EP3853935A1 - Component having a two-layered, oxidic protective layer - Google Patents
Component having a two-layered, oxidic protective layerInfo
- Publication number
- EP3853935A1 EP3853935A1 EP19790421.2A EP19790421A EP3853935A1 EP 3853935 A1 EP3853935 A1 EP 3853935A1 EP 19790421 A EP19790421 A EP 19790421A EP 3853935 A1 EP3853935 A1 EP 3853935A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- component
- spinel structure
- group
- base body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011241 protective layer Substances 0.000 title claims abstract description 50
- 239000010410 layer Substances 0.000 claims abstract description 159
- 229910052596 spinel Inorganic materials 0.000 claims abstract description 44
- 239000011029 spinel Substances 0.000 claims abstract description 44
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 239000002184 metal Substances 0.000 claims abstract description 25
- 229910001092 metal group alloy Inorganic materials 0.000 claims abstract description 15
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 4
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 4
- 239000011651 chromium Substances 0.000 claims description 36
- 229910052804 chromium Inorganic materials 0.000 claims description 29
- 239000000446 fuel Substances 0.000 claims description 27
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 22
- 229910052748 manganese Inorganic materials 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 10
- 239000000956 alloy Substances 0.000 claims description 10
- 229910000599 Cr alloy Inorganic materials 0.000 claims description 9
- 239000000788 chromium alloy Substances 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 150000002739 metals Chemical class 0.000 claims description 8
- 230000003647 oxidation Effects 0.000 claims description 8
- 238000007254 oxidation reaction Methods 0.000 claims description 8
- 238000005275 alloying Methods 0.000 claims description 5
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 229910052758 niobium Inorganic materials 0.000 claims description 4
- 150000001768 cations Chemical class 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 239000001301 oxygen Substances 0.000 description 11
- 229910052760 oxygen Inorganic materials 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000011572 manganese Substances 0.000 description 10
- 230000001590 oxidative effect Effects 0.000 description 9
- 238000000576 coating method Methods 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 230000008020 evaporation Effects 0.000 description 7
- 238000001704 evaporation Methods 0.000 description 7
- 230000009467 reduction Effects 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 238000000151 deposition Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 229910052746 lanthanum Inorganic materials 0.000 description 6
- 238000001755 magnetron sputter deposition Methods 0.000 description 6
- 238000005240 physical vapour deposition Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 150000002910 rare earth metals Chemical class 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 230000008021 deposition Effects 0.000 description 5
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 5
- 229910002521 CoMn Inorganic materials 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 229910052761 rare earth metal Inorganic materials 0.000 description 4
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 239000010955 niobium Substances 0.000 description 3
- 238000005488 sandblasting Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000005234 chemical deposition Methods 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 229940117975 chromium trioxide Drugs 0.000 description 2
- UOUJSJZBMCDAEU-UHFFFAOYSA-N chromium(3+);oxygen(2-) Chemical class [O-2].[O-2].[O-2].[Cr+3].[Cr+3] UOUJSJZBMCDAEU-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005137 deposition process Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000009832 plasma treatment Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229910052566 spinel group Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052692 Dysprosium Inorganic materials 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- 229910052689 Holmium Inorganic materials 0.000 description 1
- 229910052765 Lutetium Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910052773 Promethium Inorganic materials 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 229910052771 Terbium Inorganic materials 0.000 description 1
- 229910052775 Thulium Inorganic materials 0.000 description 1
- 229910000946 Y alloy Inorganic materials 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
- NXGXWJYWKJSFMI-UHFFFAOYSA-N [Cr].[Fe].[Y] Chemical compound [Cr].[Fe].[Y] NXGXWJYWKJSFMI-UHFFFAOYSA-N 0.000 description 1
