EP3849911A1 - Transport and storage container - Google Patents

Transport and storage container

Info

Publication number
EP3849911A1
EP3849911A1 EP20745089.1A EP20745089A EP3849911A1 EP 3849911 A1 EP3849911 A1 EP 3849911A1 EP 20745089 A EP20745089 A EP 20745089A EP 3849911 A1 EP3849911 A1 EP 3849911A1
Authority
EP
European Patent Office
Prior art keywords
stacking
transport
profile
storage container
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20745089.1A
Other languages
German (de)
French (fr)
Other versions
EP3849911C0 (en
EP3849911B1 (en
Inventor
Christoph Dimer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
montara Verpacken mit System GmbH
Original Assignee
montara Verpacken mit System GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by montara Verpacken mit System GmbH filed Critical montara Verpacken mit System GmbH
Publication of EP3849911A1 publication Critical patent/EP3849911A1/en
Application granted granted Critical
Publication of EP3849911C0 publication Critical patent/EP3849911C0/en
Publication of EP3849911B1 publication Critical patent/EP3849911B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/001Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper stackable
    • B65D5/005Separate or attached stacking elements
    • B65D5/0055Separate or attached stacking elements saddling the side walls of the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0224Auxiliary removable stacking elements other than covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H3/00Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
    • B25H3/02Boxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0213Containers presenting a continuous stacking profile along the upper or lower edge of at least two opposite side walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0215Containers with stacking feet or corner elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02Internal fittings
    • B65D25/04Partitions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02Internal fittings
    • B65D25/04Partitions
    • B65D25/08Partitions with provisions for removing or destroying, e.g. to facilitate mixing of contents

Definitions

  • the invention relates to a stackable transport and storage container, which consists of at least a bottom, two 3955n and two end walls and inner compartments and / or egg ner container cover.
  • Such transport and storage containers are used in particular where tools or components are to be transported or temporarily stored as part of a manufacturing process. They usually consist of sheet metal or plastic plates that are glued, welded or positively connected to one another. In addition to a sufficient load-bearing capacity and service life, it is also important that the containers do not have any protrusions or shoulders that restrict the interior or are otherwise obstructive.
  • Metal containers are relatively stable, but often very heavy, susceptible to corrosion and annoying when they are used.
  • Plastic containers have the advantage that they are relatively lightweight. On the other hand, they often have only a low level of stability, which is compensated for by additional reinforcements.
  • Injection-molded containers and containers made of PP hollow-chamber material are known under different designs for comparable usage tasks.
  • the injection molded containers are containers manufactured in complex shapes. Due to the high tool costs, these can only be effectively produced in large numbers.
  • Comparable PP hollow chamber containers are characterized either by the fact that they are assembled from many individual parts, which require a large number of individual work steps, or by simple folding and bending constructions that are shaped by means of a circumferential stacking profile. will hold. Thermal folding, ultra-welding technology, adhesive technology and other joining and processing steps are used. Basically, the containers are characterized by the fact that, thanks to the low tool costs, smaller quantities of the most varied of dimensions can be produced.
  • EP 1505 001 A1 describes a stackable load carrier made of thermoplastic plastic for storage or for one-way and multi-way transport of small parts of all kinds.
  • the load carrier is always made of thermoplastic plastic. It has a base and usually four side walls, which are made from a flat starting plate. This starting plate is preferably a twin-wall plate.
  • a linienför-shaped notch is inserted between the bottom and the side walls, around which the side walls can be folded to form a kas-shaped base body.
  • the abutting vertical edges of the side walls are welded.
  • At the upper edges of the side walls there is a card edge which is folded around a linear notch in the starting plate by 180 ° up to the respective side wall.
  • a stack profile is positively clipped over the card edge in such a way that a projection molded onto the stack profile fixes the stack profile on the card edge.
  • EP 0674 595 B1 describes a stackable Transportbefflepl ter with a self-closing upper edge.
