EP3992338A1 - Mesh fabric structure for trampoline and weaving method thereof - Google Patents
Mesh fabric structure for trampoline and weaving method thereof Download PDFInfo
- Publication number
- EP3992338A1 EP3992338A1 EP21173591.5A EP21173591A EP3992338A1 EP 3992338 A1 EP3992338 A1 EP 3992338A1 EP 21173591 A EP21173591 A EP 21173591A EP 3992338 A1 EP3992338 A1 EP 3992338A1
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- EP
- European Patent Office
- Prior art keywords
- mesh fabric
- weft
- warp
- trampoline
- monofilament
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 110
- 238000000034 method Methods 0.000 title claims abstract description 55
- 238000009941 weaving Methods 0.000 title claims abstract description 40
- 239000004743 Polypropylene Substances 0.000 claims abstract description 40
- 229920001155 polypropylene Polymers 0.000 claims abstract description 40
- -1 polypropylene Polymers 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000011148 porous material Substances 0.000 claims abstract description 15
- 239000000835 fiber Substances 0.000 claims description 58
- 230000008569 process Effects 0.000 claims description 21
- 239000012141 concentrate Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000004615 ingredient Substances 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 abstract description 21
- 230000009191 jumping Effects 0.000 abstract description 10
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000004800 polyvinyl chloride Substances 0.000 description 18
- 229920000915 polyvinyl chloride Polymers 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 239000004698 Polyethylene Substances 0.000 description 8
- 229920000573 polyethylene Polymers 0.000 description 8
- 239000000203 mixture Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000002144 chemical decomposition reaction Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 230000009965 odorless effect Effects 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D9/00—Open-work fabrics
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B5/00—Apparatus for jumping
- A63B5/11—Trampolines
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2209/00—Characteristics of used materials
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2209/00—Characteristics of used materials
- A63B2209/02—Characteristics of used materials with reinforcing fibres, e.g. carbon, polyamide fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2507/00—Sport; Military
Definitions
- the present relates to the technical field of sports equipment, and more specifically a mesh fabric used for surround pads, covers, protective post sleeves, protective nets, and jumping mats of trampolines.
- trampolines are equipped with a protective surround pad, as disclosed in CN201744108U "Trampoline edge cloth”.
- a layer of surround pad with a thickness is installed on the jumping mat and the springs, fixed to the frame.
- PE polyethylene
- PVC polyvinyl chloride
- the PVC coated mesh fabric structure 90 is mainly composed of two layers of PVC fabric 91 are separated by, and attached on and underneath a mesh fabric 92 respectively in a sandwich structure to form a surround edge 9 composed of a plurality of pieces of fabric.
- the main objective of the present invention is to provide a mesh fabric structure, which is mainly used in components of the trampoline including the surround pad, cover, protective post sleeve, protective net, and jumping mat, in order to solve the aforementioned problems of trampolines of the prior art.
- a mesh fabric structure for a trampoline comprising: a plurality of warps made of polypropylene material, and a plurality of wefts also made of polypropylene material.
- the plurality of warps interweave with the plurality of wefts by being drawn through and inserted over-and-under alternately the wefts to form a mesh fabric structure having a plurality of pores that can enhance the function features of drainage capacity, light-weight, tensile strength, and anti-UV.
- each warp and each weft are set to have a monofilament fiber.
- each warp and each weft thread are set to have a plurality of monofilament fibers that are connected adjacently side by side.
- the plurality of monofilament fibers of each warp interweave with each weft by the individual monofilament drawn through and inserted over-and-under alternately each weft; on the other hand, a plurality of monofilament fibers of each weft interweave with each warp by the individual monofilament drawn through and inserted over-and-under alternately each warp.
- the plurality of monofilament fibers of each warp interweave with each weft by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each weft; or the plurality of monofilament fibers of each weft interweave with each warp by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each warp.
- the size of the pore is between 0.1 ⁇ 4mm.
- the weaving method of the mesh fabric for the trampoline of the present invention comprises: a batching step, which intermixes 94% polypropylene by weight with 6% color concentrate as the raw material; a drawing step, which produces bunched monofilament fibers of high tensile strength from the aforementioned polypropylene ingredients through the process of work procedures of extruding, stretching, and processing under the action of a drawing machine at a temperature range of 200 to 280 degrees Celsius (°C) ; a warping step, wherein the diameter of the wound monofilament fiber from the aforementioned drawing step undergoes the warping process according to the diameter value required by the production; a weaving step that interweaves the warp with the weft, drawn from a monofilament fiber or a plurality of monofilament fibers that are connected adjacently side by side, by drawing the warp through to be inserted over-and-under alternately the weft to form a mesh fabric and, at the same time, to form a plurality of pores during
- 1.5% carbon black of the total weight can be added according to the requirements of anti-UV.
- the process interweaves a monofilament fiber or a plurality of monofilament fibers of each warp with each weft by the individual monofilament fiber or the group of a plurality of monofilament fibers drawn through and inserted over-and-under alternately each weft; or/and the process interweaves a monofilament fiber or a plurality of monofilament fibers of each weft with each warp by the individual monofilament fiber or the group of a plurality of monofilament fibers drawn through and inserted over-and-under alternately each warp; and the size of the pore formed during the weaving process is between 0.1 ⁇ 4mm.
