase 9. The conveyance speed of conveying the yarns Y by thefourth feed roller 20 is lower than the conveyance speed of conveying the yarns Y by thethird feed roller 18. The yarns Y are therefore relaxed between thethird feed roller 18 and thefourth feed roller 20. - In the processing unit 3 arranged as described above, the yarns Y drawn between the
first feed rollers 11 and thesecond feed roller 16 are twisted by the false-twistingdevices 15. The twist formed by the false-twistingdevices 15 is propagated to the twist-stoppingguides 12, but is not propagated to the upstream of the twist-stoppingguides 12 in the yarn running direction. The yarns Y which are twisted and drawn are heated in thefirst heaters 13 and thermally set. After that, the yarns Y are cooled in thecoolers 14. The yarns Y are untwisted at the downstream of the false-twistingdevices 15. However, each filament is maintained to be wavy in shape on account of the thermal setting described above. After being false-twisted by the false-twistingdevices 15, the yarns Y are interlaced by the interlacingdevice 17 while being relaxed between thesecond feed roller 16 and thethird feed roller 18. Subsequently, the yarns Y are guided to the downstream side in the yarn running direction. The yarns Y are then thermally set in thesecond heater 19 while being relaxed between thethird feed roller 18 and thefourth feed roller 20. Finally, the yarns Y sent from thefourth feed roller 20 are wound by the windingdevices 21, and the wound packages Pw are formed. - The winding
unit 4 includes the windingdevices 21. The windingdevices 21 are configured to form the wound packages Pw by winding the yarns Y sent from thefourth feed roller 20 onto the bobbins Bw. - As shown in
FIG. 2 , each windingdevice 21 includes a pair of cradle arms 30 (cradle of the present invention), acontact roller 40, apackage storage unit 50, and astocker 60.FIG. 2 shows one wound package Pw which is being formed by the windingdevice 21. - The pair of
cradle arms 30 are provided to oppose each other in the base longitudinal direction. The pair ofcradle arms 30 are able to rotatably support abobbin holder 70. The pair ofcradle arms 30 are able to sandwich a bobbin Bw through thebobbin holder 70. The pair ofcradle arms 30 are movable between a winding start position and a release position by rotating about aswing axis 31 extending in the base longitudinal direction which is the axial direction of thebobbin holder 70. As shown inFIG. 5 , when the pair ofcradle arms 30 are at the winding start position, the formation of a wound package Pw (package of the present invention) is started by winding a yarn Y onto the bobbin Bw attached to thebobbin holder 70. As shown inFIG. 3 , when the pair ofcradle arms 30 are at the release position, thecradle arms 30 release the wound package Pw from thebobbin holder 70 and send the released wound package Pw to thepackage storage unit 50. Eachcradle arm 30 is structured (seeFIG. 2 andFIG. 3 ) so that, as the diameter of the wound package Pw supported by thecradle arms 30 increases, a center x1 of the wound package Pw approaches thepackage storage unit 50 in the base width direction. The center x1 of the wound package Pw supported by thecradle arms 30 is substantially identical with an axial center of thebobbin holder 70. - The
contact roller 40 is rotationally driven in the same direction while being in contact with an outer circumferential surface of the bobbin Bw or wound package Pw. Because of this, the bobbin Bw is rotated so that the yarn Y is wound onto the bobbin Bw. Thecontact roller 40 is driven by an unillustrated motor. As shown inFIG. 3 , thecontact roller 40 is provided on one side of a vertical plane F passing the axial center of thebobbin holder 70 supported by thecradle arms 30 at the release position. In the present embodiment, the vertical plane F is in parallel to the vertical direction and the base longitudinal direction. In the present embodiment, one side of the vertical plane F indicates one side (the left side of the sheet ofFIG. 3 ) of the vertical plane F in the base width direction. As shown inFIG. 3 , the position of thecontact roller 40 is lower than that of thestocker 60 in the vertical direction. As shown inFIG. 3 , in the vertical direction, arotational center 40a of thecontact roller 40 is above a lower end t2 of a virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. The virtual maximum circumferential surface of the wound package Pw indicates a circumferential surface of the wound package Pw when the diameter of the wound package Pw is the maximum (i.e., the maximum winding diameter) determined based on the specifications of the windingdevice 21. The specifications of the windingdevice 21 set the maximum diameter of the wound package Pw to, e.g., 250 mm. For the sake of convenience, a lower end of a circumferential surface of the fully-wound package Pw is denoted by t2 inFIG. 3 . However, the lower end t2 of the virtual maximum circumferential surface of the wound package Pw may be lower than the lower end of the circumferential surface of the fully-wound package Pw. - The
