EP4200365A1 - Uv-curable coatings having high refractive index - Google Patents
Uv-curable coatings having high refractive indexInfo
- Publication number
- EP4200365A1 EP4200365A1 EP21763328.8A EP21763328A EP4200365A1 EP 4200365 A1 EP4200365 A1 EP 4200365A1 EP 21763328 A EP21763328 A EP 21763328A EP 4200365 A1 EP4200365 A1 EP 4200365A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nanoparticles
- iii
- ether
- metal oxide
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 108
- 239000000203 mixture Substances 0.000 claims abstract description 163
- 239000002105 nanoparticle Substances 0.000 claims abstract description 157
- -1 β-diketones Chemical class 0.000 claims abstract description 94
- 150000001875 compounds Chemical class 0.000 claims abstract description 87
- 239000011248 coating agent Substances 0.000 claims abstract description 74
- 239000008199 coating composition Substances 0.000 claims abstract description 74
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 66
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 66
- 239000002904 solvent Substances 0.000 claims abstract description 51
- 239000002086 nanomaterial Substances 0.000 claims abstract description 37
- 230000003287 optical effect Effects 0.000 claims abstract description 25
- 150000001735 carboxylic acids Chemical class 0.000 claims abstract description 18
- 150000003839 salts Chemical class 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 229910003455 mixed metal oxide Inorganic materials 0.000 claims abstract description 13
- 150000001298 alcohols Chemical class 0.000 claims abstract description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 170
- 239000010410 layer Substances 0.000 claims description 110
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 104
- 239000000758 substrate Substances 0.000 claims description 92
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 90
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 82
- 239000010936 titanium Substances 0.000 claims description 73
- 238000000034 method Methods 0.000 claims description 68
- 229910052751 metal Inorganic materials 0.000 claims description 56
- 239000002184 metal Substances 0.000 claims description 56
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 48
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 43
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 claims description 41
- 239000010955 niobium Substances 0.000 claims description 41
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims description 39
- 239000002585 base Substances 0.000 claims description 35
- 150000003509 tertiary alcohols Chemical class 0.000 claims description 34
- 239000004408 titanium dioxide Substances 0.000 claims description 34
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 32
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 31
- 229940093476 ethylene glycol Drugs 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 30
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 claims description 26
- 229910052783 alkali metal Inorganic materials 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 22
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 19
- 230000005855 radiation Effects 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 18
- 150000003333 secondary alcohols Chemical class 0.000 claims description 17
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 claims description 16
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 claims description 15
- WRYLYDPHFGVWKC-UHFFFAOYSA-N 4-terpineol Chemical compound CC(C)C1(O)CCC(C)=CC1 WRYLYDPHFGVWKC-UHFFFAOYSA-N 0.000 claims description 15
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 15
- 229940077445 dimethyl ether Drugs 0.000 claims description 15
- 238000007639 printing Methods 0.000 claims description 15
- 125000000229 (C1-C4)alkoxy group Chemical group 0.000 claims description 14
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 claims description 14
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 13
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 13
- 230000003647 oxidation Effects 0.000 claims description 13
- 238000007254 oxidation reaction Methods 0.000 claims description 13
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 13
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 12
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 12
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 12
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 12
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 12
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 claims description 12
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 claims description 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 11
- 150000004703 alkoxides Chemical class 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 229910001507 metal halide Inorganic materials 0.000 claims description 11
- 150000005309 metal halides Chemical class 0.000 claims description 11
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 11
- 229910052719 titanium Inorganic materials 0.000 claims description 11
- WFRBDWRZVBPBDO-UHFFFAOYSA-N 2-methyl-2-pentanol Chemical compound CCCC(C)(C)O WFRBDWRZVBPBDO-UHFFFAOYSA-N 0.000 claims description 10
- HNVRRHSXBLFLIG-UHFFFAOYSA-N 3-hydroxy-3-methylbut-1-ene Chemical compound CC(C)(O)C=C HNVRRHSXBLFLIG-UHFFFAOYSA-N 0.000 claims description 10
- FRDAATYAJDYRNW-UHFFFAOYSA-N 3-methyl-3-pentanol Chemical compound CCC(C)(O)CC FRDAATYAJDYRNW-UHFFFAOYSA-N 0.000 claims description 10
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims description 10
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 claims description 10
- 229910052801 chlorine Inorganic materials 0.000 claims description 10
- 239000000460 chlorine Substances 0.000 claims description 10
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 10
- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-Terpineol Chemical compound CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 claims description 10
- 238000000151 deposition Methods 0.000 claims description 10
- POLCUAVZOMRGSN-UHFFFAOYSA-N dipropyl ether Chemical compound CCCOCCC POLCUAVZOMRGSN-UHFFFAOYSA-N 0.000 claims description 10
- NNRLDGQZIVUQTE-UHFFFAOYSA-N gamma-Terpineol Chemical compound CC(C)=C1CCC(C)(O)CC1 NNRLDGQZIVUQTE-UHFFFAOYSA-N 0.000 claims description 10
- IVDFJHOHABJVEH-UHFFFAOYSA-N pinacol Chemical compound CC(C)(O)C(C)(C)O IVDFJHOHABJVEH-UHFFFAOYSA-N 0.000 claims description 10
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- 239000003513 alkali Substances 0.000 claims description 8
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims description 8
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 claims description 8
- ZWNMRZQYWRLGMM-UHFFFAOYSA-N 2,5-dimethylhexane-2,5-diol Chemical compound CC(C)(O)CCC(C)(C)O ZWNMRZQYWRLGMM-UHFFFAOYSA-N 0.000 claims description 7
- 238000004821 distillation Methods 0.000 claims description 7
- 239000012702 metal oxide precursor Substances 0.000 claims description 7
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 6
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 6
- 125000002619 bicyclic group Chemical group 0.000 claims description 6
- 239000011230 binding agent Substances 0.000 claims description 6
- 125000001309 chloro group Chemical group Cl* 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- 125000001153 fluoro group Chemical group F* 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 229940063557 methacrylate Drugs 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 6
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 6
- 239000010409 thin film Substances 0.000 claims description 6
- WUOACPNHFRMFPN-SECBINFHSA-N (S)-(-)-alpha-terpineol Chemical compound CC1=CC[C@@H](C(C)(C)O)CC1 WUOACPNHFRMFPN-SECBINFHSA-N 0.000 claims description 5
- RUJPNZNXGCHGID-UHFFFAOYSA-N (Z)-beta-Terpineol Natural products CC(=C)C1CCC(C)(O)CC1 RUJPNZNXGCHGID-UHFFFAOYSA-N 0.000 claims description 5
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 claims description 5
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 5
- GDXHBFHOEYVPED-UHFFFAOYSA-N 1-(2-butoxyethoxy)butane Chemical compound CCCCOCCOCCCC GDXHBFHOEYVPED-UHFFFAOYSA-N 0.000 claims description 5
- HQSLKNLISLWZQH-UHFFFAOYSA-N 1-(2-propoxyethoxy)propane Chemical compound CCCOCCOCCC HQSLKNLISLWZQH-UHFFFAOYSA-N 0.000 claims description 5
- VTBOTOBFGSVRMA-UHFFFAOYSA-N 1-Methylcyclohexanol Chemical compound CC1(O)CCCCC1 VTBOTOBFGSVRMA-UHFFFAOYSA-N 0.000 claims description 5
- BUCJHJXFXUZJHL-UHFFFAOYSA-N 1-ethylcyclohexan-1-ol Chemical compound CCC1(O)CCCCC1 BUCJHJXFXUZJHL-UHFFFAOYSA-N 0.000 claims description 5
- LPCWIFPJLFCXRS-UHFFFAOYSA-N 1-ethylcyclopentan-1-ol Chemical compound CCC1(O)CCCC1 LPCWIFPJLFCXRS-UHFFFAOYSA-N 0.000 claims description 5
- KWDCKLXGUZOEGM-UHFFFAOYSA-N 1-methoxy-3-(3-methoxypropoxy)propane Chemical compound COCCCOCCCOC KWDCKLXGUZOEGM-UHFFFAOYSA-N 0.000 claims description 5
- CAKWRXVKWGUISE-UHFFFAOYSA-N 1-methylcyclopentan-1-ol Chemical compound CC1(O)CCCC1 CAKWRXVKWGUISE-UHFFFAOYSA-N 0.000 claims description 5
- IKECULIHBUCAKR-UHFFFAOYSA-N 2,3-dimethylbutan-2-ol Chemical compound CC(C)C(C)(C)O IKECULIHBUCAKR-UHFFFAOYSA-N 0.000 claims description 5
- HGDVHRITTGWMJK-UHFFFAOYSA-N 2,6-dimethylheptan-2-ol Chemical compound CC(C)CCCC(C)(C)O HGDVHRITTGWMJK-UHFFFAOYSA-N 0.000 claims description 5
- BZAZNULYLRVMSW-UHFFFAOYSA-N 2-Methyl-2-buten-3-ol Natural products CC(C)=C(C)O BZAZNULYLRVMSW-UHFFFAOYSA-N 0.000 claims description 5
- SZNYYWIUQFZLLT-UHFFFAOYSA-N 2-methyl-1-(2-methylpropoxy)propane Chemical compound CC(C)COCC(C)C SZNYYWIUQFZLLT-UHFFFAOYSA-N 0.000 claims description 5
- RIWRBSMFKVOJMN-UHFFFAOYSA-N 2-methyl-1-phenylpropan-2-ol Chemical compound CC(C)(O)CC1=CC=CC=C1 RIWRBSMFKVOJMN-UHFFFAOYSA-N 0.000 claims description 5
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-methyltetrahydrofuran Chemical group CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 claims description 5
- XGLHYBVJPSZXIF-UHFFFAOYSA-N 2-phenylbutan-2-ol Chemical compound CCC(C)(O)C1=CC=CC=C1 XGLHYBVJPSZXIF-UHFFFAOYSA-N 0.000 claims description 5
- BDCFWIDZNLCTMF-UHFFFAOYSA-N 2-phenylpropan-2-ol Chemical compound CC(C)(O)C1=CC=CC=C1 BDCFWIDZNLCTMF-UHFFFAOYSA-N 0.000 claims description 5
- NOSOEGQGQOMHBF-UHFFFAOYSA-N 3,5-dimethylheptan-3-ol Chemical compound CCC(C)CC(C)(O)CC NOSOEGQGQOMHBF-UHFFFAOYSA-N 0.000 claims description 5
- HVPGGLNDHUWMLS-UHFFFAOYSA-N 3,6-dimethylheptan-3-ol Chemical compound CCC(C)(O)CCC(C)C HVPGGLNDHUWMLS-UHFFFAOYSA-N 0.000 claims description 5
- XKIRHOWVQWCYBT-UHFFFAOYSA-N 3-ethylpentan-3-ol Chemical compound CCC(O)(CC)CC XKIRHOWVQWCYBT-UHFFFAOYSA-N 0.000 claims description 5
- XXCPOPNECJIJIH-UHFFFAOYSA-N 3-phenylpentan-3-ol Chemical compound CCC(O)(CC)C1=CC=CC=C1 XXCPOPNECJIJIH-UHFFFAOYSA-N 0.000 claims description 5
- WRYLYDPHFGVWKC-SNVBAGLBSA-N 4-Terpineol Natural products CC(C)[C@]1(O)CCC(C)=CC1 WRYLYDPHFGVWKC-SNVBAGLBSA-N 0.000 claims description 5
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 5
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- RBNWAMSGVWEHFP-UHFFFAOYSA-N cis-p-Menthan-1,8-diol Natural products CC(C)(O)C1CCC(C)(O)CC1 RBNWAMSGVWEHFP-UHFFFAOYSA-N 0.000 claims description 5
- AQEFLFZSWDEAIP-UHFFFAOYSA-N di-tert-butyl ether Chemical compound CC(C)(C)OC(C)(C)C AQEFLFZSWDEAIP-UHFFFAOYSA-N 0.000 claims description 5
- 235000019439 ethyl acetate Nutrition 0.000 claims description 5
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- 150000002576 ketones Chemical class 0.000 claims description 5
- SKTCDJAMAYNROS-UHFFFAOYSA-N methoxycyclopentane Chemical compound COC1CCCC1 SKTCDJAMAYNROS-UHFFFAOYSA-N 0.000 claims description 5
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- 229910052715 tantalum Inorganic materials 0.000 claims description 5
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 5
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- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- VAPQAGMSICPBKJ-UHFFFAOYSA-N 2-nitroacridine Chemical compound C1=CC=CC2=CC3=CC([N+](=O)[O-])=CC=C3N=C21 VAPQAGMSICPBKJ-UHFFFAOYSA-N 0.000 claims description 4
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- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical group FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 4
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- 239000011733 molybdenum Substances 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229920002601 oligoester Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 238000001139 pH measurement Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229940059574 pentaerithrityl Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- FAQJJMHZNSSFSM-UHFFFAOYSA-N phenylglyoxylic acid Chemical class OC(=O)C(=O)C1=CC=CC=C1 FAQJJMHZNSSFSM-UHFFFAOYSA-N 0.000 description 1
- 239000001007 phthalocyanine dye Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229960003975 potassium Drugs 0.000 description 1
- 235000007686 potassium Nutrition 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 229960005335 propanol Drugs 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 229960003351 prussian blue Drugs 0.000 description 1
- 239000013225 prussian blue Substances 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 238000003847 radiation curing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000012925 reference material Substances 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 150000003346 selenoethers Chemical class 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003075 superhydrophobic effect Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
- 229940096522 trimethylolpropane triacrylate Drugs 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- WGEATSXPYVGFCC-UHFFFAOYSA-N zinc ferrite Chemical compound O=[Zn].O=[Fe]O[Fe]=O WGEATSXPYVGFCC-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/36—Compounds of titanium
- C09C1/3607—Titanium dioxide
- C09C1/3669—Treatment with low-molecular organic compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/002—Processes for applying liquids or other fluent materials the substrate being rotated
- B05D1/005—Spin coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
- C01G23/053—Producing by wet processes, e.g. hydrolysing titanium salts
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
- C01G23/053—Producing by wet processes, e.g. hydrolysing titanium salts
- C01G23/0536—Producing by wet processes, e.g. hydrolysing titanium salts by hydrolysing chloride-containing salts
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/08—Treatment with low-molecular-weight non-polymer organic compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/006—Anti-reflective coatings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/66—Additives characterised by particle size
- C09D7/67—Particle size smaller than 100 nm
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/20—Light-sensitive devices
- H01G9/2027—Light-sensitive devices comprising an oxide semiconductor electrode
- H01G9/2031—Light-sensitive devices comprising an oxide semiconductor electrode comprising titanium oxide, e.g. TiO2
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2601/00—Inorganic fillers
- B05D2601/20—Inorganic fillers used for non-pigmentation effect
- B05D2601/24—Titanium dioxide, e.g. rutile
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/542—Dye sensitized solar cells
Definitions
- the present invention relates to coating compositions, comprising i) single or mixed metal oxide nanoparticles, wherein the volume average diameter (D v 50) of the metal oxide nanoparticles is in the range of 1 to 20 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from alcohols, p-diketones, or salts thereof; carboxylic acids and p-ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nanoparticles, and ii) a sol- vent, coatings obtained therefrom and the use of the compositions for coating surface relief micro- and nanostructures (e.g.
- holograms manufacturing of optical waveguides, solar panels, light outcoupling layers for display and lighting devices and anti-reflection coatings.
- Coatings obtained from the coating composition have a high refractive index and holograms are bright and visible from any angle, when the coating compositions are applied to them.
- Metal oxide nanoparticles and their synthesis are, for example, described in R. Deshmukh and M. Niederberger in Chem. Eur. J. 23 (2017) 8542 - 8570, Robert K. Y. Li et al., Dalton Trans. 42 (2013) 9777, Robert K. Y. Li et al., Nanoscale 4 (2012) 6284-6288, Vitor. S. Amaral et al., RSC Adv., 2014, 4, 46762, Hexing Li et al., CrystEngComm., 2010, 12, 2219, H. Weller et al. J. Amer. Chem. Soc. 125 (2003) 14539, B. Wang et al., Macromolecules 24 (1991) 3449, R.
- W02019016136 relates to surface functionalized titanium dioxide nanoparticles, a method for their production, a coating composition, comprising the surface functionalized titanium dioxide nanoparticles and the use of the coating composition for coating holo- grams, wave guides and solar panels. Holograms are bright and visible from any angle, when printed with the coating composition, comprising the surface functionalized tita- nium dioxide nanoparticles. S.
- EP0969934A1 describes a method of applying a hydrophobic film to a surface, the method comprising the steps of: (a) optionally modifying particles, such as, for example, silica, or titanium dioxide parti- cles, to be coated on the surface so as to form functional groups thereon; (b) applying particles having functional groups thereon to the surface to be coated: and (c) treating the applied particles such that the particles are bound together and to the surface by chemical crosslinking of the functional groups on the particles to form thereby a hydrophobic film wherein the functional groups are crosslinked.
- EP1305374A1 discloses dual cure coating compositions having improved scratch re- sistance, coated substrates and methods related thereto.
- the coating composition are formed from components comprising: (a) at least one first material comprising at least one radiation curable reactive func- tional group; (b) at least one second material comprising at least one thermally curable reactive functional group; (c) at least one curing agent reactive with the at least one thermally curable reactive functional group, the at least one curing agent being selected from aminoplast resins, polyisocyanates, blocked polyisocyanates, triazine derived isocyanates, polyepoxides, polyacids, polyols and mixtures of the foregoing; and (d) a plurality of particles selected from inorganic particles, composite particles, and mixtures of the foregoing, wherein each component is different.
- EP1838775A2 relates to durable high index nanocomposites for antireflective coatings and discloses a UV-curable optical coating comprising: a polymerizable monomer/oli- gomer mixture; and surface modified inorganic nanoparticles comprising surface modi- fied zirconia nanoparticles, wherein said surface-modified nanoparticles comprise a majority of greater than 50% by weight of the nanoparticles having an average cross- sectional diameter of 10-30 nanometers and a minority of 10 to 33% by weight of the nanoparticles having an average cross-sectional diameter of 80-150 nanometers, wherein said optical coating has a refractive index of at least 1.6, wherein said coating has a 10 point mean roughness value of at least 30 nanometers.
- WO2006/073856A3 relates to UV curable optical coatings comprising: a polymerizable monomer/oligomer mixture; and surface modified inorganic nanoparticles comprising surface modified zirconia nanoparticles, wherein said optical coating has a refractive index of at least 1.6, wherein said coating has a 10 point mean roughness value of at least 30 nanometers.
- EP2752392A1 describes an inorganic oxide transparent dispersion comprising: inor- ganic oxide particles, especially zirconia particles, which are modified using a surface modifier, especially silan coupling agents, and have an average dispersed particle di- ameter in a range of 1 nm to 50 nm; a high-polarity solvent which dissolves resins and does not easily erode curable resins obtained by curing the resins; and a basic sub- stance, wherein the high-polarity solvent is any one or two of alcohols and ethers.
- TiO 2 nanoparticles of anatase useful as photosensitive initiators to induce free radical polymerization in acrylic monomers have been prepared by chemical synthesis.
- Appro- priate surface modification of TiO 2 was achieved to compatibilize the particles with the acrylic monomers to obtain an almost homogeneous distribution down to the primary particle size. In this direction, particles have been synthesized in-situ and ex-situ with the acrylic matrix using different precursors and surface modifiers.
- Ex-situ produced particles had to be dispersed finally into the acrylate monomer mixt. Residual solvent has been removed by distillation. The formation of the anatase modification could be shown by XRD. Particle sizes were detected by PCS, which showed a distribution be- tween 1-10 nm depending on the used prepn. method.
- TW201213240A describes high refractive index TiO 2 nano-composite optical film and production process thereof. Firstly, sol-gel process via hydrolysis and condensation re- action was employed for preparation of nano-scale titanium oxide particles. Then meth- acrylic acid, alkyloxysilyl compound etc.
- US8354160B2 discloses an article comprising: a substrate having a micropatterned surface comprising raised portions, recessed portions or a combination thereof; and a hydrophobic coating composition on the substrate located at least on the portions be- tween the raised portions or in the recessed portions and comprising: a cross-linked fluoropolymer binder selected from the group consisting of poly-1,1-difluoroethylene; copolymers of 1,1-difluoroethylene and hexafluoropropylene, copolymers of tetrafluoro- ethylene and hexafluoropropylene; copolymers of 1,1-difluoroethylene and tetrafluoro- ethylene; terpolymers of hexafluoropropylene, tetrafluoroethylene, and ethylene; and terpolymers of tetrafluoroethylene, hexafluoro-propylene and 1 ,1 -difluoroethylene and
- DE102008010663A1 relates to nanoscale particles of titanium oxide with strongly re- prised or suppressed photocatalytic activity, characterized in that they
- compositions comprising nanoscale particles of titanium oxide and a matrix forming material (inorganic or organically modi- fied inorganic matrix-forming material).
- the titanium dioxide particles of DE102008010663A1 are prepared by a method com- prising the steps of: (a) preparing a mixture comprising at least one hydrolyzable tita- nium compound, an organic solvent, an acidic condensation catalyst and at least one alkali metal compound and/or and/or alkaline earth metal compound; (b) adding water in a less than stoichiometric amount, based on the hydrolyzable groups of the titanium compound; (C) treating the resulting mixture at a temperature of 60 °C to form a disper- sion, or precipitate of titanium dioxide particles; (d) removal of the solvent to form a powder of titanium dioxide particles.
- US20090209665A1 relates to a stable colloidal titanium dioxide sol comprising titanium dioxide particles dispersed in an aqueous solution comprising an organic peptizing agent which is a mono-, di- or trialkyl amine base, said titanium dioxide particles being amorphous and having an average particle size of less than about 50 nm, in particular less than 10 nm; wherein the sol is transparent and stable for at least 1 month at room temperature.
- the stable, transparent colloidal titanium dioxide sol of US20090209665A1 is prepared by a method, comprising:
- step (iv) forming a dispersion of the amorphous titanium particles of step (iii) in a liquid me- dium; and (v) treating the dispersion of step (iv) with an organic peptizing agent to form a stable, transparent or translucent sol comprising amorphous titanium dioxide parti- cles, wherein the peptizing agent is a mono-, di- or trialkylamine.
- the organic peptizing agent used in the method may also be a carboxylic acid.
- W02006/048030 relates to a process for the production of titanium-containing oxide particles having an average primary particle size of 25 nm or less, which comprises the reaction of a hydrolysable halide-containing titanium compound with water in a reaction mixture comprising a polyol.
- aqueous dispersions having solid contents up to about 70 wt% can be prepared.
- Coatings with high refractive index are of interest for many optical applications. Such coatings may be based on composite organic-inorganic materials, comprising metal ox- ide nanoparticles and organic matrix. Most of the applications require the high refrac- tive index coatings to be crosslinkable, either via thermal or actinic radiation curing mechanisms.
- One of the possible approaches to achieve that consists in preparing a composition, comprising metal oxide nanoparticles, polymerizable monomer(s), such as acrylate(s) or methacrylate(s), and a radical photoinitiator, coating the composition onto the target substrate and polymerizing by means of UV-light irradiation.
- achieving highly crosslinked coatings requires a relatively high ratio of or- ganic monomers and photoinitiator to metal oxide nanoparticles, which leads to the pronounced reduction of the refractive index of the coating, compared to pure metal ox- ide nanoparticles.
- radical curing in thin layers under ambient atmosphere may be troublesome due to the inhibition of polymerization reaction by oxygen.
- compositions suitable for manufacturing crosslinkable coatings with high refractive index and relatively low thickness in the ab- sence of photoinitiator and polymerizable monomers.
- the dispersions of TiO 2 nanoparticles may be coated onto a substrate without a binder and cross- linked by irradiation with UV-light.
- Such cross-linking method improves mechanical sta- bility and chemical resistance of the high refractive index coating.
- a "cross-linked coating” means a three-dimensional network of metal oxide particles connected to each other via oxygen bonds.
- the present invention relates to coating composition, comprising i) single or mixed metal oxide nanoparticles, wherein the volume average diameter (D v 50) of the metal oxide nanoparticles is in the range of 1 to 20 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from alcohols, ⁇ - diketones, or salts thereof; carboxylic acids and ⁇ -ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nano- particles, and ii) a solvent.
- D v 50 volume average diameter of the metal oxide nanoparticles
- the nanoparticles comprise at least one volatile surface-modifying compound selected from alcohols, ⁇ - diketones, or salts thereof; carboxylic acids and ⁇ -ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight
- the composition comprises: i) 1 to 40 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; and ii) 60 to 99 % by weight of solvent, based on the total weight of components i) and ii).
- the composition comprises: i) 2 to 20 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; and ii) 80 to 98 % by weight of solvent, based on the total weight of components i) and ii).
- the composition comprises: i) 3 to 10 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; and ii) 90 to 97 % by weight of solvent, based on the total weight of components i) and ii).
- the composition may further comprise a thickener (rheology modifier), a defoamer and/or levelling agent in a total amount up to 20 % by weight, preferably up to 10 % by weight based on the amount of metal oxide nanoparticles, comprising the volatile sur- face-modifying compounds.
- a thickener rheology modifier
- a defoamer and/or levelling agent in a total amount up to 20 % by weight, preferably up to 10 % by weight based on the amount of metal oxide nanoparticles, comprising the volatile sur- face-modifying compounds.
- the composition may consist of: i) 3 to 10 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; ii) 90 to 97 % by weight of solvent, based on the total weight of components i) and ii); and iii) a thickener (rheology modifier), a defoamer and/or levelling agent in a total amount up to 20% % by weight, preferably up to 10% % by weight based on the amount of component i).
- the coating composition comprises less than 1% w/w of water.
- the coating composition does not comprise an organic radical photoinitiator.
- the pH of the coating composition is in the range of 3 to 10, preferably 3 to 7.
- the coating composition does not comprise a binder.
- the coating composition does not comprise titanium oxide nanoparticles containing one or more alkali and/or alkaline earth metal ions which are characterized by having strongly reduced or suppressed photocatalytic activity.