- XGPJPLXOIJRLJN-UHFFFAOYSA-N [Mn].[Sr].[La] Chemical compound [Mn].[Sr].[La] XGPJPLXOIJRLJN-UHFFFAOYSA-N 0.000 description 1
- VVTSZOCINPYFDP-UHFFFAOYSA-N [O].[Ar] Chemical compound [O].[Ar] VVTSZOCINPYFDP-UHFFFAOYSA-N 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- OGDYVWQEAVKKDI-UHFFFAOYSA-N chromium(3+);oxygen(2-);hydrate Chemical class O.[O-2].[O-2].[O-2].[Cr+3].[Cr+3] OGDYVWQEAVKKDI-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium atom Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000035876 healing Effects 0.000 description 1
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium atom Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium atom Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- VQMWBBYLQSCNPO-UHFFFAOYSA-N promethium atom Chemical compound [Pm] VQMWBBYLQSCNPO-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 235000012773 waffles Nutrition 0.000 description 1
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0204—Non-porous and characterised by the material
- H01M8/0206—Metals or alloys
- H01M8/0208—Alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0204—Non-porous and characterised by the material
- H01M8/0215—Glass; Ceramic materials
- H01M8/0217—Complex oxides, optionally doped, of the type AMO3, A being an alkaline earth metal or rare earth metal and M being a metal, e.g. perovskites
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0204—Non-porous and characterised by the material
- H01M8/0223—Composites
- H01M8/0228—Composites in the form of layered or coated products
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/12—Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
- H01M2008/1293—Fuel cells with solid oxide electrolytes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the invention relates to a component with a metallic base body and a protective layer arranged thereon, the protective layer being embodied in multiple layers, at least comprising a first, oxide layer and a second layer, forming oxides with a spinel structure, the first oxide layer being arranged closer to the metallic base body is, as the second layer, forming oxides with spinel structure.
- the invention further relates to a high-temperature fuel cell comprising at least one connector.
- the invention relates to a method for producing a protective layer on a component with a metallic base body, according to which the protective layer is formed from multiple layers, at least comprising a first, oxidic layer and a second, oxide with layer structure forming Spi, the first oxide layer closer to the metallic base body is arranged as the second layer forming oxides with spinel structure.
- Metallic components of the type described above are used in high-temperature fuel cells (abbreviated as SOLC Solid Oxygen Luel Cell), in particular for interconnectors (also called bipolar plates).
- SOLC Solid Oxygen Luel Cell high-temperature fuel cells
- interconnectors also called bipolar plates
- the operating temperatures are usually in the range of approx. 600 ° C to approx. 1,000 ° C and allow the use of numerous fuels, the most important of which are H2, CH4 and CO together with air.
- the interconnector which is usually plate-shaped, is used to connect the individual cells. These interconnectors are arranged as fuel gas and oxidizing agent separately connecting link between two fuel cells and can also function as a load-bearing component for the entire construction with appropriate design.
- a preferred design of the interconnectors consists of metal sheets which contain chromium as an essential alloy component, since chromium oxide-forming high-temperature materials have good oxidation resistance. These chromium-containing metallic materials form chromium oxide-containing surface layers even under normal conditions.
- the chromium oxides react with oxygen and water to form chromium trioxide (Cr203) and / or its hydrates (Cr02 (0H) 2 (chromic acid) and CrO (OH) 4).
- the chromium trioxide of the surface layer itself has only a low level of electrical conductivity.
- the chromium oxide hydrates are gaseous species at the operating temperatures of the high-temperature fuel cells, which can be transported through the gas space to the interface between the electrolyte and the cathode.
- the Cr (VI) compounds are deposited there. This will hinder oxygen reduction at this point. The result is a significant reduction in the performance and service life of the fuel cell.
- Mechanisms which lead to a reduction in the electrical power and ability to function and thus to a limitation of the life of a fuel cell stack are, inter alia, the growth of an electrically poorly conductive oxide layer on the metallic substrate and the evaporation of Cr compounds (with subsequent deposition and thus poisoning the cathode).
- Both mechanisms can be controlled by a protective layer on the interconnector.