package storage unit 50 is configured to store each wound package Pw released from thecradle arms 30 at release position. In the present embodiment, thepackage storage unit 50 is able to store two wound packages Pw at maximum. As shown inFIG. 3 , thepackage storage unit 50 is provided on the other side of the vertical plane F. In the present embodiment, the other side of the vertical plane F indicates the other side (the right side of the sheet ofFIG. 3 ) of the vertical plane F in the base width direction. - As shown in
FIG. 2 , thepackage storage unit 50 includes tworails 53 provided to oppose each other in the base longitudinal direction. The distance between the tworails 53 is slightly shorter than the length of the bobbin Bw in the base longitudinal direction, and is longer than the length of the wound package Pw in the base longitudinal direction. In this regard, the wound package Pw is formed by winding the yarn Y onto the bobbin Bw. A top surface of eachrail 53 is provided with a second supportingsurface 51 which supports each wound package Pw, which is released from thecradle arms 30, from below. To be more specific, the two second supporting surfaces 51 support the wound package Pw from below by supporting both ends of each bobbin Bw on which the wound package Pw is formed. As shown inFIG. 3 , in the vertical direction, the second supportingsurfaces 51 are above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position and below the center x1 of the wound package Pw supported by thecradle arms 30 at the release position. - As shown in
FIG. 3 , thepackage storage unit 50 is inclined downward in a direction away from the vertical plane F and in the base width direction, i.e., provided so that one end of thepackage storage unit 50 is higher than the other end of thepackage storage unit 50 in the base width direction. The second supporting surfaces 51 of thepackage storage unit 50 are inclined downward in the same manner as thepackage storage unit 50, i.e., provided so that one end of each second supportingsurface 51 is higher than the other end of each second supportingsurface 51 in the base width direction. With this arrangement, each wound package Pw released from thecradle arms 30 rolls down from one side to the other side in the base width direction of the second supportingsurfaces 51 inclined downward. A stopper (not illustrated) provided for preventing each wound package Pw from falling off from thepackage storage unit 50 in the base width direction is formed at the other end of thepackage storage unit 50 in the base width direction. - When yarn breakage occurs while the winding
device 21 performs winding of the yarn Y, thepackage storage unit 50 stores a wound package Pw on which the yarn Y is wound halfway in addition to each fully-wound package Pw. - The
stocker 60 is configured to store each bobbin Bw supplied to thecradle arms 30. In the present embodiment, thestocker 60 is able to store four bobbins Bw at maximum. Each bobbin Bw stored in thestocker 60 is an empty bobbin Bw on which no yarn Y is wound. As shown inFIG. 3 , thestocker 60 is provided on one side of the vertical plane F. The position of thestocker 60 is higher than that of thepackage storage unit 50 and that of thecontact roller 40 in the vertical direction. - The
stocker 60 has a first supportingsurface 61 which supports each bobbin Bw from below. As shown inFIG. 3 , in the vertical direction, the first supportingsurface 61 is below an upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. At least one upper end of at least one bobbin Bw stored in thestocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. In the present embodiment, when thestocker 60 stores four bobbins Bw, upper ends of the bobbins Bw are below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 except a bobbin Bw provided on one side of other bobbins Bw in the base width direction. - The
stocker 60 is provided not to overlap, in the base width direction, the wound package Pw supported by thecradle arms 30 configured to move from the winding start position to the release position in accordance with the winding of the yarn Y. - The winding