- the present invention relates to a mesh fabric structure for a trampoline and a weaving method thereof, which is mainly used in the fabric materials for components of the trampoline 4 including the surround pad 41, cover 42, protective post sleeve 43, protective net 44, and jumping mat 45, wherein the first embodiment of the mesh fabric A, as shown in Fig. 4 , comprises a plurality of warps 1 wherein each warp has a monofilament fiber 11 made of polypropylene material.
- the so-called polypropylene (PP) is a colorless, odorless, non-toxic, translucent solid substance.
- Polypropylene is a polymer with excellent thermoplasticity produced by the addition polymerization of propylene.
- Polypropylene is a white waxy material with a transparent appearance, thermoplasticity and low density, and is a common plastic in use. Furthermore, polypropylene features chemical resistance, heat resistance, electrical insulation, and high abrasion resistance and good processing performance; is corrosion resistance to acid, alkali, salt solutions and a variety of organic solvents below 80°C.
- the polypropylene (PP) material is 100% recyclable and can be recycled directly without the need of chemical decomposition treatment.
- the mesh fabric A of the present invention further comprises a plurality of wefts 2 wherein each weft has a monofilament fiber 21 also made of polypropylene material.
- the plurality of warps 1 interweave with the plurality of wefts 2 by being drawn through and inserted over-and-under alternately the wefts 2 to form a mesh fabric structure having a plurality of pores 3 that can enhance the function features of drainage capacity, light-weight, tensile strength, and anti-UV.
- the size of the pore 3 is between 0.1 ⁇ 4 mm.
- each warp 1 and each weft 2 are set to have a plurality of monofilament fibers 11 and 21 respectively that are connected adjacently side by side.
- the mesh fabric A of the second embodiment of the present invention uses different weaving techniques in the weaving procedure, that is, the warp 1, having a plurality of monofilament fibers 11 connected adjacently side by side, interweave with the weft 2, having a plurality of monofilament fibers 21 connected adjacently side by side, by being drawn through and inserted over-and-under alternately each weft 2.
- Different weaving methods are created by different combination during the process of weaving.
- weaving methods using the equal coefficients can be decided by a composition of parameters of 2*2/2*3/2*4/2*5/2*6/2*7/2*8/3*2/3*3/3*4/3*5/ 3*6/3*7/3*8/4*2/4*3/4*4/4*5/4*6/4*7/4*8/5*2/5*3/5*4/ 5*5/5*6/5*7/5*8/6*2/6*3/6*4/6*5/6*6/6*7/6*8/7*2/7*3/ 7*4/7*5/7*6/7*7/7*8/8*2/8*3/8*4/8*5/8*6/8*7/8*8 and more, for monofilament fibers of the warp and the weft respectively.
- a composition of parameters of 2*3 is applied to such weaving method.
- each warp 1 and each weft 2 are set to have a plurality of monofilament fibers 11 and 21 respectively that are connected adjacently side by side.
- the plurality of monofilament fibers 11 of the warp 1 interweave with each weft 2 by the individual monofilament drawn through and inserted over-and-under alternately each weft 2; on the other hand, a plurality of monofilament fibers 21 of the weft 2 interweave with each warp 1 by the individual monofilament drawn through and inserted over-and-under alternately each warp 1.
- weaving methods using the alternate crossing coefficients can be decided by a composition of parameters of 2*2/2*3/2*4/ 2*5/2*6/2*7/2*8/3*2/3*3/3*4/3*5/3*6/3*7/3*8/4*2/4*3/ 4*4/4*5/4*6/4*7/4*8/5*2/5*3/5*4/5*5/5*6/5*7/5*8/6*2/ 6*3/6*4/6*5/6*6/6*7/6*8/7*2/7*3/7*4/7*5/7*6/7*7/7*8/ 8*2/8*3/8*4/8*5/8*6/8*7/8*8 and more, for monofilament fibers of the warp and the weft respectively.
- a composition of parameters of 7*7 is applied to such weaving method.
- each warp 1 and each weft 2 are set to have a plurality of monofilament fibers 11 and 21 respectively that are connected adjacently side by side.
- the plurality of monofilament fibers 11 of each warp 1 interweave with each weft 2 by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each weft 2; or the plurality of monofilaments 21 of each weft 2 interweave with each warp 1 by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each warp 1.
- the weaving method B of the mesh fabric for the trampoline of the present invention that is provided mainly to manufacture the mesh fabric A in the aforementioned first, second, third, and fourth embodiments, as shown in Fig. 8 , comprises: a batching step a, a drawing step b, a warping step c, a weaving step d, and a finishing step e.
- the aforementioned steps are described in detail as follows:
- the batching step a intermixes 94% polypropylene by weight with 6% color concentrate as the raw material; the polypropylene and the color concentrate prepared in the specified proportion are mixed uniformly by a mixer to be used as the ingredient for the drawing procedure later. Selections on color concentrates of different colors can be made to produce monofilament fibers 11 and 12 of a variety of colors by the drawing step in order to meet the requirements of different environments and consumer needs.
- the drawing step b produces bunched monofilament fibers 11 and 12 of high tensile strength from the aforementioned polypropylene ingredients through the process of work procedures of extruding, stretching, and processing under the action of a drawing machine at a temperature range of 200 to 280 degrees Celsius (°C) the drawing speed is controlled at 190mpm to ensure the fiber to be drawn uniformly; and, after the drawing step is completed, fibers are wound and ready for the warping step later.