  • the container consists of a uniformly strong, foldable container molding with a base, two upright end walls, two upright side walls and four end flaps. The side walls and the end walls have downwardly folded tabs, over which an upper edge is inserted, which automatically engages on the tabs.
  • Folded containers with a stacking rim running around the top are also described, for example, in DE 102015 115 592 B4 and DE 102010 037 517 B3.
  • Internal fixtures in transport and storage containers can be fastened to the inside of the container with additional fastening devices, for example Velcro strips or rails.
  • a piping is the edge reinforcement of a textile or a film.
  • the welt has a round cross-section and a wide, flat welt flap for fastening purposes. This represents the connection between the textile / foil and the piping.
  • the piping flag is often a covering that contains the piping bead. Piping flag and the textiles or foils to be attached are usually welded or sewn together.
  • the part of the clamping mechanism into which the keder is inserted is referred to as the keder rail.
  • This is a guide groove with a round cross-section, in which the welt can be inserted and moved lengthways without friction.
  • the piping and keder rail enable a tarpaulin or similar material to be stretched across the edge line across the entire surface.
  • a piping rail is often used in outdoor advertising, tent construction or for large screens.
  • the assembly of the keder rail is very easy because it can be glued or screwed depending on the application. In an application where high tensile forces are to be expected (wind, etc.), screwing is essential. For safety reasons, we always recommend screwing the rail. The holes can easily be drilled yourself.
  • DE 20211 459 U1 shows a compartment insert with flexible compartment divisions for installation in a container. It consists of a support structure that can be inserted into the container and the associated flexible compartment divisions.
  • the flexible compartment divisions can be positively and positively connected to the support structure by means of a plug-in system.
  • the support structure consists of two spaced apart transverse and longitudinal struts, which have tabs which are inserted into slots in the cross struts.
  • the flexible compartment divisions are arranged between the transverse and longitudinal struts.
  • the compartments are reinforced on the upper edges by a piping profile.
  • DE 9408 451 U1 relates to an airbag for lining a rigid-walled transport container.
  • On the upper edge of the air bag is at least one additional holding element sobil det, which can be detachably connected to the edge or inner surface of a transport container side wall.
  • DE 9311 040 U1 shows a keder profile screwed tightly to the inner surface of the trans port container side wall, in which an airbag can be hung with a rubber cord formed on its upper edge.
  • the aforementioned fastening options require additional fixtures as connection constructions, which increase the production effort. In addition, they usually also narrow the clear cross-section of the container.
  • the object of the invention is to propose a transport and storage container in which inner compartments and / or a container cover can be releasably taken fastened to the container without the aid of tools and additional fasteners. In this case, as few projections and shoulders as possible should limit the interior of the container or create a gene. The manufacture and assembly should be possible with little effort.
  • the transport and storage container consists of at least a base, two side walls and two end walls as well as inner compartments and / or a container cover.
  • the side walls and the end walls have card edges which can each be folded around a fold line up to the associated side wall and end wall.
  • Open stacking profiles can be attached at the bottom over the carded edges of the side walls and the end walls. These stacking profiles have an inner leg, an outer leg and an integrally formed hook edge on the outer leg or inner leg. This hook edge can be latched in the attached state over the end of the folded card edge of the side walls and the end walls.
  • the connecting web between the outer leg and inner leg forms a stacking support.
  • the stacking profiles have an upper stacking edge formed on the outer leg.
  • the connecting web forming the stacking pad between the outer leg and inner leg of the stacking profiles has a profiling that is designed as a piping receptacle.
  • a draw-in welt with a welt core and a welt flap can be pushed into this welt holder.
  • the compartments for receiving transport and storage parts and / or the protective cover are attached to at least one welt flap.
  • the stacking profile is a plastic continuously cast part.
  • the stacking profiles can be manufactured and cut to size in large numbers at low cost.
  • a preferred embodiment is when the circumferential stack profile consists of a continuous, multi-part profile.