device 21 further includes abobbin supplying unit 80 configured to supply each bobbin Bw to thecradle arms 30 from thestocker 60. Thebobbin supplying unit 80 includes anarm member 63 extending in the vertical direction and abobbin supporter 64 formed at an upper end part of thearm member 63. Thearm member 63 is swingable about arotational axis 62 which is provided at a lower end part of thearm member 63 and which extends in the base longitudinal direction. Thebobbin supporter 64 is able to support a single bobbin Bw. Thebobbin supporter 64 is able to regulate the movement of this bobbin Bw toward the other side of thebobbin supporter 64 in the base width direction. Thebobbin supporter 64 is connected to the first supportingsurface 61. Thebobbin supporter 64 is swingable together with thearm member 63. - As shown in
FIG. 3 andFIG. 4 , when thestocker 60 supplies one bobbin Bw to thecradle arms 30, thearm member 63 viewed in the base longitudinal direction rotates clockwise about therotational axis 62. When the first supportingsurface 61 supports plural bobbins Bw and thearm member 63 swings together with thebobbin supporter 64, a bobbin Bw provided on the other side of other bobbins Bw in the base width direction moves to thebobbin supporter 64 to be supported by thebobbin supporter 64. The bobbin Bw supported by thebobbin supporter 64 swings together with thearm member 63 and thebobbin supporter 64, and is supplied (seeFIG. 4 ) to thebobbin holder 70 supported by thecradle arms 30. After the supply of the bobbin Bw to thecradle arms 30 is completed, thearm member 63 and thebobbin supporter 64 move back to the original position, i.e., a position where thebobbin supporter 64 is connected to the first supporting surface 61 (seeFIG. 5 ). Thearm member 63 is swung by, e.g., an unillustrated motor. - The following will describe a series of steps of (i) the detachment of a fully-wound package Pw from the
cradle arms 30 to the supply of an empty bobbin Bw and (ii) thecradle arms 30, with reference toFIG. 2 to FIG. 5 . In this regard, these steps are executed in the windingdevice 21 of the present embodiment. - To begin with, a yarn Y is wound onto a bobbin Bw supported by the
cradle arms 30 at the winding start position. Because of this, the formation of the wound package Pw is started. When the fully-wound package Pw is formed, thecradle arms 30 rotate about theswing axis 31 so as to move to the release position (seeFIG. 3 ). Subsequently, the fully-wound package Pw is released from thecradle arms 30. - The fully-wound package Pw released from the
cradle arms 30 at the release position is then sent from one side to the other side in the base width direction of the inclinedpackage storage unit 50 as shown inFIG. 4 . After that, as thearm member 63 rotates about therotational axis 62 together with thebobbin supporter 64 as shown inFIG. 4 , one of bobbins Bw stored in thestocker 60 is supplied to thecradle arms 30 at the release position. In this regard, the one of the bobbins Bw is provided on the other side of other bobbins Bw in the base width direction. - Subsequently, the
cradle arms 30 supporting this empty bobbin Bw on which no yarn Y is wound move from the release position to the winding start position by rotating about theswing axis 31 as shown inFIG. 5 . After that, the winding of the yarn Y is performed again for the bobbin Bw supported by thecradle arms 30. - Each winding
device 21 of the present embodiment includes thecradle arms 30 which are movable between the winding start position and the release position, thepackage storage unit 50, thestocker 60 including the first supportingsurface 61, and thecontact roller 40. Thestocker 60 is provided on one side of the vertical plane F passing the axial center of thebobbin holder 70 supported by thecradle arms 30 at the release position. Meanwhile, thepackage storage unit 50 is provided on the other side of the vertical plane F. Thecontact roller 40 is provided on one side of the vertical plane F, and the position of thecontact roller 40 is lower than that of thestocker 60. In the vertical direction, the first supportingsurface 61 of thestocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. In the vertical direction, therotational center 40a of thecontact roller 40 is above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. In the present embodiment, thestocker 60 is provided on one side of the vertical plane F while thepackage storage unit 50 is provided on the other side of the vertical plane F. With this arrangement, the fully-wound package Pw released from thecradle arms 30 at the release position is sent to thepackage storage unit 50 without a possibility that the fully-wound package Pw makes contact with thestocker 60. In the windingdevice 21 structured as described above, in the vertical direction, the first supportingsurface 61 of thestocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position, and therotational center 40a of thecontact roller 40 is above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. It is therefore possible to suppress the increase of height of the windingdevice 21, without preventing the fully-wound package Pw from being sent to thepackage storage unit 50. - In the winding
