EP3934984B1 - Transfer apparatus for arranging on a tubular bag machine - Google Patents
Transfer apparatus for arranging on a tubular bag machine Download PDFInfo
- Publication number
- EP3934984B1 EP3934984B1 EP20710780.6A EP20710780A EP3934984B1 EP 3934984 B1 EP3934984 B1 EP 3934984B1 EP 20710780 A EP20710780 A EP 20710780A EP 3934984 B1 EP3934984 B1 EP 3934984B1
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- Prior art keywords
- transfer
- filling
- filling material
- containers
- container
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- 238000012546 transfer Methods 0.000 title claims description 211
- 239000000463 material Substances 0.000 claims description 67
- 238000000034 method Methods 0.000 claims description 18
- 230000005484 gravity Effects 0.000 claims description 6
- 206010053648 Vascular occlusion Diseases 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/20—Separating measured quantities from supply by volume measurement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/10—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
- B65B1/12—Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/36—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
Definitions
- the invention relates to a transfer device for arrangement between a dosing device and the filling device of a tubular bag machine according to the preamble of claim 1.
- the tubular bag machine can be equipped, for example, with a longitudinal welding device for forming a film tube.
- This film tube is then sealed transversely in the tubular bag machine by means of two transverse sealing jaws that move against each other and weld the film tube transversely, so that tubular bags can be produced continuously or intermittently.
- the tubular bags are filled with filling material by means of a filling device.
- the individual tubular bags are separated from one another by means of a separating device.
- a dosing device is arranged in front of the filling device.
- a portion of the filling material is separated in order to fill the tubular bag with the specified quantity, for example a specified filling weight, a specified filling volume or a specified filling number.
- the dosing device works synchronously with the tubular bag machine so that the amount of filling material required to fill the tubular bag can be filled through the filling device at exactly the right time. This synchronous operation between the dosing device and the tubular bag machine is increasingly leading to problems.
- the EN 10 2014 219448 A1 (D1) describes a transfer device for arrangement between a dosing device and a filling device of a tubular bag machine, in which the properties of the filling material are exploited in order to transfer the filling material from a transfer container into a filling device as a result of the mass inertia and the swarming of the filling material.
- a transfer device is limited to suitable filling materials and the process time for transferring the filling material as well as the packing performance of the tubular bag machine depend on the mass inertia and the swarming of the filling material.
- the transfer device comprises an input station, an output station and several transfer containers.
- the respective predetermined filling quantity of the filling material for filling into a tubular bag is transferred from the dosing device in the input station to the transfer containers located in the input station.
- the transfer containers are then transported along a transfer path to the delivery station. In the delivery station, the transfer containers are emptied and the filling material transferred in the transfer containers is transferred to the filling device of the tubular bag machine. Finally, the transfer containers return along the return transfer path to the input station and are filled again with filling material from the dosing device.
- a transfer control is provided according to the invention to control the transfer device when transferring the filling material to the tubular bag machine.
- the transfer control is set up in such a way that the transfer process in the output station can be controlled either a) depending on the position of the transfer container relative to the filling device and/or b) depending on the speed of the transfer container.
- the transfer containers each have a closure that can be adjusted between a closed position and an open position.
- the transfer container In the closed position of the closure, the transfer container is closed and the filling material is stored in the transfer container. If the closure is then adjusted to the open position, the transfer container opens so that the filling material is transferred from the opening of the transfer container into the filling device under the influence of gravity.
- the closure of the transfer container can be opened depending on the position of the transfer container relative to the filling device and/or depending on the speed of the transfer container.
- the closure of the transfer container can be opened before the transfer container has come to a complete standstill above the filling device, so that the filling material already slides downwards under the influence of gravity before the transfer container has come to a complete standstill in the delivery station.
- the transport volume of the transfer containers in which the The cross-section of the transfer container is such that it increases from top to bottom. If, for example, the transfer container is equipped with a closure that closes an opening in the transfer container, opening this closure causes the entire contents of the transport volume to slide vertically downwards at the same time. The braking effect of the walls of the transfer container on the transport volume caused by static friction is largely eliminated by the cross-section of the transport volume expanding downwards.
- the cross-section of the transport volume in the area of the closure of the transfer container essentially corresponds to the cross-section at the inlet of the filling device of the tubular bag machine. Since the filling material in the transport volume of the transfer container is already pre-formatted, formatting of the filling material at the inlet of the filling device, as would otherwise have to be done with appropriate funnels, can be omitted. Instead, the filling material slides essentially congruently from the cross-section of the transport volume in the transfer container into the cross-section of the filling device below.
- the cross-section of the transport volume in the transfer containers can be changed. This makes it possible in particular to use the same transfer containers to feed filling devices with different cross-sections.
- an ejection device is provided on the transfer containers and/or on the output station, with which the filling material can be ejected from the transport volume of the transport container.
- Such an ejection device can in particular Gravity can also be used to assist in emptying the transfer containers.
- the design of the ejection device is basically arbitrary. Mechanically operated ejection devices are also conceivable. In terms of the flexibility of the ejection device, it is particularly advantageous if it is designed in the form of a compressed air nozzle.
- the compressed air emitted from the compressed air nozzle can push the filling material out of the transfer container and blow it into the filling device of the tubular bag machine.
- the design of the filling device to which the filling material is transferred from the transfer device is also basically arbitrary.
- the filling device is designed in the form of a format tube, with the film tube being guided on the outside of the format tube to form the tubular bag.