- a drawing machine at a temperature range of 200 to 280 degrees Celsius (°C) the drawing speed is controlled at 190mpm to ensure the fiber to be drawn uniformly; and, after the drawing step is completed, fibers are wound and ready for the warping step later.
- the warping step c processes the diameters of the wound monofilament fibers 11 and 12 from the aforementioned drawing step to undergo the warping process according to the diameter values required by the production in order to ensure that the quality and tensile of the polypropylene mesh fabric meet the requirements after the woven fabric is completed.
- the weaving step d interweaves the warp 1 and weft 2, having a monofilament of 11 and 12 respectively or a plurality of drawn monofilaments 11 and 12 respectively that are connected adjacently side by side, by drawing the warp 1 through and inserted over-and-under alternately the weft 2 to form a mesh fabric.
- different weaving techniques applied to the warp and the weft to be drawn through, inserted over-and-under alternately during the weaving procedure, different weaving methods can be created.
- weaving methods can be decided by a composition of parameters of 2*2/2*3/2*4/2*5 /2*6/2*7/2*8/3*2/3*3/3*4/3*5/3*6/3*7/3*8/4*2/4*3/4*4/ 4*5/4*6/4*7/4*8/5*2/5*3/5*4/5*5/5*6/5*7/5*8/6*2/6*3/ 6*4/6*5/6*6/6*7/6*8/7*2/7*3/7*4/7*5/7*6/7*7/7*8/8*2/ 8*3/8*4/8*5/8*6/8*7/8*8 and more, for monofilament fibers of the warp and weft respectively.
- the process interweaves a monofilament fiber or a plurality of monofilament fibers 11 of each warp 1 with each weft 2 by the individual monofilament or the group of a plurality of monofilaments drawn through and inserted over-and-under alternately the weft 2; or/and the process interweaves a monofilament fiber or a plurality of monofilament fibers 12 of each weft 2 with each warp 1 by the individual filament or the group of a plurality of monofilaments drawn through and inserted over-and-under alternately the warp 1, at the same time, forming a plurality of pores 3 during the weaving process, wherein the size of the pore is between 0.1 ⁇ 4mm.
- the finishing step e calenders the surface of the aforementioned mesh fabric to increase the smoothness thereof. Since the yarns of the woven mesh fabric will slide between each other that can cause the mesh fabric deformed and weaken the strength thereof, therefore, the present invention applies the finishing procedure to make the warps and wefts to be fixed firmly together without displacement thus to enhance the overall tensile strength of the mesh fabric A.
- the present invention provides a better choice of fabric for the surround pad 41, cover 42, protective post sleeve 43, protective net 44, and jumping mat 45 of the trampoline 4.
- the main composition of the mesh fabric A of the present invention is polypropylene (PP).
- Polypropylene material is a non-toxic, odorless, good tensile, hardness, and heat-resistance material.
- Polypropylene can be 100% recycled, and can be recycled directly without the need of chemical decomposition treatment. Therefore, the polypropylene woven mesh fabric of the present invention can effectively solve the problems arising from the use of PE and PVC for trampolines.
- the advantages of the polypropylene mesh fabric A of the present invention are described as follows:
- a comparison table of aforementioned functions of the mesh fabric A of the present invention and the PVC coated mesh fabric is provided in Table 1.
- Table 1 Test item Unit Mesh fabric of the present invention PVC coated mesh fabric Comparison result Weight g/m 2 210 409.8 The weight of the present invention is 100% relatively lighter Tensile strength Warp: N/5cm 2104 ⁇ 2000 609 ⁇ 614 The strength of the present invention is 400% stronger or more Weft: N/5cm 1297 ⁇ 1000 345 ⁇ 350 The strength of the present invention is 400% stronger or more Drainage capacity (m 2 /s) Liter (L) 67 0 PVC coated mesh fabric cannot drain the water Outdoor durability year More than 5 years More than 1 year PVC coated mesh fabric is poor in anti-UV. and ages easily.
- the present invention relates to "a mesh fabric structure for trampolines and a weaving method thereof", which provides a better choice of fabric for the surround pad, cover, protective post sleeve, protective net, and jumping mat of the trampoline that can achieve better performance in drainage capacity, light weight, tensile strength, anti-UV.
- the composite structure and method of each embodiment of the present invention have never been disclosed in books, publications nor available to public, and the present invention meets the key requirements of patentability. Therefore, the patent application is hereby respectfully submits to patent officers/examiners of the Patent and Trademark Office to be approved for granting a patent.
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- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
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- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Laminated Bodies (AREA)
Abstract
Description
- The present relates to the technical field of sports equipment, and more specifically a mesh fabric used for surround pads, covers, protective post sleeves, protective nets, and jumping mats of trampolines.
- Currently, general sports equipment such as trampolines are equipped with a protective surround pad, as disclosed in
CN201744108U "Trampoline edge cloth". A layer of surround pad with a thickness is installed on the jumping mat and the springs, fixed to the frame. Thus, during the use of trampolines for exercise, consumers can have better safety protection. - The surround pads of trampolines on the market nowadays generally use two different fabric materials, polyethylene (PE) or polyvinyl chloride (PVC), as the main material of the surround pads, wherein the PE material is the earliest known fabric used for surround pads. However, surfaces of the PE fabric will become wrinkled and hardened with cracks after being exposed to sunlight and rain in outdoor areas.