  • the individual, circumferential parts of the stacking profile can be folded outward around a fold line at the corners of the transport and storage container to such an extent that a pull-in welt can be pushed into the welt holder.
  • the stacking profile be seated here in the area of the corners V-shaped recesses that allow the individual stacking profile parts to fold inward by about 90 ° so that they hit the adjacent part of the corresponding stacking profile flush.
  • the first can be butt-connected to the fifth part of the stacking profile in the plugged-on state, for example by welding or gluing.
  • the bottom, the side walls, the end walls and the Umklappba re card edge are preferably made of plastic structure chamber plates.
  • Structural chamber panels consist of two spaced-apart cover panels with interposed connecting webs designed as knobs.
  • the fold lines are attached to the wall side on the inside of the container, thus creating a desired kink.
  • the container is only bent over at the fold lines and thus closed. This results in a closed container without sharp edges.
  • the score on the card edges is formed by cutting open the panel wall on the inside so that the tabs can easily be bent around the side edge.
  • the connecting web connecting the outer leg and inner leg of the stacking profiles can have a cavity.
  • the transport and storage container preferably consists of a one-piece, foldable container molding.
  • the Befflel terform Georgia has a bottom, two foldable side walls around a fold line and two end walls foldable around a fold line.
  • the fold lines are creased, embossed, rolled or scored.
  • a plotter is preferably used which generates the contours of the entire shaped container piece.
  • the stacking profile which is open at the bottom, is attached to the upper edge of the card, which has a double wall thickness when it is folded down.
  • the stacking profile is U-shaped. It has two legs, an inner leg and an outer leg, with a hook edge being formed on the inside of the inner leg.
  • the hook edge is attached at a height that it reaches under the lower edge of the card edge and hooks there.
  • the hook edge can be designed to be inclined upwards by an angle ⁇ 90 °.
  • the stacking profile automatically snaps over the edge of the upright side and end walls and is securely locked in place.
  • the stacking profile is adjusted so that the hook edge hooks into the outer leg under the card edge.
  • the stacking profiles have the same shape, completely circumferentially formed stacking edges.
  • a transport and storage container to consist entirely or at least partially of corrugated cardboard or aluminum honeycomb material.
  • the transport and storage containers have a low weight, high stability and load-bearing capacity.
  • the fastening of inner compartments and / or a container cover can be made detachably on the container without the aid of tools and additional fasteners. Even with massive hits on the sides, for example by jerking another box, the connections cannot loosen.
  • the use of space in the container fitting is very effective.
  • the production of the stack profiles is very material-saving.
  • the profiles and injection-molded corners used can be standardized and pre-produced and stored in large quantities at low cost.
  • Fig. 1 Part exploded view of a container with stacking profiles and a piping cover
  • FIG. 2 stacking profile Fig. 3 plugged-on stacking profile with inserted piping Fig. 4 compartments attached to the piping with protective cover Fig. 5 compartments attached to the stacking profile by means of piping Fig. 6 views of a circumferential stacking profile Fig. 7 assembled transport and storage container
  • the embodiment described is a preferred variant of a container for the transport and storage of small parts for automobile production.
  • the finished transport and storage container should have a size of 800 x 600 x 250 (L x W x H in mm).
  • Fig. 1 shows a partially exploded view of a transport and storage container with attachable stacking profiles 9 and egg ner to protect parts to be transported on the stack Profiles 9 attachable protective cover 16.
  • the transport and storage container is made from a foldable container fitting. It consists of a one-piece, 5mm thick plastic structured chamber plate. A contour is generated by means of a plotter, so that a base 1, two side walls 2 which can be folded around a fold line 21 and two end walls 3 which can be folded around a fold line 21 are produced. On the two side walls 2, two corner flaps 25 which can be folded inwards around a fold line 21 are formed.
  • the corner flaps 25 are so long that they cover the width of the end wall 3 in the folded state and abut one another in the middle of the end walls 3.