- the dosing device can preferably be designed in the form of a scale or a conveyor screw or a counter or a volume dosing device.
- the method according to the invention is characterized in that the filling material is at least partially transferred to the filling device of the tubular bag machine during the transport movement of the transfer container in the delivery station.
- a complete standstill of the transfer container when the filling material is transferred is therefore no longer necessary, which enables a significant increase in performance when transferring the filling material.
- the closure of a transfer container is opened before it comes to a complete standstill in the delivery station in order to start the transfer process by moving the closure from its closed position to the open position before the transfer container comes to a standstill.
- Fig.1 shows a tubular bag machine 01 for producing tubular bags 02.
- a packaging film 03 is first formed into a tube around a format tube serving as a filling device 04 and sealed lengthwise.
- the film tube 05 thus formed is sealed crosswise using cross-sealing jaws 06 and thereby closed at the upper and lower ends.
- the tubular bag 02 which is still unsealed at the upper end, is filled with a filling material by the filling device 04 during the filling process in the tubular bag machine 01, whereby the filling material falls from above through the inner cross section of the format tube into the still open tubular bag.
- a dosing device 07 is arranged upstream of the tubular bag machine 01 and, in the embodiment shown, is designed in the form of a dosing screw 08 with a corresponding drive. By suitably driving the dosing screw 08, a predetermined filling volume of the filling material can be dosed out of a filling material hopper 09.
- a transfer device 10 is arranged between the tubular bag machine 01 and the dosing device 07.
- the transfer device 10 comprises an input station 11 and a delivery station 12.
- transfer containers 13 from the dosing device 07 can be filled with the pre-dosed amount of the filling material.
- the transfer containers 13 are then transported along a transfer path 14 to the delivery station 12.
- the transfer containers 13 are emptied so that the pre-dosed amount of the filling material falls from above into the opened tubular bags through the filling device 04.
- the transfer containers 13 are filled in the input station 11 independently of the emptying of the transfer containers 13 in the delivery station so that synchronization between the dosing process in the dosing device 07 and the tubular bag filling process in the tubular bag machine 01 is no longer necessary.
- Fig.2 shows the transfer device 10 with the input station 11 and the output station 12 in a schematic view from above.
- the transfer containers 13 are transported along a return transfer path 15 back to the input station 11 after emptying in the delivery station 12, so that they can be filled there again with a pre-dosed amount of the filling material.
- the transfer section 14 also contains a buffer 16 in which several transfer containers 13 can be temporarily stored. Switch elements 17 are used to fill or remove the transfer containers 13 in the buffer 16.
- Fig.3 shows an alternative embodiment 18 of a transfer device.
- the basic structure of the transfer device 18 corresponds to the structure of the transfer device 10, wherein the transfer device 18 comprises an additional input station 19.
- the transfer containers 13 can again be filled with pre-dosed quantities of a filling material using a further dosing device. It is conceivable that different transfer containers are filled with filling material in the input stations 11 and 19 in order to increase the required dosing capacity by using two dosing devices.
- the transfer containers 13 in the input stations 11 and 19 can also be filled with different filling materials so that each transfer container contains a pre-dosed mixture of filling materials after leaving the input station 19.
- Fig.4 shows a third embodiment 20 of a transfer device.
- the transfer device 20 differs from the transfer device 18 by the additional use of a further delivery station 21.
- the transfer device 20 can be used to fill the transfer containers 13 with filling material in the input stations 11 and 19 using different dosing devices and the filling materials from the transfer containers 13 can then be delivered to two different tubular bag machines at the delivery stations 12 and 21. If the transfer devices include further input stations or delivery stations, complex transfer systems formed from a large number of dosing devices and a large number of tubular bag machines can be implemented.
- Fig.6 shows the transfer container 13 with the closure 22 open.
- the filling material 23 falls downwards through the opening 25 of the transfer container 13 under the influence of gravity.
- the transport volume 24 has a cross-section that widens downwards, so that the falling movement of the filling material 23 after opening the closure 22 is not hindered by the friction on the inner walls of the transfer container 13.
- Fig.7 the approach of the transfer container 13 at a conveying speed V 1 to the transfer position in the delivery station 12 or 21 above the filling device 04 of the tubular bag machine 01 is shown.
- the closure 22 is still in its closed position and the transfer container 13 is thus completely closed.
- Fig.9 shows the transfer container 13 after reaching the transfer position above the filling device 04. In this position, the transfer container 13 no longer has a horizontal speed, but has come to a complete standstill. By completely opening the closure 22, the filling material 23 was completely emptied from the transfer container 13 and transferred to the filling device 04. As soon as the transfer container, as in Fig.9 shown schematically, is completely emptied, the closure 22 is pivoted upwards again by the corresponding drive device and the transfer container is thereby closed. At the same time, the transfer container 13 is set in motion again and transported in the direction of the input stations 11 or 19.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
Description
Die Erfindung betrifft eine Transfereinrichtung zur Anordnung zwischen einer Dosiervorrichtung und der Befüllvorrichtung einer Schlauchbeutelmaschine nach dem Oberbegriff des Anspruchs 1. Die Schlauchbeutelmaschine kann dabei beispielsweise mit einer Längsschweißeinrichtung zur Bildung eines Folienschlauchs ausgestattet sein. Dieser Folienschlauch wird in der Schlauchbeutelmaschine dann mittels zweier gegeneinander beweglichen und dabei den Folienschlauch quer verschweißenden Quersiegelbacken quergesiegelt, so dass kontinuierlich oder intermittierend Schlauchbeutel produziert werden können. Vor dem Verschließen der Schlauchbeutel werden die Schlauchbeutel mittels einer Befüllvorrichtung mit Füllgut befüllt. Nach dem Quersiegeln der Schlauchbeutel werden die einzelnen Schlauchbeutel mittels einer Trenneinrichtung voneinander vereinzelt.The invention relates to a transfer device for arrangement between a dosing device and the filling device of a tubular bag machine according to the preamble of claim 1. The tubular bag machine can be equipped, for example, with a longitudinal welding device for forming a film tube. This film tube is then sealed transversely in the tubular bag machine by means of two transverse sealing jaws that move against each other and weld the film tube transversely, so that tubular bags can be produced continuously or intermittently. Before the tubular bags are closed, the tubular bags are filled with filling material by means of a filling device. After the tubular bags have been transversely sealed, the individual tubular bags are separated from one another by means of a separating device.