- the metal oxide nanoparticles are titanium dioxide nanoparticles, which are preferably present in the anatase modification. The photoactivity of the anastase modi- fication facilitates the crosslinking of the titanium dioxide nanoparticles.
- the volatile surface-modifying compound is selected from alcohols, ⁇ -diketones, or salts thereof; carboxylic acids, such as, for example, such as formic acid, acetic acid, propionic acid and acrylic acid; and ⁇ -ketoesters, such as ethyl acetoacetate and ethyl trifluoroacetoacetate, and ⁇ -ketoesters and mixtures thereof.
- the alcohols are espe- cially C 1 -C 4 alcohols, such as, for example, ethanol, 1-propanol and isopropanol.
- the volatile surface-modifying compound is selected from C 1 -C 4 alcohols, such as, for example, ethanol, 1-propanol and isopropanol; ⁇ -diketones and mixtures thereof. More preferably, the volatile surface-modifying compound is selected from eth- anol and acetylacetone and mixtures thereof.
- the volatile surface-modifying compound comprises at least a C 1 -C 4 alcohol, such as, for example, ethanol, 1-propanol and isopropanol; and optionally at least one ⁇ -diketone, especially ethanol and acetylacetone.
- the total amount of volatile surface-modifying compounds is at least at least 15 % by weight, preferably at least 20 % by weight, more preferably at least 25 % by weight based on the amount of metal oxide nanoparticles.
- the total amount of volatile surface-modifying compounds is less than 50 % by weight, especially less than 40 % by weight, very especially less than 35 % by weight based on the amount of metal oxide nanoparticles.
- the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparti- cles.
- the total amount of volatile surface-modifying compounds is determined by thermo- gravimetric analysis (weight loss in the range from 200 to 600°C relative to the residue at 600°C, with the proviso that the highest boling solvent in the composition has a boil- ing point below about 170°C).
- the volume average diameter (Dv50) of the metal oxide nanoparticles, espe- cially titanium dioxide nanoparticles is in the range of 1 to 10 nm, preferably 1 to 5 nm.
- the solvent is selected from C 2 -C 4 alcohols, especially ethanol, 1-propanol and isopropanol; ketones, especially acetone, 2-butanone, 2-pentanone, 3-pentanone, cyclopentanone and cyclohexanone; ether alcohols, especially 1-methoxy-2-propanol; mixtures thereof and their mixtures with esters, especially ethyl acetate, 1-propyl ace- tate, isopropyl acetate and butyl acetate. Mixtures with esters are less preferred. Etha- nol, 1-propanol, isopropanol, acetone, 2-butanone, cyclopentanone and mixtures thereof are preferred.
- a process for the preparation of the composition of single, or mixed metal oxide nano- particles may comprise the following steps: a) preparing a mixture, comprising a metal oxide precursor compound(s), a solvent, a tertiary alcohol, or a secondary alcohol, wherein the tertiary alcohol and secondary al- cohol eliminate water upon heating the mixture to a temperature of above 60°C, or mix- tures, containing the tertiary alcohol(s) and/or the secondary alcohol(s), and optionally water, b1) heating the mixture to a temperature of above 60°C, especially to a temperature of from 80 to 180 °C; b2) separating the obtained metal oxide nanoparticles from the mixture; b3) resuspending the metal oxide nanoparticles in an alcohol, or a mixture of alcohols; b4) optionally treating the metal oxide nanoparticles with a volatile surface-modifying compound selected from ⁇ -diketones,
- the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nanoparticles.
- the tertiary alcohol is preferably a compound of formula (IVa).
- R 31 and R 32 are independently from each other a C 1 -C 8 alkyl group, a C 3 -C 7 cycloalkyl group, a C 2 -C 8 alkenyl group, a C 5 -C 7 cycloalkenyl group, or a C 2 -C 8 alkynyl group, op- tionally substituted with one, or more hydroxy, or C 1 -C 8 alkoxy groups; a phenyl group, optionally substituted with one, or more C 1 -C 8 alkyl, C 5 -C 7 cycloalkyl, C 2 -C 8 alkenyl, C 5 - C 7 cycloalkenyl, hydroxyC 1 -C 8 alkyl
- R 33 and R 34 are independently from each other H; a C 1 -C 8 alkyl group, a C 5 -C 7 cycloalkyl group, a C 2 -C 8 alkenyl group, a C 5 -C 7 cycloalkenyl group, or a C 2 -C 8 alkynyl group, optionally substituted with one, or more hydroxy, or C 1 -C 8 alkoxy groups; a phenyl group, optionally substituted with one, or more C 1 -C 8 alkyl, C 5 -C 7 cycloalkyl, C 2 -C 8 alkenyl, C 5 -C 7 cycloalkenyl group, hydroxyC 1 - C 8 alkyl, hydroxyC 5 -C 7 cycloalkyl, or C 1 -C 8 alkoxy groups; a C 7 -C 14 aralkyl group, option- ally substituted with one, or more hydroxy, C 1 -C 8 alky
- R 31 and R 32 , or R 31 and R 33 , or R 33 and R 34 may form a 4 to 8 membered ring, optionally containing 1 or 2 carbon-carbon double bonds and/or 1 or 2 oxygen at- oms.
- the 4 to 8 membered ring may further be substituted with one, or more C 1 -C 8 al- kyl, C 5 -C 7 cycloalkyl, C 2 -C 8 alkenyl, C 5 -C 8 aryl, C 5 -C 7 cycloalkenyl, hydroxyC 1 -C 8 alkyl, hy- droxyC 5 -C 7 cycloalkyl, or C 1 -C 8 alkoxy groups; a methylene group, optionally substituted with C 1 -C 8 alkyl, or C 5 -C 7 cycloalkyl groups.
- the secondary alcohol is preferably a compound of formula (IVb).
- R 35 is a vinyl group, optionally substituted with one, or more C 1 -C 8 alkyl, C 5 -C 7 cycloalkyl, C 2 -C 8 alkenyl, C 5 -C 7 cycloalkenyl, or C 2 -C 8 alkynyl groups, optionally substituted with one, or more hydroxy, or C 1 -C 8 alkoxy groups.
- an allyl group optionally substituted with one, or more hydroxy, C 1 -C 8 alkyl, C 5 -C 7 cyclo- alkyl, C 2 -C 8 alkenyl, C 5 -C 7 cycloalkenyl, C 5 -C 8 aryl, or C 2 -C 8 alkynyl groups, which may further be substituted with hydroxy, or C 1 -C 8 alkoxy groups; a phenyl group, optionally substituted with one, or more C 1 -C 8 alkyl, C 5 -C 7 cycloalkyl, C 2 -C 8 alkenyl, C 5 -C 7 cycloal- kenyl, hydroxyC 1 -C 8 alkyl, hydroxyC 5 -C 7 cycloalkyl, or C 1 -C 8 alkoxy groups; a benzyl group optionally substituted with one, or more hydroxy, C 1 -C 8 alkyl, C 5 -C 7
- R 36 and R 37 are independently from each other H; C 1 -C 8 alkyl group, a C 5 -C 7 cycloalkyl group, an C 2 -C 8 alkenyl group, a C 5 -C 7 cycloalkenyl group, or an C 2 -C 8 alkynyl group, op- tionally substituted with one, or more hydroxy, or C 1 -C 8 alkoxy groups; a phenyl group, optionally substituted with one, or more C 1 -C 8 alkyl, C 5 -C 7 cycloalkyl, C 2 -C 8 alkenyl, C 5 - C 7 cycloalkenyl, hydroxyC 1 -C 8 alkyl, hydroxyC 5 -C 7 cycloalkyl, or C 1 -C 8 alkoxy; a C 7 - C 14 aralkyl group, optionally substituted with one, or more hydroxy, C 1 -C 8 alkyl, C
- R 35 and R 36 , or R 36 and R 37 may form a 4 to 8 membered ring, optionally containing 1 or 2 carbon-carbon double bonds and/or 1 or 2 oxygen atoms.
- the 4 to 8 membered ring may further be substituted with one, or more C 1 -C 8 alkyl, C 5 -C 7 cycloal- kyl, C 2 -C 8 alkenyl, C 5 -C 8 aryl, C 5 -C 7 cycloalkenyl, hydroxyC 1 -C 8 alkyl, hydroxyC 5 -C 7 cyclo- alkyl, or C 1 -C 8 alkoxy groups; a methylene group, optionally substituted with C 1 -C 8 alkyl, or C 5 -C 7 cycloalkyl groups.
- R 31 , R 32 , R 33 , R 34 , R 35 , R 36 and R 37 contain vinyloxy ( , or ethynyloxy fragments.
- the second ary alcohol is more preferably a compound of formula OH (IVb), wherein R 35 is a vinyl group, optionally substituted with one, or more C 1 -C 8 alkyl groups; a phenyl group, optionally substituted with one, or more C 1 -C 8 alkyl, or C 1 -C 8 alkoxy groups; R 36 and R 37 are independently from each other H; C 1 -C 8 alkyl group, optionally substituted with one, or more hydroxy, or C 1 -C 8 alkoxy groups; a phenyl group, optionally substituted with one, or more C 1 -C 8 alkyl, or C1- C8alkoxy groups; or R 35 and R 36 , or R 36 and R 37 may form a 5, or 6 membered ring, optionally containing a carbon-
- the secondary alcohol of formula (IVb) used in step a) is even more preferably se- lected from the group consisting of 1-phenylethanol, 1-phenylpropanol, 1-phenyl-1-bu- tanol, 1-butene-3-ol, 1-pentene-3-ol, 2-cyclohexen-1-ol, 3-methyl-2-cyclohexen-1-ol.
- Tertiary alcohols of formula (IVa) are more preferred than secondary alcohols of for- mula (IVb).
- the tertiary alcohol is more preferably a tertiary alcohol of formula (IVa), wherein R 31 is a C 1 -C 8 alkyl group, , a benzyl group, a phenyl group, which is optionally substituted with one, or more C 1 -C 4 alkyl and/or C 1 -C 4 alkoxy groups; or a vinyl group, which is optionally substituted with one, or more C 1 -C 8 alkyl groups; R 32 , R 33 and R 34 are independently of each other a C 1 -C 8 alkyl group, which is optionally substituted by a hydroxy group, or a C 1 -C 8 alkenyl group, which is optionally substituted by a hydroxy group; or R 31 and R 32 together with the carbon atom to which they are bonded form a 5, or 6 mem- bered ring, optionally containing a carbon-carbon double bond and/or optionally substi- tuted with one, or more C 1 -
- the tertiary alcohol used in step a) is preferably selected from the group consisting of tert-butanol, 2-methyl-2-butanol, 3-methyl-3-pentanol, 3-ethyl-3-pentanol, 2-methyl-2- pentanol, 2,3-dimethyl-2-butanol, 1-methylcyclopentanol, 1-ethylcyclopentanol, 1- methylcyclohexanol, 1-ethylcyclohexanol, 1-vinylcyclohexanol, 2-methyl-2,4-pentane- diol, 2,4-dimethyl-2,4-pentanediol, 2,3-dimethyl-2,3-butanediol, 2,5-dimethyl-2,5-hex- anediol, 2,6-dimethyl-2-heptanol, 3,5-dimethyl-3-heptanol, 3,6-dimethyl-3-heptan
- More preferred tertiary alcohols of formula (IV) are selected from tert-butanol, 2-methyl- 2-butanol (tert-pentanol), 3-methyl-3-pentanol, 3-ethyl-3-pentanol, 2-methyl-2-pentanol, 2,3-dimethyl-2-butanol, 1-methylcyclopentanol, 1-ethylcyclopentanol, 1-methylcyclo- hexanol, 1-ethylcyclohexanol, 2,3-dimethyl-2,3-butanediol, 2,5-dimethyl-2,5-hex- anediol, 2,6-dimethyl-2-heptanol, 3,5-dimethyl-3-heptanol, 3,6-dimethyl-3-heptanol, 2- methyl-3-buten-2-ol, 2-phenyl-2-propanol, 2-phenyl-2-butanol, 3-phenyl-3
- the at present most preferred tertiary alcohols of formula (IVa) are 2-methyl-2-butanol and 2,5-dimethyl-2,5-hexanediol.
- C 1 -C 8 alkyl is typically linear or branched, where possible.
- C 1 -C 4 alkyl is typically methyl, ethyl, n-propyl, isopropyl, n-butyl, sec.-butyl, isobutyl, tert-butyl, n-pentyl, 2-pentyl, 3-pentyl, 2,2-dimethyl-propyl, n-hexyl, n-heptyl, n-octyl, 1,1,3,3-tetramethylbutyl and 2- ethylhexyl.
- C 1 -C 4 alkyl is typically methyl, ethyl, n-propyl, isopropyl, n-butyl, sec.-butyl, isobutyl, tert-butyl.
- Examples of linear or branched C 1 -C 8 alkoxy are methoxy, ethoxy, n-propoxy, iso- propoxy, n-butoxy, sec.-butoxy, isobutoxy, tert.-butoxy, n-pentyloxy, 2-pentyloxy, 3-pen- tyloxy, 2,2-dimethylpropoxy, n-hexyloxy, n-heptyloxy, n-octyloxy, 1,1,3,3-tetramethylbut- oxy and 2-ethylhexyloxy, preferably C 1 -C 4 alkoxy such as typically methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, sec.-butoxy, isobutoxy, tert-butoxy.
- C 2 -C 8 alkenyl groups are straight-chain or branched alkenyl groups, such as, for example, vinyl, allyl, methallyl, isopropenyl, 2-butenyl, 3-butenyl, isobutenyl, n- penta-2,4-dienyl, 3-methyl-but-2-enyl, n-oct-2-enyl.
- C 2 -C 8 alkynyl is straight-chain or branched and is, for example, ethynyl, 1-propyn-3-yl, 1-butyn-4-yl, 1-pentyn-5-yl, 2-methyl-3-butyn-2-yl, 1,4-pentadiyn-3-yl, 1,3-pentadiyn-5- yl, 1-hexyn-6-yl, cis-3-methyl-2-penten-4-yn-1-yl, trans-3-methyl-2-penten-4-yn-1-yl, 1,3-hexadiyn-5-yl, 1-octyn-8-yl.
- Examples of a C 5 -C 7 cycloalkyl group are cyclopentyl, cyclohexyl and cycloheptyl, op- tionally substituted with one, or more C1-C8alkyl groups, or a methylene group, option- ally substituted with one, or two C 1 -C 8 alkyl groups.
- the C 5 -C 7 cycloalkenyl is a C 5 -C 7 cycloalkyl group, containing one, or two carbon carbon double bonds.
- the solvent used in step a) is preferably selected from the group consisting of tetrahy- drofuran, 2-methyltetrahydrofurane, tetrahydropyrane, 1,4-dioxane, cyclopentylmethyl ether, diisopropyl ether, di-n-propyl ether, di-isobutyl ether, di-tert-butyl ether, di-n-butyl ether, di(3-methylbutyl) ether (diisoamyl ether), di-n-pentyl ether, di-n-hexyl ether, di-n- octyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol di-n-butyl ether, di(ethylene glycol) dimethyl ether, di(ethylene glycol) diethyl ether, di(
- the solvent is selected from 2-methyltetrahydrofurane, tetrahydropy- rane, 1,4-dioxane, cyclopentylmethyl ether, di-n-propyl ether, di-isobutyl ether, di-tert- butyl ether, di-n-butyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol di-n-butyl ether, di(ethylene gly- col) dimethyl ether, di(ethylene glycol) diethyl ether, di(ethylene glycol) di-n-propyl ether, di(ethylene glycol) di-n-butyl ether, di(propylene glycol) dimethyl ether, di(propyl- ene glycol) diethyl ether, tri(propylene glycol) dimethyl ether, tri(propylene glycol) di- di-prop
- the metal oxide precursor compound(s) is selected from the group consisting of metal alkoxides of formula Me(OR 12 )x (I), metal halides of formula Me’(Hal)x’ (II) and metal alkoxyhalides of formula Me’’(Hal’) m (OR 12 ’) n (III) and mixtures thereof.
- Me, Me’ and Me’’ are independently of each other titanium, tin, tantalum, niobium, haf- nium, or zirconium, especially titanium.
- x represents the valence of the metal and is either 4 or 5.
- x’ represents the valence of the metal and is either 4 or 5.
- R 12 and R 12’ are independently of each other a C 1 -C 8 alkyl group; especially a C 1 -C 4 alkyl group.
- Hal and Hal’ are independently of each other Cl, Br or I; especially Cl.
- m is an integer of 1 to 4.
- n is an integer of 1 to 4.
- m+n represents the valence of the metal and is either 4 or 5;
- the mixture used in step a) comprises a metal alkoxide of formula (I) and a metal halide of formula (II).
- the metal alkoxide of formula (I) is preferably a metal alkoxide of formula Me(OR 12 ) 4 (Ia), wherein R 12 is a C 1 -C 4 alkyl group.
- the metal halide of formula Me’(Hal)x’ (II) is preferably a metal halide of formula Me’(Hal) 4 (II), wherein Hal is Cl.
- Me and Me’ are preferably titanium.
- the ratio of moles of hydroxy groups of tertiary alcohol to total moles of Ti is in the range 1:2 to 6:1, preferably 1:2 to 4:1, most preferably 1:2 to 3.5:1.
- the temperature in step b1) is preferably in the range 80 to 180°C.
- the alcohol(s) R 12 OH and/or R 12’ OH formed in step b1) may be removed from the reac- tion mixture by distillation.
- the removal of the alcohol(s) R 12 OH and/or R 12’ OH may in- crease the reaction rate and/or the product quality.
- Separation of the obtained metal oxide nanoparticles from the mixture in step b2) may be done, for example, by filtration, or centrifugation.
- the metal oxide nanoparticles are preferably resuspended in a C 1 -C 4 alcohol, such as, for example, ethanol, 1-propanol and isopropanol; or a mixture of C 1 -C 4 alco- hols.
- the base used in step c1) is preferably selected from the group consisting of alkali metal alkoxides, alkali metal hydroxides, alkali metal salts of carboxylic acids, tetraalkylammonium hydroxides, trialkylbenzylammonium hydroxides and combinations thereof. More preferred, the base is selected from the group consisting of alkali metal alkoxides, especially potassium ethylate; alkali metal hydroxides, especially potassium hydroxide; alkali metal salts of carboxylic acids, especially potassium acrylate and methacrylate, and combinations thereof. Most preferred are alkali metal alkoxides.
- the metal oxide nanoparticles may be treated in step b4) and/or c2) with volatile sur- face-modifying compound(s) selected from ⁇ -diketones, carboxylic acids and ⁇ -ketoes- ters and mixtures thereof, especially ⁇ -diketone(s), such as, for example, acety- lacetone.
- volatile sur- face-modifying compound(s) selected from ⁇ -diketones, carboxylic acids and ⁇ -ketoes- ters and mixtures thereof, especially ⁇ -diketone(s), such as, for example, acety- lacetone.
- the treatment with volatile surface-modifying compound(s) is prefereably done in step b4). After treatment with base aliquots of nanoparticles dispersions in ethanol mixed with water (1:1 v/v) under vigorous stirring show a pH of greater than 3.5. That means, the obtained nanoparticles have low corrosivity.
- the process for the preparation of a dispersion (coating composition) of the single, or mixed metal oxide nanoparticles is directed to the preparation a dispersion of TiO 2 nanoparticles and comprises the following steps: a) preparing a mixture, comprising a metal alkoxide of formula Ti(OR 12 )4 (Ia), metal hal- ide of formula Ti(Hal) 4 (IIa), wherein R 12 is C 1 -C 4 alkyl, preferably methyl, ethyl, n-propyl, iso-propyl and n-butyl; Hal is Cl; a solvent, a tertiary alcohol and optionally water, b1) heating the mixture to a temperature of from 80°C to 180 °C; b2) separating the obtained TiO 2 nanoparticles from the mixture; b3) resuspending the TiO 2 nanoparticles in a C 1 -C 4 alcohol, or a mixture of C 1 -C 4 alco
- the process comprises preferably the following steps: a) preparing a mixture, comprising a metal alkoxide of formula Ti(OR 12 )4 (Ia), metal hal- ide of formula Ti(Hal) 4 (IIa), wherein R 12 is C 1 -C 4 alkyl, preferably methyl, ethyl, n-propyl, iso-propyl and n-butyl; Hal is Cl; a solvent, a tertiary alcohol and optionally water, b1) heating the mixture to a temperature of from 80°C to 180 °C; b2) separating the obtained TiO 2 nanoparticles from the mixture; b3) resuspending the TiO 2 nanoparticles in a C 1 -C 4 alcohol, or a mixture of C 1 -C 4 alco- hols; b4) treating the TiO 2 nanoparticles with a ⁇ -diketone(s), or salt(s) thereof; c1) treating the TiO 2 nanoparticles
- the ratio of moles of hydroxy groups of tertiary alcohol to total moles of Ti is in the range 1:2 to 6:1, preferably 1:2 to 4:1, most preferably 1:2 to 3.5:1.
- Separation of the obtained TiO 2 nanoparticles from the mixture in step b2) may be done, for example, by filtration, or centrifugation.
- the metal oxide nanoparticles are preferably resuspended in ethanol, 1-pro- panol and isopropanol; more preferably in ethanol.
- the base used in step c1) is preferably an alkali metal alkoxide, especially potassium alkoxide.
- the treatment is usually carried out at a temperature of from 0°C to 120°C, preferably from 20°C to 100°C.
- the treatment can be carried out at normal or higher pressure and is preferably carried out at normal pressure.
- the metal oxide nanoparticles can be treated in step b4) and/or c2) with ⁇ -diketone(s), such as, for example, compounds of formula H + L-, wherein L- is defined below.
- the treatment with ⁇ -diketone(s) is preferably done in step b4).
- the treatment is usually carried out at a temperature of from 0°C to 120°C, preferably at a temperature of from 20°C to 100°C.
- the treatment is preferably carried out at normal or higher pressure, especially at normal pressure.
- the metal oxide nanoparticles may be treated in step b4) and/or c2) with metal com- plex(es), comprising ⁇ -diketonate anion (L-).
- metal complexes are preferably compounds of formula Me(OR 20 )x(L-)y (V), or mixtures thereof, wherein: R 20 is a C1-C8 alkyl group, preferably a C 1 -C 4 alkyl group, such as, for example, methyl, ethyl, n-propyl, iso-propyl and n-butyl; - L is a group of formula R 21 and R 22 are independ y 8alkyl group; a phenyl group, which may optionally be substituted by one or more C 1 -C 4 alkyl groups, or C 1 -C 4 alkoxy groups; a C 2 -C 5 heteroaryl group, which may optionally be substituted by one or more C 1 -C 4 alkyl groups, or C 1
- the treatment is preferably carried out at a temperature of from 0°C to 120°C, espe- cially from 20°C to 100°C.
- the treatment is preferably carried out at normal or higher pressure, especially at normal pressure.
- the process may further comprise an optional step c3), wherein the dispersion, ob- tained in step c1), or in step c2) is treated with a compound of formula Me'(OR 20' ) z (VII), or mixtures thereof, wherein R 20' is a C1-C8 alkyl group, preferably a C1-C4 alkyl group; Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and z equal
- the preferred ⁇ -diketonate anions are derived by abstraction of proton from acety- lacetone, 2,4-hexanedione, 2,4-heptanedione, 3,5-heptanedione, 1,3-cyclohexanedi- one, 1,3-cyclopentanedione, especially acetylacetone.
- the metal oxide nanoparticles are treated in step b4) and/or c2) with ⁇ - diketone(s), such as, for example, acetylacetone.
- the treatment with ⁇ -diketone(s) is prefereably done in step b4).
- the metal oxide nanoparticles, in particular titanium dioxide nanoparticles, used in the coating compositions according to the present invention are preferably obtained by the above process.
- the metal oxide, in particular titanium dioxide nanoparticles have a volume average particle size from 1 nm to 20 nm, preferably from 1 nm to 10 nm, more preferably from 1 nm to 5 nm.
- the coating compositions of the present invention may be used for coating diffractive optical elements (DOEs), holograms, manufacturing of optical waveguides and solar panels, light outcoupling layers for display and lighting devices, high dielectric constant (high-k) gate oxides and interlayer high-k dielectrics, anti-reflection coatings, etch and CMP stop layers, optical thin film filters, optical diffractive gratings and hybrid thin film d act e g at g st uctues, g e act e de ab aso essta t coat gs, potec tion and sealing (OLED), or organic solar cells.
- DOEs diffractive optical elements
- holograms manufacturing of optical waveguides and solar panels
- light outcoupling layers for display and lighting devices high dielectric constant (high-k) gate oxides and interlayer high-k dielectrics
- anti-reflection coatings etch and CMP stop layers
- optical thin film filters optical diffractive gratings and hybrid thin film
- the coating composition (dispersion) comprises i) titanium dioxide nanoparticles, wherein the volume average diameter (D v 50) of the titanium dioxide nanoparticles is in the range of 1 to 10 nm, especially 1 to 5 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from ethanol and acetylacetone and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparticles; and ii) a solvent which is selected from C 2 -C 4 alcohols, especially ethanol, 1-propanol and isopropanol; ketones, especially acetone, 2-butanone, 2-pentanone, 3-pentanone, cy- clopentanone and cyclohexanone; ether alcohols, especially 1-methoxy-2-propano
- the coating composition comprises less than 1% w/w of water.
- the coating composition does not comprise an organic radical photoinitiator.
- the pH of the coating composition is in the range of 3 to 10, preferably 3 to 7 as meas- ured in a 1:1 mixture with water.
- the coating composition does not comprise a binder.
- the coating composition accoding to the present invention may comprise further metal oxide, or mixed metal oxide nanoparticles having a Dv50 which is larger than the Dv50 of the metal oxide nanoparticles prepared by the method of the present invention.
- the further metal oxide, or mixed metal oxide nanoparticles have a D v 50 in the range of 20 to 100 nm, especially 20 to 60 nm, very especially 20 to 40 nm.
- the metals of the metal oxide, or mixed metal oxide nanoparticles are selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), prefera- bly Zn (II), Ce (IV), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), more pref- erably Zn(II), Ti (IV), Zr (IV) and Sn (IV) or mixtures thereof.