- a protective layer on the interconnector There are a number of approaches in the patent literature for the formation of these protective layers.
- a rough distinction can be made between non-metallic, mostly oxidic, protective layers and metallic protective layers.
- plasma spraying, PVD deposition, or wet chemical deposition are used as coating techniques.
- these oxidic protective layers often have layer thicknesses of more than 50 pm, which limits the electrical conductivity.
- these protective layers can form continuous cracks, which generally do not heal and therefore do not effectively prevent the chromium diffusion to the surface and the subsequent evaporation.
- a ceramic protective layer based on lanthanum strontium manganese perovskites is often used commercially, as described, for example, in WO
- Ceramic protective layers consisting of two- or three-phase alloys such as CoM-nCr spinels, which are known from US 2017/0054159 Al, proved to be not very effective in reducing the chromium, especially at temperatures> 750 ° C. - evaporation.
- Metallic protective layers are produced using PVD (physical vapor deposition), CVD (chemical vapor deposition), or application from the ionized state by electrolytic or chemical deposition (e.g. electroplating, anodizing, electrophoretic painting).
- the metallic coating is oxidized during operation and oxidic spinels are formed, which have a relatively high (relative to chromium oxides) electrical conductivity.
- Multi-layer protective layers are also known, for example from EP 1 819 507 B1, US 2015/0079498 A1, US 2009/0029187 A1 and US 7,875,360 B2.
- the present invention is based on the object of improving the service life of a high-temperature fuel station.
- the object of the invention is achieved with the component mentioned at the beginning, in which the first, oxide layer contains a metal oxide of a metal from the group of rare earths and / or a metal alloy oxide which contains at least one element from the group of rare earths. Furthermore, the object of the invention is achieved with the high-temperature fuel station, which contains a component according to the invention.
- the object of the invention is also achieved with the method mentioned at the outset, according to which it is provided that the first, oxidic layer is formed from a metal or a metal alloy which contains at least one element from the group of rare earths.
- the applied first, oxidic layer is able to form largely gas-tight ceramic layers at high temperatures and in an oxidizing atmosphere. This in turn has the advantage that even metallic base bodies with a very rough surface can be used directly for the coating. A residual porosity in the oxide layer after the coating process therefore has no negative influence on the layer properties. Due to the metals or metal alloys used for the production of the oxide layer, the oxides have electrical resistances of less than 5 mQ / cm2.
- Another advantage is that occurring micro-cracks during long-term operation, which can be induced by temperature fluctuations, for example, are curable.
- the second layer which forms oxides with a spinel structure, contains at least one element from the group of rare earths.
- at least one element from the group of rare earths can also be deposited to form the second layer forming oxides with a spinel structure , in particular that element which was also deposited for the formation of the first, metallic layer.
- the advantage here is that, due to the protective effect of the second layer, the first, oxidic layer can be made very thin and thus also very stable. This is important, for example, when manufacturing fuel cell stacks.
- the proportion of the at least one element from the group of rare earths in the second is provided that the proportion of the at least one element from the group of rare earths in the second,
- Oxides with a spinel structure-forming layer is selected from a range of 0.01 atom% to 10 atom%. It is thereby achieved that cracks, which occur due to temperature changes in the first metallic layer, can be better healed via diffusion processes. If the proportion of the element from the group of rare earths is too high, own rare earth oxides can form which do not have the advantageous properties of the spinel structures (high electrical conductivity).
- the metallic base body is formed from an alloy with chromium as the alloying element, in particular from a ferritic chromium alloy with a minimum chromium content of 15% by weight.
- the protective layer has advantages, in particular with alloy with chromium as the main constituent, since chromium can be effectively prevented from being removed from the component or converted into a form which is disadvantageous for a high-temperature fuel cell.
- chromium alloys which have a chromium content in the chromium alloy of at least 70% by weight without the cell's performance as a result of a relatively rapid decrease as a result of chromium loss. This in turn is advantageous with regard to the electrical conductivity of the component.