  • On the Eckklap pen 25 are handle recesses for the handles 19 that can be used later. Handle recesses are also incorporated in the two end walls 3. By inserting the handles, the corner flaps 25 are held on the end walls 3, so that additional locking is not necessary.
  • carding edges 10 are formed, which tenwand 2 and end wall 3 can be folded inwards by 180 ° inwards around a notch 26 to the associated Be 2 and end wall.
  • the notch 26 is formed in such a way that the outer cover plate of the structure chamber plate is completely severed and the folding over takes place around the second, later inner wall.
  • the card edges 10 do not have to extend over the entire width of the side and end walls.
  • Fig. 2 shows a single stack profile 9. It is formed by egg NEN inner leg 6, an outer leg 5 and a hook edge 8 molded on the outer leg 5 or inner leg 6, which in the plugged-on state over the end of the surrounding- folded card edge 10 of the side walls 2 and the end walls 3 can be locked.
  • the connecting web between the outer leg 5 and inner leg 6 forms a stacking support 20 for additional, stackable storage and transport containers.
  • the connecting web 22 of the stacking profiles 9, which forms the stacking support 20, has an inner profile which is designed as a piping receptacle 12.
  • the piping receptacle 12 is located as close as possible under the stacking support 20 in order to make optimal use of the interior of the container.
  • the welt holder 12 increases the contact surface of the next load carrier.
  • a draw-in welt 13 which is formed from a welt core 15 and a welt flap 14, can be pushed into the welt receptacle 12.
  • the piping core is a round plastic profile.
  • the protective cover serves to protect the load against contamination during transport.
  • the dust protection textiles or dust protection films can rest on the compartments 17.
  • Two protective covers 16 made of textiles or films can lie opposite and / or overlapping on the compartments 17 conditions.
  • the rectangular cavity 4 is primarily necessary for technological and economic reasons.
  • Fig. 5 shows a section of a transport and storage container with integrable compartments from preferably rela tively tight textiles, such as nonwoven made of poly ethylene, nylon and many more that are sewn directly to the Kederfah ne 14.
  • this connection is preferably an adhesive connection.
  • Foils are also sewn or welded.
  • the draw-in piping can be a purchased part with Ke derkern 15 and short piping flap 14.
  • the compartments 17 can, however, also be covered in a fully configured configuration with a sewn-on protective cover 16 and pull-in piping 13.
  • the stacking profile 9 is a plastic extruded part and is U-shaped.
  • the hook edge 8 is designed to be inclined upwards at an angle of approximately 80 °.
  • the inner leg 6 is bent slightly inward. As a result, when the stacking profile 9 is put on, a slight spreading is possible. A tension is also generated when the stacked profile 9 is placed, which ensures a secure fit of the hook edge 8.
  • the stacking profile 9 automatically snaps over the edge of the upright side walls 2 or end walls 3.
  • the width of the card edges 10 corresponds to the inner width of the stacking profiles 9 from their upper stop to their hook edge 8.
  • the stacking profile 9 has a stacking edge 7 at the top.
  • the stacking edge 7 closes flush on the outside and is so wide on the inside that the next transport and storage container can be positively attached.
  • the circumferential Sta pelprofil 9 consists of a continuously manufactured Kunststoffpro fil, in which its individual parts at the corners 23 of the trans port and storage container around a fold line 11 can be folded outward.
  • the draw-in piping 13 can be pushed into the piping receptacle 12 on the two opposite side walls 2. Because of the V-shaped recesses 24 shown in FIG. 6, the stacked profile parts are then bent inwards by 90 ° up to the adjacent stacked profile part.
  • the stacking profile 9 is formed in FIG. 65 in parts.
  • the first part is butt-connected to the fifth part of the stacking profile 9 in the attached state, for example by butt welding.
  • Fig. 7 shows a fully assembled transport and storage container. Due to its few components, it has a low weight, but on the other hand a high level of stability. It has few protrusions and steps.