- a coating obtainable from the coating composition according to the present invention has a refractive index of greater than 1.7, especially of greater than 1.8, very especially of greater than 1.9.
- a method for forming the coating having a high refractive index on a substrate com- prises the steps of: a) providing a substrate, preferably carrying a surface relief nano- and/or microstruc- ture; b) applying the coating composition according to the present invention to the substrate by means of wet coating, or printing; c) removing the solvent; and d) exposing the dry coating to actinic radiation, especially UV-light.
- the present invention relates to security, or decorative elements, comprising a substrate, which may contain indicia or other visible features in or on its surface, and on at least part of the said substrate surface, a coating according to the present inven- tion, or a coating obtained according to the method of the present invention.
- a substrate which may contain indicia or other visible features in or on its surface, and on at least part of the said substrate surface, a coating according to the present inven- tion, or a coating obtained according to the method of the present invention.
- surface relief is used to refer to a non-planar part of the surface of a substrate, or layer, and typically defines a plurality of elevations and depressions.
- the surface relief structure is a diffractive sur- face relief structure.
- the diffractive surface relief structure may be a diffraction grating (such as a square grating, sinusoidal grating, sawtooth grating or blazed grating), a hol- ogram surface relief or another diffractive device that exhibits different appearances, e.g. diffractive colours and holographic replays (such as, for example, a lens, or micro- prism), at different viewing angles.
- a diffraction grating such as a square grating, sinusoidal grating, sawtooth grating or blazed grating
- a hol- ogram surface relief or another diffractive device that exhibits different appearances, e.g. diffractive colours and holographic replays (such as, for example, a lens, or micro- prism)
- DOEs diffractive optically variable image devices
- the high refractive index (HRI) layer obtained from the coating compo- sition of the present invention may further comprise a dispersion of scattering particles having a dimension along at least one axis such that the HRI layer exhibits a first col- our when viewed in reflection and a second, different colour when viewed in transmis- sion.
- the coating of the present invention can be used in the manufacture of surface relief micro- and nanostructures, such as, for example, optically variable devices (OVD), such as, for example, a hologram.
- ODD optically variable devices
- the method for forming a surface relief micro- and/or nanostructure on a substrate com- prising the steps of: a) forming a surface relief micro- and/or nanostructure on a discrete portion of the substrate; b) depositing the coating composition according to the present invention on at least a portion of the surface relief micro- and/or nanostructure; c) removing the solvent; and d) curing the dry coating by exposing it to actinic radiation, especially UV-light.
- a further specific embodiment of the invention concerns a preferred method for forming a surface relief micro- and/or nanostructure on a substrate, wherein step a) comprises a1) applying a curable compound to at least a portion of the substrate; a2) contacting at least a portion of the curable compound with surface relief micro- and/or nanostructure forming means; and a3) curing the curable compound.
- the method for forming a surface relief micro- and/or nanostructure on a substrate comprises the steps of a') providing a sheet of base material, said sheet having an upper and lower surface; b') depositing the coating composition according to the present invention on at least a portion of the upper surface; c') removing the solvent; d') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material, and e') curing the coating composition by exposing it to actinic radiation, especially UV- light.
- Yet a further specific embodiment of the invention concerns a preferred method for forming a surface relief micro- and/or nanostructure on a substrate, comprising the steps of: a'') providing a sheet of base material, said sheet having an upper and lower surface; b'') depositing the coating composition according to the present invention on at least a portion of the upper surface; c'') removing the solvent; d'') curing the dry coating by exposing it to actinic radiation, especially UV-light; and e'') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material.
- the (coating) composition of the present invention may be applied to the substrate by means of conventional printing press such as gravure, flexographic, ink jet, litho- graphic, offset, letterpress intaglio and/or screen process, or other printing process.
- the composition may be applied by coating techniques, such as spraying, dipping, casting or spin-coating.
- the printing process is carried out by gravure, flexographic, or by ink jet printing.
- the resulting coatings, comprising the TiO 2 nanoparticles are transparent in the visible region.
- the transparent TiO2 nanoparticles containing layer has a thickness from 20 nm to 1 ⁇ m, especially from 20 nm to 500 nm after drying.
- the TiO2 nanoparticles containing coating is preferably dried at below 120 o C to avoid damage of organic substrates and/or coating layers.
- the resulting products may be overcoated with a protective coating to increase the du- rability and/or prevent copying of the security element.
- the protective coating is prefer- ably transparent or translucent.
- the protective coating may have refractive index of from about 1.2 to about 1.75. Examples of such coatings are known to the skilled per- son. For example, water borne coatings, UV-cured coatings or laminated coatings may be used. Examples for typical coating resins will be given below. Coatings having a very low refractive index are, for example, described in US7821691, WO2008011919 and WO2013117334.
- the composition may be coated onto organic foils via gravure printing followed by a transparent overcoat subsequently being UV-cured (e.g. Lumogen OVD Varnish 311 ® ).
- the high refractive index coating according to the present invention may represent the dielectric layer in a so-called Fabry Perot Element. Reference is made, for example, to (EP1504923, WO01/03945, WO01/53113, WO05/38136, WO16173696).
- the security element comprises a mutlilayer structure capable of interference, wherein the multilayer structure capable of interference has a reflection layer, a dielec- tric layer, and a partially transparent layer (EP1504923, WO01/03945, WO01/53113, WO05/38136, WO16173696), wherein the dielectric layer is arranged between the re- flection layer and the partially transparent layer.
- Suitable materials for the reflective layer include aluminum, silver, copper mixtures or alloys thereof.
- the partially transparent layer can be composed of a semi-opaque ma- terials, including metals such as chromium, nickel, titanium, vanadium, cobalt, and pal- ladium, as well as other metals such as iron, tungsten, molybdenum, niobium and alu- minum having a suitable thickness of about 3 to 15 nm.
- metals such as chromium, nickel, titanium, vanadium, cobalt, and pal- ladium
- other metals such as iron, tungsten, molybdenum, niobium and alu- minum having a suitable thickness of about 3 to 15 nm.
- Various combinations and al- loys of the above metals may also be utilized, such as Inconel (Ni-Cr-Fe).
- par- tially transparent materials include metal compounds such as metal fluorides, metal ox- ides, metal sulfides, metal nitrides, metal carbides, metal phosphides, metal selenides, metal silicides, and combinations thereof.
- the reflective layer is preferably an aluminum or silver layer and the dielectric layer is preferably formed from the (surface functionalized) TiO 2 nanoparticles of the present invention.
- the high refractive index coating according to the present invention may represent the partially transparent layers of a Fabry-Pérot resonator system and/or the reflection layer.
- the reflection layer may be also partially transparent.
- the high refractive index coating according to the present in- vention may represent the semitransparent layer of a Fabry-Perot resonator system and the second semitransparent layer may be represented by a continuous metallic layer, deposited, for example, by thermal evaporation method, or by a layer, comprising discrete metallic nanostructures capable of absorption of light in the visible wavelength range due to surface plasmon resonance, which may be deposited through vapor- phase metallization, for example, on a surface relief nanostructure, or by printing, or coating of compositions, comprising metal nanoparticles, especially copper, silver or gold nanoparticles ("plasmonic layer", see, for example, WO2011/064162, WO2012/176126, W02020/083794 and WO2020/224982).
- the resulting optical effect observed from the side of the second semitransparent layer is a colored metallic reflec- tion, modified by the interference color of the dielectric system in reflection.
- the optical effect in reflection is the pure interfer- ence color resulting from the Fabry-Perot resonator system.
- the color is a subtractive mix of the absorption color from the plasmonic layer and the complementary color of the Fabry- Perot resonator’s interference color.
- the plasmonic layer may also be manufactured by depositing a metal precursor com- position on the underlying substrate or functional layer and exposing it to heat or actinic radiation as described, for example, in W02016/170160A1 , WO2018/210597 and W02019/020682A1.
- the high refractive index coating according to the present invention may be used in the fabrication of thin-film multilayer anti reflective or reflective elements and coatings, com- prising stacks of layers with different refractive indices.
- the present invention is directed to a security, or decora- tive element, comprising a substrate, which may contain indicia or other visible features in or on its surface, and on at least part of the said substrate surface, a coating accord- ing to the present invention, or a coating obtained according to the method according to present invention.
- the security element may comprise one, or more further functional layers, which are selected from black layers, white layers, continuous metallic layers, deposited, for ex- ample by thermal evaporation method, layers, comprising discrete metallic nanostruc- tures capable of absorption of light in the visible wavelength range due to surface plas- mon resonance, which may be deposited through vapor-phase metallization, for exam- ple, on a surface relief nanostructure, or by printing or coating of compositions, com- prising metal nanoparticles, layers comprising surface relief nano- and/or microstruc- tures, such as DOEs, micromirrors, microlenses, layers comprising magnetic pigments, cholesteric liquid crystal layers, fluorescent layers, interference layers, such as, for ex- ample, a Fabry-Perot stack; colored layers, IR-absorbing layers, colored IR-transparent layers, conductive layers, adhesive and release layers.
- layers comprising discrete metallic nanostruc- tures capable of absorption of light in the visible wavelength range due to surface plas- mon
- the functional layers might be fully, or partially printed on the substrate and/or underly- ing layer.
- the security element of the present invention might be provided as a laminate onto a security document, or as a window on the security document, or embedded as a (win- dowed) thread into the security document.
- the security document of the present is selected from a banknote, a tax stamp, an ID- card, avoucher, an entrance ticket and a label.
- the high refractive index layer may conformally adhere to the said surface relief nano- and/or microstructure, or at least partially flatten it.
- (Partial) flattening means in this context that the difference in distance between the highest features of the relief structure and the lowest features of the relief structure is reduced in the coated structure, compared to the uncoated one.
- Full flattening means in this context that the difference in distance between the highest features of the relief structure and the lowest features of the relief structure is zero.
- the HRI coating composition of the present invention may be applied by printing to at least a part of surface relief nano- and/or microstructure, or to the whole structure.
- a security element comprising in this order i) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer; ii) a colorshift layer, such as, for example, a cholesteric liquid crystal layer; iii) a layer of a partially black print, or negative microtext; iv) the HRI coating layer of the present invention, which flatten the surface relief nano- and/or microstructure (v); v) a surface relief nano- and/or microstructure; vi) optionally a PET layer; vii) optionally functional layer(s), comprising fluorescent, magnetic, NIR and conductive materials; and viii) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer; or
- a security element comprising in this order i) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer; ii) a colorshift layer, such as, for example, a cholesteric liquid crystal layer; iii) a layer of a partially black print, or negative microtext; iiia) optionally a planarization layer; iv) the HRI coating layer of the present invention, which conformally adhere to the the surface relief nano- and/or microstructure (v); v) a surface relief nano- and/or microstructure; vi) optionally a PET layer; vii) optionally functional layer(s), comprising fluorescent, magnetic, NIR and conductive materials; and viii) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer;
- the present invention is directed to security devices described, in principal, in W02009/066048.
- W02009/066048 relates to security devices (10) comprising a first and a second layer (11a, lib) of a colourshifting material at least partially overlying each other and each having different colourshifting properties and, at least partially applied over an exposed surface of one of the colourshifting layers (11a, lib), a light control layer (12) having a surface structure which modifies the angle of reflected light, such that light reflected by the security device is seen at a different viewing angle and in at in least one region, a light absorbing layer (30) between the two colourshifting layers (11a, 11b).
- the HRI coating of the present invention may be the light control layer 12 that would allow to overvarnish and flatten the light control layer 12 with an overprint varnish. Alternatively, the light control layer 12 could be overcoated with HRI composition of the present in- vention.
- the security device 10 comprises a first layer 11a of an optically variable liquid crystal material and a second layer 11b of an optically varia- ble liquid crystal material, which exhibits different reflective characteristics to the first layer 11a.
- a partial absorbing layer 30 is applied between the first and second liquid crystal layers 11a and 11 b.
- a light control layer 12, comprising a series of parallel linear microprisms, is applied to the second liquid crystal layer 11b.
- the light control layer 12 may be a partial layer, as described in reference to Figure 4, or a full layer. If the device 10 is intended to be viewed in reflection, it is preferable to have an additional dark ab- sorbing layer 31 present under the first liquid crystal layer 11a.
- Regions A and B The application of a partial absorbing layer 30 between the two liquid crystal layers 11a, 11 b creates two optically variable regions, Regions A and B.
- Region A there is no absorbing layer 30 between the two liquid crystal layers 11a, 11 b such that the wavelength of reflected light, at any given angle of incidence, is a result of the additive mixing of the individual wavelengths of light reflected from the two liquid crystal layers 11a, 11 b.
- Region B there is an absorbing layer 30 between the two liquid crystal lay- ers and the wavelength of reflected light, at any given angle of incidence, is solely the reflected light from the second liquid crystal layer 11 b.
- the absorbing layer 31 which lies under the first liquid crystal film layer 11a may be ap- plied in the form of a design, creating a further optically variable Region C, as shown in Figure 17 OF W02009/066048.
- Region C there is no absorbing layerunder either of the liquid crystal layers 11a, 11 b and when the device 10 is positioned on a reflective background, the intensity of the transmitted colour reflected back through the liquid crystal layers 11a, 11b saturates the reflective colour.
- the transmitted and reflected colours are complementary, for example, a red to green colourshift in reflection is seen as a cyan to magenta colourshift in transmission.
- the present invention is directed to a security device 10 described, in principal, in Figure 1 of of WO2013/017865.
- Figure 1 of WO2013/017865 illustrates a security device 10, comprising a carrier substrate 11 .
- This substrate 11 is preferably a translucent or transparent polymeric film such as poly- ethylene (PET) or biaxially oriented polypropylene (BOPP).
- a light deflection structure 12 is applied to the substrate 11 , either as a separate layer or formed in a surface of the substrate 11 .
- the light deflection structure 12 is one that has facets or lenses which, when provided with a reflective coating 14 strongly reflects light substantially back to the light source when the light source is substantially parallel to the normal of the substrate and when the light source is away from the normal to the security device 10.
- One form of suitable light reflection structure 12 comprises a prismatic structure comprising a series of adjacent parallel linear prisms 17 with planar facets arranged to form a grooved surface. These can be formed by either thermally embossing the prisms into the substrate 11 or by casting the prisms into a resin which is curable by ul- tra-violet light or e- beam irradiation.
- Examples of other suitable light deflection struc- tures 12 include, but are not limited to, a ruled array of tetrahedra, an array of square pyramids, an array of corner-cube structures, an array of hexagonal-faced corner-cu- bes and a saw-tooth prismatic array. Other structures may also be used, such as Fres- nel lenses and lenticular lenses.
- the light deflection structure 12 is then provided with either positive or negative indicia 13 by coating or covering selected regions 15 of the light deflection structure 12 with the HRI coating layer 14 of the present invention, whilst leaving other regions 16 uncoated or uncovered.
- Security devices of the sort described above can be incorporated into or applied to any article for which an authenticity check is desirable.
- such devices may be applied to or incorporated into documents of value such as banknotes, passports, driv- ing licences, cheques, identification cards etc.
- the security device or article can be ar- ranged either wholly on the surface of the base substrate of the security document, as in the case of a stripe or patch, or can be visible only partly on the surface of the docu- ment substrate, e.g. in the form of a windowed security thread.
- Security threads are now present in many of the world's currencies as well as vouchers, passports, travel- lers' cheques and other documents.
- the thread is provided in a partially embedded or windowed fashion where the thread appears to weave in and out of the paper and is visible in windows in one or both surfaces of the base substrate.
- windowed threads One method for producing paper with so-called windowed threads can be found in EP-A- 0059056.
- EP-A-0880298 and WO-A-03095188 describe different approaches for the embedding of wider partially exposed threads into a paper substrate. Wide threads, typically having a width of 2 to 6mm, are particularly useful as the additional exposed thread surface area allows for better use of optically variable devices.
- the security de- vice or article may be subsequently incorporated into a paper or polymer base sub- strate so that it is viewable from both sides of the finished security substrate.
- EP-A-1 141480 Methods of incorporating security elements in such a manner are described in EP-A-1 141480 and WO-A-03054297.
- one side of the se- curity element is wholly exposed at one surface of the substrate in which it is partially embedded, and partially exposed in windows at the other surface of the substrate.
- Base substrates suitable for making security substrates for security documents may be formed from any conventional materials, including paper and polymer. Techniques are known in the art for forming substantially transparent regions in each of these types of substrate.
- WO-A-8300659 describes a polymer banknote formed from a transparent substrate comprising an opacifying coating on both sides of the substrate. The opacifying coating is omitted in localised regions on both sides of the substrate to form a transparent region.
- the transparent substrate can be an integral part of the security device or a separate security device can be applied to the transparent substrate of the document.
- WO-A-0039391 describes a method of making a transpar- ent region in a paper substrate. Other methods for forming transparent regions in paper substrates are described in EP-A-72350, EP-A-724519, WO-A-03054297 and EP-A- 1398174.
- the security device may also be applied to one side of a paper substrate so that por- tions are located in an aperture formed in the paper substrate.
- An example of a method of producing such an aperture can be found in WO-A-03054297.
- An alternative method of incorporating a security element which is visible in apertures in one side of a paper substrate and wholly exposed on the other side of the paper substrate can be found in WO-A-2000/39391.
- the security product includes banknotes, credit cards, identification docu- ments like passports, identification cards, driver licenses, or other verification docu- ments, pharmaceutical apparel, software, compact discs, tobacco packaging and other products or packaging prone to counterfeiting or forgery.
- the substrate may comprise any sheet material.
- the substrate may be opaque, sub- stantially transparent or translucent, wherein the method described in W008/061930 is especially suited for substrates, which are opaque to UV light (non-transparent).
- the substrate may comprise paper, leather, fabric such as silk, cotton, tyvac, fil--c material or metal, such as aluminium.
- the substrate may be in the form of one or more sheets or a web.
- the substrate may be mould made, woven, non-woven, cast, calendared, blown, ex- truded and/or biaxially extruded.
- the substrate may comprise paper, fabric, man made fibres and polymeric compounds.
- the substrate may comprise any one or more se- lected from the group comprising paper, papers made from wood pulp or cotton or syn- thetic wood free fibres and board.
- the paper/board may be coated, calendared or ma- chine glazed; coated, uncoated, mould made with cotton or denim content, Tyvac, linen, cotton, silk, leather, polythyleneterephthalate, polypropylene propafilm, polyvi- nylchloride, rigid PVC, cellulose, tri-acetate, acetate polystyrene, polyethylene, nylon, acrylic and polytherimide board.
- the polythyleneterephthalate substrate may be Melinex type film orientated polypropylene (obtainable from DuPont Films Willimington Delaware product ID Melinex HS-2).
- the substrates being transparent films or non-transparent substrates like opaque plas- tic, paper including but not limited to banknote, voucher, passport, and any other secu- rity or fiduciary documents, self adhesive stamp and excise seals, card, tobacco, phar- maceutical, computer software packaging and certificates of authentication, aluminium, and the like.
- the substrate is a non-transparent (opaque) sheet material, such as, for example, paper.
- the paper may be precoated with an UV curable lacquer. Suitable UV curable lacquers and coating methods are described, for example, WO2015/049262 and WO2016/156286.
- the substrate is a transparent or translucent sheet material, such as, for example, polyethylene terephthalate, poly- ethylene naphthalate, polyvinyl butyral, polyvinyl chloride, flexible polyvinyl chloride, polymethyl methacrylate, poly(ethylene-co-vinyl acetate), polycarbonate, cellulose tri- acetate, polyether sulfone, polyester, polyamide, polyolefins, such as, for example, pol- ypropylene, and acrylic resins.
- polyethylene terephthalate and polypro- pylene are preferred.
- the flexible substrate is preferably biaxially oriented.
- the forming of an optically variable image on the substrate may comprise depositing a curable composition on at least a portion of the substrate, as described above.
- the cur- able composition generally a coating or lacquer may be deposited by means of gra- vure, flexographic, inkjet and screen process printing.
- the curable lacquer may be cured by actinic radiations, preferably ultraviolet (UV) light or electron beam.
- UV ultraviolet
- the curable lacquer is UV cured.
- UV curable lacquers are well known and can be obtained from e.g. BASF SE.
- the lacquers exposed to actinic radiations or electron beam used in the present invention are required to reach a solidified stage when they separate again from the imaging shim in order to keep the record in their upper layer of the sub-microscopic, holographic diffraction grating image or pattern (optically variable image, OVI).
- Particularly suitable for the lacquer compositions are mixtures of typical well-known components (such as photoinitiators, monomers, oligomers, levelling agents etc.) used in the radiation curable industrial coatings and graphic arts.
- Particu- larly suitable are compositions containing one or several photo-latent catalysts that will initiate polymerization of the lacquer layer exposed to actinic radiations.
- compositions comprising one or several monomers and oligomers sensitive to free-radical polymerization, such as acrylates, methacrylates or monomers or/and oligomers, containing at least one eth- ylenically unsaturated group, examples have already been given above. Further refer- ence is made to pages 8 to 35 of W02008/061930.
- the UV lacquer may comprise an epoxy monomer from the CRAYNOR® Sartomer Eu- rope range (10 to 60%) and one or several acrylates (monofunctional and multifunc- tional), monomers which are available from Sartomer Europe (20 to 90%) and one, or several photoinitiators (1 to 15%) such as Darocure® 1173 and a levelling agent such as BYK®361 (0.01 to 1 %) from BYK Chemie.
- the UV lacquer may also be used for overcoating.
- the epoxy monomer is selected from aromatic glycidyl ethers and aliphatic glycidyl ethers.
- Aromatic glycidyl ethers are, for example, bisphenol A diglycidyl ether, bi- sphenol F diglycidyl ether, bisphenol B diglycidyl ether, bisphenol S diglycidyl ether, hy- droquinone diglycidyl ether, alkylation products of phenol/dicyclopentadiene, e.g., 2,5- bis[(2,3-epoxypropoxy)phenyl]octahydro-4,7-methano-5H-indene (CAS No.
- aliphatic glycidyl ethers examples include 1 ,4-butanediol diglyc- idyl ether, 1 ,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, pentae- rythritol tetraglycidyl ether, 1 ,1 ,2,2-tetrakis[4-(2,3-epoxypropoxy)phenyl]ethane (CAS No. [27043-37-4]), diglycidyl ether of polypropylene glycol (a,w-bis(2,3-epoxypro- poxy)poly(oxypropylene), CAS No. [16096-30-3]) and of hydrogenated bisphenol A (2,2-bis[4-(2,3-epoxypropoxy)cyclohexyl]propane, CAS No. [13410-58-7]).
- the one or several acrylates are preferably multifunctional monomers which are se- lected from trimethylolpropane triacrylate, trimethylolethane triacrylate, trimethylolpro- pane trimethacrylate, trimethylolethane trimethacrylate, tetramethylene glycol di- methacrylate, triethylene glycol dimethacrylate, tetraethylene glycol diacrylate, tripro- pylene glycol diacrylate (TPGDA), dipropylene glycol diacrylate (DPGDA), pentaerythri- tol diacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol diacrylate, dipentaerythritol triacrylate, di pentaerythritol tetraacrylate, di pentaerythritol pentaacrylate, dipentaerythritol hexaacrylate,
- the photoinitiator may be a single compound, or a mixture of compounds.
- Examples of photoinitiators are known to the person skilled in the art and for example published by Kurt Dietliker in “A compilation of photoinitiators commercially available for UV today”, Sita Technology Textbook, Edinburgh, London, 2002.
- the photoinitiator may be selected from acylphosphine oxide compounds, benzophe- none compounds, alpha-hydroxy ketone compounds, alpha-alkoxyketone compounds, alpha-aminoketone compounds, phenylglyoxylate compounds, oxime ester com- pounds, mixtures thereof and mixtures and mixtures thereof.
- the photoinitiator is preferably a blend of an alpha-hydroxy ketone, alpha-alkoxyketone or alpha-aminoketone compound and a benzophenone compound; or a blend of an al- pha-hydroxy ketone, alpha-alkoxyketone or alpha-aminoketone compound, a benzo- phenone compound and an acylphosphine oxide compound.
- the curable composition is preferably deposited by means of gravure or flexographic printing.
- the curable composition can be coloured.
- An OVD is cast into the surface of the curable composition with a shim having the OVD thereon, the holographic image is imparted into the lacquer and instantly cured via a UV lamp, becoming a facsimile of the OVD disposed on the shim (US4,913,858, US5, 164,227, W02005/051675 and W02008/061930).
- the curable coating composition according to the present invention may be applied to the OVD by means of conventional printing press such as gravure, ink-jet, rotogravure, flexographic, lithographic, offset, letterpress intaglio and/or screen process, or other printing process.
- conventional printing press such as gravure, ink-jet, rotogravure, flexographic, lithographic, offset, letterpress intaglio and/or screen process, or other printing process.
- the HRI layer which is printed over the OVD, is also sufficiently thin as to allow viewing in transmission and reflectance.
- the whole security ele- ment on the substrate allows a viewing in transmission and reflectance.
- the curable composition may further comprise modifying additives.
- Specific additives can be added to the composition to modify its chemicals and/or phys- ical properties.
- Polychromatic effects can be achieved by the introduction of (colored) inorganic and/or organic pigments and/or solvent soluble dyestuffs into the ink, to achieve a range of coloured shades.
- a dye By addition of a dye the transmission colour can be influenced.
- fluorescent or phosphorescent materials the transmis- sion and/or the reflection colour can be influenced.
- Suitable colored pigments especially include organic pigments selected from the group consisting of azo, azomethine, methine, anthraquinone, phthalocyanine, perinone, perylene, diketopyrrolopyrrole, thioindigo, dioxazine, iminoisoindoline, iminoisoindo- linone, quinacridone, flavanthrone, indanthrone, anthrapyrimidine and quinophthalone pigments, or a mixture or solid solution thereof; especially a dioxazine, diketo- pyrrolopyrrole, quinacridone, phthalocyanine, indanthrone or iminoisoindolinone pig- ment, or a mixture or solid solution thereof.