- the protective layer can be made relatively thin overall.
- the protective layer can have a layer thickness which is selected from a range from 1 pm to 20 pm. The effects mentioned above regarding the reduction in conductivity due to thick oxide layers can thus be significantly reduced.
- the first, oxidic layer can have a smaller layer thickness than the second, oxide-forming layer with spinel structure.
- the metallic base body is preferably plate-shaped or sheet-shaped or structured, since its coating makes it easier to achieve a constant layer thickness with high quality.
- the proportion of the at least one element from the group of rare earths in the second layer forming oxides with a spinel structure varies over the layer thickness of this layer. It is possible to increase the healing effects of cracks.
- the first, oxidic layer is preferably produced in accordance with an embodiment variant of the method by a PVD method.
- the first, oxidic layer can thus be deposited several times faster and more economically than conventional ceramic layers using vacuum coating processes.
- the second layer, which forms oxides with a spinel structure at least two metals from a group consisting of Mn, Co, Fe, Nb, Cr, V are deposited with one another, in particular by co-sputtering, with the proviso that the sum of the oxidation numbers of the metal cations forming the spinel structure is +8.
- oxides adhering to the metallic base body are mechanically removed before the first oxide layer is arranged.
- these oxides are typical of sintered components.
- the properties of the components can be improved by removing the oxides. It is an advantage, however, that this can be done using effective, simple methods, such as Sandblasting can take place, since - as has already been stated above - it is possible within the scope of the invention to make the first, oxidic layer largely gas-tight.
- Fig. 3 shows the reduction in Cr evaporation in comparison with an uncoated
- the high-temperature fuel cell 1 shows a detail from a high-temperature fuel cell 1.
- the high-temperature fuel cell 1 has several identical modules 2 (only one is shown in FIG. 1), each module 2 having a cathode 3, an electrolyte 4 and an anode 5. Furthermore, the modules 2 also have components 6 for separating the individual modules, the so-called interconnectors.
- the present invention is primarily concerned with the component 6.
- the component 6 is preferably an interconnector.
- the component can also be provided for another application, in particular also for a high-temperature fuel cell 1, such as, for example, a gas supply element (gas supply line) or a gas discharge element (gas discharge line).
- a high-temperature fuel cell 1 such as, for example, a gas supply element (gas supply line) or a gas discharge element (gas discharge line).
- the component 6 can also be used in other devices, for example a heat exchanger in which it is subjected in particular to similar operating conditions as in a high-temperature fuel cell 1.
- the component 6 has a metallic base body 7.
- This metallic base body 7 is preferably plate-shaped or sheet-shaped. However, it can also have a different shape, for example a cylindrical shape, etc.
- the surface of the base body 7 can be structured. The structuring can be designed, for example, in the form of a wave pattern or a waffle pattern or in the form of grooves, etc.
- the metallic base body 7 can consist of a metal or a metal alloy which is selected from a group comprising or consisting of stainless steels a chromium content of at least 15% by weight, in particular between 15% by weight and 97% by weight.
- the material Crofer® 22 APU from Thyssen Krupp VDK GmbH can be used as stainless steel.
- the metallic base body 7 consists of an alloy with chromium as an essential alloy element (in addition to any further alloy elements that may be present), in particular as a main component.
- the chromium content according to an embodiment of the invention is particularly preferably at least 70% by weight, in particular at least 90% by weight, for example 95% by weight.
- the chromium alloy can have a chromium content between 70% by weight and 95% by weight.
- a ferritic chromium alloy is particularly preferred.
- the iron content of these alloys can be between 2% by weight and 10% by weight.
- a ferritic chromium alloy with an iron content of 5% by weight and a chromium content of 95% by weight can be used.
- CFY from Plansee SE can be used as stainless steel.
- Part of the chromium can also be replaced by at least one further alloy element, for example yttrium, manganese, copper or other rare earth metals.