  • the container molding can be completely plotted or punched. As a result, exact compliance with the dimensional accuracy is possible, please include through contour accuracy, which enables low manufacturing tolerances.
  • the piping rail was not simply placed on an existing profile, but integrated in the stacking profile 9 in order to make optimal use of the interior of the transport and storage container.
  • the transport and storage container is easy and inexpensive to manufacture thanks to its few parts, especially because no complex systems for miter cuts and no welding technology for corners need to be purchased. Additional material for fastening edges is not required.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Stackable Containers (AREA)

Abstract

The invention relates to a stackable transport and storage container, which consists at least of a bottom, two side walls and two end-face walls, and inner partitions and/or a container cover. The problem addressed by the invention is that of proposing a transport and storage container in which inner partitions and/or a container cover can be detachably fastened to the container without the aid of tools and additional fastening elements. The intention is that the container is restricted or narrowed by as few projections and protrusions as possible. The production and assembly should be possible with little outlay. In the storage and transport container, the side walls (2) and the end-face walls (3) comprise folded-over edges (10), above which stacking profiles (9) which are open at the bottom can be placed. The connecting piece of the stacking profile (9), which piece forms the stacking support (20), has profiling in the form of a keder holder (12) into which a pull-in keder (13), having a keder core (15) and a keder flap (14), can be inserted. Partitions (17) for receiving transport and storage parts and/or the protective cover (16) are fastened to at least one keder flap (14).

Description

Transport- und Lagerbehälter Transport and storage containers
Die Erfindung betrifft einen stapelbaren Transport- und La gerbehälter, der mindestens aus einem Boden, zwei Seitenwän den und zwei Stirnwänden sowie inneren Gefachen und/oder ei ner Behälterabdeckung besteht. The invention relates to a stackable transport and storage container, which consists of at least a bottom, two Seitenwän and two end walls and inner compartments and / or egg ner container cover.
Derartige Transport- und Lagerbehälter werden insbesondere dort eingesetzt, wo Werkzeuge oder Bauteile im Rahmen eines Herstellungsprozesses transportiert oder zwischengelagert werden sollen. Sie bestehen üblicherweise aus Metallblechen oder Kunststoffplatten, die verklebt, verschweißt oder form schlüssig miteinander verbunden sind. Dabei ist neben einer ausreichenden Tragkraft und Lebensdauer auch wichtig, dass die Behälter möglichst keine Vorsprünge oder Absätze aufwei sen, die den Innenraum einengen oder anderweitig hinderlich sind. Such transport and storage containers are used in particular where tools or components are to be transported or temporarily stored as part of a manufacturing process. They usually consist of sheet metal or plastic plates that are glued, welded or positively connected to one another. In addition to a sufficient load-bearing capacity and service life, it is also important that the containers do not have any protrusions or shoulders that restrict the interior or are otherwise obstructive.
Behälter aus Metall sind zwar relativ stabil, aber oft sehr schwer, korrosionsanfällig und lärmbelästigend bei deren Ver wendung. Behälter aus Kunststoffen haben den Vorteil, dass sie ein relativ geringes Gewicht aufweisen. Andererseits be sitzen sie oft eine nur geringe Stabilität, die durch zusätz liche Verstärkungen wieder ausgeglichen wird. Metal containers are relatively stable, but often very heavy, susceptible to corrosion and annoying when they are used. Plastic containers have the advantage that they are relatively lightweight. On the other hand, they often have only a low level of stability, which is compensated for by additional reinforcements.
Für vergleichbare Nutzungsaufgaben sind Spritzgussbehälter sowie aus PP-Hohlkammermaterial hergestellte Behälter unter schiedlicher Bauart bekannt. Bei den Spritzgussbehältern han delt es sich um in aufwendigen Formen hergestellte Behälter. Diese können auf Grund der hohen Werkzeugkosten nur in großen Stückzahlen effektiv hergestellt werden. Injection-molded containers and containers made of PP hollow-chamber material are known under different designs for comparable usage tasks. The injection molded containers are containers manufactured in complex shapes. Due to the high tool costs, these can only be effectively produced in large numbers.