- Colored organic pigments of particular interest include C.l. Pigment Red 202, C.l. Pig- ment Red 122, C.l. Pigment Red 179, C.l. Pigment Red 170, C.l. Pigment Red 144, C.l. Pigment Red 177, C.l. Pigment Red 254, C.l. Pigment Red 255, C.l. Pigment Red 264, C.l. Pigment Brown 23, C.l. Pigment Yellow 109, C.l. Pigment Yellow 110, C.l. Pigment Yellow 147, C.l. Pigment Orange 61 , C.l. Pigment Orange 71 , C.l. Pigment Orange 73, C.l. Pigment Orange 48, C.l. Pigment Orange 49, C.l.
- Plateletlike organic pigments such as plateletlike quinacridones, phthalocyanine, fluo- rorubine, dioxazines, red perylenes or diketopyrrolopyrroles can advantageously be used.
- Suitable colored pigments also include conventional inorganic pigments; especially those selected from the group consisting of metal oxides, antimony yellow, lead chro- mate, lead chromate sulfate, lead molybdate, ultramarine blue, cobalt blue, manganese blue, chrome oxide green, hydrated chrome oxide green, cobalt green and metal sul- fides, such as cerium or cadmium sulfide, cadmium sulfoselenides, zinc ferrite, bismuth vanadate, Prussian blue, FesO4, carbon black and mixed metal oxides.
- conventional inorganic pigments especially those selected from the group consisting of metal oxides, antimony yellow, lead chro- mate, lead chromate sulfate, lead molybdate, ultramarine blue, cobalt blue, manganese blue, chrome oxide green, hydrated chrome oxide green, cobalt green and metal sul- fides, such as cerium or cadmium sulfide, cadmi
- dyes which can be used to color the curable composition, are selected from the group consisting of azo, azomethine, methine, anthraquinone, phthalocyanine, dioxazine, flavanthrone, indanthrone, anthrapyrimidine and metal complex dyes.
- Mono- azo dyes, cobalt complex dyes, chrome complex dyes, anthraquinone dyes and copper phthalocyanine dyes are preferred.
- the surface relief micro- and nanostructures are, for example, microlense arrays, mi- cromirror arrays, optically variable devices (OVDs), which are, for example, diffractive optical variable image s (DOVIs).
- diffractive optically variable image may refer to any type of holograms including, for example, but not limited to a multiple plane hologram (e.g., 2-dimensional hologram, 3-dimensional hologram, etc.), a stereogram, and a grating image (e.g., dot-matrix, pixelgram, exelgram, kinegram, etc.).
- a multiple plane hologram e.g., 2-dimensional hologram, 3-dimensional hologram, etc.
- a stereogram e.g., stereogram, and a grating image (e.g., dot-matrix, pixelgram, exelgram, kinegram, etc.).
- optically variable device examples include holograms or diffraction gratings, moire grating, lenses etc.
- These optical micro- and nanostructured devices are composed of a series of structured surfaces. These surfaces may have straight or curved profiles, with constant or random spacing, and may even vary from microns to millimetres in dimension. Patterns may be circular, linear, or have no uniform pattern.
- a Fresnel lens has a micro- and nanostructured surface on one side and a plane surface on the other.
- the micro- and nanostructured surface consists of a series of grooves with changing slope angles as the distance from the optical axis increases.
- the draft facets located between the slope facets usually do not affect the optical per- formance of the Fresnel lens.
- a further aspect of the present invention is the use of the element as described above for the prevention of counterfeit or reproduction, on a document of value, right, identity, a security label or a branded good.
- compositions comprising the metal oxide nanoparticles of the present invention, may be applied on top of the surface relief micro- and nanostructures in transparent windows, security threads and foils on the document of value, right, identity, a security label or a branded good.
- the coatings of the present invention may be used in a method of manufacturing a se- curity device described in EP2951023A1 comprising:
- the nanoparticles-containing dispersions were coated onto silicon wafers to obtain coatings with thicknesses of at least 200 nm (thickness was measured with KLA Ten- cor Alpha-Step D-100 Stylus Profiler).
- the data was acquired in Reflectance mode at 65°, 70° and 75° angles, using Woollam M-2000-R19 ellipsometer, and the obtained data was fitted using the Cauchy model with WVase32 software.
- the measurements were performed using Malvern Zetasizer Nano ZS device with ca. 3% w/w dispersions of nanoparticles in a suitable solvent. Measurements in ethanol were performed in presence of acrylic acid (15% w/w of acrylic acid relative to particles weight was added). Measurements in water were performed in presence of 1 mM HCI. D10, D50 and D90 values are given for volume distributions.
- the solids content of powders and dispersions was determined using Mettler-Toledo HR-73 halogen moisture analyzer at 100°C.
- the total amount of volatile surface-modifying compounds was determined in disper- sions after neutralization step as weight loss in the range 200-600°C relative to the res- idue at 600°C in thermogravimetric analysis using TGA/DSC 3+ thermogravimetric an- alyser from Mettler-Toledo, with the proviso that the highest boiling solvent in the com- position has a boiling point of below about 170°C.
- About 20 to 40 mg of dispersion sample was filled in a fared aluminum crucible, sealed immediately to avoid weight loss before experiment and weighed. The exact mass of sample was recorded.
- the alumi- num crucible is put in the TGA oven at 30°C.
- the lid of the crucible is pierced at the time. Heating rate was 10°C/min, the measurements were done under nitrogen flow in the range from 30 to 600°C.
- Powder samples were loaded on to a special flat plate Silicon sample holder, taking special care on producing a flat and smooth surface with the correct alignment to the sample holder zero-reference to avoid large systematic errors.
- the silicon sample holder was manufactured such that the it does not produce sharp diffraction features but only a weak and smooth background.
- Di(propylene glycol) di- methyl ether 400 g was placed in a 1 L double-wall reactor, equipped with a mechani- cal stirrer and a distillation head with a Liebig condenser.2,5-Dimethyl-2,5-hexanediol (234 g) was added, followed by addition of tetraethyl orthotitanate (273.8 g).
- the mix- ture was heated to 65°C over 30 min with stirring and was kept for 15 min at this tem- perature.
- Titanium tetrachloride 75.9 g was added dropwise with stirring and the reac- tion mixture was heated to 130°C over 2 h, during which time distillation has begun.
- the reaction mixture was stirred at 125-130°C internal temperature (with constant jacket temperature) for 3 h, upon which time distillate was collected and the beige pre- cipitate has formed. After that, the internal reaction temperature was increased to 150°C over 2 h and stirring was continued for 5 h at this temperature. In total, 315 g distillate was collected.
- the reaction mixture was cooled to 77°C, absolute ethanol (200 g) was added and stir- ring was continued for 5 h at 77°C.
- the mixture was cooled to 25°C, isopropanol (300 g) was added, the mixture was stirred for 30 min at 25°C and filtered under vacuum through a paper filter (20 ⁇ m pore size).
- the mixture was cooled to 25°C and filtered through the depth filter sheet (Seitz® KS 50) under 2.5 Bar pressure to re- move the formed potassium chloride along with the traces of non-re-dispersed TiO2 na- noparticles.
- Example 1 a) Preparation of Coating Compositions The dispersion, obtained in Example 1, was diluted to 10 % w/w solid content with ab- solute ethanol. b) Preparation of UV-cured coatings with high refractive index The coating composition, prepared in Application Example 1a), was spin-coated onto polished silicon wafers. The coating was dried with an air-dryer at 80°C for 10 seconds to evaporate solvent and the dry coating was cured using a medium pressure mercury UV lamp (total UV dose ca.500 mJ/cm 2 ) to obtain a cured coating.
- a medium pressure mercury UV lamp total UV dose ca.500 mJ/cm 2
- Thickness and re- fractive index at 589 nm wavelength of the cured coating were found to be 155 nm and 2.03, respectively.
- Application Example 2 Evaluation of chemical fastness properties and mechanical stability of coatings A PET foil (Melinex 506) was coated with a UV-curable varnish (Lumogen OVD 311, commercially available from BASF) using a wired hand-coater #1 and thus obtained coating was cured using a medium pressure mercury UV lamp (total UV dose ca.350 mJ/cm 2 ).
- the coating composition prepared in Application Example 1a
- Chemical fastness was evaluated by immersing the coated foil (before and after UV- curing) into absolute ethanol, or 1-methoxy-2-propanol for 30 minutes at room tempera- ture. After that, the foils were dried with an air-dryer at room temperature.
- the dry foils were assessed visually (reflectance color, caused by interference, was observed) using a grayscale note from 0 to 4 (0 – coating completely disappeared, 1 – major change; more than 50% damaged, 2 – considerable change; less than 50% damaged, 3 – mi- nor changes, 4 – coating unchanged), as compared to the untreated reference.
- Mechanical stability of the coatings before and after UV-curing was evaluated by manu- ally rubbing the coating once with a nylon glove and visually assessing the behavior us- ing a note of 0 or 1 (0 – white traces on the coating, 1 – coating unchanged). Table 1. Evaluation of chemical and mechanical stability of coatings before and after UV curing.
- a method for forming a coating having a high refractive index on a substrate comprising the steps of: a) providing a substrate, preferably carrying a surface relief nano- and/or micro- structure; b) applying a coating composition to the substrate by means of wet coating, or printing; c) removing the solvent; and d) exposing the dry coating to actinic radiation, especially UV-light; or a method for forming a coating having a high refractive index on a substrate com- prising the steps of a') providing a sheet of base material, said sheet having an upper and lower surface; b') depositing a composition on at least a portion of the upper surface; c') removing the solvent; d') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material, and e') curing the coating composition by exposing it to actinic radiation, especially UV-light; or
- the coating composition After exposing coating composition to actinic radiation, especially UV-light; the coating composition is cross-linked.
- the metal oxide nanoparticles are titanium dioxide nanoparticles.
- the volatile surface-modifying compound is selected from ethanol and acetylacetone and mixtures thereof.
- the volume average diame- ter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 10 nm, prefera- bly 1 to 5 nm. 5.
- the solvent is selected from C2-C4alcohols, especially ethanol, 1-propanol and isopropanol; ketones, espe- cially acetone, 2-butanone, 2-pentanone, 3-pentanone, cyclopentanone and cy- clohexanone; ether alcohols, especially 1-methoxy-2-propanol; mixtures thereof and their mixtures with esters, especially ethyl acetate, 1-propyl acetate, isopro- pyl acetate and butyl acetate. 7.
- C2-C4alcohols especially ethanol, 1-propanol and isopropanol
- ketones espe- cially acetone, 2-butanone, 2-pentanone, 3-pentanone, cyclopentanone and cy- clohexanone
- ether alcohols especially 1-methoxy-2-propanol
- mixtures thereof and their mixtures with esters especially ethyl
- any of items 1 to 6, wherein the single, or mixed metal oxide nanoparticles are obtained by a process comprising the following steps: a) preparing a mixture, comprising a metal alkoxide of formula Ti(OR 12 ) 4 (Ia), metal halide of formula Ti(Hal)4 (IIa), wherein R 12 and R 12’ are independently of each other C 1 -C 4 alkyl, preferably methyl, ethyl, n-propyl, iso-propyl and n-butyl; Hal is Cl; a solvent, a tertiary alcohol and optionally water, b1) heating the mixture to a temperature of from 80°C to 180 °C; b2) separating the obtained TiO 2 nanoparticles from the mixture; b3) resuspending the TiO 2 nanoparticles in an C 1 -C 4 alcohol, or a mixture of C 1 - C4alcohols; b4) optionally treating the TiO 2 nanoparticles with
- titanium dioxide nanoparticles wherein the volume average diameter (Dv50) of the titanium dioxide nanoparticles is in the range of 1 to 10 nm, especially 1 to 5 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from ethanol and acetylacetone and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparticles; and ii) a solvent which is selected from C 2 -C 4 alcohols, especially ethanol, 1-propanol and isopropanol; ketones, especially acetone, 2-butanone, 2-pentanone, 3-penta- none, cyclopentanone and cyclohexanone; ether alcohols, especially 1-methoxy- 2-propanol; mixtures thereof and their mixtures with est
- the coating composition does not comprise an organic radical photoinitiator.
- the pH of the coating composition is in the range of 3 to 10, preferably 3 to 7.
- the titanium dioxide nanoparticles are present in the anatase modification.
- the volatile surface-modifying compound is selected from a Ci-C4alcohols, such as, for example, ethanol, 1-propanol and isopropanol; p-diketones and mixtures thereof. More preferably, the volatile surface-modifying compound is selected from eth- anol and acetylacetone and mixtures thereof.
- step a) comprises a1) applying a curable compound to at least a portion of the substrate; a2) contacting at least a portion of the curable compound with surface relief micro- and nanostructure forming means; and a3) curing the curable compound.
- a security, or decorative element comprising a substrate, which may contain indi- cia or other visible features in or on its surface, and on at least part of the said substrate surface a coating obtained according to the method according to any of items 1 to 12.
- a process for the preparation of a coating composition comprising the following steps: a) preparing a mixture, comprising a metal oxide precursor compound(s), a sol- vent, a tertiary alcohol, or a secondary alcohol, wherein the tertiary alcohol and secondary alcohol eliminate water upon heating the mixture to a temperature of above 60 C, or mixtures, containing the tertiary alcohol(s) and/or the secondary alcohol(s), and optionally water, b1) heating the mixture to a temperature of above 60°C, especially to a tempera- ture of from 80 to 180 °C; b2) separating the obtained metal oxide nanoparticles from the mixture; b3) resuspending the metal oxide nanoparticles in an alcohol, or a mixture of al- cohols; b4) optionally treating the metal oxide nanoparticles with a volatile surface-modi- fying compound selected from ⁇ -diketones, carboxylic acids and ⁇ -ketoesters and mixtures thereof; or salts thereof,
Abstract
The present invention relates to coating compositions, comprising i) single or mixed metal oxide nanoparticles, wherein the volume average diameter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 20 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from alcohols, β-diketones, or salts thereof; carboxylic acids and β-ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nano- particles, and ii) a solvent, coatings obtained therefrom and the use of the comositions for coating surface relief micro- and nanostructures (e.g. holograms), manufacturing of optical waveguides, solar panels, light outcoupling layers for display and lighting devices and anti-reflection coatings. Coatings obtained from the coating composition have a high refractive index and holograms are bright and visible from any angle, when the coating compositions are applied to them.
Description
UV-Curable Coatings Having High Refractive Index
Description
The present invention relates to coating compositions, comprising i) single or mixed metal oxide nanoparticles, wherein the volume average diameter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 20 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from alcohols, p-diketones, or salts thereof; carboxylic acids and p-ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nanoparticles, and ii) a sol- vent, coatings obtained therefrom and the use of the compositions for coating surface relief micro- and nanostructures (e.g. holograms), manufacturing of optical waveguides, solar panels, light outcoupling layers for display and lighting devices and anti-reflection coatings. Coatings obtained from the coating composition have a high refractive index and holograms are bright and visible from any angle, when the coating compositions are applied to them.
Metal oxide nanoparticles and their synthesis are, for example, described in R. Deshmukh and M. Niederberger in Chem. Eur. J. 23 (2017) 8542 - 8570, Robert K. Y. Li et al., Dalton Trans. 42 (2013) 9777, Robert K. Y. Li et al., Nanoscale 4 (2012) 6284-6288, Vitor. S. Amaral et al., RSC Adv., 2014, 4, 46762, Hexing Li et al., CrystEngComm., 2010, 12, 2219, H. Weller et al. J. Amer. Chem. Soc. 125 (2003) 14539, B. Wang et al., Macromolecules 24 (1991) 3449, R. Himmelhuber et al., Optical Materials Express 1 (2011) 252, US2012276683, US2005164876. Surface stabilized titanium dioxide nanoparticle are, for example, described in EP0707051 , W02006094915, US2011226321 and G. J. Ruitencamp et al. J. Nanopart,. Res. 2011 , 13, 2779.
For many optical applications, high refractive index materials are highly desirable. How- ever, those materials consist of metal oxides e.g ZrO2 (Rl (Refractive Index) ca. 2.13) or TiO2 (Rl ca. 2.59) which are not easy to process in printing lacquers and are incompatible with organic carrier materials or organic overcoats. A number of methods for compatibil- izing e.g. TiC>2-surfaces have been described (D. Geldof et al. Surface Science, 2017, 655, 31).
W02019016136 relates to surface functionalized titanium dioxide nanoparticles, a method for their production, a coating composition, comprising the surface functionalized titanium dioxide nanoparticles and the use of the coating composition for coating holo- grams, wave guides and solar panels. Holograms are bright and visible from any angle, when printed with the coating composition, comprising the surface functionalized tita- nium dioxide nanoparticles.
S. Zhang et al., Chemical Engineering Journal 371 (2019) 609 describe the preparation of TiO2 organic nanocomposite coatings with high transmittance and durable superhy- drophilicity via the homogeneous compositing of modified anatase TiO2 nanoparticles (NPs) and hydroxyethyl acrylate (HEA) without any solvent. EP0969934A1 describes a method of applying a hydrophobic film to a surface, the method comprising the steps of: (a) optionally modifying particles, such as, for example, silica, or titanium dioxide parti- cles, to be coated on the surface so as to form functional groups thereon; (b) applying particles having functional groups thereon to the surface to be coated: and (c) treating the applied particles such that the particles are bound together and to the surface by chemical crosslinking of the functional groups on the particles to form thereby a hydrophobic film wherein the functional groups are crosslinked. EP1305374A1 discloses dual cure coating compositions having improved scratch re- sistance, coated substrates and methods related thereto. The coating composition are formed from components comprising: (a) at least one first material comprising at least one radiation curable reactive func- tional group; (b) at least one second material comprising at least one thermally curable reactive functional group; (c) at least one curing agent reactive with the at least one thermally curable reactive functional group, the at least one curing agent being selected from aminoplast resins, polyisocyanates, blocked polyisocyanates, triazine derived isocyanates, polyepoxides, polyacids, polyols and mixtures of the foregoing; and (d) a plurality of particles selected from inorganic particles, composite particles, and mixtures of the foregoing, wherein each component is different. EP1838775A2 relates to durable high index nanocomposites for antireflective coatings and discloses a UV-curable optical coating comprising: a polymerizable monomer/oli- gomer mixture; and surface modified inorganic nanoparticles comprising surface modi- fied zirconia nanoparticles, wherein said surface-modified nanoparticles comprise a majority of greater than 50% by weight of the nanoparticles having an average cross- sectional diameter of 10-30 nanometers and a minority of 10 to 33% by weight of the nanoparticles having an average cross-sectional diameter of 80-150 nanometers, wherein said optical coating has a refractive index of at least 1.6, wherein said coating has a 10 point mean roughness value of at least 30 nanometers. WO2006/073856A3 relates to UV curable optical coatings comprising: a polymerizable monomer/oligomer mixture; and surface modified inorganic nanoparticles comprising surface modified zirconia nanoparticles, wherein said optical coating has a refractive index of at least 1.6, wherein said coating has a 10 point mean roughness value of at least 30 nanometers.
EP2752392A1 describes an inorganic oxide transparent dispersion comprising: inor- ganic oxide particles, especially zirconia particles, which are modified using a surface modifier, especially silan coupling agents, and have an average dispersed particle di- ameter in a range of 1 nm to 50 nm; a high-polarity solvent which dissolves resins and does not easily erode curable resins obtained by curing the resins; and a basic sub- stance, wherein the high-polarity solvent is any one or two of alcohols and ethers. C. Becker-Willinger et al. (Proceedings of SPIE (2010), 7590(Micromachining and Mi- crofabrication Process Technology XV), 75900I/1-75900I/11) reports on kinetic investi- gations on TiO2 nanoparticles as photoinitiators for UV-polymerization in acrylic matrix. TiO2 nanoparticles of anatase, useful as photosensitive initiators to induce free radical polymerization in acrylic monomers have been prepared by chemical synthesis. Appro- priate surface modification of TiO2 was achieved to compatibilize the particles with the acrylic monomers to obtain an almost homogeneous distribution down to the primary particle size. In this direction, particles have been synthesized in-situ and ex-situ with the acrylic matrix using different precursors and surface modifiers. Ex-situ produced particles had to be dispersed finally into the acrylate monomer mixt. Residual solvent has been removed by distillation. The formation of the anatase modification could be shown by XRD. Particle sizes were detected by PCS, which showed a distribution be- tween 1-10 nm depending on the used prepn. method. TW201213240A describes high refractive index TiO2 nano-composite optical film and production process thereof. Firstly, sol-gel process via hydrolysis and condensation re- action was employed for preparation of nano-scale titanium oxide particles. Then meth- acrylic acid, alkyloxysilyl compound etc. were grafted on the particle surface for improv- ing compatibility, raising solid content, decreasing surface roughness, hindering particle growth in the organic resin structure, thus ensuring a stable and operative hybrid sol was obtained. To improve structure, mechanical property and hardness of titanium ox- ide hybrid optical film, acrylic monomer crosslinking in conjunction with UV cure were conducted on the plastic substrate. The produced film can exhibit the properties of re- fractive index of 1.75, colorless in visible region, good adherence to substrate and lower than 3.2 nm of surface roughness, thus has potential for application to anti-reflec- tion coating of optical devices. US8354160B2 discloses an article comprising: a substrate having a micropatterned surface comprising raised portions, recessed portions or a combination thereof; and a hydrophobic coating composition on the substrate located at least on the portions be- tween the raised portions or in the recessed portions and comprising: a cross-linked fluoropolymer binder selected from the group consisting of poly-1,1-difluoroethylene; copolymers of 1,1-difluoroethylene and hexafluoropropylene, copolymers of tetrafluoro- ethylene and hexafluoropropylene; copolymers of 1,1-difluoroethylene and tetrafluoro- ethylene; terpolymers of hexafluoropropylene, tetrafluoroethylene, and ethylene; and
terpolymers of tetrafluoroethylene, hexafluoro-propylene and 1 ,1 -difluoroethylene and hydrophobic microparticles, hydrophobic nanoparticles, or a mixture thereof; in sufficient quantity to provide a very hydrophobic or superhydrophobic surface, the particle size of said hydrophobic particles being smaller than the center-to-center dis- tance between the raised or recessed portions of the micropatterned surface.
DE102008010663A1 relates to nanoscale particles of titanium oxide with strongly re- duced or suppressed photocatalytic activity, characterized in that they
(a) contain one or more alkali and/or alkaline earth metal ions include at least one;
(b) have an average particle size of less than 20 nm; and
(c) are redispersible to primary particle size; and a composition comprising nanoscale particles of titanium oxide and a matrix forming material (inorganic or organically modi- fied inorganic matrix-forming material).
The titanium dioxide particles of DE102008010663A1 are prepared by a method com- prising the steps of: (a) preparing a mixture comprising at least one hydrolyzable tita- nium compound, an organic solvent, an acidic condensation catalyst and at least one alkali metal compound and/or and/or alkaline earth metal compound; (b) adding water in a less than stoichiometric amount, based on the hydrolyzable groups of the titanium compound; (C) treating the resulting mixture at a temperature of 60 °C to form a disper- sion, or precipitate of titanium dioxide particles; (d) removal of the solvent to form a powder of titanium dioxide particles.
US20090209665A1 relates to a stable colloidal titanium dioxide sol comprising titanium dioxide particles dispersed in an aqueous solution comprising an organic peptizing agent which is a mono-, di- or trialkyl amine base, said titanium dioxide particles being amorphous and having an average particle size of less than about 50 nm, in particular less than 10 nm; wherein the sol is transparent and stable for at least 1 month at room temperature. The stable, transparent colloidal titanium dioxide sol of US20090209665A1 is prepared by a method, comprising:
(i) obtaining a solution of a titanium dioxide precursor compound;
(ii) hydrolyzing the titanium dioxide precursor compound to form titanium dioxide, wherein the titanium dioxide precipitates from the solution as amorphous titanium diox- ide particles having an average particle size of less than 50 nm;
(iii) isolating the amorphous titanium dioxide particles from step (ii);
(iv) forming a dispersion of the amorphous titanium particles of step (iii) in a liquid me- dium; and (v) treating the dispersion of step (iv) with an organic peptizing agent to form a stable, transparent or translucent sol comprising amorphous titanium dioxide parti- cles, wherein the peptizing agent is a mono-, di- or trialkylamine. The organic peptizing agent used in the method may also be a carboxylic acid.
W02006/048030 relates to a process for the production of titanium-containing oxide particles having an average primary particle size of 25 nm or less, which comprises the reaction of a hydrolysable halide-containing titanium compound with water in a reaction
mixture comprising a polyol. With the titanium-containing oxide particles of WO2006/048030 aqueous dispersions having solid contents up to about 70 wt% can be prepared. Coatings with high refractive index are of interest for many optical applications. Such coatings may be based on composite organic-inorganic materials, comprising metal ox- ide nanoparticles and organic matrix. Most of the applications require the high refrac- tive index coatings to be crosslinkable, either via thermal or actinic radiation curing mechanisms. One of the possible approaches to achieve that consists in preparing a composition, comprising metal oxide nanoparticles, polymerizable monomer(s), such as acrylate(s) or methacrylate(s), and a radical photoinitiator, coating the composition onto the target substrate and polymerizing by means of UV-light irradiation. However, achieving highly crosslinked coatings requires a relatively high ratio of or- ganic monomers and photoinitiator to metal oxide nanoparticles, which leads to the pronounced reduction of the refractive index of the coating, compared to pure metal ox- ide nanoparticles. In addition, radical curing in thin layers under ambient atmosphere may be troublesome due to the inhibition of polymerization reaction by oxygen. It is the object of present invention to provide compositions, suitable for manufacturing crosslinkable coatings with high refractive index and relatively low thickness in the ab- sence of photoinitiator and polymerizable monomers. For example, the dispersions of TiO2 nanoparticles, synthesiszed according to example 1A of WO2021/052907, may be coated onto a substrate without a binder and cross- linked by irradiation with UV-light. Such cross-linking method improves mechanical sta- bility and chemical resistance of the high refractive index coating. A "cross-linked coating" means a three-dimensional network of metal oxide particles connected to each other via oxygen bonds. Accordingly, the present invention relates to coating composition, comprising i) single or mixed metal oxide nanoparticles, wherein the volume average diameter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 20 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from alcohols, β- diketones, or salts thereof; carboxylic acids and ^-ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nano- particles, and ii) a solvent.