Eine Schlauchbeutelmaschine dieser Art ist beispielsweise aus der
Bei bekannten Schlauchbeutelmaschinen ist der Befüllvorrichtung eine Dosiervorrichtung vorgeordnet. In der Dosiervorrichtung wird jeweils eine Portion des Füllguts vereinzelt, um den Schlauchbeutel mit der vorgegebenen Menge, beispielsweise einem vorgegebenen Füllgewicht, einem vorgegebenen Füllvolumen oder einer vorgegebenen Füllanzahl zu befüllen. Bei den bekannten Schlauchbeutelmaschinen arbeitet die Dosiervorrichtung dabei synchron zur Schlauchbeutelmaschine, damit jeweils zum exakt erforderlichen Zeitpunkt die für die Befüllung des Schlauchbeutels notwendige Menge des Füllguts durch die Befüllvorrichtung eingefüllt werden kann. Diese synchrone Arbeitsweise zwischen Dosiervorrichtung und Schlauchbeutelmaschine führt zunehmend zu Problemen.In known form fill and seal machines, a dosing device is arranged in front of the filling device. In the dosing device, a portion of the filling material is separated in order to fill the tubular bag with the specified quantity, for example a specified filling weight, a specified filling volume or a specified filling number. In the known tubular bag machines, the dosing device works synchronously with the tubular bag machine so that the amount of filling material required to fill the tubular bag can be filled through the filling device at exactly the right time. This synchronous operation between the dosing device and the tubular bag machine is increasingly leading to problems.
Ein erster Nachteil des Synchronbetriebs zwischen Dosiervorrichtung und Schlauchbeutelmaschine liegt darin, dass jede kleine Prozessstörung bei der Dosierung in der Dosiervorrichtung zu einem Stillstand oder zu einem Leertakt in der Schlauchbeutelmaschine führt. Insbesondere bei Hochleistungs-Schlauchbeutelmaschinen mit einer Leistung von mehr als 200 Schlauchbeuteln pro Minute kann die Synchronität zwischen Schlauchbeutelmaschine und Dosiervorrichtung nur noch sehr aufwendig gewährleistet werden. Eine weitere Leistungssteigerung bei der Abpackung des Füllguts unter Verwendung von Hochleistungs-Schlauchbeutelmaschinen ist deshalb mit den bekannten Systemen nicht mehr bzw. nur unter Inkaufnahme eines sehr hohen Aufwands möglich.A first disadvantage of synchronous operation between the dosing device and the tubular bag machine is that every small process disturbance during dosing in the dosing device leads to a standstill or an idle cycle in the tubular bag machine. In particular with high-performance tubular bag machines with an output of more than 200 tubular bags per minute, the synchronicity between the tubular bag machine and the dosing device can only be guaranteed with great effort. A further increase in performance when packaging the filling material using high-performance tubular bag machines is therefore no longer possible with the known systems or only at the expense of very high costs.
Die
Ausgehend von diesem Stand der Technik ist es deshalb Aufgabe der vorliegenden Erfindung eine Transfereinrichtung zur Anordnung zwischen einer Dosiervorrichtung und der Befüllvorrichtung einer Schlauchbeutelmaschine vorzuschlagen, mit der die Packleistung der Schlauchbeutelmaschine mit relativ geringem Aufwand erhöht werden kann. Weiter ist es Aufgabe der vorliegenden Erfindung ein Verfahren zum Betrieb einer solchen Transfereinrichtung vorzuschlagen.Based on this prior art, it is therefore the object of the present invention to propose a transfer device for arrangement between a dosing device and the filling device of a tubular bag machine, with which the packaging performance of the tubular bag machine can be increased with relatively little effort. It is also the object of the present invention to propose a method for operating such a transfer device.
Vorteilhafte Ausführungsformen der Erfindung sind Gegenstand der Unteransprüche.Advantageous embodiments of the invention are the subject of the subclaims.