- the one or more iron other alloying elements of the chromium alloy can be present in a proportion which is selected from a range of a total of 0.01% by weight and 3% by weight.
- the component 6 has a protective layer 8 on at least one surface.
- a protective layer 8 on at least one surface.
- several surfaces of the component 6 are provided with a protective layer 8, in particular those surfaces which come into contact with oxidizing substances, in particular (hot) gases.
- the protective layer 8 is designed in multiple layers. It comprises a first layer 9 and a second layer 10 or consists thereof.
- the first layer 9 is oxidic.
- the first layer has a proportion of perovskite crystal structures.
- the first oxide layer 9 is arranged closer to the metallic base body 7 than the second layer 10 forming oxides with a spinel structure.
- the first oxide layer 9 is arranged directly on the metallic base body 7, and in particular associated with it.
- the first, oxidic layer consists of or comprises a metal from the rare earth group or a metal alloy which contains at least one element from the rare earth group. These are the elements scandium, yttrium, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium and lutetium. If the first, oxide layer 9 is formed from a metal alloy, this can contain at least one further element from the group of rare earths.
- the first, oxidic layer 9 has a chromium content and (according to the chemical stoichiometry) oxygen.
- the first, oxidic layer 9 can therefore consist, for example, of at least one rare earth metal, chromium and oxygen. If necessary, at least one further element can also be contained, which originates from the metallic base body 7.
- the proportion of the at least one metal from the group of rare earths in the metal alloy of the first, oxidic layer 9 can be selected from a range from 10% by weight to 50% by weight. If there are several rare earth metals, their total proportion in the metal alloy can be selected from a range from 10% by weight to 50% by weight.
- the rest to 100 wt .-% form chromium, and possibly another alloying element or several other alloying elements of the metallic base body 7, and oxygen.
- the second layer 10, which forms oxides with a spinel structure also has at least one element from the group of rare earths.
- the proportion of the at least one element from the group of rare earths in the second layer 10 which forms oxides with a spinel structure can, according to a further embodiment, be selected from a range of 0.01 atom% to 10 atom%, in particular from a range of 0.1 atomic% to 5 atomic%.
- the second layer 10 forming oxides with a spinel structure can have the following compositions:
- the first layer can preferably be formed by La, Cr and oxygen.
- the first layer can preferably be formed by Ce, Cr and oxygen.
- the first, oxidic layer 9 can be made very thin.
- a layer thickness 11 of the entire protective layer 8 can be selected from a range from 1 pm to 20 pm, in particular from a range from 1 pm to 11 pm.
- the first, oxidic layer 9 is preferably made thinner than the second, layer 10 forming oxides with spinel structure.
- the first, oxidic layer 9 can preferably have a layer thickness 12 which is selected from a range from 2 nm to 0.5 ⁇ m , in particular from a range from 50 nm to 200 nm.
- the rest of the entire layer thickness 11 of the protective layer is formed by the second layer 10 forming oxides with a spinel structure.
- the concentration of the at least one element from the group of rare earths in the second layer 10, which forms oxides with a spinel structure, can be over the entire layer thickness this layer 10 must be constant (within the framework of the production-related fluctuations).
- component 6 there is also the possibility that the proportion of the at least one element from the group of rare earths in the second,
- Oxides with a layer 10 forming a spinel structure vary over the layer thickness of this layer 10, that is to say has a concentration gradient.
- this concentration gradient serves to drop from 50 atom% at the interface to the first, oxidic layer 9 to 0.1 atom% over the layer thickness of the layer 10.
- oxides with a spinel structure form the layer 10
- all or more or only one of these elements can be formed with a concentration gradient over the layer thickness of the layer 10.
- the concentration gradient can be linear or a function of x 2 or x 3 or logarithmic, etc.
- the first, oxidic layer 9 has at least two elements from the group of rare earths, and that their proportion varies over the layer thickness 12 of this layer 9.