Preferably, the composition comprises: i) 1 to 40 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; and ii) 60 to 99 % by weight of solvent, based on the total weight of components i) and ii).
More preferably, the composition comprises: i) 2 to 20 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; and ii) 80 to 98 % by weight of solvent, based on the total weight of components i) and ii).
Most preferably, the composition comprises: i) 3 to 10 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; and ii) 90 to 97 % by weight of solvent, based on the total weight of components i) and ii).
The composition may further comprise a thickener (rheology modifier), a defoamer and/or levelling agent in a total amount up to 20 % by weight, preferably up to 10 % by weight based on the amount of metal oxide nanoparticles, comprising the volatile sur- face-modifying compounds.
Accordingly, the composition may consist of: i) 3 to 10 % by weight of metal oxide nanoparticles, comprising the volatile surface- modifying compounds; ii) 90 to 97 % by weight of solvent, based on the total weight of components i) and ii); and iii) a thickener (rheology modifier), a defoamer and/or levelling agent in a total amount up to 20% % by weight, preferably up to 10% % by weight based on the amount of component i).
Preferably, the coating composition comprises less than 1% w/w of water.
Preferably, the coating composition does not comprise an organic radical photoinitiator.
The pH of the coating composition is in the range of 3 to 10, preferably 3 to 7.
Preferably, the coating composition does not comprise a binder.
Preferably, the coating composition does not comprise titanium oxide nanoparticles containing one or more alkali and/or alkaline earth metal ions which are characterized by having strongly reduced or suppressed photocatalytic activity.
Preferably, the metal oxide nanoparticles are titanium dioxide nanoparticles, which are preferably present in the anatase modification. The photoactivity of the anastase modi- fication facilitates the crosslinking of the titanium dioxide nanoparticles. The volatile surface-modifying compound is selected from alcohols, ^-diketones, or salts thereof; carboxylic acids, such as, for example, such as formic acid, acetic acid, propionic acid and acrylic acid; and ^-ketoesters, such as ethyl acetoacetate and ethyl trifluoroacetoacetate, and β-ketoesters and mixtures thereof. The alcohols are espe- cially C1-C4alcohols, such as, for example, ethanol, 1-propanol and isopropanol. Preferably, the volatile surface-modifying compound is selected from C1-C4alcohols, such as, for example, ethanol, 1-propanol and isopropanol; ^-diketones and mixtures thereof. More preferably, the volatile surface-modifying compound is selected from eth- anol and acetylacetone and mixtures thereof. Preferably, the volatile surface-modifying compound comprises at least a C1-C4alcohol, such as, for example, ethanol, 1-propanol and isopropanol; and optionally at least one ^-diketone, especially ethanol and acetylacetone. Preferably, the total amount of volatile surface-modifying compounds is at least at least 15 % by weight, preferably at least 20 % by weight, more preferably at least 25 % by weight based on the amount of metal oxide nanoparticles. Preferably, the total amount of volatile surface-modifying compounds is less than 50 % by weight, especially less than 40 % by weight, very especially less than 35 % by weight based on the amount of metal oxide nanoparticles. The total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparti- cles. The total amount of volatile surface-modifying compounds is determined by thermo- gravimetric analysis (weight loss in the range from 200 to 600°C relative to the residue at 600°C, with the proviso that the highest boling solvent in the composition has a boil- ing point below about 170°C). Preferably, the volume average diameter (Dv50) of the metal oxide nanoparticles, espe- cially titanium dioxide nanoparticles, is in the range of 1 to 10 nm, preferably 1 to 5 nm. Preferably, the solvent is selected from C2-C4alcohols, especially ethanol, 1-propanol and isopropanol; ketones, especially acetone, 2-butanone, 2-pentanone, 3-pentanone, cyclopentanone and cyclohexanone; ether alcohols, especially 1-methoxy-2-propanol; mixtures thereof and their mixtures with esters, especially ethyl acetate, 1-propyl ace- tate, isopropyl acetate and butyl acetate. Mixtures with esters are less preferred. Etha- nol, 1-propanol, isopropanol, acetone, 2-butanone, cyclopentanone and mixtures
thereof are preferred. Ethanol, 2-butanone, cyclopentanone and mixtures thereof are most preferred. A process for the preparation of the composition of single, or mixed metal oxide nano- particles may comprise the following steps: a) preparing a mixture, comprising a metal oxide precursor compound(s), a solvent, a tertiary alcohol, or a secondary alcohol, wherein the tertiary alcohol and secondary al- cohol eliminate water upon heating the mixture to a temperature of above 60°C, or mix- tures, containing the tertiary alcohol(s) and/or the secondary alcohol(s), and optionally water, b1) heating the mixture to a temperature of above 60°C, especially to a temperature of from 80 to 180 °C; b2) separating the obtained metal oxide nanoparticles from the mixture; b3) resuspending the metal oxide nanoparticles in an alcohol, or a mixture of alcohols; b4) optionally treating the metal oxide nanoparticles with a volatile surface-modifying compound selected from ^-diketones, carboxylic acids and ^-ketoesters and mixtures thereof; or salts thereof, which are preferably selected from compounds of formula Me(OR20)x(L)y (V), or mixtures thereof, wherein R20 is a C1-C8 alkyl group, preferably, a C1-C4 alkyl group, such as, for example, me- thyl, ethyl, n-propyl, iso-propyl and n-butyl; - L is a group of formula R21 and R22 are indepen
de ty o eac ot e a C C8alkyl group; a phenyl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; a C2-C5heteroaryl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; or a C1-C8alkoxy group, R23 is a hydrogen atom, a fluorine atom, a chlorine atom, or a C1-C8alkyl group, or R21 and R22 together form a cyclic or bicyclic ring, which may optionally be substituted by one or more C1-C4alkyl groups; Me is selected from alkali and alkali earth metals, Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V), Ta (V), preferably Zn (II), Ti (IV), Zr (IV), Hf (IV), Sn (IV), Nb (V) and Ta (V), more preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V), x is in the range from 0 to 4.9, preferably 0 to 4.5, y is in the range from 0.1 to 5, prefer- ably 0.5 to 5, and the sum x+y equals to the oxidation state of metal; c1) treating the metal oxide nanoparticles with a base, especially a base which is se- lected from the group consisting of alkali metal alkoxides, alkali metal hydroxides, alkali metal salts of carboxylic acids, tetraalkylammonium hydroxides, trialkylbenzylammo- nium hydroxides and combinations thereof, c2) optionally treating the metal oxide nanoparticles with the volatile surface-modifying compound, or salts thereof; and
c3) optionally treating the TiO2 nanoparticles with a compound of formula Me(OR )z (VII), or mixtures thereof, wherein R20' is a C1-C8alkyl group, preferably a C1-C4 alkyl group; Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and z equals to the oxidation state of metal; wherein the metal oxide precursor compound(s) is selected from the group consisting of metal alkoxides of formula Me(OR12)x (I), metal halides of formula Me’(Hal)x’ (II) and metal alkoxyhalides of formula Me’’(Hal’)m(OR12’)n (III) and mixtures thereof, wherein Me, Me’ and Me’’ are independently of each other titanium, tin, tantalum, niobium, haf- nium, or zirconium; x represents the valence of the metal and is either 4 or 5, x’ represents the valence of the metal and is either 4 or 5; R12 and R12’ are independently of each other a C1-C8alkyl group; Hal and Hal’ are independently of each other Cl, Br or I; m is an integer of 1 to 4; n is an integer of 1 to 4; m+n represents the valence of the metal and is either 4 or 5; the solvent comprises at least one ether group and is different from the tertiary alcohol and the secondary alcohol; the ratio of the sum of moles of hydroxy groups of tertiary alcohol(s) and secondary al- cohol(s) to total moles of Me, Me’ and Me’’ is in the range 1:2 to 6:1. The total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nanoparticles. OH The tertiary alcohol is preferably a compound of formula (IVa). R31 and R32
are independently from each other a C1-C8alkyl group, a C3-C7cycloalkyl group, a C2-C8alkenyl group, a C5-C7cycloalkenyl group, or a C2-C8alkynyl group, op- tionally substituted with one, or more hydroxy, or C1-C8alkoxy groups; a phenyl group, optionally substituted with one, or more C1-C8alkyl, C5-C7cycloalkyl, C2-C8alkenyl, C5- C7cycloalkenyl, hydroxyC1-C8alkyl, hydroxyC5-C7cycloalkyl, or C1-C8alkoxy groups; a C7-C14aralkyl group, optionally substituted with one, or more hydroxy, C1-C8alkyl, C5- C7cycloalkyl, C2-C8alkenyl, C5-C7cycloalkenyl, or C1-C8alkoxy groups, with the proviso that a hydroxy group is not attached to the aromatic ring. R33 and R34 are independently from each other H; a C1-C8alkyl group, a C5-C7cycloalkyl group, a C2-C8alkenyl group, a C5-C7cycloalkenyl group, or a C2-C8alkynyl group, optionally substituted with one, or more hydroxy, or C1-C8alkoxy groups; a phenyl group, optionally substituted with one,
or more C1-C8alkyl, C5-C7cycloalkyl, C2-C8alkenyl, C5-C7cycloalkenyl group, hydroxyC1- C8alkyl, hydroxyC5-C7cycloalkyl, or C1-C8alkoxy groups; a C7-C14aralkyl group, option- ally substituted with one, or more hydroxy, C1-C8alkyl, C5-C7cycloalkyl, C2-C8alkenyl, C5-C7cycloalkenyl, or C1-C8alkoxy groups. Alternatively, R31 and R32, or R31 and R33, or R33 and R34 may form a 4 to 8 membered ring, optionally containing 1 or 2 carbon-carbon double bonds and/or 1 or 2 oxygen at- oms. The 4 to 8 membered ring may further be substituted with one, or more C1-C8al- kyl, C5-C7cycloalkyl, C2-C8alkenyl, C5-C8aryl, C5-C7cycloalkenyl, hydroxyC1-C8alkyl, hy- droxyC5-C7cycloalkyl, or C1-C8alkoxy groups; a methylene group, optionally substituted with C1-C8alkyl, or C5-C7cycloalkyl groups. OH R The secondary alcohol is preferably a compound of formula
(IVb). R35 is a vinyl group, optionally substituted with one, or more C1-C8alkyl, C5-C7cycloalkyl, C2-C8alkenyl, C5-C7cycloalkenyl, or C2-C8alkynyl groups, optionally substituted with one, or more hydroxy, or C1-C8alkoxy groups. an allyl group, optionally substituted with one, or more hydroxy, C1-C8alkyl, C5-C7cyclo- alkyl, C2-C8alkenyl, C5-C7cycloalkenyl, C5-C8aryl, or C2-C8alkynyl groups, which may further be substituted with hydroxy, or C1-C8alkoxy groups; a phenyl group, optionally substituted with one, or more C1-C8alkyl, C5-C7cycloalkyl, C2-C8alkenyl, C5-C7cycloal- kenyl, hydroxyC1-C8alkyl, hydroxyC5-C7cycloalkyl, or C1-C8alkoxy groups; a benzyl group optionally substituted with one, or more hydroxy, C1-C8alkyl, C5-C7cycloalkyl, C2- C8alkenyl, C5-C7cycloalkenyl, hydroxyC1-C8alkyl, hydroxyC5-C7cycloalkyl, or C1- C8alkoxy groups; with the proviso that hydroxy group is not attached to the aromatic ring. R36 and R37 are independently from each other H; C1-C8alkyl group, a C5-C7cycloalkyl group, an C2-C8alkenyl group, a C5-C7cycloalkenyl group, or an C2-C8alkynyl group, op- tionally substituted with one, or more hydroxy, or C1-C8alkoxy groups; a phenyl group, optionally substituted with one, or more C1-C8alkyl, C5-C7cycloalkyl, C2-C8alkenyl, C5- C7cycloalkenyl, hydroxyC1-C8alkyl, hydroxyC5-C7cycloalkyl, or C1-C8alkoxy; a C7- C14aralkyl group, optionally substituted with one, or more hydroxy, C1-C8alkyl, C5-C7cy- cloalkyl, C2-C8alkenyl, C5-C7cycloalkenyl, or C1-C8alkoxy groups, with the proviso that hydroxy group is not attached to the aromatic ring. Alternatively, R35 and R36, or R36 and R37 may form a 4 to 8 membered ring, optionally containing 1 or 2 carbon-carbon double bonds and/or 1 or 2 oxygen atoms. The 4 to 8 membered ring may further be substituted with one, or more C1-C8alkyl, C5-C7cycloal- kyl, C2-C8alkenyl, C5-C8aryl, C5-C7cycloalkenyl, hydroxyC1-C8alkyl, hydroxyC5-C7cyclo- alkyl, or C1-C8alkoxy groups; a methylene group, optionally substituted with C1-C8alkyl, or C5-C7cycloalkyl groups.
Neither of R31, R32, R33, R34, R35, R36 and R37 contain vinyloxy ( , or
ethynyloxy fragments. The second
ary alcohol is more preferably a compound of formula OH
(IVb), wherein R35 is a vinyl group, optionally substituted with one, or more C1-C8alkyl groups; a phenyl group, optionally substituted with one, or more C1-C8alkyl, or C1-C8alkoxy groups; R36 and R37 are independently from each other H; C1-C8alkyl group, optionally substituted with one, or more hydroxy, or C1-C8alkoxy groups; a phenyl group, optionally substituted with one, or more C1-C8alkyl, or C1- C8alkoxy groups; or R35 and R36, or R36 and R37 may form a 5, or 6 membered ring, optionally containing a carbon-carbon double bond and/or optionally substituted with one, or more C1-C8alkyl groups. The secondary alcohol of formula (IVb) used in step a) is even more preferably se- lected from the group consisting of 1-phenylethanol, 1-phenylpropanol, 1-phenyl-1-bu- tanol, 1-butene-3-ol, 1-pentene-3-ol, 2-cyclohexen-1-ol, 3-methyl-2-cyclohexen-1-ol. Tertiary alcohols of formula (IVa) are more preferred than secondary alcohols of for- mula (IVb). The tertiary alcohol is more preferably a tertiary alcohol of formula (IVa), wherein R31 is a C1-C8alkyl group,
, a benzyl group, a phenyl group,
which is optionally substituted with one, or more C1-C4alkyl and/or C1-C4alkoxy groups; or a vinyl group, which is optionally substituted with one, or more C1-C8alkyl groups; R32, R33 and R34 are independently of each other a C1-C8alkyl group, which is optionally substituted by a hydroxy group, or a C1-C8alkenyl group, which is optionally substituted by a hydroxy group; or
R31 and R32 together with the carbon atom to which they are bonded form a 5, or 6 mem- bered ring, optionally containing a carbon-carbon double bond and/or optionally substi- tuted with one, or more C1-C8alkyl groups, or a methylene group, optionally substituted with one, or two C1-C8alkyl groups, especially R31 and R32 together with the carbon atom to which they are bonded form a ring
R33 and R34 may form a 5, or 6 membered ring, optionally containing a carbon-carbon double bond and/or optionally substituted with one, or more C1-C8alkyl groups. The tertiary alcohol used in step a) is preferably selected from the group consisting of tert-butanol, 2-methyl-2-butanol, 3-methyl-3-pentanol, 3-ethyl-3-pentanol, 2-methyl-2- pentanol, 2,3-dimethyl-2-butanol, 1-methylcyclopentanol, 1-ethylcyclopentanol, 1- methylcyclohexanol, 1-ethylcyclohexanol, 1-vinylcyclohexanol, 2-methyl-2,4-pentane- diol, 2,4-dimethyl-2,4-pentanediol, 2,3-dimethyl-2,3-butanediol, 2,5-dimethyl-2,5-hex- anediol, 2,6-dimethyl-2-heptanol, 3,5-dimethyl-3-heptanol, 3,6-dimethyl-3-heptanol, 2- methyl-3-buten-2-ol, 1-methoxy-2-methyl-2-propanol, 2-phenyl-2-propanol, 2-phenyl-2- butanol, 3-phenyl-3-pentanol, 2-methyl-1-phenyl-2-propanol, α-, β-, γ- or δ-terpineol, 4- (2-hydroxyisopropyl)-1-methylcyclohexanol (p-menthane-1,8-diol) , 3,7-dimethylocta- 1,5-dien-3,7-diol (terpenediol I) , terpinen-4-ol (4-carvomenthenol) , (±)-3,7-dimethyl- 1,6-octadien-3-ol (linalool) and mixtures thereof. More preferred tertiary alcohols of formula (IV) are selected from tert-butanol, 2-methyl- 2-butanol (tert-pentanol), 3-methyl-3-pentanol, 3-ethyl-3-pentanol, 2-methyl-2-pentanol, 2,3-dimethyl-2-butanol, 1-methylcyclopentanol, 1-ethylcyclopentanol, 1-methylcyclo- hexanol, 1-ethylcyclohexanol, 2,3-dimethyl-2,3-butanediol, 2,5-dimethyl-2,5-hex- anediol, 2,6-dimethyl-2-heptanol, 3,5-dimethyl-3-heptanol, 3,6-dimethyl-3-heptanol, 2- methyl-3-buten-2-ol, 2-phenyl-2-propanol, 2-phenyl-2-butanol, 3-phenyl-3-pentanol, 2- methyl-1-phenyl-2-propanol, α-, β-, γ- or δ-terpineol, 4-(2-hydroxyisopropyl)-1-methyl- cyclohexanol (p-menthane-1,8-diol), terpinen-4-ol (4-carvomenthenol). The at present most preferred tertiary alcohols of formula (IVa) are 2-methyl-2-butanol and 2,5-dimethyl-2,5-hexanediol.
C1-C8alkyl is typically linear or branched, where possible. Examples are methyl, ethyl, n-propyl, isopropyl, n-butyl, sec.-butyl, isobutyl, tert-butyl, n-pentyl, 2-pentyl, 3-pentyl, 2,2-dimethyl-propyl, n-hexyl, n-heptyl, n-octyl, 1,1,3,3-tetramethylbutyl and 2- ethylhexyl. C1-C4alkyl is typically methyl, ethyl, n-propyl, isopropyl, n-butyl, sec.-butyl, isobutyl, tert-butyl. Examples of linear or branched C1-C8alkoxy are methoxy, ethoxy, n-propoxy, iso- propoxy, n-butoxy, sec.-butoxy, isobutoxy, tert.-butoxy, n-pentyloxy, 2-pentyloxy, 3-pen- tyloxy, 2,2-dimethylpropoxy, n-hexyloxy, n-heptyloxy, n-octyloxy, 1,1,3,3-tetramethylbut- oxy and 2-ethylhexyloxy, preferably C1-C4alkoxy such as typically methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, sec.-butoxy, isobutoxy, tert-butoxy. Examples of C2-C8alkenyl groups are straight-chain or branched alkenyl groups, such as, for example, vinyl, allyl, methallyl, isopropenyl, 2-butenyl, 3-butenyl, isobutenyl, n- penta-2,4-dienyl, 3-methyl-but-2-enyl, n-oct-2-enyl. C2-C8alkynyl is straight-chain or branched and is, for example, ethynyl, 1-propyn-3-yl, 1-butyn-4-yl, 1-pentyn-5-yl, 2-methyl-3-butyn-2-yl, 1,4-pentadiyn-3-yl, 1,3-pentadiyn-5- yl, 1-hexyn-6-yl, cis-3-methyl-2-penten-4-yn-1-yl, trans-3-methyl-2-penten-4-yn-1-yl, 1,3-hexadiyn-5-yl, 1-octyn-8-yl. Examples of a C5-C7cycloalkyl group are cyclopentyl, cyclohexyl and cycloheptyl, op- tionally substituted with one, or more C1-C8alkyl groups, or a methylene group, option- ally substituted with one, or two C1-C8alkyl groups. The C5-C7cycloalkenyl is a C5-C7cycloalkyl group, containing one, or two carbon carbon double bonds. The solvent used in step a) is preferably selected from the group consisting of tetrahy- drofuran, 2-methyltetrahydrofurane, tetrahydropyrane, 1,4-dioxane, cyclopentylmethyl ether, diisopropyl ether, di-n-propyl ether, di-isobutyl ether, di-tert-butyl ether, di-n-butyl ether, di(3-methylbutyl) ether (diisoamyl ether), di-n-pentyl ether, di-n-hexyl ether, di-n- octyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol di-n-butyl ether, di(ethylene glycol) dimethyl ether, di(ethylene glycol) diethyl ether, di(ethylene glycol) di-n-propyl ether, di(ethylene glycol) di-n-butyl ether, 1,2-dimethoxypropane, 1,2-diethoxypropane, 1,3-dimethoxypropane, 1,3-diethoxypropane, 1,4-dimethoxybutane, 1,4-diethoxybutane, di(propylene glycol) dimethyl ether, di(propylene glycol) diethyl ether, tri(propylene glycol) dimethyl ether, tri(propylene glycol) diethyl ether, tri(ethylene glycol) dimethyl ether, tri(ethylene glycol) diethyl ether, tetra(ethylene glycol) dimethyl ether and tetra(ethylene glycol) diethyl ether and mixtures thereof.
More preferred, the solvent is selected from 2-methyltetrahydrofurane, tetrahydropy- rane, 1,4-dioxane, cyclopentylmethyl ether, di-n-propyl ether, di-isobutyl ether, di-tert- butyl ether, di-n-butyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol di-n-butyl ether, di(ethylene gly- col) dimethyl ether, di(ethylene glycol) diethyl ether, di(ethylene glycol) di-n-propyl ether, di(ethylene glycol) di-n-butyl ether, di(propylene glycol) dimethyl ether, di(propyl- ene glycol) diethyl ether, tri(propylene glycol) dimethyl ether, tri(propylene glycol) di- ethyl ether, tri(ethylene glycol) dimethyl ether, tri(ethylene glycol) diethyl ether, tetra(ethylene glycol) dimethyl ether and tetra(ethylene glycol) diethyl ether and mix- tures thereof. The metal oxide precursor compound(s) is selected from the group consisting of metal alkoxides of formula Me(OR12)x (I), metal halides of formula Me’(Hal)x’ (II) and metal alkoxyhalides of formula Me’’(Hal’)m(OR12’)n (III) and mixtures thereof. Me, Me’ and Me’’ are independently of each other titanium, tin, tantalum, niobium, haf- nium, or zirconium, especially titanium. x represents the valence of the metal and is either 4 or 5. x’ represents the valence of the metal and is either 4 or 5. R12 and R12’ are independently of each other a C1-C8alkyl group; especially a C1-C4alkyl group. Hal and Hal’ are independently of each other Cl, Br or I; especially Cl. m is an integer of 1 to 4. n is an integer of 1 to 4. m+n represents the valence of the metal and is either 4 or 5; Preferably, the mixture used in step a) comprises a metal alkoxide of formula (I) and a metal halide of formula (II). The metal alkoxide of formula (I) is preferably a metal alkoxide of formula Me(OR12)4 (Ia), wherein R12 is a C1-C4alkyl group. The metal halide of formula Me’(Hal)x’ (II) is preferably a metal halide of formula Me’(Hal)4 (II), wherein Hal is Cl. Me and Me’ are preferably titanium. The ratio of moles of hydroxy groups of tertiary alcohol to total moles of Ti is in the range 1:2 to 6:1, preferably 1:2 to 4:1, most preferably 1:2 to 3.5:1. The temperature in step b1) is preferably in the range 80 to 180°C. The alcohol(s) R12OH and/or R12’OH formed in step b1) may be removed from the reac- tion mixture by distillation. The removal of the alcohol(s) R12OH and/or R12’OH may in- crease the reaction rate and/or the product quality.
