EP4005063A1 - Stator device for an electric machine, and electric machine - Google Patents
Stator device for an electric machine, and electric machineInfo
- Publication number
- EP4005063A1 EP4005063A1 EP20746953.7A EP20746953A EP4005063A1 EP 4005063 A1 EP4005063 A1 EP 4005063A1 EP 20746953 A EP20746953 A EP 20746953A EP 4005063 A1 EP4005063 A1 EP 4005063A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stator
- cooling
- cooling channels
- sectional area
- stator device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/20—Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/48—Fastening of windings on the stator or rotor structure in slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/203—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
Definitions
- Stator device for an electric machine and an electric machine
- the present invention relates to a stator device for an electrical machine, comprising a stator body and a plurality of cooling channels which are designed to cool the stator body and which extend in the axial direction along the stator body.
- the invention relates to an electrical Ma machine.
- stator windings When operating electrical machines, electrical losses occur that are essentially proportional to a current impressed in the stator windings of a stator device. Because of the ohmic resistances of the stator windings usually formed from Kup fer heat is generated at a high power and a correspondingly high current, which can lead to a thermal error in the stator windings. In order to achieve high utilization of the electrical machine, the heat can be dissipated by means of fluid cooling, for example an oil cooling. It is known to provide a plurality of cooling channels in the axial direction along a stator body.
- the invention is therefore based on the object of specifying a possibility for uniform cooling of a stator device for an electrical machine with axial cooling channels.
- a stator device of the type mentioned at the outset further comprising a cooling fluid connection device which axially on the outside and radially a connection channel which extends in the circumferential direction and into which a respective axial end of the cooling channels opens and which extends radially further inward than the cooling channels.
- the invention is based on the knowledge that the viscosity of a cooling fluid guided through the cooling channels, for example oil or water, and its friction on the inner walls of the cooling fluid connection device cause pressure losses along the connection channel, which can be reduced by the connection channel extending further radially extends inside than the cooling channels.
- a large volume of the connection channel generated in this way forms a type of pressure accumulator in front of the confluence of the cooling channels in the connection channel.
- a pressure level in the area of the junction of a respective cooling channel can be homogenized in the circumferential direction and a uniform mass flow of the cooling fluid through the cooling channels can be achieved. This advantageously also enables a uniform distribution of the cooling efficiency over the cooling channels.
- the stator body typically has a plurality of, for example at least twelve, preferably at least 24, particularly preferably at least 48, slots radially on the inside.
- the stator device according to the invention typically also has stator windings, which are at least partially arranged within the stator body. The end windings of the stator windings are preferably arranged radially further inward than the cooling fluid connection device.
- connection channel has a first cross-sectional area perpendicular to the circumferential direction and a respective cooling channel has a second cross-sectional area perpendicular to the circumferential direction.
- the first cross-sectional area is at least 0.3 times the second cross-sectional area. This can achieve that a pressure drop in the connection channel is considerably lower than that along the cooling channels.
- a ratio of the square of the first cross-sectional area to an inner circumference of the connection channel is at least 0.1 times a sum of a ratio of the square of the second cross-sectional area to an axial length of a cooling channel over all cooling channels . This means that pressure losses that occur along the connection channel can also be taken into account.
- a respective transition between one of the cooling channels and the connection channel is step-shaped.
- a respective transition between one of the cooling channels and the connection channel is beveled in the axial direction.
- a cross-sectional area of the cooling channels perpendicular to the axial direction is notch-shaped.
- the number of cooling channels is at least eight, preferably at least twenty-four, particularly preferably at least forty-eight. It is possible that the number of cooling channels corresponds to the number of slots in the stator body.
- the stator device can furthermore comprise a stator housing housing the stator body.
- the cooling channels can be formed between the stator body and the stator housing.
- the cooling channels, the cooling channels are delimited by radial recesses extending in the axial direction in the stator body and by a cylinder jacket surface of the stator housing.
- it is provided that the cooling channels are delimited by radial depressions extending in the axial direction in the stator housing and by a cylinder jacket surface of the stator body.
- the cooling fluid connection device can be formed in one piece with the stator housing. Alternatively or additionally, it can be provided that the cooling fluid connection device is formed in one piece with a bearing plate of the stator device.
- the cooling fluid connection device is designed as an attachment part attached to the stator body or as a plurality of end plates of a stator lamination package.
- stator device further comprises a further cooling fluid connection device which delimits a further connection channel extending axially outward and radially in the circumferential direction, into which a respective other axial end of the cooling channels opens and the ra dial extends further inward than the cooling channels. All statements relating to the first cooling fluid connection device can be transferred to the further cooling fluid connection device.