- the proportion of rare earths at the interface to the metallic base body 7 of the component is preferably higher than the proportion of MnCo and decreases in the direction of the second layer 10 which forms oxides with a spinel structure.
- the production of the metallic component 6 is the metallic base body 7 be provided. This can be made by a casting or sintering process. Subsequent (cutting) processing steps can of course be carried out in both process variants.
- the protective layer 8 described above is then arranged on at least one surface of this metallic base body 7.
- the first, oxidic layer 9 is deposited on the metallic base body 7 by means of a PVD method in order to produce the protective layer 8.
- the first, oxidic layer 9 is deposited in particular by means of magnetron sputtering, preferably an unbalanced configuration, from one or more purely metallic targets or metal alloys.
- the substrates are in continuous rotation motion. Typical coating rates are 0.1 nm / s to 10 nm / s at a gas pressure of 5 * 10-4 mbar to 1 * 10-2 mbar.
- a negative voltage is applied to the metallic target, with a pulsed or constant DC voltage between - 300 V and - 500 V being selected.
- the second layer 10, which forms oxides with a spinel structure, is then deposited on this first, oxide layer 9. This is preferably done by the deposition of at least two metals from a group consisting of Mn, Co, Fe, Nb, Cr, V with one another, in particular by cosputtering, with the proviso that the sum of the oxidation numbers of the metal cations forming the spin structure +8 results.
- the second layer 10 which forms oxides with a spinel structure, is preferably deposited with the aid of magnetron sputtering, preferably an unbalanced configuration, from one or more pure metal targets or metal alloys.
- the substrates are in a continuous rotational movement. Typical coating rates are 0.1 nm / s to 10 nm / s at a gas pressure of 5 * 10-4 mbar to 1 * 10-2 mbar.
- a negative voltage is applied to the metallic target, with a pulsed or constant DC voltage between -300 V and - 500 V being selected.
- the following combinations of metals can be produced: Co with Mn, Co with Mn and Fe, Co with Mn and Al.
- the second layer 10, which forms oxides with a spinel structure can also have at least one element from the group of rare earths, in particular that element of the first, oxidic layer 9.
- the at least one element from the group of rare earths is in the preferred embodiment variant of the method does not diffuse out of the first, oxidic layer 9, but is also deposited with the elements mentioned above to form the second layer 10, which forms oxides with a spinel structure, in particular simultaneously with the elements mentioned.
- the second layer 10, which forms oxides with a spinel structure is at least partially oxidized after the deposition of the first and the second metal. This can be carried out before the component 6 is used, that is to say before it is used in particular in the high-temperature fuel cell 1. However, it is also possible for this oxidative aftertreatment to take place during the joining of the fuel cell 1 (the joining takes place at approximately 950 ° C.) or during “running in” while the end product is being used.
- This oxidative aftertreatment of the protective layer 8 is preferably carried out at a temperature of 750 ° C. to 970 ° C. and an oxygen partial pressure between 10-12 bar and 0.2 bar.
- the duration depends on the selected temperature and varies between 0.1 hours and 10 hours. The higher the temperature is selected, the shorter the duration can be.
- oxidic layer 9 on the metallic base body 7 oxides adhering to it are mechanically removed.
- This can be done, for example, by grinding, sandblasting, etc.
- the base body 7 is sandblasted before the arrangement of the protective layer 8 and this sandblasted surface, optionally after cleaning of the abrasive particles, is used without further (smoothing) aftertreatment.
- the protective layer 8 contains all the elements for the effective protection of the component 6 at high temperatures in oxidizing atmospheres. A subsequent diffusion of elements into the protective layer is therefore not necessary.
- the protective layer 8 is also able to heal thermal cracks. A crack-free protective layer 8 can therefore be provided.