- Therefore, after switching to the PVC coated
mesh fabric structure 90 in the later period, as shown inFig. 9 , the aforementioned problems of the PE fabric material can be solved effectively, wherein the PVC coatedmesh fabric structure 90 is mainly composed of two layers ofPVC fabric 91 are separated by, and attached on and underneath amesh fabric 92 respectively in a sandwich structure to form asurround edge 9 composed of a plurality of pieces of fabric. - However, one of the causes that affect the service lifetime of the trampoline is stagnant water. Although the surface of the PE and PVC fabrics has good sealability to effectively prevent rainwater from infiltrating into the trampoline, the surround edges, cover, protective post sleeves, protective nets, and jumping mat of the trampoline have to undergo the sewing process using a sewing machine after the fabrics are cut out. When a trampoline is placed outdoors and exposed to rain for a long time, the rainwater will infiltrate into the internal components of the trampoline through the seam lines. If the water is not drained to the outside in time, the problem of stagnant water will occur. When stagnant water remains inside the trampoline for a long period of time, the acidity of the rain water will cause the internal components of the trampoline to rust, corrode, become damaged, and mold will begin to grow.
- Therefore, in view of the above-mentioned problems that exist in components of trampolines made of PE fabrics and PVC coated mesh fabrics, the inventor of the present invention investigated the aforementioned deficiency and searched intensively for the solutions thereof. After conducting research and many experiments, a mesh fabric structure for a trampoline and a weaving method thereof of the present invention is completed. The main objective of the present invention is to provide a mesh fabric structure, which is mainly used in components of the trampoline including the surround pad, cover, protective post sleeve, protective net, and jumping mat, in order to solve the aforementioned problems of trampolines of the prior art.
- In order to achieve the aforementioned objective, the present invention discloses the following technical solutions: a mesh fabric structure for a trampoline, comprising: a plurality of warps made of polypropylene material, and a plurality of wefts also made of polypropylene material. The plurality of warps interweave with the plurality of wefts by being drawn through and inserted over-and-under alternately the wefts to form a mesh fabric structure having a plurality of pores that can enhance the function features of drainage capacity, light-weight, tensile strength, and anti-UV.
- Preferably, each warp and each weft are set to have a monofilament fiber.
- Preferably, each warp and each weft thread are set to have a plurality of monofilament fibers that are connected adjacently side by side.
- Preferably, the plurality of monofilament fibers of each warp interweave with each weft by the individual monofilament drawn through and inserted over-and-under alternately each weft; on the other hand, a plurality of monofilament fibers of each weft interweave with each warp by the individual monofilament drawn through and inserted over-and-under alternately each warp.
- Preferably, the plurality of monofilament fibers of each warp interweave with each weft by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each weft; or the plurality of monofilament fibers of each weft interweave with each warp by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each warp.
- Preferably, the size of the pore is between 0.1 ∼ 4mm.
- Furthermore, the weaving method of the mesh fabric for the trampoline of the present invention comprises: a batching step, which intermixes 94% polypropylene by weight with 6% color concentrate as the raw material; a drawing step, which produces bunched monofilament fibers of high tensile strength from the aforementioned polypropylene ingredients through the process of work procedures of extruding, stretching, and processing under the action of a drawing machine at a temperature range of 200 to 280 degrees Celsius (°C) ; a warping step, wherein the diameter of the wound monofilament fiber from the aforementioned drawing step undergoes the warping process according to the diameter value required by the production; a weaving step that interweaves the warp with the weft, drawn from a monofilament fiber or a plurality of monofilament fibers that are connected adjacently side by side, by drawing the warp through to be inserted over-and-under alternately the weft to form a mesh fabric and, at the same time, to form a plurality of pores during the weaving process; and a finishing step, which calenders the surface of the aforementioned mesh fabric to increase the smoothness thereof and, through the finishing procedure, makes the warps and wefts to be fixed firmly together without displacement thus to enhance the overall tensile strength of the mesh fabric.
- Preferably, in the batching step, 1.5% carbon black of the total weight can be added according to the requirements of anti-UV.
- Preferably, in the weaving step, the process interweaves a monofilament fiber or a plurality of monofilament fibers of each warp with each weft by the individual monofilament fiber or the group of a plurality of monofilament fibers drawn through and inserted over-and-under alternately each weft; or/and the process interweaves a monofilament fiber or a plurality of monofilament fibers of each weft with each warp by the individual monofilament fiber or the group of a plurality of monofilament fibers drawn through and inserted over-and-under alternately each warp; and the size of the pore formed during the weaving process is between 0.1 ∼ 4mm.
- In comparison with the prior art, the advantages and effects of the present invention are as follows:
- 1. The mesh fabric structure of the present invention is provided as the main material of the surround pads, covers, protective post sleeves, and protective nets of current trampolines. Since the mesh fabric of the present invention is a porous woven fabric, the mesh fabric has good drainage performance. According to the test results, the mesh fabric structure of the present invention has an average drainage capacity of at least 67 liters per m2/s. In other words, the mesh fabric of the present invention will not accumulate water when the sky is clear after the rain.