device 21 of the present embodiment, thestocker 60 is able to store plural bobbins Bw. In the vertical direction, at least one upper end of at least one bobbin Bw stored in thestocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. With this arrangement, in the vertical direction, a large part of thestocker 60 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. It is therefore possible to further suppress the increase of height of the windingdevice 21. - In the winding
device 21 of the present embodiment, thecradle arms 30 are movable between the winding start position and the release position by swinging about theswing axis 31. Thepackage storage unit 50 includes the second supportingsurfaces 51 which support each wound package Pw, which is released from thecradle arms 30, from below. In the vertical direction, the second supportingsurfaces 51 are above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position and below the center x1 of the wound package Pw supported by thecradle arms 30 at the release position. With this arrangement, in the vertical direction, the position of the second supporting surfaces 51 is arranged to be as high as possible within a range lower than the center x1 of the wound package Pw supported by thecradle arms 30 at the release position. It is therefore possible to further suppress the increase of height of the windingdevice 21 due to thepackage storage unit 50. - The winding
device 21 of the present embodiment further includes thebobbin supplying unit 80 configured to supply each bobbin Bw to thecradle arms 30 from thestocker 60. Typically, when each bobbin Bw is supplied to thecradle arms 30 in such a way that theentire stocker 60 swings about a rotational axis extending in the axial direction of thebobbin holder 70, thestocker 60 passes above where thestocker 60 was. In this case, a space for allowing thestocker 60 to swing needs to be provided above the windingdevice 21. This increases the actual height of the windingdevice 21. In the present embodiment, thebobbin supplying unit 80 configured to supply thecradle arms 30 with each bobbin Bw stored in thestocker 60 is provided to be independent from thestocker 60. It is therefore possible to suppress the increase of height of the windingdevice 21 as compared to the case where theentire stocker 60 swings. - In the winding
device 21 of the present embodiment, thepackage storage unit 50 is able to store plural wound packages Pw and is inclined downward in a direction away from the vertical plane F and in the base width direction. With this arrangement, even when plural wound packages Pw are released from thecradle arms 30 and sent to thepackage storage unit 50, each wound package Pw is sent in order in the direction away from the vertical plane F and in the base width direction along the inclinedpackage storage unit 50. It is therefore unnecessary to provide a device for sending, in order to store these wound packages Pw in thepackage storage unit 50, each wound package Pw in the direction away from the vertical plane F and in the base width direction. As a result, the increase of height of the windingdevice 21 is suppressed. - In the winding
system 5 of the present embodiment, the windingdevices 21 are provided to form four stages in the vertical direction. When the windingdevices 21 of the present invention are used, the increase of height of each of the windingdevices 21 provided to form four stages in the vertical direction is suppressed. Therefore, the increase of height from windingdevices 21 on the highest stage to windingdevices 21 on the lowest stage is also suppressed. This allows an operator to easily access thestockers 60 andpackage storage units 50 of windingdevices 21 provided at a high position in the vertical direction. Because of this, the operator easily replenishes eachstocker 60 with empty bobbins Bw and takes fully-wound packages Pw out from eachpackage storage unit 50. - The following will describe modifications of the above-described embodiment. The members identical with those in the embodiment above will be denoted by the same reference numerals and the explanations thereof are not repeated.