- Example 1 In a first exemplary embodiment, an interconnector with a sintered, metallic base body 7 made of a chromium-iron-yttrium alloy mentioned above was coated. In a first step, the native oxidation layer (from the pre-processes in the manufacture of the base body) was removed by sandblasting. The basic body is then introduced into a vacuum system by 7 and, after reaching the desired starting pressure, via an Ar plasma treatment (argon pressure approx. 5 10-3 mbar, pulsed negative voltage on the substrate between - 300 V and - 1200 V, duration 5 minutes to 30 minutes). An approx. 0.1 pm thick first metallic layer 9 with lanthanum is sprayed over magnetron sputtering (argon pressure approx.
- an approx. 4 pm thick second layer 10 of oxides with a spinel structure is made of CoMn using magnetron sputtering (argon pressure approx. 5 10 -3 mbar, constant negative voltage at the target or at the targets between -300 V and - 400 V , Duration 0.1 minutes to 10 minutes).
- This CoMn layer was doped with an average of 5 at% lanthanum, which was deposited together with the Co and the Mn.
- the areas not to be coated can be masked.
- the coated base body 7 was then subjected to post-treatment at a temperature> 800 ° C. in an oxidizing atmosphere (air or argon-oxygen mixture).
- the metallic coating was converted into a multilayer oxide layer with an inner Cr203 layer, which was formed from the metallic base body 7, a crystalline, oxidic intermediate layer and an oxidic CoMnCr spinel layer 10 ⁇ m.
- the inner Cr203 layer which was formed from the metallic base body 7, can generally also be formed in other design variants of the invention if the protective layer 8 is post-treated by oxidation.
- the entire rough surface of the metallic base body 7 was covered with an opaque gas-tight layer.
- the interconnector can thus be installed.
- the oxidative aftertreatment can also be carried out after installation in the already functional stack of the high-temperature fuel cell 1.
- Fig. 3 the reduction in Cr evaporation from the base body 7 in the component 6 according to the invention (lower curve) compared to an uncoated base body (upper curve) at a temperature of 850 ° C and 3 vol .-% Water vapor is shown in the laboratory atmosphere.
- the improvement which is achieved with the protective layer 8 according to the invention can be clearly seen.
- the time in hours is plotted on the x-axis and the Cr evaporation in kg / m2 on the y-axis
- an interconnector was coated with a base body 7 made of a metal alloy Crofer22APU.
- a first step the native oxidation layer and any existing organic contamination (from the preprocesses in the manufacture of the base body) was removed by chemical cleaning processes.
- the base body 7 was then introduced into a vacuum system and, after reaching the desired starting pressure, via an ar - Plasma treatment (see example 1) activated.
- An approximately 100 nm thick first layer 9 with lanthanum was applied using magnetron sputtering (see Example 1).
- an approximately 2 pm thick CoMn layer 10 was applied using magnetron sputtering (see Example 1). This CoMn layer 10 is doped with up to 1 at% lanthanum.
- the component 6 preferably has a two-layer oxide layer.
- the first layer 9 preferably consists of an oxide with a high La content, Cr and oxygen. This first layer 9 can have a crystal structure with a high percentage of perovskite.
- the second layer 10 preferably consists of Co, Mn, La, some ( ⁇ 5%) Cr and oxygen. This oxide has a high spinel content.
- the two layers 9, 10 preferably merge into one another in a flowing manner.
- the protective layer 8 is preferably produced by depositing the two layers from the metals and their subsequent oxidation, there is in principle the possibility that the first, oxidic layer 9 and / or the second, oxidic layer 10 is produced by deposition of the corresponding metal oxides will be.
- the exemplary embodiments show possible design variants, it being noted at this point that combinations of the individual design variants with one another are also possible.
- the invention relates independently of the component 6 and a protective layer 8 and de ren use for a metallic component 6, which is used at high temperatures in oxidizing atmospheres, in particular in high-temperature fuel cells 1 and their periphery.
- This protective layer 8 is composed in accordance with the above embodiments.