- 2.The average weight of the mesh fabric of the present invention is 210g/m2, which is twice lighter than the PVC coated mesh fabric, and can effectively turn the surround pad, cover, protective post sleeve, protective net, and jumping mat of the trampoline into lightweight components to be conducive to packaging and handling.
- 3.The tensile strength of the mesh fabric of the present invention is 2104 ∼ 2000N/5cm in the warp direction and 1297 ∼ 1000N/5cm in the weft direction, which is at least 300% or more (that is, three times larger) stronger than that of the PVC mesh fabric. Therefore, the mesh fabric of the present invention has better anti-UV, durability, high tensile and usability in outdoor areas, and can last up to five years without damage when it is frequently used outdoors.
- The present invention will become more fully understood from the detailed description given herein below for illustration only which thus does not limit the present invention, wherein:
-
Fig. 1 is a schematic diagram of the mesh fabric structure of the present invention used in the "surround pad, jumping mat" components of the trampoline; -
Fig. 2 is a schematic diagram of the mesh fabric structure of the present invention used in the "cover, protective net" components of the trampoline; -
Fig. 3 is a schematic diagram of the mesh fabric structure of the present invention used in the "protective post sleeve" component of the trampoline; -
Fig. 4 is a schematic diagram of a first embodiment of the mesh fabric structure of the present invention; -
Fig. 5 is a schematic diagram of a second embodiment of the mesh fabric structure of the present invention; -
Fig. 6 is a schematic diagram of a third embodiment of the mesh fabric structure of the present invention; -
Fig. 7 is a schematic diagram of a fourth embodiment of the mesh fabric structure of the present invention; -
Fig. 8 is a schematic diagram of the production process steps of the mesh fabric structure of the present invention; -
Fig. 9 is a schematic diagram and an enlarged cross-section view of a PVC coated mesh fabric for the surround pad used in a trampoline of the prior art. - First, please refer to
Figs. 1 to 3 . The present invention relates to a mesh fabric structure for a trampoline and a weaving method thereof, which is mainly used in the fabric materials for components of thetrampoline 4 including thesurround pad 41,cover 42,protective post sleeve 43,protective net 44, and jumpingmat 45, wherein the first embodiment of the mesh fabric A, as shown inFig. 4 , comprises a plurality ofwarps 1 wherein each warp has amonofilament fiber 11 made of polypropylene material. The so-called polypropylene (PP) is a colorless, odorless, non-toxic, translucent solid substance. Polypropylene is a polymer with excellent thermoplasticity produced by the addition polymerization of propylene. Polypropylene is a white waxy material with a transparent appearance, thermoplasticity and low density, and is a common plastic in use. Furthermore, polypropylene features chemical resistance, heat resistance, electrical insulation, and high abrasion resistance and good processing performance; is corrosion resistance to acid, alkali, salt solutions and a variety of organic solvents below 80°C. The polypropylene (PP) material is 100% recyclable and can be recycled directly without the need of chemical decomposition treatment. - Moreover, the mesh fabric A of the present invention further comprises a plurality of
wefts 2 wherein each weft has a monofilament fiber 21 also made of polypropylene material. Please refer toFig. 4 . The plurality ofwarps 1 interweave with the plurality ofwefts 2 by being drawn through and inserted over-and-under alternately thewefts 2 to form a mesh fabric structure having a plurality ofpores 3 that can enhance the function features of drainage capacity, light-weight, tensile strength, and anti-UV. In particular, the size of thepore 3 is between 0.1 ∼ 4 mm. - Please refer to
Fig. 5 for the second embodiment of the mesh fabric A of the present invention, wherein eachwarp 1 and eachweft 2 are set to have a plurality ofmonofilament fibers 11 and 21 respectively that are connected adjacently side by side. In other words, the mesh fabric A of the second embodiment of the present invention uses different weaving techniques in the weaving procedure, that is, thewarp 1, having a plurality ofmonofilament fibers 11 connected adjacently side by side, interweave with theweft 2, having a plurality of monofilament fibers 21 connected adjacently side by side, by being drawn through and inserted over-and-under alternately eachweft 2. Different weaving methods are created by different combination during the process of weaving. For example, weaving methods using the equal coefficients can be decided by a composition of parameters of 2*2/2*3/2*4/2*5/2*6/2*7/2*8/3*2/3*3/3*4/3*5/ 3*6/3*7/3*8/4*2/4*3/4*4/4*5/4*6/4*7/4*8/5*2/5*3/5*4/ 5*5/5*6/5*7/5*8/6*2/6*3/6*4/6*5/6*6/6*7/6*8/7*2/7*3/ 7*4/7*5/7*6/7*7/7*8/8*2/8*3/8*4/8*5/8*6/8*7/8*8 and more, for monofilament fibers of the warp and the weft respectively. In the embodiment illustrated inFig. 5 , a composition of parameters of 2*3 is applied to such weaving method. - Please refer to