Separation of the obtained metal oxide nanoparticles from the mixture in step b2) may be done, for example, by filtration, or centrifugation. In step b3) the metal oxide nanoparticles are preferably resuspended in a C1-C4alcohol, such as, for example, ethanol, 1-propanol and isopropanol; or a mixture of C1-C4alco- hols. The base used in step c1) is preferably selected from the group consisting of alkali metal alkoxides, alkali metal hydroxides, alkali metal salts of carboxylic acids, tetraalkylammonium hydroxides, trialkylbenzylammonium hydroxides and combinations thereof. More preferred, the base is selected from the group consisting of alkali metal alkoxides, especially potassium ethylate; alkali metal hydroxides, especially potassium hydroxide; alkali metal salts of carboxylic acids, especially potassium acrylate and methacrylate, and combinations thereof. Most preferred are alkali metal alkoxides. The metal oxide nanoparticles may be treated in step b4) and/or c2) with volatile sur- face-modifying compound(s) selected from ^-diketones, carboxylic acids and ^-ketoes- ters and mixtures thereof, especially β-diketone(s), such as, for example, acety- lacetone. The treatment with volatile surface-modifying compound(s) is prefereably done in step b4). After treatment with base aliquots of nanoparticles dispersions in ethanol mixed with water (1:1 v/v) under vigorous stirring show a pH of greater than 3.5. That means, the obtained nanoparticles have low corrosivity. In a particularly preferred embodiment the process for the preparation of a dispersion (coating composition) of the single, or mixed metal oxide nanoparticles is directed to the preparation a dispersion of TiO2 nanoparticles and comprises the following steps: a) preparing a mixture, comprising a metal alkoxide of formula Ti(OR12)4 (Ia), metal hal- ide of formula Ti(Hal)4 (IIa), wherein R12 is C1-C4alkyl, preferably methyl, ethyl, n-propyl, iso-propyl and n-butyl; Hal is Cl; a solvent, a tertiary alcohol and optionally water, b1) heating the mixture to a temperature of from 80°C to 180 °C; b2) separating the obtained TiO2 nanoparticles from the mixture; b3) resuspending the TiO2 nanoparticles in a C1-C4alcohol, or a mixture of C1-C4alco- hols; b4) optionally treating the TiO2 nanoparticles with a β-diketone(s), or salt(s) thereof; c1) treating the TiO2 nanoparticles with a base; c2) optionally treating the TiO2 nanoparticles with a β-diketone(s), or salt(s) thereof; c3) optionally treating the TiO2 nanoparticles with a compound of formula Me'(OR20')z (VII), or mixtures thereof, wherein R20' is a C1-C8 alkyl group, preferably a C1-C4 alkyl group;
Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and z equals to the oxidation state of metal; wherein the ratio of moles of hydroxy groups of tertiary alcohol to total moles of Ti is in the range 1:2 to 6:1, preferably 1:2 to 4:1, most preferably 1:2 to 3.5:1; the base is selected from the group consisting of alkali metal alkoxides, especially po- tassium ethylate; alkali metal hydroxides, especially potassium hydroxide; alkali metal salts of carboxylic acids, especially potassium acrylate and methacrylate and combina- tions thereof, the solvent is selected from 2-methyltetrahydrofurane, tetrahydropyrane, 1,4-dioxane, cyclopentylmethyl ether, di-n-propyl ether, di-isobutyl ether, di-tert-butyl ether, di-n-bu- tyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol di-n-butyl ether, di(ethylene glycol) dimethyl ether, di(ethylene glycol) diethyl ether, di(ethylene glycol) di-n-propyl ether, di(ethylene gly- col) di-n-butyl ether, di(propylene glycol) dimethyl ether, di(propylene glycol) diethyl ether, tri(propylene glycol) dimethyl ether, tri(propylene glycol) diethyl ether, tri(ethylene glycol) dimethyl ether, tri(ethylene glycol) diethyl ether, tetra(ethylene glycol) dimethyl ether and tetra(ethylene glycol) diethyl ether and mixtures thereof; the tertiary alcohol is selected from tert-butanol, 2-methyl-2-butanol, 3-methyl-3-penta- nol, 3-ethyl-3-pentanol, 2-methyl-2-pentanol, 2,3-dimethyl-2-butanol, 1-methylcyclopen- tanol, 1-ethylcyclopentanol, 1-methylcyclohexanol, 1-ethylcyclohexanol, 2,3-dimethyl- 2,3-butanediol, 2,5-dimethyl-2,5-hexanediol, 2,6-dimethyl-2-heptanol, 3,5-dimethyl-3- heptanol, 3,6-dimethyl-3-heptanol, 2-methyl-3-buten-2-ol, 2-phenyl-2-propanol, 2-phe- nyl-2-butanol, 3-phenyl-3-pentanol, 2-methyl-1-phenyl-2-propanol, α-, β-, γ- or δ-terpi- neol, 4-(2-hydroxyisopropyl)-1-methylcyclohexanol (p-menthane-1,8-diol), terpinen-4-ol (4-carvomenthenol), and wherein in step b1) the alcohol R12OH is removed by distilla- tion. In said embodiment the process comprises preferably the following steps: a) preparing a mixture, comprising a metal alkoxide of formula Ti(OR12)4 (Ia), metal hal- ide of formula Ti(Hal)4 (IIa), wherein R12 is C1-C4alkyl, preferably methyl, ethyl, n-propyl, iso-propyl and n-butyl; Hal is Cl; a solvent, a tertiary alcohol and optionally water, b1) heating the mixture to a temperature of from 80°C to 180 °C; b2) separating the obtained TiO2 nanoparticles from the mixture; b3) resuspending the TiO2 nanoparticles in a C1-C4alcohol, or a mixture of C1-C4alco- hols; b4) treating the TiO2 nanoparticles with a β-diketone(s), or salt(s) thereof; c1) treating the TiO2 nanoparticles with a base. The ratio of moles of hydroxy groups of tertiary alcohol to total moles of Ti is in the range 1:2 to 6:1, preferably 1:2 to 4:1, most preferably 1:2 to 3.5:1.
Separation of the obtained TiO2 nanoparticles from the mixture in step b2) may be done, for example, by filtration, or centrifugation. In step b3) the metal oxide nanoparticles are preferably resuspended in ethanol, 1-pro- panol and isopropanol; more preferably in ethanol. The base used in step c1) is preferably an alkali metal alkoxide, especially potassium alkoxide. The treatment is usually carried out at a temperature of from 0°C to 120°C, preferably from 20°C to 100°C. The treatment can be carried out at normal or higher pressure and is preferably carried out at normal pressure. The metal oxide nanoparticles can be treated in step b4) and/or c2) with ^-diketone(s), such as, for example, compounds of formula H+L-, wherein L- is defined below. The treatment with ^-diketone(s) is preferably done in step b4). The treatment is usually carried out at a temperature of from 0°C to 120°C, preferably at a temperature of from 20°C to 100°C. The treatment is preferably carried out at normal or higher pressure, especially at normal pressure. The metal oxide nanoparticles may be treated in step b4) and/or c2) with metal com- plex(es), comprising β-diketonate anion (L-). Such metal complexes are preferably compounds of formula Me(OR20)x(L-)y (V), or mixtures thereof, wherein: R20 is a C1-C8 alkyl group, preferably a C1-C4 alkyl group, such as, for example, methyl, ethyl, n-propyl, iso-propyl and n-butyl; - L is a group of formula R21 and R22 are independ
y 8alkyl group; a phenyl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; a C2-C5heteroaryl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; or a C1-C8alkoxy group, R23 is a hydrogen atom, a fluorine atom, a chlorine atom, or a C1-C8alkyl group, or R21 and R22 together form a cyclic or bicyclic ring, which may optionally be substituted by one or more C1-C4alkyl groups; Me is selected from alkali and alkali earth metals, Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V), Ta (V), preferably Zn (II), Ti (IV), Zr (IV), Hf (IV), Sn (IV), Nb (V) and Ta (V), more preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); x is in the range from 0 to 4.9, preferably 0 to 4.5, y is in the range from 0.1 to 5, prefer- ably 0.5 to 5, and the sum x+y equals to the oxidation state of metal.
The treatment is preferably carried out at a temperature of from 0°C to 120°C, espe- cially from 20°C to 100°C. The treatment is preferably carried out at normal or higher pressure, especially at normal pressure. The process may further comprise an optional step c3), wherein the dispersion, ob- tained in step c1), or in step c2) is treated with a compound of formula Me'(OR20')z (VII), or mixtures thereof, wherein R20' is a C1-C8 alkyl group, preferably a C1-C4 alkyl group; Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and z equals to the oxidation state of metal. The preferred β-diketonate anions are derived by abstraction of proton from acety- lacetone, 2,4-hexanedione, 2,4-heptanedione, 3,5-heptanedione, 1,3-cyclohexanedi- one, 1,3-cyclopentanedione, especially acetylacetone. Preferably, the metal oxide nanoparticles are treated in step b4) and/or c2) with ^- diketone(s), such as, for example, acetylacetone. The treatment with ^-diketone(s) is prefereably done in step b4). After treatment with base aliquots of nanoparticles dispersions in ethanol mixed with water (1:1 v/v) under vigorous stirring show a pH of greater than 3.5. That means, the obtained nanoparticles have low corrosivity. The metal oxide nanoparticles, in particular titanium dioxide nanoparticles, used in the coating compositions according to the present invention are preferably obtained by the above process. The metal oxide, in particular titanium dioxide nanoparticles have a volume average particle size from 1 nm to 20 nm, preferably from 1 nm to 10 nm, more preferably from 1 nm to 5 nm. They can be resuspended, for example, in methanol, ethanol, propanol, 2-methoxy ethanol, iso-propanol, 2-iso-propoxy ethanol, 1-butanol, 1-methoxy-2-propa- nol. A film of the metal oxide, in particular titanium dioxide nanoparticles, which is dried and cured with UV light, shows a refractive index of greater than 1.70 (589 nm), espe- cially of greater than 1.80, very especially of greater than 1.90. The coating compositions of the present invention may be used for coating diffractive optical elements (DOEs), holograms, manufacturing of optical waveguides and solar panels, light outcoupling layers for display and lighting devices, high dielectric constant (high-k) gate oxides and interlayer high-k dielectrics, anti-reflection coatings, etch and CMP stop layers, optical thin film filters, optical diffractive gratings and hybrid thin film
d act e g at g st uctues, g e act e de ab aso essta t coat gs, potec tion and sealing (OLED), or organic solar cells. In a particularly preferred embodiment the coating composition (dispersion) according to the present invention comprises i) titanium dioxide nanoparticles, wherein the volume average diameter (Dv50) of the titanium dioxide nanoparticles is in the range of 1 to 10 nm, especially 1 to 5 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from ethanol and acetylacetone and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparticles; and ii) a solvent which is selected from C2-C4alcohols, especially ethanol, 1-propanol and isopropanol; ketones, especially acetone, 2-butanone, 2-pentanone, 3-pentanone, cy- clopentanone and cyclohexanone; ether alcohols, especially 1-methoxy-2-propanol; mixtures thereof. Preferably, the coating composition comprises less than 1% w/w of water. Preferably, the coating composition does not comprise an organic radical photoinitiator. The pH of the coating composition is in the range of 3 to 10, preferably 3 to 7 as meas- ured in a 1:1 mixture with water. Preferably, the coating composition does not comprise a binder. The coating composition accoding to the present invention may comprise further metal oxide, or mixed metal oxide nanoparticles having a Dv50 which is larger than the Dv50 of the metal oxide nanoparticles prepared by the method of the present invention. The further metal oxide, or mixed metal oxide nanoparticles have a Dv50 in the range of 20 to 100 nm, especially 20 to 60 nm, very especially 20 to 40 nm. The metals of the metal oxide, or mixed metal oxide nanoparticles are selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), prefera- bly Zn (II), Ce (IV), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), more pref- erably Zn(II), Ti (IV), Zr (IV) and Sn (IV) or mixtures thereof. A coating obtainable from the coating composition according to the present invention has a refractive index of greater than 1.7, especially of greater than 1.8, very especially of greater than 1.9. A method for forming the coating having a high refractive index on a substrate com- prises the steps of:
a) providing a substrate, preferably carrying a surface relief nano- and/or microstruc- ture; b) applying the coating composition according to the present invention to the substrate by means of wet coating, or printing; c) removing the solvent; and d) exposing the dry coating to actinic radiation, especially UV-light. In addition, the present invention relates to security, or decorative elements, comprising a substrate, which may contain indicia or other visible features in or on its surface, and on at least part of the said substrate surface, a coating according to the present inven- tion, or a coating obtained according to the method of the present invention. The expression "surface relief" is used to refer to a non-planar part of the surface of a substrate, or layer, and typically defines a plurality of elevations and depressions. In particularly advantageous embodiments, the surface relief structure is a diffractive sur- face relief structure. The diffractive surface relief structure may be a diffraction grating (such as a square grating, sinusoidal grating, sawtooth grating or blazed grating), a hol- ogram surface relief or another diffractive device that exhibits different appearances, e.g. diffractive colours and holographic replays (such as, for example, a lens, or micro- prism), at different viewing angles. For the purposes of this specification, such surface relief structures will be referred to as diffractive optically variable image devices (DOVIDs). In embodiments, the high refractive index (HRI) layer obtained from the coating compo- sition of the present invention may further comprise a dispersion of scattering particles having a dimension along at least one axis such that the HRI layer exhibits a first col- our when viewed in reflection and a second, different colour when viewed in transmis- sion. The coating of the present invention can be used in the manufacture of surface relief micro- and nanostructures, such as, for example, optically variable devices (OVD), such as, for example, a hologram. The method for forming a surface relief micro- and/or nanostructure on a substrate com- prising the steps of: a) forming a surface relief micro- and/or nanostructure on a discrete portion of the substrate; b) depositing the coating composition according to the present invention on at least a portion of the surface relief micro- and/or nanostructure; c) removing the solvent; and d) curing the dry coating by exposing it to actinic radiation, especially UV-light.
A further specific embodiment of the invention concerns a preferred method for forming a surface relief micro- and/or nanostructure on a substrate, wherein step a) comprises a1) applying a curable compound to at least a portion of the substrate; a2) contacting at least a portion of the curable compound with surface relief micro- and/or nanostructure forming means; and a3) curing the curable compound. Alternatively, the method for forming a surface relief micro- and/or nanostructure on a substrate comprises the steps of a') providing a sheet of base material, said sheet having an upper and lower surface; b') depositing the coating composition according to the present invention on at least a portion of the upper surface; c') removing the solvent; d') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material, and e') curing the coating composition by exposing it to actinic radiation, especially UV- light. Yet a further specific embodiment of the invention concerns a preferred method for forming a surface relief micro- and/or nanostructure on a substrate, comprising the steps of: a'') providing a sheet of base material, said sheet having an upper and lower surface; b'') depositing the coating composition according to the present invention on at least a portion of the upper surface; c'') removing the solvent; d'') curing the dry coating by exposing it to actinic radiation, especially UV-light; and e'') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material. The (coating) composition of the present invention may be applied to the substrate by means of conventional printing press such as gravure, flexographic, ink jet, litho- graphic, offset, letterpress intaglio and/or screen process, or other printing process. In another embodiment the composition may be applied by coating techniques, such as spraying, dipping, casting or spin-coating. Preferably the printing process is carried out by gravure, flexographic, or by ink jet printing. The resulting coatings, comprising the TiO2 nanoparticles, are transparent in the visible region. The transparent TiO2 nanoparticles containing layer has a thickness from 20 nm
to 1 µm, especially from 20 nm to 500 nm after drying. The TiO2 nanoparticles containing coating is preferably dried at below 120oC to avoid damage of organic substrates and/or coating layers. The resulting products may be overcoated with a protective coating to increase the du- rability and/or prevent copying of the security element. The protective coating is prefer- ably transparent or translucent. The protective coating may have refractive index of from about 1.2 to about 1.75. Examples of such coatings are known to the skilled per- son. For example, water borne coatings, UV-cured coatings or laminated coatings may be used. Examples for typical coating resins will be given below. Coatings having a very low refractive index are, for example, described in US7821691, WO2008011919 and WO2013117334. The composition may be coated onto organic foils via gravure printing followed by a transparent overcoat subsequently being UV-cured (e.g. Lumogen OVD Varnish 311®). The high refractive index coating according to the present invention may represent the dielectric layer in a so-called Fabry Perot Element. Reference is made, for example, to (EP1504923, WO01/03945, WO01/53113, WO05/38136, WO16173696). In said em- bodiment the security element comprises a mutlilayer structure capable of interference, wherein the multilayer structure capable of interference has a reflection layer, a dielec- tric layer, and a partially transparent layer (EP1504923, WO01/03945, WO01/53113, WO05/38136, WO16173696), wherein the dielectric layer is arranged between the re- flection layer and the partially transparent layer. Suitable materials for the reflective layer include aluminum, silver, copper mixtures or alloys thereof. The partially transparent layer can be composed of a semi-opaque ma- terials, including metals such as chromium, nickel, titanium, vanadium, cobalt, and pal- ladium, as well as other metals such as iron, tungsten, molybdenum, niobium and alu- minum having a suitable thickness of about 3 to 15 nm. Various combinations and al- loys of the above metals may also be utilized, such as Inconel (Ni-Cr-Fe). Other par- tially transparent materials include metal compounds such as metal fluorides, metal ox- ides, metal sulfides, metal nitrides, metal carbides, metal phosphides, metal selenides, metal silicides, and combinations thereof. The reflective layer is preferably an aluminum or silver layer and the dielectric layer is preferably formed from the (surface functionalized) TiO2 nanoparticles of the present invention. The high refractive index coating according to the present invention may represent the partially transparent layers of a Fabry-Pérot resonator system and/or the reflection layer. The reflection layer may be also partially transparent.
In a further embodiment, the high refractive index coating according to the present in- vention may represent the semitransparent layer of a Fabry-Perot resonator system and the second semitransparent layer may be represented by a continuous metallic layer, deposited, for example, by thermal evaporation method, or by a layer, comprising discrete metallic nanostructures capable of absorption of light in the visible wavelength range due to surface plasmon resonance, which may be deposited through vapor- phase metallization, for example, on a surface relief nanostructure, or by printing, or coating of compositions, comprising metal nanoparticles, especially copper, silver or gold nanoparticles ("plasmonic layer", see, for example, WO2011/064162, WO2012/176126, W02020/083794 and WO2020/224982). The resulting optical effect observed from the side of the second semitransparent layer is a colored metallic reflec- tion, modified by the interference color of the dielectric system in reflection. Observed from the high refractive index coating, the optical effect in reflection is the pure interfer- ence color resulting from the Fabry-Perot resonator system. In transmission, observed from either the first surface or the second surface, the color is a subtractive mix of the absorption color from the plasmonic layer and the complementary color of the Fabry- Perot resonator’s interference color.
The plasmonic layer may also be manufactured by depositing a metal precursor com- position on the underlying substrate or functional layer and exposing it to heat or actinic radiation as described, for example, in W02016/170160A1 , WO2018/210597 and W02019/020682A1.
The high refractive index coating according to the present invention may be used in the fabrication of thin-film multilayer anti reflective or reflective elements and coatings, com- prising stacks of layers with different refractive indices. Reference is made, for exam- ple, to H. A. Macleod, “Thin-Film Optical Filters”, published by Institute of Physics Pub- lishing, 3rd edition, 2001 ; EP2806293A2 and DE102010009999A1.
In an additional embodiment the present invention is directed to a security, or decora- tive element, comprising a substrate, which may contain indicia or other visible features in or on its surface, and on at least part of the said substrate surface, a coating accord- ing to the present invention, or a coating obtained according to the method according to present invention.
The security element may comprise one, or more further functional layers, which are selected from black layers, white layers, continuous metallic layers, deposited, for ex- ample by thermal evaporation method, layers, comprising discrete metallic nanostruc- tures capable of absorption of light in the visible wavelength range due to surface plas- mon resonance, which may be deposited through vapor-phase metallization, for exam- ple, on a surface relief nanostructure, or by printing or coating of compositions, com- prising metal nanoparticles, layers comprising surface relief nano- and/or microstruc- tures, such as DOEs, micromirrors, microlenses, layers comprising magnetic pigments,
cholesteric liquid crystal layers, fluorescent layers, interference layers, such as, for ex- ample, a Fabry-Perot stack; colored layers, IR-absorbing layers, colored IR-transparent layers, conductive layers, adhesive and release layers.
The functional layers might be fully, or partially printed on the substrate and/or underly- ing layer.
The security element of the present invention might be provided as a laminate onto a security document, or as a window on the security document, or embedded as a (win- dowed) thread into the security document.
The security document of the present is selected from a banknote, a tax stamp, an ID- card, avoucher, an entrance ticket and a label.
If applied on top of surface relief nano- and/or microstructure, the high refractive index layer may conformally adhere to the said surface relief nano- and/or microstructure, or at least partially flatten it. Reference is made to EP2042343A1 and WO2011116419. (Partial) flattening means in this context that the difference in distance between the highest features of the relief structure and the lowest features of the relief structure is reduced in the coated structure, compared to the uncoated one. Full flattening means in this context that the difference in distance between the highest features of the relief structure and the lowest features of the relief structure is zero.
The HRI coating composition of the present invention may be applied by printing to at least a part of surface relief nano- and/or microstructure, or to the whole structure.
In a particularly preferred embodiment the present invention is directed to
- a security element, comprising in this order i) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer; ii) a colorshift layer, such as, for example, a cholesteric liquid crystal layer; iii) a layer of a partially black print, or negative microtext; iv) the HRI coating layer of the present invention, which flatten the surface relief nano- and/or microstructure (v); v) a surface relief nano- and/or microstructure; vi) optionally a PET layer; vii) optionally functional layer(s), comprising fluorescent, magnetic, NIR and conductive materials; and viii) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer; or
- a security element, comprising in this order i) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer; ii) a colorshift layer, such as, for example, a cholesteric liquid crystal layer; iii) a layer of a partially black print, or negative microtext; iiia) optionally a planarization layer;
iv) the HRI coating layer of the present invention, which conformally adhere to the the surface relief nano- and/or microstructure (v); v) a surface relief nano- and/or microstructure; vi) optionally a PET layer; vii) optionally functional layer(s), comprising fluorescent, magnetic, NIR and conductive materials; and viii) an overprint varnish layer, a PET layer, an adhesive layer, or a release layer;
In another preferred embodiment the present invention is directed to security devices described, in principal, in W02009/066048.
W02009/066048 relates to security devices (10) comprising a first and a second layer (11a, lib) of a colourshifting material at least partially overlying each other and each having different colourshifting properties and, at least partially applied over an exposed surface of one of the colourshifting layers (11a, lib), a light control layer (12) having a surface structure which modifies the angle of reflected light, such that light reflected by the security device is seen at a different viewing angle and in at in least one region, a light absorbing layer (30) between the two colourshifting layers (11a, 11b). The HRI coating of the present invention may be the light control layer 12 that would allow to overvarnish and flatten the light control layer 12 with an overprint varnish. Alternatively, the light control layer 12 could be overcoated with HRI composition of the present in- vention.
In Figure 16 of W02009/066048 the security device 10 comprises a first layer 11a of an optically variable liquid crystal material and a second layer 11b of an optically varia- ble liquid crystal material, which exhibits different reflective characteristics to the first layer 11a. A partial absorbing layer 30 is applied between the first and second liquid crystal layers 11a and 11 b. A light control layer 12, comprising a series of parallel linear microprisms, is applied to the second liquid crystal layer 11b. The light control layer 12 may be a partial layer, as described in reference to Figure 4, or a full layer. If the device 10 is intended to be viewed in reflection, it is preferable to have an additional dark ab- sorbing layer 31 present under the first liquid crystal layer 11a.
The application of a partial absorbing layer 30 between the two liquid crystal layers 11a, 11 b creates two optically variable regions, Regions A and B. In Region A there is no absorbing layer 30 between the two liquid crystal layers 11a, 11 b such that the wavelength of reflected light, at any given angle of incidence, is a result of the additive mixing of the individual wavelengths of light reflected from the two liquid crystal layers 11a, 11 b. In Region B there is an absorbing layer 30 between the two liquid crystal lay- ers and the wavelength of reflected light, at any given angle of incidence, is solely the reflected light from the second liquid crystal layer 11 b.
The absorbing layer 31 which lies under the first liquid crystal film layer 11a may be ap- plied in the form of a design, creating a further optically variable Region C, as shown in
Figure 17 OF W02009/066048. In Region C there is no absorbing layerunder either of the liquid crystal layers 11a, 11 b and when the device 10 is positioned on a reflective background, the intensity of the transmitted colour reflected back through the liquid crystal layers 11a, 11b saturates the reflective colour. The transmitted and reflected colours are complementary, for example, a red to green colourshift in reflection is seen as a cyan to magenta colourshift in transmission.
In another preferred embodiment the present invention is directed to a security device 10 described, in principal, in Figure 1 of of WO2013/017865. Figure 1 of WO2013/017865 illustrates a security device 10, comprising a carrier substrate 11 . This substrate 11 is preferably a translucent or transparent polymeric film such as poly- ethylene (PET) or biaxially oriented polypropylene (BOPP). A light deflection structure 12 is applied to the substrate 11 , either as a separate layer or formed in a surface of the substrate 11 . The light deflection structure 12 is one that has facets or lenses which, when provided with a reflective coating 14 strongly reflects light substantially back to the light source when the light source is substantially parallel to the normal of the substrate and when the light source is away from the normal to the security device 10. One form of suitable light reflection structure 12 comprises a prismatic structure comprising a series of adjacent parallel linear prisms 17 with planar facets arranged to form a grooved surface. These can be formed by either thermally embossing the prisms into the substrate 11 or by casting the prisms into a resin which is curable by ul- tra-violet light or e- beam irradiation. Examples of other suitable light deflection struc- tures 12 include, but are not limited to, a ruled array of tetrahedra, an array of square pyramids, an array of corner-cube structures, an array of hexagonal-faced corner-cu- bes and a saw-tooth prismatic array. Other structures may also be used, such as Fres- nel lenses and lenticular lenses. The light deflection structure 12 is then provided with either positive or negative indicia 13 by coating or covering selected regions 15 of the light deflection structure 12 with the HRI coating layer 14 of the present invention, whilst leaving other regions 16 uncoated or uncovered.
Security devices of the sort described above can be incorporated into or applied to any article for which an authenticity check is desirable. In particular, such devices may be applied to or incorporated into documents of value such as banknotes, passports, driv- ing licences, cheques, identification cards etc. The security device or article can be ar- ranged either wholly on the surface of the base substrate of the security document, as in the case of a stripe or patch, or can be visible only partly on the surface of the docu- ment substrate, e.g. in the form of a windowed security thread. Security threads are now present in many of the world's currencies as well as vouchers, passports, travel- lers' cheques and other documents. In many cases the thread is provided in a partially embedded or windowed fashion where the thread appears to weave in and out of the paper and is visible in windows in one or both surfaces of the base substrate. One method for producing paper with so-called windowed threads can be found in EP-A- 0059056. EP-A-0880298 and WO-A-03095188 describe different approaches for the
embedding of wider partially exposed threads into a paper substrate. Wide threads, typically having a width of 2 to 6mm, are particularly useful as the additional exposed thread surface area allows for better use of optically variable devices. The security de- vice or article may be subsequently incorporated into a paper or polymer base sub- strate so that it is viewable from both sides of the finished security substrate. Methods of incorporating security elements in such a manner are described in EP-A-1 141480 and WO-A-03054297. In the method described in EP-A-1 141480, one side of the se- curity element is wholly exposed at one surface of the substrate in which it is partially embedded, and partially exposed in windows at the other surface of the substrate.
Base substrates suitable for making security substrates for security documents may be formed from any conventional materials, including paper and polymer. Techniques are known in the art for forming substantially transparent regions in each of these types of substrate. For example, WO-A-8300659 describes a polymer banknote formed from a transparent substrate comprising an opacifying coating on both sides of the substrate. The opacifying coating is omitted in localised regions on both sides of the substrate to form a transparent region. In this case the transparent substrate can be an integral part of the security device or a separate security device can be applied to the transparent substrate of the document. WO-A-0039391 describes a method of making a transpar- ent region in a paper substrate. Other methods for forming transparent regions in paper substrates are described in EP-A-72350, EP-A-724519, WO-A-03054297 and EP-A- 1398174.