- the cooling fluid connection device of the stator device according to the invention preferably has an inlet which, in particular, leads radially outward.
- a supply line for the cooling fluid into the cooling fluid connection device that is easy to implement is achieved.
- the further cooling fluid connection device can have an outlet which in particular leads radially outward.
- FIG. 1 shows a cross-sectional schematic diagram of an embodiment of the electrical machine according to the invention
- FIG. 2 shows a perspective illustration of a stator body and a cooling fluid connection device of a first exemplary embodiment of the stator device according to the invention
- FIG. 3 shows a perspective illustration of the stator body and the cooling fluid connection device in a longitudinal section
- connection channel 4 shows a detailed illustration in the area of a connection channel and a cooling channel
- FIG. 5 shows a representation of a pressure distribution along the cooling channels of the stator device
- Fig. 7 is an illustration of a pressure distribution in a conventional Statorvor direction
- FIG. 8 shows a diagram of a mass flow in the cooling channels in the case of the conventional stator device; and Fig. 9 shows a Fig. 4 corresponding detailed illustration of a secondforsbei game of the stator device according to the invention.
- FIG. 1 is a cross-sectional schematic diagram of an exemplary embodiment of an electrical machine 1, comprising a stator device 2 with a stator body 3 formed from a laminated core and a stator housing 4.
- the electrical machine 1 furthermore has a rotor 5 and a shaft 6 connected to it in a rotationally fixed manner, which are rotatably mounted within the stator device 2.
- the stator body 3 is formed from a laminated core and comprises forty-eight grooves 8, which are formed radially on the inside of the stator body 3.
- the stator device 3 has forty-eight cooling channels 9a to 9x, only the first twenty-four cooling channels 9a to 9x being provided with reference symbols in the circumferential direction.
- the cooling channels 9a to 9x extend in the axial direction along the stator body 3.
- the number of cooling channels 9a to 9x corresponds to the number of grooves 8 and the cooling channels 9a to 9x are delimited radially on the inside by radial, notch-shaped recesses 10 in the stator body 3 .
- the cooling fluid connection device 7 is net angeord on a first end face of the stator body 3 and has an inlet 11 for a cooling fluid, in this case oil.
- Fig. 3 is a perspective illustration of the stator body 3 and the cooling fluid connection device 7 in a longitudinal section.
- the cooling fluid connection device 7 delimits axially on the outside and radially a connection channel 12 which extends in the circumferential direction and into which a respective axial end of the cooling channels 9a to 9x opens.
- connection channel 12 extends radially further inward than the cooling channel 9a or the recess 10.
- a transition between the cooling channel 9a and the connection channel 12 is formed in a stepped manner.
- a first cross-sectional area Ai of the connection channel 12 perpendicular to the circumferential direction is greater than 0.3 times a second cross-sectional area A2 (see FIG. 3) of a respective cooling channel 9a to 9x, which is perpendicular to the circumferential direction.
- a ratio of the square of the first cross-sectional area Ai to an inner circumference U of the connection channel 12 is more than 0.1 times the sum of the ratios of the square of the second cross-sectional area A2 to an axial length I, one of the cooling channels 9a over all Cooling channels 9a to 9x.
- cooling channels 9a to 9x are delimited by an inner cylinder jacket surface 13 of the stator housing 4.
- the cooling fluid connection device 7 is also formed in one piece with the stator housing 4 and a bearing plate 14.
- FIG. 5 is an illustration of a pressure distribution along the first twenty-four cooling channels 9a to 9x in the circumferential direction, viewed from the inlet 11. Isolines 15 at a distance of approximately 115 Pa show that the pressure drop is distributed very uniformly along a respective cooling channel 9a to 9x.
- Fig. 6 is a diagram of a mass flow q m of the cooling fluid along the first twenty-four cooling channels 9a to 9x in the circumferential direction from the inlet 11 be sought. Seen the mass flows in the cooling channels are strongly aligned 9a-9x to each other and vary only between 2.8 10 -3 kg s _1 and 3.2 IO 3 kg s. 1 The aforementioned statements on pressure distribution and mass flow can be transferred analogously to the other twenty-four cooling channels.
- FIGS. 7 and 8 correspond to FIGS. 5 and 6 for a stator device 2 'corresponding to the stator device 2, but in which the connection channel extends radially inward just as far as a respective cooling channel.
- Isoli lines 15 'it can be seen that the pressure drop is distributed much more inhomogeneously over the cooling channels 9a' to 9x 'than in the case of the stator device 2.
- FIG Values between approx. 2.0 10 -3 kg s _1 and 5.2 10 -3 kg s _1 are significantly greater than that of the stator device 2.