- the invention also relates to a preliminary product for a component 6 with a metallic base body 7 and a protective layer 8 arranged thereon, the protective layer 8 being embodied in multiple layers, at least comprising a first metallic layer 9 and a second layer 10 forming oxides with a spinel structure , wherein the first metallic layer 9 is arranged closer to the metallic base body 7 than the second layer 10, which forms oxides with a spinel structure, and wherein the first, metallic layer 9 consists of a metal from the rare earth group or a metal alloy, at least contains an element from the group of rare earths.
- the component 6 or the protective layer 8 according to the invention is produced via the aforementioned oxidative aftertreatment.
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Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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ATA50810/2018A AT521011B1 (en) | 2018-09-21 | 2018-09-21 | Component with a two-layer, oxidic protective layer |
PCT/AT2019/060308 WO2020056440A1 (en) | 2018-09-21 | 2019-09-18 | Component having a two-layered, oxidic protective layer |
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EP3853935A1 true EP3853935A1 (en) | 2021-07-28 |
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EP19790421.2A Withdrawn EP3853935A1 (en) | 2018-09-21 | 2019-09-18 | Component having a two-layered, oxidic protective layer |
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EP (1) | EP3853935A1 (en) |
AT (1) | AT521011B1 (en) |
WO (1) | WO2020056440A1 (en) |
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AT523864B1 (en) | 2020-05-20 | 2022-12-15 | High Tech Coatings Gmbh | Process for producing a protective layer on a component |
WO2023117086A1 (en) * | 2021-12-22 | 2023-06-29 | Ceres Intellectual Property Company Limited | Method for creating a protective coating on a component of an electrochemical cell |
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AUPN173595A0 (en) * | 1995-03-15 | 1995-04-06 | Ceramic Fuel Cells Limited | Fuel cell interconnect device |
SE527179C2 (en) * | 2003-12-05 | 2006-01-17 | Sandvik Intellectual Property | Thin film solar cell or thin film battery, comprising a zirconia coated ferritic chrome strip product |
SE528303C2 (en) | 2004-11-30 | 2006-10-17 | Sandvik Intellectual Property | Band product with a spinel or perovskite coating, electrical contact and method of making the product |
SE528379C2 (en) | 2004-11-30 | 2006-10-31 | Sandvik Intellectual Property | Fuel cell component with a complex oxide-forming coating, devices comprising the component and method of preparing the component |
EP1850412A1 (en) * | 2006-04-26 | 2007-10-31 | Technical University of Denmark | A multi-layer coating |
AT9543U1 (en) * | 2006-07-07 | 2007-11-15 | Plansee Se | METHOD FOR PRODUCING AN ELECTRICALLY CONDUCTIVE LAYER |
US8241817B2 (en) * | 2008-01-24 | 2012-08-14 | Battelle Memorial Institute | Approach for improved stability and performance of SOFC metallic interconnects |
WO2010059793A2 (en) * | 2008-11-21 | 2010-05-27 | Bloom Energy Corporation | Coating process for production of fuel cell components |
US8343589B2 (en) * | 2008-12-19 | 2013-01-01 | General Electric Company | Methods for making environmental barrier coatings and ceramic components having CMAS mitigation capability |
US9120683B2 (en) * | 2010-02-08 | 2015-09-01 | Ballard Power Systems Inc. | Method and device using a ceramic bond material for bonding metallic interconnect to ceramic electrode |
WO2011113139A1 (en) * | 2010-03-15 | 2011-09-22 | National Research Council Of Canada | Composite coatings for oxidation protection |
US9452475B2 (en) * | 2012-03-01 | 2016-09-27 | Bloom Energy Corporation | Coatings for SOFC metallic interconnects |
-
2018
- 2018-09-21 AT ATA50810/2018A patent/AT521011B1/en active
-
2019
- 2019-09-18 WO PCT/AT2019/060308 patent/WO2020056440A1/en unknown
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AT521011A4 (en) | 2019-10-15 |
WO2020056440A1 (en) | 2020-03-26 |
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