The security device may also be applied to one side of a paper substrate so that por- tions are located in an aperture formed in the paper substrate. An example of a method of producing such an aperture can be found in WO-A-03054297. An alternative method of incorporating a security element which is visible in apertures in one side of a paper substrate and wholly exposed on the other side of the paper substrate can be found in WO-A-2000/39391.
Typically the security product includes banknotes, credit cards, identification docu- ments like passports, identification cards, driver licenses, or other verification docu- ments, pharmaceutical apparel, software, compact discs, tobacco packaging and other products or packaging prone to counterfeiting or forgery.
The substrate may comprise any sheet material. The substrate may be opaque, sub- stantially transparent or translucent, wherein the method described in W008/061930 is especially suited for substrates, which are opaque to UV light (non-transparent). The substrate may comprise paper, leather, fabric such as silk, cotton, tyvac, fil--c material or metal, such as aluminium. The substrate may be in the form of one or more sheets or a web.
The substrate may be mould made, woven, non-woven, cast, calendared, blown, ex- truded and/or biaxially extruded. The substrate may comprise paper, fabric, man made fibres and polymeric compounds. The substrate may comprise any one or more se- lected from the group comprising paper, papers made from wood pulp or cotton or syn- thetic wood free fibres and board. The paper/board may be coated, calendared or ma- chine glazed; coated, uncoated, mould made with cotton or denim content, Tyvac, linen, cotton, silk, leather, polythyleneterephthalate, polypropylene propafilm, polyvi- nylchloride, rigid PVC, cellulose, tri-acetate, acetate polystyrene, polyethylene, nylon, acrylic and polytherimide board. The polythyleneterephthalate substrate may be Melinex type film orientated polypropylene (obtainable from DuPont Films Willimington Delaware product ID Melinex HS-2).
The substrates being transparent films or non-transparent substrates like opaque plas- tic, paper including but not limited to banknote, voucher, passport, and any other secu- rity or fiduciary documents, self adhesive stamp and excise seals, card, tobacco, phar- maceutical, computer software packaging and certificates of authentication, aluminium, and the like.
In a preferred embodiment of the present invention the substrate is a non-transparent (opaque) sheet material, such as, for example, paper. Advantageously, the paper may be precoated with an UV curable lacquer. Suitable UV curable lacquers and coating methods are described, for example, WO2015/049262 and WO2016/156286.
In another preferred embodiment of the present invention the substrate is a transparent or translucent sheet material, such as, for example, polyethylene terephthalate, poly- ethylene naphthalate, polyvinyl butyral, polyvinyl chloride, flexible polyvinyl chloride, polymethyl methacrylate, poly(ethylene-co-vinyl acetate), polycarbonate, cellulose tri- acetate, polyether sulfone, polyester, polyamide, polyolefins, such as, for example, pol- ypropylene, and acrylic resins. Among these, polyethylene terephthalate and polypro- pylene are preferred. The flexible substrate is preferably biaxially oriented.
The forming of an optically variable image on the substrate may comprise depositing a curable composition on at least a portion of the substrate, as described above. The cur- able composition, generally a coating or lacquer may be deposited by means of gra- vure, flexographic, inkjet and screen process printing. The curable lacquer may be cured by actinic radiations, preferably ultraviolet (UV) light or electron beam. Prefera- bly, the curable lacquer is UV cured. UV curable lacquers are well known and can be obtained from e.g. BASF SE. The lacquers exposed to actinic radiations or electron beam used in the present invention are required to reach a solidified stage when they separate again from the imaging shim in order to keep the record in their upper layer of the sub-microscopic, holographic diffraction grating image or pattern (optically variable image, OVI). Particularly suitable for the lacquer compositions are mixtures of typical well-known components (such as photoinitiators, monomers, oligomers, levelling
agents etc.) used in the radiation curable industrial coatings and graphic arts. Particu- larly suitable are compositions containing one or several photo-latent catalysts that will initiate polymerization of the lacquer layer exposed to actinic radiations. Particularly suitable for fast curing and conversion to a solid state are compositions comprising one or several monomers and oligomers sensitive to free-radical polymerization, such as acrylates, methacrylates or monomers or/and oligomers, containing at least one eth- ylenically unsaturated group, examples have already been given above. Further refer- ence is made to pages 8 to 35 of W02008/061930.
The UV lacquer may comprise an epoxy monomer from the CRAYNOR® Sartomer Eu- rope range (10 to 60%) and one or several acrylates (monofunctional and multifunc- tional), monomers which are available from Sartomer Europe (20 to 90%) and one, or several photoinitiators (1 to 15%) such as Darocure® 1173 and a levelling agent such as BYK®361 (0.01 to 1 %) from BYK Chemie. The UV lacquer may also be used for overcoating.
The epoxy monomer is selected from aromatic glycidyl ethers and aliphatic glycidyl ethers. Aromatic glycidyl ethers are, for example, bisphenol A diglycidyl ether, bi- sphenol F diglycidyl ether, bisphenol B diglycidyl ether, bisphenol S diglycidyl ether, hy- droquinone diglycidyl ether, alkylation products of phenol/dicyclopentadiene, e.g., 2,5- bis[(2,3-epoxypropoxy)phenyl]octahydro-4,7-methano-5H-indene (CAS No. [13446-85- 0]), tris[4-(2,3-epoxypropoxy)phenyl]methane isomers (CAS No. [66072-39-7]), phenol- based epoxy novolaks (CAS No. [9003-35-4]), and cresol-based epoxy novolaks (CAS No. [37382-79-9]). Examples of aliphatic glycidyl ethers include 1 ,4-butanediol diglyc- idyl ether, 1 ,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, pentae- rythritol tetraglycidyl ether, 1 ,1 ,2,2-tetrakis[4-(2,3-epoxypropoxy)phenyl]ethane (CAS No. [27043-37-4]), diglycidyl ether of polypropylene glycol (a,w-bis(2,3-epoxypro- poxy)poly(oxypropylene), CAS No. [16096-30-3]) and of hydrogenated bisphenol A (2,2-bis[4-(2,3-epoxypropoxy)cyclohexyl]propane, CAS No. [13410-58-7]).
The one or several acrylates are preferably multifunctional monomers which are se- lected from trimethylolpropane triacrylate, trimethylolethane triacrylate, trimethylolpro- pane trimethacrylate, trimethylolethane trimethacrylate, tetramethylene glycol di- methacrylate, triethylene glycol dimethacrylate, tetraethylene glycol diacrylate, tripro- pylene glycol diacrylate (TPGDA), dipropylene glycol diacrylate (DPGDA), pentaerythri- tol diacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol diacrylate, dipentaerythritol triacrylate, di pentaerythritol tetraacrylate, di pentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, tripentaerythritol octaacrylate, pentaeryth- ritol dimethacrylate, pentaerythritol trimethacrylate, di pentaerythritol di methacrylate, di- pentaerythritol tetra meth acrylate, tripentaerythritol octamethacrylate, pentaerythritol diitaconate, dipentaerythritol tris-itaconate, dipentaerythritol pentaitaconate, dipentae- rythritol hexaitaconate, ethylene glycol diacrylate, 1 ,3-butanediol diacrylate, 1 ,3-butane- diol dimethacrylate, 1 ,4-butanediol diitaconate, sorbitol triacrylate, sorbitol tetraacrylate,
pentaerythritol-modified triacrylate, sorbitol tetra methacrylate, sorbitol pentaacrylate, sorbitol hexaacrylate, oligoester acrylates and methacrylates, glycerol diacrylate and triacrylate, 1 ,4-cyclohexane diacrylate, bisacrylates and bismethacrylates of polyeth- ylene glycol with a molecular weight of from 200 to 1500, triacrylate of singly to vigintu- ply alkoxylated, more preferably singly to vigintuply ethoxylated trimethylolpropane, sin- gly to vigintuply propoxylated glycerol or singly to vigintuply ethoxylated and/or propox- ylated pentaerythritol, such as, for example, ethoxylated trimethylol propane triacrylate (TM EOPTA) and or mixtures thereof.
The photoinitiator may be a single compound, or a mixture of compounds. Examples of photoinitiators are known to the person skilled in the art and for example published by Kurt Dietliker in “A compilation of photoinitiators commercially available for UV today”, Sita Technology Textbook, Edinburgh, London, 2002.
The photoinitiator may be selected from acylphosphine oxide compounds, benzophe- none compounds, alpha-hydroxy ketone compounds, alpha-alkoxyketone compounds, alpha-aminoketone compounds, phenylglyoxylate compounds, oxime ester com- pounds, mixtures thereof and mixtures and mixtures thereof.
The photoinitiator is preferably a blend of an alpha-hydroxy ketone, alpha-alkoxyketone or alpha-aminoketone compound and a benzophenone compound; or a blend of an al- pha-hydroxy ketone, alpha-alkoxyketone or alpha-aminoketone compound, a benzo- phenone compound and an acylphosphine oxide compound.
The curable composition is preferably deposited by means of gravure or flexographic printing. The curable composition can be coloured.
An OVD is cast into the surface of the curable composition with a shim having the OVD thereon, the holographic image is imparted into the lacquer and instantly cured via a UV lamp, becoming a facsimile of the OVD disposed on the shim (US4,913,858, US5, 164,227, W02005/051675 and W02008/061930).
The curable coating composition according to the present invention may be applied to the OVD by means of conventional printing press such as gravure, ink-jet, rotogravure, flexographic, lithographic, offset, letterpress intaglio and/or screen process, or other printing process.
Preferably, the HRI layer, which is printed over the OVD, is also sufficiently thin as to allow viewing in transmission and reflectance. In other words the whole security ele- ment on the substrate allows a viewing in transmission and reflectance.
The curable composition may further comprise modifying additives.
Specific additives can be added to the composition to modify its chemicals and/or phys- ical properties. Polychromatic effects can be achieved by the introduction of (colored) inorganic and/or organic pigments and/or solvent soluble dyestuffs into the ink, to achieve a range of coloured shades. By addition of a dye the transmission colour can be influenced. By the addition of fluorescent or phosphorescent materials the transmis- sion and/or the reflection colour can be influenced.
Suitable colored pigments especially include organic pigments selected from the group consisting of azo, azomethine, methine, anthraquinone, phthalocyanine, perinone, perylene, diketopyrrolopyrrole, thioindigo, dioxazine, iminoisoindoline, iminoisoindo- linone, quinacridone, flavanthrone, indanthrone, anthrapyrimidine and quinophthalone pigments, or a mixture or solid solution thereof; especially a dioxazine, diketo- pyrrolopyrrole, quinacridone, phthalocyanine, indanthrone or iminoisoindolinone pig- ment, or a mixture or solid solution thereof.
Colored organic pigments of particular interest include C.l. Pigment Red 202, C.l. Pig- ment Red 122, C.l. Pigment Red 179, C.l. Pigment Red 170, C.l. Pigment Red 144, C.l. Pigment Red 177, C.l. Pigment Red 254, C.l. Pigment Red 255, C.l. Pigment Red 264, C.l. Pigment Brown 23, C.l. Pigment Yellow 109, C.l. Pigment Yellow 110, C.l. Pigment Yellow 147, C.l. Pigment Orange 61 , C.l. Pigment Orange 71 , C.l. Pigment Orange 73, C.l. Pigment Orange 48, C.l. Pigment Orange 49, C.l. Pigment Blue 15, C.l. Pigment Blue 60, C.l. Pigment Violet 23, C.l. Pigment Violet 37, C.l. Pigment Violet 19, C.l. Pigment Green 7, C.l. Pigment Green 36, the 2,9-dichloro-quinacridone in platelet form described in W008/055807, or a mixture or solid solution thereof.
Plateletlike organic pigments, such as plateletlike quinacridones, phthalocyanine, fluo- rorubine, dioxazines, red perylenes or diketopyrrolopyrroles can advantageously be used.
Suitable colored pigments also include conventional inorganic pigments; especially those selected from the group consisting of metal oxides, antimony yellow, lead chro- mate, lead chromate sulfate, lead molybdate, ultramarine blue, cobalt blue, manganese blue, chrome oxide green, hydrated chrome oxide green, cobalt green and metal sul- fides, such as cerium or cadmium sulfide, cadmium sulfoselenides, zinc ferrite, bismuth vanadate, Prussian blue, FesO4, carbon black and mixed metal oxides.
Examples of dyes, which can be used to color the curable composition, are selected from the group consisting of azo, azomethine, methine, anthraquinone, phthalocyanine, dioxazine, flavanthrone, indanthrone, anthrapyrimidine and metal complex dyes. Mono- azo dyes, cobalt complex dyes, chrome complex dyes, anthraquinone dyes and copper phthalocyanine dyes are preferred.
The surface relief micro- and nanostructures are, for example, microlense arrays, mi- cromirror arrays, optically variable devices (OVDs), which are, for example, diffractive optical variable image s (DOVIs). The term "diffractive optically variable image" as used herein may refer to any type of holograms including, for example, but not limited to a multiple plane hologram (e.g., 2-dimensional hologram, 3-dimensional hologram, etc.), a stereogram, and a grating image (e.g., dot-matrix, pixelgram, exelgram, kinegram, etc.).
Examples of an optically variable device are holograms or diffraction gratings, moire grating, lenses etc. These optical micro- and nanostructured devices (or images) are composed of a series of structured surfaces. These surfaces may have straight or curved profiles, with constant or random spacing, and may even vary from microns to millimetres in dimension. Patterns may be circular, linear, or have no uniform pattern. For example a Fresnel lens has a micro- and nanostructured surface on one side and a plane surface on the other. The micro- and nanostructured surface consists of a series of grooves with changing slope angles as the distance from the optical axis increases. The draft facets located between the slope facets usually do not affect the optical per- formance of the Fresnel lens.
A further aspect of the present invention is the use of the element as described above for the prevention of counterfeit or reproduction, on a document of value, right, identity, a security label or a branded good.
The compositions, comprising the metal oxide nanoparticles of the present invention, may be applied on top of the surface relief micro- and nanostructures in transparent windows, security threads and foils on the document of value, right, identity, a security label or a branded good.
The coatings of the present invention may be used in a method of manufacturing a se- curity device described in EP2951023A1 comprising:
(a) providing a transparent substrate,
(b) applying a curable transparent material to a region of the substrate;
(c) in a first curing step, partially curing the curable transparent material by exposure to curing energy;
(d) applying a layer of the coating of the present invention (reflection enhancing material) to the curable transparent material;
(e) forming the partially cured transparent material and the layer of coating composition such that both surfaces of the layer of the coating of the present invention follow the contours of an optically variable effect generating relief structure,
(f) in a second curing step, fully curing the formed transparent material by exposure to curing energy such that the relief structure is retained by the formed transparent material.
Various aspects and features of the present invention will be further discussed in terms of the examples. The following examples are intended to illustrate various aspects and features of the present invention.
Examples Measurement of pH of dispersions in ethanol
The aliquots of nanoparticles dispersions in ethanol were mixed with deionized water (1 :1 v/v) under vigorous stirring and pH was measured in the resulting mixture by means of pH meter.
Measurement of refractive indices of the coatings by ellipsometry
The nanoparticles-containing dispersions were coated onto silicon wafers to obtain coatings with thicknesses of at least 200 nm (thickness was measured with KLA Ten- cor Alpha-Step D-100 Stylus Profiler). The data was acquired in Reflectance mode at 65°, 70° and 75° angles, using Woollam M-2000-R19 ellipsometer, and the obtained data was fitted using the Cauchy model with WVase32 software.
Measurement of particle size distribution by DLS
The measurements were performed using Malvern Zetasizer Nano ZS device with ca. 3% w/w dispersions of nanoparticles in a suitable solvent. Measurements in ethanol were performed in presence of acrylic acid (15% w/w of acrylic acid relative to particles weight was added). Measurements in water were performed in presence of 1 mM HCI. D10, D50 and D90 values are given for volume distributions.
Measurement of solids content
The solids content of powders and dispersions was determined using Mettler-Toledo HR-73 halogen moisture analyzer at 100°C.
Measurement of total amount of volatile surface-modifying compounds
The total amount of volatile surface-modifying compounds was determined in disper- sions after neutralization step as weight loss in the range 200-600°C relative to the res- idue at 600°C in thermogravimetric analysis using TGA/DSC 3+ thermogravimetric an- alyser from Mettler-Toledo, with the proviso that the highest boiling solvent in the com- position has a boiling point of below about 170°C. About 20 to 40 mg of dispersion sample was filled in a fared aluminum crucible, sealed immediately to avoid weight loss before experiment and weighed. The exact mass of sample was recorded. The alumi- num crucible is put in the TGA oven at 30°C. The lid of the crucible is pierced at the time. Heating rate was 10°C/min, the measurements were done under nitrogen flow in the range from 30 to 600°C.
XRD measurements
Powder samples were loaded on to a special flat plate Silicon sample holder, taking special care on producing a flat and smooth surface with the correct alignment to the
sample holder zero-reference to avoid large systematic errors. The silicon sample holder was manufactured such that the it does not produce sharp diffraction features but only a weak and smooth background. The sample on the sample holder was loaded in to a Panalytical 'XPert3 Powder equipped with a sealed Cu tube producing a characteristic X-ray lines Cu Kα and Cu Kβ with wavelengths λ1= 1.54056 Å (Cu Kα1), λ2= 1.54439 Å (Cu Kα2), I2/I1 = 0.5 and λ2= 1.3922 Å (Cu Kβ). The contribution of the latter (Cu Kβ) was removed introducing a Ni- filter on the incident beam of the diffractometer right after the Cu-tube. Diffraction data was collected from 10 to 80 °2θ, using a step of 0.026 °2θ for a total time of 2h and spinning the sample around its axis at a rate of 0.13 rate/s in order to in- crease the sampling statistic. The analysis of the diffraction patterns in terms of crystallographic phase analysis and average domain size was performed using the Panalytical HighScore software (v 4.8+) and the Bruker Topas6 program, obtaining consistent results. The volume weighted domain size of diffraction (Dv) was evaluated using the Scherrer equation (B.E. Warren, X-Ray Diffraction, Addison-Wesley Publishing Co., 1969) Dv = K λ / [β cos(θ)], where K(~1) is the shape factor, dependent on the shape and recipro- cal space direction, λ the wavelength, β the integral breadth of the diffraction peak and θ the scattering half-angle. To ensure a correct determination of the Dv, the integral breadth β was amended of the instrumental contribution. To achieve this, the line- broadening of the powder reference material LaB6 was measured and evaluated ac- cording to the same procedure, as described above. Example 1 Step 1. Synthesis of TiO2 nanoparticles All operations were carried out under dry nitrogen atmosphere. Di(propylene glycol) di- methyl ether (400 g) was placed in a 1 L double-wall reactor, equipped with a mechani- cal stirrer and a distillation head with a Liebig condenser.2,5-Dimethyl-2,5-hexanediol (234 g) was added, followed by addition of tetraethyl orthotitanate (273.8 g). The mix- ture was heated to 65°C over 30 min with stirring and was kept for 15 min at this tem- perature. Titanium tetrachloride (75.9 g) was added dropwise with stirring and the reac- tion mixture was heated to 130°C over 2 h, during which time distillation has begun. The reaction mixture was stirred at 125-130°C internal temperature (with constant jacket temperature) for 3 h, upon which time distillate was collected and the beige pre- cipitate has formed. After that, the internal reaction temperature was increased to 150°C over 2 h and stirring was continued for 5 h at this temperature. In total, 315 g distillate was collected. The reaction mixture was cooled to 77°C, absolute ethanol (200 g) was added and stir- ring was continued for 5 h at 77°C. The mixture was cooled to 25°C, isopropanol (300 g) was added, the mixture was stirred for 30 min at 25°C and filtered under vacuum through a paper filter (20 µm pore size). The product was washed on the filter with iso- propanol (1000 g) and absolute ethanol (300 g) and dried on the filter for 1 min. The beige powder of TiO2 nanoparticles agglomerates was obtained (247 g). Solids content
at 100°C 61.7% w/w. XRD analysis showed anatase to be the predominant phase with crystalline domain size of 3.1±0.3 nm. D10(v) = 2.1 nm, D50(v) = 3.0 nm, D90(v) =4.8 nm (in 1 mM HCl in water). Step 2. Neutralization/re-dispersion of TiO2 nanoparticles The powder, obtained in Step 1 (227 g), was resuspended in absolute ethanol (450 g). The temperature of the mixture was raised to 75°C, acetylacetone (5.6 g) was added and the pH of the mixture was brought to 4.5 via dropwise addition of 24% w/w potas- sium ethylate solution in absolute ethanol (98.6 g) with stirring at 75°C. Upon addition of potassium ethylate solution the turbidity of the mixture was strongly reduced due to the re-dispersion of TiO2 nanoparticles agglomerates. The mixture was cooled to 25°C and filtered through the depth filter sheet (Seitz® KS 50) under 2.5 Bar pressure to re- move the formed potassium chloride along with the traces of non-re-dispersed TiO2 na- noparticles. The brownish filtrate, containing re-dispersed TiO2 nanoparticles, was col- lected (730 g). Solids content at 100°C 18.1% w/w. D10(v) = 2.0 nm, D50(v) = 2.8 nm, D90(v) =4.2 nm (in presence of acrylic acid in ethanol). Total amount of volatile sur- face-modifying compounds as determined by thermogravimetric analysis (weight loss in the range 200-600°C relative to the residue at 600°C) was found to be 28 %. Application Example 1 a) Preparation of Coating Compositions The dispersion, obtained in Example 1, was diluted to 10 % w/w solid content with ab- solute ethanol. b) Preparation of UV-cured coatings with high refractive index The coating composition, prepared in Application Example 1a), was spin-coated onto polished silicon wafers. The coating was dried with an air-dryer at 80°C for 10 seconds to evaporate solvent and the dry coating was cured using a medium pressure mercury UV lamp (total UV dose ca.500 mJ/cm2) to obtain a cured coating. Thickness and re- fractive index at 589 nm wavelength of the cured coating were found to be 155 nm and 2.03, respectively. Application Example 2 Evaluation of chemical fastness properties and mechanical stability of coatings A PET foil (Melinex 506) was coated with a UV-curable varnish (Lumogen OVD 311, commercially available from BASF) using a wired hand-coater #1 and thus obtained coating was cured using a medium pressure mercury UV lamp (total UV dose ca.350 mJ/cm2). The coating composition, prepared in Application Example 1a), was coated onto this substrate using a wired K Hand Coater #1 (6 µm wet coating thickness), dried with an air-dryer at 80°C for 10 seconds and cured using a medium pressure mercury UV lamp (total UV dose ca.500 mJ/cm2) to obtain a cured coating.
Chemical fastness was evaluated by immersing the coated foil (before and after UV- curing) into absolute ethanol, or 1-methoxy-2-propanol for 30 minutes at room tempera- ture. After that, the foils were dried with an air-dryer at room temperature. The dry foils were assessed visually (reflectance color, caused by interference, was observed) using a grayscale note from 0 to 4 (0 – coating completely disappeared, 1 – major change; more than 50% damaged, 2 – considerable change; less than 50% damaged, 3 – mi- nor changes, 4 – coating unchanged), as compared to the untreated reference. Mechanical stability of the coatings before and after UV-curing was evaluated by manu- ally rubbing the coating once with a nylon glove and visually assessing the behavior us- ing a note of 0 or 1 (0 – white traces on the coating, 1 – coating unchanged). Table 1. Evaluation of chemical and mechanical stability of coatings before and after UV curing. Eh l 1 M h 2 A i A i M h i l
Example 2 Treatment of TiO2 dispersions with metal alcoholates a) The dispersion obtained in step 2 of Example 1 was diluted with 2-butanone to adjust the solid content to 10% w/w. Tetraethyl orthotitanate (27 mg, 0.12 mmol of Ti) was added to the thus obtained dispersion (4 g) with stirring and the mixture was stirred at 50°C for 12 h under nitrogen. b) The dispersion, obtained in step 2 of Example 1 was diluted with 2-butanone to adjust the solid content to 10% w/w. A solution of zirconium tetra-1-propylate (70% w/w in 1- propanol, 56 mg of solution, 0.12 mmol Zr) was added to the thus obtained dispersion (4 g), with stirring and the mixture was stirred at 50°C for 12 h under nitrogen. c) The dispersion, obtained in step 2 of Example 1 was diluted with 2-butanone to adjust the solid content to 10% w/w. Niobium pentaethylate (38 mg, 0.12 mmol of Nb) was added to the thus obtained dispersion (4 g) with stirring and the mixture was stirred at 50°C for 12 h under nitrogen. d) The dispersion obtained in step 2 of Example 1 was diluted with 2-butanone to adjust the solid content to 10% w/w. Tantalum pentaethylate (49 mg, 0.12 mmol of Ta) was added to the thus obtained dispersion (4 g) with stirring and the mixture was stirred at 50°C for 12 h under nitrogen. Application Example 3 The compositions, obtained in Example 2, were coated and cured as described in Appli- cation Example 2. Chemical fastness and mechanical stability of the coatings was eval- uated as described in Application Example 2. The results are summarized in Table 2.