Fig. 6 for the third embodiment of the mesh fabric A of the present invention, wherein eachwarp 1 and eachweft 2 are set to have a plurality ofmonofilament fibers 11 and 21 respectively that are connected adjacently side by side. The plurality ofmonofilament fibers 11 of thewarp 1 interweave with eachweft 2 by the individual monofilament drawn through and inserted over-and-under alternately eachweft 2; on the other hand, a plurality of monofilament fibers 21 of theweft 2 interweave with eachwarp 1 by the individual monofilament drawn through and inserted over-and-under alternately eachwarp 1. Therefore, while the mesh fabric A of the third embodiment of the present invention being woven, different weaving methods are created by combining different procedures during the process of weaving. For example, weaving methods using the alternate crossing coefficients can be decided by a composition of parameters of 2*2/2*3/2*4/ 2*5/2*6/2*7/2*8/3*2/3*3/3*4/3*5/3*6/3*7/3*8/4*2/4*3/ 4*4/4*5/4*6/4*7/4*8/5*2/5*3/5*4/5*5/5*6/5*7/5*8/6*2/ 6*3/6*4/6*5/6*6/6*7/6*8/7*2/7*3/7*4/7*5/7*6/7*7/7*8/ 8*2/8*3/8*4/8*5/8*6/8*7/8*8 and more, for monofilament fibers of the warp and the weft respectively. In the embodiment illustrated inFig. 6 , a composition of parameters of 7*7 is applied to such weaving method. - Please refer to
Fig. 7 for the fourth embodiment of the mesh fabric A of the present invention, wherein eachwarp 1 and eachweft 2 are set to have a plurality ofmonofilament fibers 11 and 21 respectively that are connected adjacently side by side. The plurality ofmonofilament fibers 11 of eachwarp 1 interweave with eachweft 2 by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately eachweft 2; or the plurality of monofilaments 21 of eachweft 2 interweave with eachwarp 1 by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately eachwarp 1. - In addition, the weaving method B of the mesh fabric for the trampoline of the present invention that is provided mainly to manufacture the mesh fabric A in the aforementioned first, second, third, and fourth embodiments, as shown in
Fig. 8 , comprises: a batching step a, a drawing step b, a warping step c, a weaving step d, and a finishing step e. The aforementioned steps are described in detail as follows:
The batching step a intermixes 94% polypropylene by weight with 6% color concentrate as the raw material; the polypropylene and the color concentrate prepared in the specified proportion are mixed uniformly by a mixer to be used as the ingredient for the drawing procedure later. Selections on color concentrates of different colors can be made to producemonofilament fibers 11 and 12 of a variety of colors by the drawing step in order to meet the requirements of different environments and consumer needs. - The drawing step b produces bunched
monofilament fibers 11 and 12 of high tensile strength from the aforementioned polypropylene ingredients through the process of work procedures of extruding, stretching, and processing under the action of a drawing machine at a temperature range of 200 to 280 degrees Celsius (°C) the drawing speed is controlled at 190mpm to ensure the fiber to be drawn uniformly; and, after the drawing step is completed, fibers are wound and ready for the warping step later. - The warping step c processes the diameters of the
wound monofilament fibers 11 and 12 from the aforementioned drawing step to undergo the warping process according to the diameter values required by the production in order to ensure that the quality and tensile of the polypropylene mesh fabric meet the requirements after the woven fabric is completed. - The weaving step d interweaves the
warp 1 andweft 2, having a monofilament of 11 and 12 respectively or a plurality of drawnmonofilaments 11 and 12 respectively that are connected adjacently side by side, by drawing thewarp 1 through and inserted over-and-under alternately theweft 2 to form a mesh fabric. In other words, using different weaving techniques applied to the warp and the weft to be drawn through, inserted over-and-under alternately during the weaving procedure, different weaving methods can be created. For example, weaving methods can be decided by a composition of parameters of 2*2/2*3/2*4/2*5 /2*6/2*7/2*8/3*2/3*3/3*4/3*5/3*6/3*7/3*8/4*2/4*3/4*4/ 4*5/4*6/4*7/4*8/5*2/5*3/5*4/5*5/5*6/5*7/5*8/6*2/6*3/ 6*4/6*5/6*6/6*7/6*8/7*2/7*3/7*4/7*5/7*6/7*7/7*8/8*2/ 8*3/8*4/8*5/8*6/8*7/8*8 and more, for monofilament fibers of the warp and weft respectively. Furthermore, in the weaving step, the process interweaves a monofilament fiber or a plurality ofmonofilament fibers 11 of eachwarp 1 with eachweft 2 by the individual monofilament or the group of a plurality of monofilaments drawn through and inserted over-and-under alternately theweft 2; or/and the process interweaves a monofilament fiber or a plurality of monofilament fibers 12 of eachweft 2 with eachwarp 1 by the individual filament or the group of a plurality of monofilaments drawn through and inserted over-and-under alternately thewarp 1, at the same time, forming a plurality ofpores 3 during the weaving process, wherein the size of the pore is between 0.1 ∼ 4mm. - The finishing step e calenders the surface of the aforementioned mesh fabric to increase the smoothness thereof. Since the yarns of the woven mesh fabric will slide between each other that can cause the mesh fabric deformed and weaken the strength thereof, therefore, the present invention applies the finishing procedure to make the warps and wefts to be fixed firmly together without displacement thus to enhance the overall tensile strength of the mesh fabric A.