Die erfindungsgemäße Transfereinrichtung umfasst eine Eingabestation, eine Ausgabestation und mehrere Transferbehälter. Die jeweils vorgegebene Füllmenge des Füllguts zur Befüllung in einen Schlauchbeutel wird in der Eingabestation aus der Dosiervorrichtung an die jeweils in der Eingabestation befindlichen Transferbehälter übergeben. Anschließend werden die Transferbehälter entlang einer Transferstrecke zu der Abgabestation transportiert. In der Abgabestation wiederum werden die Transferbehälter geleert, und das in den Transferbehältern transferierte Füllgut in die Befüllvorrichtung der Schlauchbeutelmaschine übergeben. Zuletzt gelangen die Transferbehälter entlang der Rücktransferstrecke zurück zur Eingabestation und werden dort erneut aus der Dosiervorrichtung mit Füllgut befüllt.The transfer device according to the invention comprises an input station, an output station and several transfer containers. The respective predetermined filling quantity of the filling material for filling into a tubular bag is transferred from the dosing device in the input station to the transfer containers located in the input station. The transfer containers are then transported along a transfer path to the delivery station. In the delivery station, the transfer containers are emptied and the filling material transferred in the transfer containers is transferred to the filling device of the tubular bag machine. Finally, the transfer containers return along the return transfer path to the input station and are filled again with filling material from the dosing device.
Um die Leistungsfähigkeit der Transfereinrichtung bei der Übergabe des Füllguts an die Befüllvorrichtung der Schlauchbeutelmaschine zu erhöhen, ist erfindungsgemäß eine Transfersteuerung zur Steuerung der Transfereinrichtung bei Übergabe des Füllguts an die Schlauchbeutelmaschine gesteuert. Die Transfersteuerung ist dabei so eingerichtet, dass der Übergabeprozess in der Ausgabestation entweder a) in Abhängigkeit von der Position des Transferbehälters relativ zur Befüllvorrichtung und/oder b) in Abhängigkeit von der Geschwindigkeit des Transferbehälters gesteuert werden kann. In Abkehr der bisher üblichen Übergabeprozesse bedeutet dies, dass die Übergabe des Füllguts aus dem Transferbehälter nicht erst nach dem vollständigen Stillstand des Transferbehälters über der Befüllvorrichtung beginnt. Stattdessen kann der Übergabeprozess bereits vor dem vollständigen Stillstand des Transferbehälters über der Befüllvorrichtung entweder in Abhängigkeit von der Position des Transferbehälters und/oder in Abhängigkeit der Geschwindigkeit des Transferbehälters eingeleitet werden.In order to increase the performance of the transfer device when transferring the filling material to the filling device of the tubular bag machine, a transfer control is provided according to the invention to control the transfer device when transferring the filling material to the tubular bag machine. The transfer control is set up in such a way that the transfer process in the output station can be controlled either a) depending on the position of the transfer container relative to the filling device and/or b) depending on the speed of the transfer container. In contrast to the previously usual transfer processes, this means that the transfer of the filling material from the transfer container does not begin until the transfer container has come to a complete standstill above the filling device. Instead, the transfer process can be initiated before the transfer container has come to a complete standstill above the filling device, either depending on the position of the transfer container and/or depending on the speed of the transfer container.
Erfindungsgemäß ist es vorgesehen, dass die Transferbehälter jeweils einen Verschluss aufweisen, der zwischen einer Schließstellung und einer Öffnungsstellung verstellt werden kann. In der Schließstellung des Verschlusses ist der Transferbehälter geschlossen und das Füllgut im Transferbehälter gespeichert. Wird der Verschluss dann in die Öffnungsstellung verstellt, öffnet sich der Transferbehälter dadurch, so dass das Füllgut unter Schwerkrafteinfluss aus der Öffnung des Transferbehälters in die Befüllvorrichtung übergeben wird. Gemäß dieser bevorzugten Vorrichtungsvariante ist es vorgesehen, dass der Verschluss des Transferbehälters in Abhängigkeit von der Position des Transferbehälters relativ zur Befüllvorrichtung und/oder in Abhängigkeit von der Geschwindigkeit des Transferbehälters geöffnet werden kann. Im Ergebnis kann dadurch erreicht werden, dass der Verschluss des Transferbehälters bereits vor dem vollständigen Stillstand des Transferbehälters oberhalb der Befüllvorrichtung geöffnet wird, so dass das Füllgut bereits unter Schwerkrafteinfluss nach unten rutscht, bevor der Transferbehälter zum vollständigen Stillstand in der Abgabestation gekommen ist. Durch diesen vorzeitigen Beginn der Verstellung des Verschlusses aus der Schließstellung in die Öffnungsstellung kann Prozesszeit, die für die Übergabe des Füllguts aus dem Transferbehälter in die Befüllvorrichtung der Schlauchbeutelmaschine erforderlich ist, eingespart werden, um auf diese Weise eine höhere Packleistung der Schlauchbeutelmaschine durch Erhöhung des Arbeitstakts zu realisieren.According to the invention, it is provided that the transfer containers each have a closure that can be adjusted between a closed position and an open position. In the closed position of the closure, the transfer container is closed and the filling material is stored in the transfer container. If the closure is then adjusted to the open position, the transfer container opens so that the filling material is transferred from the opening of the transfer container into the filling device under the influence of gravity. According to this preferred device variant, it is provided that the closure of the transfer container can be opened depending on the position of the transfer container relative to the filling device and/or depending on the speed of the transfer container. As a result, the closure of the transfer container can be opened before the transfer container has come to a complete standstill above the filling device, so that the filling material already slides downwards under the influence of gravity before the transfer container has come to a complete standstill in the delivery station. By starting the adjustment of the closure from the closed position to the open position at an early stage, the process time required for transferring the filling material from the transfer container to the filling device of the flow-wrapping machine can be saved, thus achieving a higher packing performance of the flow-wrapping machine by increasing the work cycle.