Table 2
The present invention comprises the following embodiments:
1 . A method for forming a coating having a high refractive index on a substrate comprising the steps of: a) providing a substrate, preferably carrying a surface relief nano- and/or micro- structure; b) applying a coating composition to the substrate by means of wet coating, or printing; c) removing the solvent; and d) exposing the dry coating to actinic radiation, especially UV-light; or a method for forming a coating having a high refractive index on a substrate com- prising the steps of a') providing a sheet of base material, said sheet having an upper and lower surface; b') depositing a composition on at least a portion of the upper surface; c') removing the solvent; d') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material, and e') curing the coating composition by exposing it to actinic radiation, especially UV-light; or
a method for forming a coating having a high refractive index on a substrate com- prising the steps of a'') providing a sheet of base material, said sheet having an upper and lower surface; b'') depositing a coating composition on at least a portion of the upper surface; c'') removing the solvent; d'') curing the dry coating by exposing it to actinic radiation, especially UV-light; and e'') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material; wherein the coating composition, comprising i) single or mixed metal oxide nanoparticles, wherein the volume average diame- ter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 20 nm; the na- noparticles comprise at least one volatile surface-modifying compound selected from alcohols, which are preferably selected from C1-C4alcohols; ^-diketones, carboxylic acids and β-ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nanoparticles, and ii) a solvent. After exposing coating composition to actinic radiation, especially UV-light; the coating composition is cross-linked. 2. The method according to item (claim) 1, wherein the metal oxide nanoparticles are titanium dioxide nanoparticles. 3. The method according to item 1, or 2, wherein the volatile surface-modifying compound is selected from ethanol and acetylacetone and mixtures thereof. 4. The method according to any of item 1 to 3, wherein the volume average diame- ter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 10 nm, prefera- bly 1 to 5 nm. 5. The method according to any of items 1 to 4, wherein the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, espe- cially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparticles. 6. The method according to any of items 1 to 5, wherein the solvent is selected from C2-C4alcohols, especially ethanol, 1-propanol and isopropanol; ketones, espe- cially acetone, 2-butanone, 2-pentanone, 3-pentanone, cyclopentanone and cy- clohexanone; ether alcohols, especially 1-methoxy-2-propanol; mixtures thereof
and their mixtures with esters, especially ethyl acetate, 1-propyl acetate, isopro- pyl acetate and butyl acetate. 7. The method according to any of items 1 to 6, wherein the single, or mixed metal oxide nanoparticles are obtained by a process comprising the following steps: a) preparing a mixture, comprising a metal alkoxide of formula Ti(OR12)4 (Ia), metal halide of formula Ti(Hal)4 (IIa), wherein R12 and R12’ are independently of each other C1-C4alkyl, preferably methyl, ethyl, n-propyl, iso-propyl and n-butyl; Hal is Cl; a solvent, a tertiary alcohol and optionally water, b1) heating the mixture to a temperature of from 80°C to 180 °C; b2) separating the obtained TiO2 nanoparticles from the mixture; b3) resuspending the TiO2 nanoparticles in an C1-C4alcohol, or a mixture of C1- C4alcohols; b4) optionally treating the TiO2 nanoparticles with a ^-diketone(s), or salts thereof, which are preferably selected from compounds of formula Me(OR20)x(L)y (V), or mixtures thereof, wherein R20 is a C1-C8 alkyl group, preferably, a C1-C4 alkyl group, such as, for example, methyl, ethyl, n-propyl, iso-propyl and n-butyl; - L is a group of formula (VI), R21 and R22 are independ
ently of each other a C1-C8alkyl group; a phenyl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1- C4alkoxy groups; a C2-C5heteroaryl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; or a C1-C8alkoxy group, R23 is a hydrogen atom, a fluorine atom, a chlorine atom, or a C1-C8alkyl group, or R21 and R22 together form a cyclic or bicyclic ring, which may optionally be substi- tuted by one or more C1-C4alkyl groups; Me is selected from alkali and alkali earth metals, Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V), Ta (V), prefer- ably Zn (II), Ti (IV), Zr (IV), Hf (IV), Sn (IV), Nb (V) and Ta (V), more preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V), x is in the range from 0 to 4.9, preferably 0 to 4.5, y is in the range from 0.1 to 5, preferably 0.5 to 5, and the sum x+y equals to the oxidation state of metal; c1) treating the TiO2 nanoparticles with a base; c2) optionally treating the TiO2 nanoparticles with a β-diketone(s), or salt(s) thereof; c3) optionally treating the TiO2 nanoparticles with a compound of formula Me'(OR20')z (VII), or mixtures thereof, wherein R20' is a C1-C8alkyl group, preferably a C1-C4 alkyl group;
Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and z equals to the oxidation state of metal; wherein the ratio of moles of hydroxy groups of tertiary alcohol to total moles of Ti is in the range 1:2 to 6:1, preferably 1:2 to 4:1, most preferably 1:2 to 3.5:1; the base is selected from the group consisting of alkali metal alkoxides, espe- cially potassium ethylate; alkali metal hydroxides, especially potassium hydrox- ide; alkali metal salts of carboxylic acids, especially potassium acrylate and meth- acrylate and combinations thereof, the solvent is selected from 2-methyltetrahydrofurane, tetrahydropyrane, 1,4-di- oxane, cyclopentylmethyl ether, di-n-propyl ether, di-isobutyl ether, di-tert-butyl ether, di-n-butyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol di-n-butyl ether, di(eth- ylene glycol) dimethyl ether, di(ethylene glycol) diethyl ether, di(ethylene glycol) di-n-propyl ether, di(ethylene gly-col) di-n-butyl ether, di(propylene glycol) dime- thyl ether, di(propylene glycol) diethyl ether, tri(propylene glycol) dimethyl ether, tri(propylene glycol) diethyl ether, tri(ethylene glycol) dimethyl ether, tri(ethylene glycol) diethyl ether, tetra(ethylene glycol) dimethyl ether and tetra(ethylene gly- col) diethyl ether and mixtures thereof; the tertiary alcohol is selected from tert-butanol, 2-methyl-2-butanol, 3-methyl-3- pentanol, 3-ethyl-3-pentanol, 2-methyl-2-pentanol, 2,3-dimethyl-2-butanol, 1- methylcyclopentanol, 1-ethylcyclopentanol, 1-methylcyclohexanol, 1-ethylcyclo- hexanol, 2,3-dimethyl-2,3-butanediol, 2,5-dimethyl-2,5-hexanediol, 2,6-dimethyl- 2-heptanol, 3,5-dimethyl-3-heptanol, 3,6-dimethyl-3-heptanol, 2-methyl-3-buten- 2-ol, 2-phenyl-2-propanol, 2-phenyl-2-butanol, 3-phenyl-3-pentanol, 2-methyl-1- phenyl-2-propanol, α-, β-, γ- or δ-terpineol, 4-(2-hydroxyisopropyl)-1-methylcyclo- hexanol (p-menthane-1,8-diol), terpinen-4-ol (4-carvomenthenol), and wherein in step b1) the alcohol R12OH is removed by distillation. 8. The method according to any of items 1 to 7, comprising i) titanium dioxide nanoparticles, wherein the volume average diameter (Dv50) of the titanium dioxide nanoparticles is in the range of 1 to 10 nm, especially 1 to 5 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from ethanol and acetylacetone and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparticles; and ii) a solvent which is selected from C2-C4alcohols, especially ethanol, 1-propanol and isopropanol; ketones, especially acetone, 2-butanone, 2-pentanone, 3-penta- none, cyclopentanone and cyclohexanone; ether alcohols, especially 1-methoxy- 2-propanol; mixtures thereof and their mixtures with esters, especially ethyl ace- tate, 1-propyl acetate, isopropyl acetate and butyl acetate.
9. The method according to any of items 1 to 8, wherein the coating composition comprises less than 1 % w/w of water.
10. The method according to any of items 1 to 9, wherein the coating composition does not comprise a binder.
Preferably, the coating composition does not comprise an organic radical photoinitiator.
The pH of the coating composition is in the range of 3 to 10, preferably 3 to 7.
Preferably, the titanium dioxide nanoparticles are present in the anatase modification.
Preferably, the volatile surface-modifying compound is selected from a Ci-C4alcohols, such as, for example, ethanol, 1-propanol and isopropanol; p-diketones and mixtures thereof. More preferably, the volatile surface-modifying compound is selected from eth- anol and acetylacetone and mixtures thereof.
11. The method according to any of items 1 to 10, comprising the steps of: a) forming a surface relief micro- and/or nanostructure on a discrete portion of the substrate; b) applying a coating composition on at least a portion of the surface relief mi- cro- and/or nanostructure by means of wet coating, or printing; c) removing the solvent; and d) curing the dry coating by exposing it to actinic radiation, especially UV-light.
12. The method according to item 11, wherein step a) comprises a1) applying a curable compound to at least a portion of the substrate; a2) contacting at least a portion of the curable compound with surface relief micro- and nanostructure forming means; and a3) curing the curable compound.
13. A security, or decorative element, comprising a substrate, which may contain indi- cia or other visible features in or on its surface, and on at least part of the said substrate surface a coating obtained according to the method according to any of items 1 to 12.
14. A process for the preparation of a coating composition, comprising the following steps: a) preparing a mixture, comprising a metal oxide precursor compound(s), a sol- vent, a tertiary alcohol, or a secondary alcohol, wherein the tertiary alcohol and secondary alcohol eliminate water upon heating the mixture to a temperature of
above 60 C, or mixtures, containing the tertiary alcohol(s) and/or the secondary alcohol(s), and optionally water, b1) heating the mixture to a temperature of above 60°C, especially to a tempera- ture of from 80 to 180 °C; b2) separating the obtained metal oxide nanoparticles from the mixture; b3) resuspending the metal oxide nanoparticles in an alcohol, or a mixture of al- cohols; b4) optionally treating the metal oxide nanoparticles with a volatile surface-modi- fying compound selected from β-diketones, carboxylic acids and β-ketoesters and mixtures thereof; or salts thereof, which are preferably selected from compounds of formula Me(OR20)x(L)y (V), or mixtures thereof, wherein R20 is a C1-C8 alkyl group, preferably, a C1-C4 alkyl group, such as, for example, methyl, ethyl, n-propyl, iso-propyl and n-butyl; - L is a group of formula R21 and R22 are indepen
dently of each other a C1-C8alkyl group; a phenyl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1- C4alkoxy groups; a C2-C5heteroaryl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; or a C1-C8alkoxy group, R23 is a hydrogen atom, a fluorine atom, a chlorine atom, or a C1-C8alkyl group, or R21 and R22 together form a cyclic or bicyclic ring, which may optionally be substi- tuted by one or more C1-C4alkyl groups; Me is selected from alkali and alkali earth metals, Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V), Ta (V), prefer- ably Zn (II), Ti (IV), Zr (IV), Hf (IV), Sn (IV), Nb (V) and Ta (V), more preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V), x is in the range from 0 to 4.9, preferably 0 to 4.5, y is in the range from 0.1 to 5, preferably 0.5 to 5, and the sum x+y equals to the oxidation state of metal; c1) treating the metal oxide nanoparticles with a base, especially a base which is selected from the group consisting of alkali metal alkoxides, alkali metal hydrox- ides, alkali metal salts of carboxylic acids, tetraalkylammonium hydroxides, trial- kylbenzylammonium hydroxides and combinations thereof, c2) optionally treating the metal oxide nanoparticles with the volatile surface- modifying compound, or salts thereof; and c3) optionally treating the TiO2 nanoparticles with a compound of formula Me'(OR20')z (VII), or mixtures thereof, wherein R20' is a C1-C8alkyl group, preferably a C1-C4 alkyl group; Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and
z equals to the oxidation state of metal; wherein the metal oxide precursor compound(s) is selected from the group consisting of metal alkoxides of formula Me(OR12)x (I), metal halides of formula Me’(Hal)x’ (II) and metal alkoxyhalides of formula Me’’(Hal’)m(OR12’)n (III) and mixtures thereof, wherein Me, Me’ and Me’’ are independently of each other titanium, tin, tantalum, nio- bium, hafnium, or zirconium; x represents the valence of the metal and is either 4 or 5, x’ represents the valence of the metal and is either 4 or 5; R12 and R12’ are independently of each other a C1-C8alkyl group; Hal and Hal’ are independently of each other Cl, Br or I; m is an integer of 1 to 4; n is an integer of 1 to 4; m+n represents the valence of the metal and is either 4 or 5; the solvent comprises at least one ether group and is different from the tertiary alcohol and the secondary alcohol; the ratio of the sum of moles of hydroxy groups of tertiary alcohol(s) and second- ary alcohol(s) to total moles of Me, Me’ and Me’’ is in the range 1:2 to 6:1.
Claims
1. A coating composition, comprising i) single or mixed metal oxide nanoparticles, wherein the volume average diame- ter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 20 nm; the na- noparticles comprise at least one volatile surface-modifying compound selected from alcohols, which are preferably selected from Ci-C4alcohols; p-diketones, or salts thereof; carboxylic acids and p-ketoesters and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is at least 5 % by weight, preferably at least 10 % by weight based on the amount of metal oxide nanoparti- cles, and ii) a solvent; with the proviso that the coating composition comprises less than 1% w/w of water and does not com- prise a binder.
2. The coating composition according to claim 1 , wherein the metal oxide nanoparti- cles are titanium dioxide nanoparticles.
3. The coating composition according to claim 1 , or 2, wherein the volatile surface- modifying compound is selected from ethanol and acetylacetone and mixtures thereof.
4. The coating composition according to any of claims 1 to 3, wherein the volume average diameter (Dv50) of the metal oxide nanoparticles is in the range of 1 to 10 nm, preferably 1 to 5 nm.
5. The coating composition according to any of claims 1 to 3, wherein the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparticles.
6. The coating composition according to any of claims 1 to 5, wherein the solvent is selected from C2-C4alcohols, especially ethanol, 1-propanol and isopropanol; ke- tones, especially acetone, 2-butanone, 2-pentanone, 3-pentanone, cyclopenta- none and cyclohexanone; ether alcohols, especially 1-methoxy-2-propanol; mix- tures thereof and their mixtures with esters, especially ethyl acetate, 1 -propyl ac- etate, isopropyl acetate and butyl acetate.
7. The coating composition according to any of claims 1 to 6, wherein the single, or mixed metal oxide nanoparticles are obtained by a process comprising the follow- ing steps:
a) preparing a mixture, comprising a metal alkoxide of formula Ti(OR12)4 (Ia), metal halide of formula Ti(Hal)4 (IIa), wherein R12 is C1-C4alkyl, preferably methyl, ethyl, n-propyl, iso-propyl and n-butyl; Hal is Cl; a solvent, a tertiary alcohol and optionally water, b1) heating the mixture to a temperature of from 80°C to 180 °C; b2) separating the obtained TiO2 nanoparticles from the mixture; b3) resuspending the TiO2 nanoparticles in an C1-C4alcohol, or a mixture of C1- C4alcohols; b4) optionally treating the TiO2 nanoparticles with a ^-diketone(s), or salts thereof, which are preferably selected from compounds of formula Me(OR20)x(L)y (V), or mixtures thereof, wherein R20 is a C1-C8 alkyl group, preferably, a C1-C4 alkyl group, such as, for example, methyl, ethyl, n-propyl, iso-propyl and n-butyl; L is a group of formula (VI), 21
R and R22 are independently of each other a C1-C8alkyl group; a phenyl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1- C4alkoxy groups; a C2-C5heteroaryl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; or a C1-C8alkoxy group, R23 is a hydrogen atom, a fluorine atom, a chlorine atom, or a C1-C8alkyl group, or R21 and R22 together form a cyclic or bicyclic ring, which may optionally be substi- tuted by one or more C1-C4alkyl groups; Me is selected from alkali and alkali earth metals, Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V), Ta (V), prefer- ably Zn (II), Ti (IV), Zr (IV), Hf (IV), Sn (IV), Nb (V) and Ta (V), more preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V), x is in the range from 0 to 4.9, preferably 0 to 4.5, y is in the range from 0.1 to 5, preferably 0.5 to 5, and the sum x+y equals to the oxidation state of metal; c1) treating the TiO2 nanoparticles with a base; c2) optionally treating the TiO2 nanoparticles with a ^-diketone(s), or salt(s) thereof; c3) optionally treating the TiO2 nanoparticles with a compound of formula Me'(OR20')z (VII), or mixtures thereof, wherein R20' is a C1-C8alkyl group, preferably a C1-C4alkyl group; Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and z equals to the oxidation state of metal; wherein the ratio of moles of hydroxy groups of tertiary alcohol to total moles of Ti is in the range 1:2 to 6:1, preferably 1:2 to 4:1, most preferably 1:2 to 3.5:1;
the base is selected from the group consisting of alkali metal alkoxides, espe- cially potassium ethylate; alkali metal hydroxides, especially potassium hydrox- ide; alkali metal salts of carboxylic acids, especially potassium acrylate and meth- acrylate and combinations thereof, the solvent is selected from 2-methyltetrahydrofurane, tetrahydropyrane, 1,4-di- oxane, cyclopentylmethyl ether, di-n-propyl ether, di-isobutyl ether, di-tert-butyl ether, di-n-butyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol di-n-butyl ether, di(eth- ylene glycol) dimethyl ether, di(ethylene glycol) diethyl ether, di(ethylene glycol) di-n-propyl ether, di(ethylene gly-col) di-n-butyl ether, di(propylene glycol) dime- thyl ether, di(propylene glycol) diethyl ether, tri(propylene glycol) dimethyl ether, tri(propylene glycol) diethyl ether, tri(ethylene glycol) dimethyl ether, tri(ethylene glycol) diethyl ether, tetra(ethylene glycol) dimethyl ether and tetra(ethylene gly- col) diethyl ether and mixtures thereof; the tertiary alcohol is selected from tert-butanol, 2-methyl-2-butanol, 3-methyl-3- pentanol, 3-ethyl-3-pentanol, 2-methyl-2-pentanol, 2,3-dimethyl-2-butanol, 1- methylcyclopentanol, 1-ethylcyclopentanol, 1-methylcyclohexanol, 1-ethylcyclo- hexanol, 2,3-dimethyl-2,3-butanediol, 2,5-dimethyl-2,5-hexanediol, 2,6-dimethyl- 2-heptanol, 3,5-dimethyl-3-heptanol, 3,6-dimethyl-3-heptanol, 2-methyl-3-buten- 2-ol, 2-phenyl-2-propanol, 2-phenyl-2-butanol, 3-phenyl-3-pentanol, 2-methyl-1- phenyl-2-propanol, α-, β-, γ- or δ-terpineol, 4-(2-hydroxyisopropyl)-1-methylcyclo- hexanol (p-menthane-1,8-diol), terpinen-4-ol (4-carvomenthenol), and wherein in step b1) the alcohol R12OH is removed by distillation. 8. The coating composition according to any of claims 1 to 7, comprising i) titanium dioxide nanoparticles, wherein the volume average diameter (Dv50) of the titanium dioxide nanoparticles is in the range of 1 to 10 nm, especially 1 to 5 nm; the nanoparticles comprise at least one volatile surface-modifying compound selected from ethanol and acetylacetone and mixtures thereof, wherein the total amount of volatile surface-modifying compounds is in the range of from 15 to 50 % by weight, especially from 20 to 40 % by weight, very especially from 25 to 35 % by weight based on the amount of metal oxide nanoparticles; and ii) a solvent which is selected from C2-C4alcohols, especially ethanol, 1-propanol and isopropanol; ketones, especially acetone, 2-butanone, 2-pentanone, 3-penta- none, cyclopentanone and cyclohexanone; ether alcohols, especially 1-methoxy- 2-propanol; mixtures thereof and their mixtures with esters, especially ethyl ace- tate, 1-propyl acetate, isopropyl acetate and butyl acetate. 9. A coating having a refractive index of greater than 1.7, especially of greater than 1.
8, very especially of greater than 1.
9, obtainable from the coating composition according to any of claims 1 to 8.
10. A method for forming a coating having a high refractive index on a substrate comprising the steps of: a) providing a substrate, preferably carrying a surface relief nano- and/or micro- structure; b) applying the coating composition according to any of claims 1 to 8 to the sub- strate by means of wet coating, or printing; c) removing the solvent; and d) exposing the dry coating to actinic radiation, especially UV-light.
11. A security, or decorative element, comprising a substrate, which may contain indi- cia or other visible features in or on its surface, and on at least part of the said substrate surface, a coating according to claim 9, or a coating obtained according to the method according to claim 10.
12. A method for forming a surface relief micro- and nanostructure on a substrate com- prising the steps of: a) forming a surface relief micro- and/or nanostructure on a discrete portion of the substrate; b) depositing the coating composition according to any of claims 1 to 8 on at least a portion of the surface relief micro- and/or nanostructure; c) removing the solvent; and d) curing the dry coating by exposing it to actinic radiation, especially UV-light; or a method for forming a surface relief micro- and/or nanostructure on a substrate comprising the steps of a') providing a sheet of base material, said sheet having an upper and lower surface; b') depositing the coating composition according to any of claims 1 to 8 on at least a portion of the upper surface; c') removing the solvent; d') forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material, and e') curing the coating composition by exposing it to actinic radiation, especially UV- light; or a method for forming a surface relief micro- and/or nanostructure on a substrate comprising the steps of a") providing a sheet of base material, said sheet having an upper and lower surface; b") depositing the coating composition according to any of claims 1 to 8 on at least a portion of the upper surface; c") removing the solvent; d") curing the dry coating by exposing it to actinic radiation, especially UV-light; and e") forming a surface relief micro- and/or nanostructure on at least a portion of the coating composition, such that said micro- and/or nanostructure is formed also in the base material.
13. The method according to claim 12, wherein step a) comprises a1) applying a curable compound to at least a portion of the substrate; a2) contacting at least a portion of the curable compound with surface relief micro- and nanostructure forming means; and a3) curing the curable compound.
14. Use of the coating composition according to any of claims 1 to 8 for coating dif- fractive optical elements (DOEs), holograms, manufacturing of optical wave- guides and solar panels, light outcoupling layers for display and lighting devices, high dielectric constant (high-k) gate oxides and interlayer high-k dielectrics, anti- reflection coatings, etch and CMP stop layers, optical thin film filters, optical dif- fractive gratings and hybrid thin film diffractive grating structures, high refractive index abrasion-resistant coatings, in protection and sealing (OLED), or organic solar cells.
15. A process for the preparation of the composition according to any of claims 1 to 8, comprising the following steps: a) preparing a mixture, comprising a metal oxide precursor compound(s), a sol- vent, a tertiary alcohol, or a secondary alcohol, wherein the tertiary alcohol and secondary alcohol eliminate water upon heating the mixture to a temperature of above 60°C, or mixtures, containing the tertiary alcohol(s) and/or the secondary alcohol(s), and optionally water, b1) heating the mixture to a temperature of above 60°C, especially to a tempera- ture of from 80 to 180 °C; b2) separating the obtained metal oxide nanoparticles from the mixture; b3) resuspending the metal oxide nanoparticles in an alcohol, or a mixture of al- cohols; b4) optionally treating the metal oxide nanoparticles with a volatile surface-modi- fying compound selected from ^-diketones, carboxylic acids and β-ketoesters and mixtures thereof; or salts thereof, which are preferably selected from compounds of formula Me(OR20)x(L)y (V), or mixtures thereof, wherein R20 is a C1-C8 alkyl group, preferably, a C1-C4 alkyl group, such as, for example, methyl, ethyl, n-propyl, iso-propyl and n-butyl; - L is a group of formula (VI), 21
R and R22 are independently of each other a C1-C8alkyl group; a phenyl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1- C4alkoxy groups; a C2-C5heteroaryl group, which may optionally be substituted by one or more C1-C4alkyl groups, or C1-C4alkoxy groups; or a C1-C8alkoxy group, R23 is a hydrogen atom, a fluorine atom, a chlorine atom, or a C1-C8alkyl group, or
R and R together form a cyclic or bicyclic ring, which may optionally be substi- tuted by one or more C1-C4alkyl groups; Me is selected from alkali and alkali earth metals, Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V), Ta (V), prefer- 5 ably Zn (II), Ti (IV), Zr (IV), Hf (IV), Sn (IV), Nb (V) and Ta (V), more preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V), x is in the range from 0 to 4.9, preferably 0 to 4.5, y is in the range from 0.1 to 5, preferably 0.5 to 5, and the sum x+y equals to the oxidation state of metal; c1) treating the metal oxide nanoparticles with a base, especially a base which is selected from the group consisting of alkali metal alkoxides, alkali metal hydrox- ides, alkali metal salts of carboxylic acids, tetraalkylammonium hydroxides, trial- kylbenzylammonium hydroxides and combinations thereof, c2) optionally treating the metal oxide nanoparticles with the volatile surface- modifying compound, or salts thereof; and c3) optionally treating the TiO2 nanoparticles with a compound of formula Me'(OR20')z (VII), or mixtures thereof, wherein R20' is a C1-C8alkyl group, preferably a C1-C4 alkyl group; Me' is selected from Zn (II), In (III), Sc (III), Y (III), La (III), Ce (IV), Ti (III), Ti (IV), Zr (IV), Hf (IV), Sn (IV), V (IV), Nb (V) and Ta (V), preferably Ti (IV), Zr (IV), Sn (IV), Nb (V) and Ta (V); and z equals to the oxidation state of metal; wherein the metal oxide precursor compound(s) is selected from the group consisting of metal alkoxides of formula Me(OR12)x (I), metal halides of formula Me’(Hal)x’ (II) and metal alkoxyhalides of formula Me’’(Hal’)m(OR12’)n (III) and mixtures thereof, wherein Me, Me’ and Me’’ are independently of each other titanium, tin, tantalum, nio- bium, hafnium, or zirconium; x represents the valence of the metal and is either 4 or 5, x’ represents the valence of the metal and is either 4 or 5; R12 and R12’ are independently of each other a C1-C8alkyl group; Hal and Hal’ are independently of each other Cl, Br or I; m is an integer of 1 to 4; n is an integer of 1 to 4; m+n represents the valence of the metal and is either 4 or 5; the solvent comprises at least one ether group and is different from the tertiary alcohol and the secondary alcohol; the ratio of the sum of moles of hydroxy groups of tertiary alcohol(s) and second- ary alcohol(s) to total moles of Me, Me’ and Me’’ is in the range 1:2 to 6:1.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20192143 | 2020-08-21 | ||
EP21154371 | 2021-01-29 | ||
PCT/EP2021/072873 WO2022038161A1 (en) | 2020-08-21 | 2021-08-18 | Uv-curable coatings having high refractive index |
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EP (1) | EP4200365A1 (en) |
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2021
- 2021-08-18 WO PCT/EP2021/072873 patent/WO2022038161A1/en unknown
- 2021-08-18 US US18/021,638 patent/US20230312944A1/en active Pending
- 2021-08-18 CN CN202180046630.0A patent/CN115867614A/en active Pending
- 2021-08-18 EP EP21763328.8A patent/EP4200365A1/en active Pending
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US20230312944A1 (en) | 2023-10-05 |
CN115867614A (en) | 2023-03-28 |
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