- FIG. 9 is a detailed illustration corresponding to FIG. 4 of a second embodiment example of a stator device 2.
- a transition from the connection channel 9 into a respective cooling channel 9a to 9x is axially beveled in order to reduce turbulence and a pressure loss resulting therefrom.
- stator device 2 The following exemplary embodiments can each be based on the first or second exemplary embodiment of the stator device 2:
- a second cooling fluid connection device which axially outwardly and radially delimits a further connection channel that is inserted in the circumferential direction and into which a respective other axial end of the cooling channels 9a to 9x opens.
- the further connection channel extends radially further inward than the cooling channels 9a to 9x.
- the further cooling fluid connection device is therefore arranged on a second end face opposite the first end face and is formed in one piece with a second end shield opposite the bearing shield 14. This is arranged within half of the stator housing 4 and closes the stator housing 4 axially at the second end face.
- the cooling channels 9a to 9x are delimited by radial recesses extending in the axial direction in the stator housing 4 and by a cylindrical surface of the stator body 3.
- the cooling fluid connection device 7 is designed as an attachment part attached to the stator body 3 or as a plurality of end plates of the laminated stator core.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Cooling System (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019120677.4A DE102019120677A1 (en) | 2019-07-31 | 2019-07-31 | Stator device for an electric machine and an electric machine |
PCT/EP2020/071124 WO2021018831A1 (en) | 2019-07-31 | 2020-07-27 | Stator device for an electric machine, and electric machine |
Publications (1)
Publication Number | Publication Date |
---|---|
EP4005063A1 true EP4005063A1 (en) | 2022-06-01 |
Family
ID=71842679
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20746953.7A Withdrawn EP4005063A1 (en) | 2019-07-31 | 2020-07-27 | Stator device for an electric machine, and electric machine |
Country Status (5)
Country | Link |
---|---|
US (1) | US20220271580A1 (en) |
EP (1) | EP4005063A1 (en) |
CN (1) | CN114175457A (en) |
DE (1) | DE102019120677A1 (en) |
WO (1) | WO2021018831A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3129258A1 (en) * | 2021-11-18 | 2023-05-19 | Moteurs Leroy-Somer | Coolant-cooled rotating electric machine |
DE102022117308A1 (en) | 2022-07-12 | 2024-01-18 | Bayerische Motoren Werke Aktiengesellschaft | Stator core cooling arrangement for an electric drive machine |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2414532A (en) * | 1944-06-09 | 1947-01-21 | Westinghouse Electric Corp | Electrical machine |
US3009072A (en) * | 1958-01-28 | 1961-11-14 | Scott L & Electromotors Ltd | Fluid cooled motors |
AU2003239376A1 (en) * | 2002-05-06 | 2003-11-17 | Aerovironment, Inc. | Lamination cooling system |
US7834492B2 (en) * | 2006-07-31 | 2010-11-16 | Caterpillar Inc | Electric machine having a liquid-cooled rotor |
US8970075B2 (en) * | 2012-08-08 | 2015-03-03 | Ac Propulsion, Inc. | Liquid cooled electric motor |
US20160294231A1 (en) * | 2015-04-02 | 2016-10-06 | Hamilton Sundstrand Corporation | Stator heat transfer feature |
ES2815574T3 (en) * | 2015-04-09 | 2021-03-30 | Ge Energy Power Conversion Technology Ltd | Electric machine and method |
-
2019
- 2019-07-31 DE DE102019120677.4A patent/DE102019120677A1/en active Pending
-
2020
- 2020-07-27 CN CN202080054592.9A patent/CN114175457A/en active Pending
- 2020-07-27 EP EP20746953.7A patent/EP4005063A1/en not_active Withdrawn
- 2020-07-27 US US17/630,307 patent/US20220271580A1/en active Pending
- 2020-07-27 WO PCT/EP2020/071124 patent/WO2021018831A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
WO2021018831A1 (en) | 2021-02-04 |
CN114175457A (en) | 2022-03-11 |
US20220271580A1 (en) | 2022-08-25 |
DE102019120677A1 (en) | 2021-02-04 |
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Legal Events
Date | Code | Title | Description |
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STAA | Information on the status of an ep patent application or granted ep patent |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE INTERNATIONAL PUBLICATION HAS BEEN MADE |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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17P | Request for examination filed |
Effective date: 20220124 |
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AK | Designated contracting states |
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RAP3 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: VALEO EAUTOMOTIVE GERMANY GMBH |
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DAX | Request for extension of the european patent (deleted) | ||
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18D | Application deemed to be withdrawn |
Effective date: 20220920 |