- In particular, in the weaving method B of the mesh fabric of the present invention, 1.5% carbon black of the total weight can be added according to the requirements of anti-UV during the batching step a; in the weaving step d, "a weaving method using the equal coefficients" can be chosen to weave the mesh fabric A as shown in
Fig. 5 , or "a weaving methods using the alternate crossing coefficients" can be chosen to weave the mesh fabric A as shown inFig. 6 . - In general, the present invention provides a better choice of fabric for the
surround pad 41,cover 42,protective post sleeve 43, protective net 44, and jumpingmat 45 of thetrampoline 4. The main composition of the mesh fabric A of the present invention is polypropylene (PP). Polypropylene material is a non-toxic, odorless, good tensile, hardness, and heat-resistance material. Polypropylene can be 100% recycled, and can be recycled directly without the need of chemical decomposition treatment. Therefore, the polypropylene woven mesh fabric of the present invention can effectively solve the problems arising from the use of PE and PVC for trampolines. The advantages of the polypropylene mesh fabric A of the present invention are described as follows: - 1. Good drainage: The mesh fabric A of the present invention can effectively solve the problem of stagnant water after testing. Since the polypropylene mesh fabric is woven in a mesh form, it has
many pores 3 and therefore the stagnant water is discharged to the outside through thesepores 3 to reduce damage to the internal components of thetrampoline 4. According to the test results, the mesh fabric A of the present invention can achieve an average drainage capacity of more than 67 liters per m2/s; the surface of the mesh fabric A of the present invention is calendered to increase the smoothness that can drain the stagnant water more effectively and achieve a better effect of moisture-proof and mold-proof. - 2. Light weight: Because the polypropylene raw material is a lightweight material, it is conducive to the light density of the polypropylene mesh fabric A. The average weight of the PVC coated mesh fabric is 409.8g/m2 whereas the average weight of the PP material is 210g/m2. Relatively speaking, polypropylene mesh fabric A is twice lighter than PVC coated mesh fabric. Products made of polypropylene mesh fabric A can be lighter in weight and make handling less effort; in terms of transportation, the loading capacity can be increased and the number of transportations can be reduced, resulting in carbon emission reduction.
- 3. Good tensile strength: The polypropylene mesh fabric A also has a good performance in tensile strength. The tensile strength of the PVC coated mesh fabric is 609∼614N/5cm in the warp direction and 345∼350N/5cm in the weft direction whereas the tensile strength of the polypropylene mesh fabric is 2104~ 2000N/5cm in the warp direction and 1297~1000N/5cm in the weft direction, which is far more than 400% (four times) stronger than that of the PVC coated mesh fabric. The aforementioned test data show that the tensile strength for use and durability of components of a trampoline made of polypropylene mesh fabric A increase.
- 4. Good anti-UV effect: The polypropylene mesh fabric A is proven to be excellent in anti-ultraviolet degradation (anti-UV) test with the value of the surface strength still maintained at 75% of the original scale after 5000 hours of UV exposure. Thus, product accessories made of the polypropylene mesh fabric A can prolong the service lifetime of the trampoline to more than five years.
- A comparison table of aforementioned functions of the mesh fabric A of the present invention and the PVC coated mesh fabric is provided in Table 1.
[Table 1] Test item Unit Mesh fabric of the present invention PVC coated mesh fabric Comparison result Weight g/m2 210 409.8 The weight of the present invention is 100% relatively lighter Tensile strength Warp: N/5cm 2104∼2000 609∼614 The strength of the present invention is 400% stronger or more Weft: N/5cm 1297∼1000 345∼350 The strength of the present invention is 400% stronger or more Drainage capacity (m2/s) Liter (L) 67 0 PVC coated mesh fabric cannot drain the water Outdoor durability year More than 5 years More than 1 year PVC coated mesh fabric is poor in anti-UV. and ages easily. - In summary, the present invention relates to "a mesh fabric structure for trampolines and a weaving method thereof", which provides a better choice of fabric for the surround pad, cover, protective post sleeve, protective net, and jumping mat of the trampoline that can achieve better performance in drainage capacity, light weight, tensile strength, anti-UV. In addition, the composite structure and method of each embodiment of the present invention have never been disclosed in books, publications nor available to public, and the present invention meets the key requirements of patentability. Therefore, the patent application is hereby respectfully submits to patent officers/examiners of the Patent and Trademark Office to be approved for granting a patent.
- The examples described above are a few preferred embodiments and applications of the technology of the present invention. Alternative embodiments will become apparent to those skilled in the art to which the present invention described in the patent specification and the appended claims pertains without departing from its spirit and scope.
Claims (10)
- A mesh fabric structure for a trampoline, comprising:a plurality of warps, made of polypropylene material; anda plurality of wefts, also made of polypropylene material;wherein the plurality of warps interweave with the plurality of wefts by being drawn through and inserted over-and-under alternately the wefts to form a mesh fabric structure having a plurality of pores that can enhance the function features of drainage capacity, light-weight, tensile strength, and anti-UV.
- The mesh fabric structure for a trampoline as claimed in claim 1, wherein each warp and each weft are set to have a monofilament fiber.
- The mesh fabric structure for a trampoline as claimed in claim 1, wherein each warp and each weft are set to have a plurality of monofilament fibers that are connected adjacently side by side.