Im Hinblick auf eine weitere Steigerung der Packleistung ist es vorteilhaft, wenn das Transportvolumen der Transferbehälter, in welchen das Füllgut aufgenommen ist, einen Querschnitt aufweist, der sich von oben nach unten vergrößert. Ist der Transferbehälter beispielweise mit einem Verschluss ausgestattet, durch den eine Öffnung im Transferbehälter verschlossen wird, bewirkt das Öffnen dieses Verschlusses, dass das gesamte im Transportvolumen vorhandene Füllgut gleichzeitig vertikal nach unten rutscht. Die durch Haftreibung bewirkte Bremswirkung der Wandungen des Transferbehälters zum Transportvolumen entfällt weitgehend durch den sich nach unten erweiternden Querschnitt des Transportvolumens.With a view to further increasing the packing performance, it is advantageous if the transport volume of the transfer containers in which the The cross-section of the transfer container is such that it increases from top to bottom. If, for example, the transfer container is equipped with a closure that closes an opening in the transfer container, opening this closure causes the entire contents of the transport volume to slide vertically downwards at the same time. The braking effect of the walls of the transfer container on the transport volume caused by static friction is largely eliminated by the cross-section of the transport volume expanding downwards.
Im Hinblick auf die Erhöhung der Packleistung der Schlauchbeutelmaschine ist es weiterhin vorteilhaft, wenn der Querschnitt des Transportvolumens im Bereich des Verschlusses des Transferbehälters im Wesentlichen mit dem Querschnitt am Eintritt der Befüllvorrichtung der Schlauchbeutelmaschine übereinstimmt. Da das Füllgut im Transportvolumen der Transferbehälter bereits vorformatiert ist, kann eine Formatierung des Füllguts am Eingang der Befüllvorrichtung, wie sie ansonsten mit entsprechenden Trichtern bewirkt werden muss, entfallen. Stattdessen rutscht das Füllgut aus dem Querschnitt des Transportvolumens im Transferbehälter im Wesentlichen kongruent in den darunterliegenden Querschnitt der Befüllvorrichtung. Um die Transfereinrichtung variabel auf verschiedene Transferaufgaben, beispielsweise beim Transfer unterschiedlicher Füllgüter, einstellen zu können, ist es besonders vorteilhaft, wenn der Querschnitt des Transportvolumens in den Transferbehältern veränderbar ist. Dadurch kann insbesondere erreicht werden, dass die gleichen Transferbehälter zur Beschickung von Befüllvorrichtungen mit unterschiedlichem Querschnitt verwendet werden können. Um eine weitere Leistungssteigerung beim Befüllen der Schlauchbeutel zu erreichen, ist es vorteilhaft, wenn an den Transferbehältern und/oder an der Ausgabestation eine Ausstoßeinrichtung vorgesehen ist, mit der das Füllgut aus dem Transportvolumen des Transportbehälters ausgestoßen werden kann. Durch solch eine Ausstoßeinrichtung kann insbesondere auch eine Unterstützung der Schwerkraft beim Entleeren der Transferbehälter erreicht werden.With a view to increasing the packaging performance of the tubular bag machine, it is also advantageous if the cross-section of the transport volume in the area of the closure of the transfer container essentially corresponds to the cross-section at the inlet of the filling device of the tubular bag machine. Since the filling material in the transport volume of the transfer container is already pre-formatted, formatting of the filling material at the inlet of the filling device, as would otherwise have to be done with appropriate funnels, can be omitted. Instead, the filling material slides essentially congruently from the cross-section of the transport volume in the transfer container into the cross-section of the filling device below. In order to be able to variably adjust the transfer device to different transfer tasks, for example when transferring different filling materials, it is particularly advantageous if the cross-section of the transport volume in the transfer containers can be changed. This makes it possible in particular to use the same transfer containers to feed filling devices with different cross-sections. In order to achieve a further increase in performance when filling the tubular bags, it is advantageous if an ejection device is provided on the transfer containers and/or on the output station, with which the filling material can be ejected from the transport volume of the transport container. Such an ejection device can in particular Gravity can also be used to assist in emptying the transfer containers.
In welcher Bauart die Ausstoßeinrichtung ausgebildet ist, ist grundsätzlich beliebig. So sind insbesondere auch mechanisch arbeitende Ausstoßeinrichtungen denkbar. Im Hinblick auf die Flexibilität der Ausstoßeinrichtung ist es besonders vorteilhaft, wenn diese in der Art einer Druckluftdüse ausgebildet ist. Durch die an der Druckluftdüse ausgestoßene Druckluft kann das Füllgut aus dem Transferbehälter herausgedrückt und in die Befüllvorrichtung der Schlauchbeutelmaschine geblasen werden.The design of the ejection device is basically arbitrary. Mechanically operated ejection devices are also conceivable. In terms of the flexibility of the ejection device, it is particularly advantageous if it is designed in the form of a compressed air nozzle. The compressed air emitted from the compressed air nozzle can push the filling material out of the transfer container and blow it into the filling device of the tubular bag machine.
Die Bauart der Befülleinrichtung, an der das Füllgut aus der Transfereinrichtung übergeben wird, ist ebenfalls grundsätzlich beliebig. Gemäß einer bevorzugten Variante ist die Befülleinrichtung in der Art eines Formatrohrs ausgebildet, wobei der Folienschlauch zur Bildung der Schlauchbeutel an der Außenseite des Formatrohrs geführt wird.The design of the filling device to which the filling material is transferred from the transfer device is also basically arbitrary. According to a preferred variant, the filling device is designed in the form of a format tube, with the film tube being guided on the outside of the format tube to form the tubular bag.