- In the embodiment above, in the vertical direction, at least one upper end of at least one of plural bobbins Bw stored in the
stocker 60 is below the upper end t1 of the virtual maximum circumferential surface of a wound package Pw supported by thecradle arms 30 at the release position. However, in the vertical direction, upper ends of all bobbins Bw stored in thestocker 60 may be above the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. In this case, in the vertical direction, the first supportingsurface 61 is below the upper end t1 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. - In the embodiment above, each bobbin Bw stored in the
stocker 60 is supplied to thecradle arms 30 in such a way that thearm member 63 of thebobbin supplying unit 80 rotates about therotational axis 62 together with thebobbin supporter 64. However, each windingdevice 21 may not include thebobbin supplying unit 80. In this case, each bobbin Bw stored in thestocker 60 may be supplied to thecradle arms 30 in such a way that theentire stocker 60 swings downward about a rotational axis which is provided at a lower portion of thestocker 60 and which extends in the axial direction of thebobbin holder 70. Alternatively, thestocker 60 may not move and each bobbin Bw may be received from thestocker 60 in such a way that thecradle arms 30 rotate about theswing axis 31. - In the embodiment above, in the vertical direction, the second supporting
surfaces 51 are above the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. However, the second supporting surfaces 51 may be below the lower end t2 of the virtual maximum circumferential surface of the wound package Pw supported by thecradle arms 30 at the release position. In this case, the second supportingsurfaces 51 are preferably above theswing axis 31 of thecradle arms 30. - In the embodiment above, the
cradle arms 30 are movable between the winding start position and the release position by swinging about theswing axis 31. However, thecradle arms 30 may move between the winding start position and the release position in a different manner. For example, thecradle arms 30 may be moved along unillustrated rails. - In the embodiment above, the position of the
stocker 60 is higher than that of thepackage storage unit 50 in the vertical direction. However, the position of thestocker 60 may be lower than that of thepackage storage unit 50 in the vertical direction. - In the embodiment above, the winding
device 21 is applied to the false-twist texturing machine 1. However, the windingdevice 21 of the present invention is applicable not only to the false-twist texturing machine 1 but also to a re-winder. - The winding
devices 21 of the embodiment above are provided to form four stages in the vertical direction. However, the windingdevices 21 may be provided to form two or three stages, five or more stages, or one stage in the vertical direction. In the embodiment above, the windingdevices 21 of the false-twist texturing machine 1 are aligned to form pleural stages in the vertical direction. However, winding devices of other textile machines such as re-winders may be provided to form plural stages in the vertical direction.
Claims (8)
- A winding device (21) comprising: a cradle (30) which is able to rotatably support a bobbin holder (70) and which is movable between a winding start position and a release position, formation of at least one package (Pw) starting at the winding start position by winding a yarn on at least one bobbin (Bw) attached to the bobbin holder (70), the at least one package (Pw) being released from the bobbin holder (70) at the release position;a package storage unit (50) configured to store the at least one package (Pw) released from the cradle (30) at the release position;a stocker (60) which has a first supporting surface (61) and which is configured to store the at least one bobbin (Bw) supplied to the cradle (30), the first supporting surface (61) supporting the at least one bobbin (Bw) from below; anda contact roller (40) which rotates while being in contact with an outer circumferential surface of the at least one package (Pw),the stocker (60) being provided on one side of a vertical plane (F) passing an axial center of the bobbin holder (70) supported by the cradle (30) at the release position, the package storage unit (50) being provided on the other side of the vertical plane (F),the contact roller (40) being provided on the one side of the vertical plane (F), the position of the contact roller (40) being lower than the position of the stocker (60),the first supporting surface (61) of the stocker (60) being, in a vertical direction, below an upper end (t1) of a virtual maximum circumferential surface of the at least one package (Pw) which is supported by the cradle (30) at the release position and whose diameter is a predetermined maximum, anda rotational center (40a) of the contact roller (40) being, in the vertical direction, above a lower end (t2) of the virtual maximum circumferential surface of the at least one package (Pw) supported by the cradle (30) at the release position.
- The winding device (21) according to claim 1, wherein, the stocker (60) is able to store bobbins (Bw), and
an upper end of each of at least one of the bobbins (Bw) stored in the stocker (60) is, in the vertical direction, below the upper end (t1) of the virtual maximum circumferential surface of the at least one package (Pw) supported by the cradle (30) at the release position. - The winding device (21) according to claim 1 or 2, wherein, the cradle (30) is movable between the winding start position and the release position by swinging about a swing axis extending in an axial direction of the bobbin holder (70),the package storage unit (50) includes a second supporting surface (51) which supports, from below, the at least one package (Pw) which is released from the cradle (30), andthe second supporting surface (51) is, in the vertical direction, above the swing axis and below a center of the at least one package (Pw) supported by the cradle (30) at the release position.