- The mesh fabric structure for a trampoline as claimed in claim 3, wherein the plurality of monofilament fibers of each warp interweave with each weft by the individual monofilament drawn through and inserted over-and-under alternately each weft; on the other hand, a plurality of monofilament fibers of each weft interweave with each warp by the individual monofilament drawn through and inserted over-and-under alternately each warp.
- The mesh fabric structure for a trampoline as claimed in claim 3, wherein the plurality of monofilament fibers of each warp interweave with each weft by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each weft; or the plurality of monofilament fibers of each weft interweave with each warp by the group of a plurality of monofilaments drawn through and inserted over-and-under alternately each warp.
- The mesh fabric structure for a trampoline as claimed in claim 1, wherein the size of the pore is between 0.1 ∼ 4mm.
- The mesh fabric structure for a trampoline as claimed in claim 1, wherein the mesh fabric layer has an average drainage capacity of at least 67 liters per m2/s, an average weight of 210g/m2, a tensile strength of 2104~2000N/5cm in the warp direction, a tensile strength of 1297∼1000N/5cm in the weft direction; and the mesh fabric layer can last up to five years when it is used outdoors.
- A weaving method of the mesh fabric for the trampoline, comprising:a batching step, which intermixes 94% polypropylene by weight with 6% color concentrate as the raw material;a drawing step, which produces bunched monofilament fibers of high tensile strength from the aforementioned polypropylene ingredients through the process of work procedures of extruding, stretching, and processing under the action of a drawing machine at a temperature range of 200 to 280 degrees Celsius (°C);a warping step, wherein the diameter of the wound monofilament fiber from the aforementioned drawing step undergoes the warping process according to the diameter value required by the production;a weaving step, which interweaves the warp with the weft, drawn from a monofilament fiber or a plurality of monofilament fibers that are connected adjacently side by side, by drawing the warp through to be inserted over-and-under alternately the weft to form a mesh fabric and, at the same time, to form a plurality of pores during the weaving process; anda finishing step, which calenders the surface of the aforementioned mesh fabric to increase the smoothness thereof and, through the finishing procedure, makes the warps and wefts to be fixed firmly together without displacement thus to enhance the overall tensile strength of the mesh fabric.
- A weaving method of the mesh fabric for the trampoline as claimed in claim 8, wherein, in the batching step, 1.5% carbon black of the total weight can be added according to the requirements of anti-UV.
- A weaving method of the mesh fabric for the trampoline as claimed in claim 8, wherein, in the weaving step, the process interweaves a monofilament fiber or a plurality of monofilament fibers of each warp with each weft by the individual monofilament fiber or the group of a plurality of monofilament fibers drawn through and inserted over-and-under alternately each weft; or/and the process interweaves a monofilament fiber or a plurality of monofilament fibers of each weft with each warp by the individual monofilament fiber or the group of a plurality of monofilament fibers drawn through and inserted over-and-under alternately each warp; and the size of the pore formed during the weaving process is between 0.1 ∼ 4mm.
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CN202022488707.5U CN214158373U (en) | 2020-11-02 | 2020-11-02 | Mesh cloth for trampoline surrounding edge protection pad |
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EP3992338A1 true EP3992338A1 (en) | 2022-05-04 |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030226614A1 (en) * | 2002-06-07 | 2003-12-11 | Hun Kun Enterprise Co., Ltd. | Weaving structure improvement of trampoline fabric |
JP2006180759A (en) * | 2004-12-27 | 2006-07-13 | Daio Kasei Kk | Agricultural insect-repellent net |
US20070277897A1 (en) * | 2006-06-01 | 2007-12-06 | Kevin Nelson King | Double layer woven fabric |
CN201744108U (en) | 2010-05-20 | 2011-02-16 | 周炜 | Encircling cloth of bumper bed |
CN203270173U (en) * | 2013-05-08 | 2013-11-06 | 浙江金世达实业有限公司 | Trampoline cloth |
AU2014201469A1 (en) * | 2013-03-14 | 2014-10-02 | Vuly Pty Ltd | Trampoline netting |
US20180320332A1 (en) * | 2013-12-10 | 2018-11-08 | Willacoochee Industrial Fabrics, Inc. | Woven Geotextile Fabrics |
-
2020
- 2020-11-02 CN CN202022488707.5U patent/CN214158373U/en active Active
-
2021
- 2021-05-12 EP EP21173591.5A patent/EP3992338A1/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030226614A1 (en) * | 2002-06-07 | 2003-12-11 | Hun Kun Enterprise Co., Ltd. | Weaving structure improvement of trampoline fabric |
JP2006180759A (en) * | 2004-12-27 | 2006-07-13 | Daio Kasei Kk | Agricultural insect-repellent net |
US20070277897A1 (en) * | 2006-06-01 | 2007-12-06 | Kevin Nelson King | Double layer woven fabric |
CN201744108U (en) | 2010-05-20 | 2011-02-16 | 周炜 | Encircling cloth of bumper bed |
AU2014201469A1 (en) * | 2013-03-14 | 2014-10-02 | Vuly Pty Ltd | Trampoline netting |
CN203270173U (en) * | 2013-05-08 | 2013-11-06 | 浙江金世达实业有限公司 | Trampoline cloth |
US20180320332A1 (en) * | 2013-12-10 | 2018-11-08 | Willacoochee Industrial Fabrics, Inc. | Woven Geotextile Fabrics |
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