Als Dosiervorrichtungen zur Dosierung des Füllguts in die Transferbehälter der Transfereinrichtung sind verschiedenste Vorrichtungen denkbar. Bevorzugt kann die Dosiervorrichtung in der Art einer Waage oder einer Förderschnecke oder eines Zählwerks oder einer Volumendosiereinrichtung ausgebildet sein.A wide variety of devices are conceivable as dosing devices for dosing the filling material into the transfer containers of the transfer device. The dosing device can preferably be designed in the form of a scale or a conveyor screw or a counter or a volume dosing device.
Um der Transfersteuerung eine Steuerung des Übergabeprozesses in Abhängigkeit von der Position des Transferbehälters bzw. in Abhängigkeit von der Geschwindigkeit des Transferbehälters zu ermöglichen, ist es besonders vorteilhaft, wenn eine entsprechende Sensorik zur Messung der Position bzw. der Geschwindigkeit der Transferbehälter vorhanden ist. Mit dieser Sensorik können die Ist-Werte der Fördergeschwindigkeit bzw. der Position der Transferbehälter gemessen und an die Transfersteuerung übertragen werden.In order to enable the transfer control to control the transfer process depending on the position of the transfer container or depending on the speed of the transfer container, it is particularly advantageous if appropriate sensors are available to measure the position or speed of the transfer containers. With this sensor, the actual values of the conveying speed or the position of the transfer containers can be measured and transmitted to the transfer control.
Beim Betrieb der erfindungsgemäßen Transfereinrichtung ist eine Koordination der Bewegungsabläufe in der Transfereinrichtung mit den Bewegungsabläufen in der Schlauchbeutelmaschine von größter Bedeutung, da die Bewegungskinematik insbesondere bei hohen Taktzahlen hoch exakt aufeinander abgestimmt werden muss. Um dies in einfacher Weise zu ermöglichen, ist es besonders vorteilhaft, wenn die Transfersteuerung eine Datenschnittstelle aufweist, mit der die Transfersteuerung Daten mit der Steuerung der Schlauchbeutelmaschine austauschen kann. Auf diese Weis ist eine Synchronisation zwischen Transfersteuerung und der Steuerung der Schlauchbeutelmaschine problemlos realisierbar.When operating the transfer device according to the invention, coordination of the movement sequences in the transfer device with the Movement sequences in the tubular bag machine are of the utmost importance, as the movement kinematics must be coordinated with one another with great precision, particularly at high cycle rates. In order to make this possible in a simple manner, it is particularly advantageous if the transfer control has a data interface with which the transfer control can exchange data with the control of the tubular bag machine. In this way, synchronization between the transfer control and the control of the tubular bag machine can be easily achieved.
Das erfindungsgemäße Verfahren ist dadurch charakterisiert, dass das Füllgut zumindest teilweise während der Transportbewegung des Transferbehälters in der Abgabestation in die Befüllvorrichtung der Schlauchbeutelmaschine übergeben wird. Ein vollständiger Stillstand der Transferbehälter bei Übergabe des Füllguts ist somit nicht mehr erforderlich, was eine erhebliche Leistungssteigerung bei der Übergabe des Füllguts ermöglicht. Weiter ist es dabei vorgesehen, dass der Verschluss eines Transferbehälters vor dem vollständigen Stillstand in der Abgabestation geöffnet wird, um den Übergabeprozess durch die Verstellung des Verschlusses aus seiner Schließstellung in die Öffnungsstellung bereits vor dem Stillstand der Transferbehälter zu beginnen.The method according to the invention is characterized in that the filling material is at least partially transferred to the filling device of the tubular bag machine during the transport movement of the transfer container in the delivery station. A complete standstill of the transfer container when the filling material is transferred is therefore no longer necessary, which enables a significant increase in performance when transferring the filling material. It is also provided that the closure of a transfer container is opened before it comes to a complete standstill in the delivery station in order to start the transfer process by moving the closure from its closed position to the open position before the transfer container comes to a standstill.
Eine Ausführungsform der Erfindung ist in den Zeichnungen schematisiert dargestellt und wird nachfolgend beispielhaft erläutert.An embodiment of the invention is shown schematically in the drawings and is explained below by way of example.
Es zeigen:
- Fig. 1
- eine Transfereinrichtung zu Anordnung zwischen einer Dosiervorrichtung und einer Schlauchbeutelmaschine in seitlicher Ansicht;
- Fig. 2
- die Transfereinrichtung gemäß
Fig. 1 in Ansicht von oben; - Fig. 3
- eine zweite Ausführungsform einer Transfereinrichtung in Ansicht von oben;
- Fig. 4
- eine dritte Ausführungsform einer Transfereinrichtung in Ansicht von oben;
- Fig. 5
- einen Transferbehälter zur Verwendung in einer Transfereinrichtung gemäß
Fig. 2 oderFig. 3 mit in der Schließstellung befindlichem Verschluss im Querschnitt; - Fig. 6
- den Transferbehälter gemäß
Fig. 5 mit in der Öffnungsstellung befindlichem Verschluss im Querschnitt; - Fig. 7
- den Transferbehälter gemäß
Fig. 5 zu Beginn des Übergabeprozesses zur Übergabe eines Füllguts in die Befüllvorrichtung einer Schlauchbeutelmaschine im schematisierten Querschnitt; - Fig. 8
- den Transferbehälter gemäß
Fig. 7 in einer zweiten Phase zur Übergabe des Füllguts in eine Befüllvorrichtung nach Öffnen des Verschlusses im Querschnitt; - Fig. 9
- den Transferbehälter gemäß
Fig. 8 nach vollständigem Stillstand oberhalb der Befüllvorrichtung und vollständigem Öffnen des Verschlusses und vollständiger Entleerung im schematisierten Querschnitt.