- The winding device (21) according to claim 3, wherein, the second supporting surface (51) is above the lower end (t2) of the virtual maximum circumferential surface of the at least one package (Pw) supported by the cradle (30) at the release position in the vertical direction.
- The winding device (21) according to claim 1 or 2, wherein, the package storage unit (50) includes a second supporting surface (51) which supports, from below, the at least one package (Pw) which is released from the cradle (30), and
the second supporting surface (51) is, in the vertical direction, above the lower end (t2) of the virtual maximum circumferential surface of the at least one package (Pw) supported by the cradle (30) at the release position and below a center of the at least one package (Pw) supported by the cradle (30) at the release position. - The winding device (21) according to any one of claims 1 to 5, further comprising a bobbin supplying unit (80) configured to supply each of the bobbins (Bw) from the stocker (60) to the cradle (30).
- The winding device (21) according to any one of claims 1 to 6, wherein, the package storage unit (50) is able to store packages (Pw) and is inclined downward in a direction away from the vertical plane (F).
- A winding system (5) structured so that winding devices (21) each of which is identical with the winding device (21) according to any one of claims 1 to 7 are aligned to form plural stages in the vertical direction.
Applications Claiming Priority (2)
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JP2022035177 | 2022-03-08 | ||
JP2022050109 | 2022-03-25 |
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EP4242154A1 true EP4242154A1 (en) | 2023-09-13 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP23156758.7A Pending EP4242154A1 (en) | 2022-03-08 | 2023-02-15 | Winding device and winding system |
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EP (1) | EP4242154A1 (en) |
JP (1) | JP2023131114A (en) |
TW (1) | TW202335954A (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1354533A (en) * | 1970-06-30 | 1974-06-05 | Asahi Chemical Ind | Winding process and apparatus for carrying out the same |
JPS5115029A (en) * | 1974-07-26 | 1976-02-06 | Negishi Kogyo Kenkyusho Kk | Jidotamaagehoho oyobi sochi |
EP0157654A1 (en) * | 1984-04-06 | 1985-10-09 | Belmont Textile Machinery Co., Inc. | Method and apparatus for automatically doffing and donning take up packages on a winder |
JPH10279188A (en) | 1997-04-11 | 1998-10-20 | Teijin Seiki Co Ltd | Bobbin replacement device in yarn take-up device |
JP2011047074A (en) | 2009-08-27 | 2011-03-10 | Tmt Machinery Inc | False twister |
DE102010025895A1 (en) * | 2010-07-02 | 2012-01-05 | Oerlikon Textile Gmbh & Co. Kg | Textile machine operating method for producing cross coil, involves inserting empty tube in coil frames in required working position, where wall unit directly detects filling condition of empty tube magazine |
-
2023
- 2023-02-03 JP JP2023015153A patent/JP2023131114A/en active Pending
- 2023-02-15 EP EP23156758.7A patent/EP4242154A1/en active Pending
- 2023-02-17 TW TW112105837A patent/TW202335954A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1354533A (en) * | 1970-06-30 | 1974-06-05 | Asahi Chemical Ind | Winding process and apparatus for carrying out the same |
JPS5115029A (en) * | 1974-07-26 | 1976-02-06 | Negishi Kogyo Kenkyusho Kk | Jidotamaagehoho oyobi sochi |
EP0157654A1 (en) * | 1984-04-06 | 1985-10-09 | Belmont Textile Machinery Co., Inc. | Method and apparatus for automatically doffing and donning take up packages on a winder |
JPH10279188A (en) | 1997-04-11 | 1998-10-20 | Teijin Seiki Co Ltd | Bobbin replacement device in yarn take-up device |
JP2011047074A (en) | 2009-08-27 | 2011-03-10 | Tmt Machinery Inc | False twister |
DE102010025895A1 (en) * | 2010-07-02 | 2012-01-05 | Oerlikon Textile Gmbh & Co. Kg | Textile machine operating method for producing cross coil, involves inserting empty tube in coil frames in required working position, where wall unit directly detects filling condition of empty tube magazine |
Also Published As
Publication number | Publication date |
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TW202335954A (en) | 2023-09-16 |
JP2023131114A (en) | 2023-09-21 |
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