- Fig.1
- a transfer device for arrangement between a dosing device and a flow-wrapping machine in a side view;
- Fig.2
- the transfer facility according to
Fig.1 in view from above; - Fig.3
- a second embodiment of a transfer device in top view;
- Fig.4
- a third embodiment of a transfer device in top view;
- Fig.5
- a transfer container for use in a transfer device according to
Fig.2 orFig.3 with the shutter in the closed position in cross section; - Fig.6
- the transfer container according to
Fig.5 with the shutter in the open position in cross section; - Fig.7
- the transfer container according to
Fig.5 at the beginning of the transfer process for transferring a filling product into the filling device of a flow-wrapping machine in a schematic cross-section; - Fig.8
- the transfer container according to
Fig.7 in a second phase for transferring the filling material into a filling device after opening the closure in cross-section; - Fig.9
- the transfer container according to
Fig.8 after complete standstill above the filling device and complete opening of the closure and complete emptying in the schematic cross-section.
Der Schlauchbeutelmaschine 01 vorgeordnet ist eine Dosiervorrichtung 07, die in der dargestellten Ausführungsform in der Art einer Dosierschnecke 08 mit entsprechendem Antrieb ausgebildet ist. Durch geeigneten Antrieb der Dosierschnecke 08 kann ein vorgegebenes Füllvolumen des Füllguts aus einem Füllguttrichter 09 herausdosiert werden.A dosing device 07 is arranged upstream of the
Zwischen der Schlauchbeutelmaschine 01 und der Dosiervorrichtung 07 ist eine Transfereinrichtung 10 angeordnet. Die Transfereinrichtung 10 umfasst eine Eingabestation 11 und eine Abgabestation 12. In der Eingabestation 11 können Transferbehälter 13 aus der Dosiervorrichtung 07 mit der vordosierten Menge des Füllguts befüllt werden. Anschließend werden die Transferbehälter 13 entlang einer Transferstrecke 14 zur Abgabestation 12 transportiert. In der Abgabestation 12 erfolgt ein Entleeren der Transferbehälter 13, so dass die vordosierte Menge des Füllguts durch die Befüllvorrichtung 04 von oben in die geöffneten Schlauchbeutel fällt. Die Befüllung der Transferbehälter 13 in der Eingabestation 11 erfolgt dabei unabhängig von der Entleerung der Transferbehälter 13 in der Abgabestation, so dass eine Synchronität zwischen dem Dosierprozess in der Dosiervorrichtung 07 und dem Schlauchbeutelbefüllprozess in der Schlauchbeutelmaschine 01 nicht mehr erforderlich ist. Durch Variation der Fördergeschwindigkeit der Transferbehälter 13 entlang der Transferstrecke 14 können Synchronitätsabweichungen zwischen den beiden Prozessen problemlos ausgeglichen werden.A
Die Funktion der Transfereinrichtungen 10, 18 und 20 bei Übergabe des Füllguts 23 an die Befüllvorrichtung 04 der Schlauchbeutelmaschine 01 soll nachfolgend anhand der Skizzen in
In
In der in
Claims (7)
- A transfer element (10, 18, 20) for being arranged between a dosing device (07) and the filling device (04) of a tubular bag machine (01), the dosing device (04) allowing for the dosing of a prespecified filling quantity of the filling material to be filled into a tubular bag (02), and the transfer element (10, 18, 20) comprising at least one input station (11, 19), at least one dispensing station (12, 21) and several transfer containers (13), and a prespecified filling quantity of a filling material being transferable from the dosing device (07) to the transfer containers (13) in the input station (11, 19), and the transfer containers (13) being transported to the dispensing station (12, 21) along a transfer line (14), and the filling material being transferable from the transfer containers (13) to the filling device (04) in the dispensing station (12, 21), and the transfer containers (13) being transported back to the input station (11, 19) along a return transfer line (15),
characterized in that
the transfer containers (13) have a seal (22), which can be adjusted between a closed position and an open position, the filling material being stored in the transfer container (13) in the closed position of the seal (22), and, in the open position of the seal (22), the filling material being transferred from an opening (25) of the transfer container (13) to the filling device (04) under the influence of gravity, and the transfer element (10, 18, 20) being controlled by a transfer control system, the transfer control system being able to control the transfer process for transferring the filling material from a transfer container (13) to the filling device (04) of the tubular bag machine (01) in the dispensing station (11, 19) a) in accordance with the position of the transfer container (13) relative to the filling device (04) and/or b) in accordance with the speed of the transfer container (13), and the seal (22) of the transfer container (13) being openable a) in accordance with the position of the transfer container (13) relative to the filling device (04) and/or b) in accordance with the speed of the transfer container (13) so that the filling material is transferred at least partly to the filling device along the transfer line and/or along the return transfer line during the transport movement of the transfer containers (13) in the dispensing station (12, 21). - The transfer element according to claim 1,
characterized in that
the filling material is accommodated in a transport volume (24) of the transfer containers (13), the cross section of the transport volume (24) expanding from the top towards bottom. - The transfer element according to claim 1 or 2,
characterized in that
in the area of the seal (22) of the transfer container (13), the cross section of the transport volume (24) matches the cross section at the inlet of the filling device (04) of the tubular bag machine (01). - The transfer element according to any one of claims 1 to 3,
characterized in that
a discharge element, by means of which the filling material is discharged from the transport volume (24) of the transfer container (13), is provided on the transfer containers (13) and/or in the dispensing station (12, 21). - The transfer element according to claim 4,
characterized in that
the discharge element is realized in the manner of a compressed-air nozzle, by means of which compressed air is blown on the filling material. - The transfer element according to any one of claims 1 to 5,
characterized in that
the filling device (04) is realized in the manner of a forming tube, the film tube (03) being guided on the outer surface of the forming tube. - A method for operating a transfer element (10, 18, 20), which is provided for being arranged between a dosing device (07) and the filling device (04) of a tubular bag machine (01), the transfer element (10, 18, 20) comprising at least one input station (11, 19), at least one dispensing station (12, 21) and several transfer containers (13), and the prespecified filling quantity of a filling material being transferred from the dosing device (07) to the transfer containers (13) in the input station (11, 19), and the transfer containers (13) being transported to the dispensing station (12, 21) along a transfer line (14), and the filling material being transferred from the transfer containers (13) to the filling device (04) in the dispensing station (12, 21), and the transfer containers (13) being transported back to the input station (11, 19) along a return transfer line (15),
characterized in that
the transfer containers (13) have a seal (22), which can be adjusted between a closed position and an open position, the filling material being stored in the transfer container (13) in the closed position of the seal (22), and, in the open position of the seal (22), the filling material being transferred from an opening (25) of the transfer container (13) to the filling device (04) under the influence of gravity, and the transfer element (10, 18, 20) being controlled by a transfer control system, and the transfer process for transferring the filling material from a transfer container (13) to the filling device (04) of the tubular bag machine (01) in the dispensing station (11, 19) being controlled by the transfer control system a) in accordance with the position of the transfer container (13) relative to the filling device (04) and/or b) in accordance with the speed of the transfer container (13), the seal (22) of a transfer container (13) being opened a) in accordance with the position of the transfer container (13) relative to the filling device (04) and/or b) in accordance with the speed of the transfer container (13), the seal being opened before the transfer container (13) comes to a complete stop in the dispensing station so the filling material is transferred at least partly to the filling device along the transfer line and/or along the return transfer line during the transport movement of the transfer containers (13) in the dispensing station (12, 21).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019105623.3A DE102019105623A1 (en) | 2019-03-06 | 2019-03-06 | Transfer device for arrangement on a tubular bag machine |
PCT/EP2020/054856 WO2020178071A1 (en) | 2019-03-06 | 2020-02-25 | Transfer apparatus for arranging on a tubular bag machine |
Publications (2)
Publication Number | Publication Date |
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EP3934984A1 EP3934984A1 (en) | 2022-01-12 |
EP3934984B1 true EP3934984B1 (en) | 2024-06-05 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20710780.6A Active EP3934984B1 (en) | 2019-03-06 | 2020-02-25 | Transfer apparatus for arranging on a tubular bag machine |
Country Status (3)
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EP (1) | EP3934984B1 (en) |
DE (1) | DE102019105623A1 (en) |
WO (1) | WO2020178071A1 (en) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4005078A1 (en) * | 1990-02-17 | 1991-08-29 | Rovema Gmbh | DEVICE FOR PRODUCING, FILLING AND SEALING BAGS FROM A HEAT-SEALABLE TAPE |
DE4409257A1 (en) * | 1994-03-18 | 1995-09-21 | Rovema Gmbh | Filling device for bags and boxes |
AUPP260298A0 (en) * | 1998-03-26 | 1998-04-23 | Smith's Snackfood Company Limited, The | Packaging method and apparatus |
DE29911848U1 (en) * | 1999-07-07 | 2000-11-23 | Vision Verpackungstechnik GmbH, 35305 Grünberg | Device for packing bulk goods in tubular bags or the like. |
ITBO20060792A1 (en) * | 2006-11-22 | 2008-05-23 | Acma S P A | METHOD FOR THE PRODUCTION OF BAGS OF UNCONTROL MATERIAL. |
KR101513763B1 (en) * | 2009-01-15 | 2015-04-20 | 오끼 쇼지 가부시키가이샤 | Filling packer |
US8371094B2 (en) * | 2009-10-23 | 2013-02-12 | Frito-Lay North America, Inc. | Method and apparatus for compacting product |
JP5666936B2 (en) * | 2011-02-16 | 2015-02-12 | 株式会社イシダ | Article transfer device and packaging system including the same |
DE102014219448A1 (en) * | 2014-09-25 | 2016-03-31 | Hastamat Verpackungstechnik Gmbh | Method and device for producing packaging units |
-
2019
- 2019-03-06 DE DE102019105623.3A patent/DE102019105623A1/en active Pending
-
2020
- 2020-02-25 EP EP20710780.6A patent/EP3934984B1/en active Active
- 2020-02-25 WO PCT/EP2020/054856 patent/WO2020178071A1/en unknown
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EP3934984A1 (en) | 2022-01-12 |
WO2020178071A1 (en) | 2020-09-10 |
US20220315260A1 (en) | 2022-10-06 |
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