Vergleichbare PP-Hohlkammerbehälter zeichnen sich entweder dadurch aus, dass Sie aus vielen Einzelteilen zusammengefügt werden, die eine Vielzahl von Einzelarbeitsschritten erfor derlich machen oder durch einfache Falt- und Biegekonstrukti onen, die mittels eines umlaufenden Stapelprofils in Form ge- halten werden. Dabei kommen thermische Abkantungen, Ultra schweißtechnik, Klebetechnik und andere Füge- und Bearbei tungsgänge zur Anwendung. Grundsätzlich zeichnen sich die Be hälter dadurch aus, dass dank geringer Werkzeugkosten auch kleinere Stückzahlen unterschiedlichster Abmessungen herge stellt werden können. Comparable PP hollow chamber containers are characterized either by the fact that they are assembled from many individual parts, which require a large number of individual work steps, or by simple folding and bending constructions that are shaped by means of a circumferential stacking profile. will hold. Thermal folding, ultra-welding technology, adhesive technology and other joining and processing steps are used. Basically, the containers are characterized by the fact that, thanks to the low tool costs, smaller quantities of the most varied of dimensions can be produced.
EP 1505 001 Al beschreibt einen stapelbaren Ladungsträger aus thermoplastischem Kunststoff zur Aufbewahrung bzw. zum Ein- und Mehrwegetransport von Kleinteilen aller Art. Der La dungsträger wird stets aus thermoplastischem Kunststoff her gestellt. Er besitzt einen Boden und meist vier Seitenwände, die aus einer flächigen Ausgangsplatte hergestellt sind. Die se Ausgangsplatte ist vorzugsweise eine Hohlkammerplatte. EP 1505 001 A1 describes a stackable load carrier made of thermoplastic plastic for storage or for one-way and multi-way transport of small parts of all kinds. The load carrier is always made of thermoplastic plastic. It has a base and usually four side walls, which are made from a flat starting plate. This starting plate is preferably a twin-wall plate.
Zwischen dem Boden und den Seitenwänden wird eine linienför mige Kerbung eingefügt, um die die Seitenwände zu einem kas tenförmigen Grundkörper klappbar sind. Die aneinanderstoßen den vertikalen Kanten der Seitenwände sind verschweißt. An den oberen Kanten der Seitenwände schließt ein Krempelrand an, der um eine linienförmige Kerbung in der Ausgangsplatte um 180° bis an die jeweilige Seitenwand geklappt ist. Über dem Krempelrand wird ein Stapelprofil formschlüssig derart geklipst, dass ein am Stapelprofil angeformter Vorsprung das Stapelprofil auf dem Krempelrand fixiert. A linienför-shaped notch is inserted between the bottom and the side walls, around which the side walls can be folded to form a kas-shaped base body. The abutting vertical edges of the side walls are welded. At the upper edges of the side walls there is a card edge which is folded around a linear notch in the starting plate by 180 ° up to the respective side wall. A stack profile is positively clipped over the card edge in such a way that a projection molded onto the stack profile fixes the stack profile on the card edge.
EP 0674 595 Bl beschreibt einen stapelbaren Transportbehäl ter mit einem selbstschließenden Oberrand. Der Behälter be steht aus einem einheitlich starken, faltbaren Behälterform- stück mit einem Boden, zwei aufrecht stehenden Endwänden, zwei aufrecht stehenden Seitenwänden und vier Endklappen. Die Seitenwände und die Endwände besitzen nach unten gefaltete Laschen, über die ein Oberrand gesteckt wird, der an den La schen selbsttätig einrastet. EP 0674 595 B1 describes a stackable Transportbehäl ter with a self-closing upper edge. The container consists of a uniformly strong, foldable container molding with a base, two upright end walls, two upright side walls and four end flaps. The side walls and the end walls have downwardly folded tabs, over which an upper edge is inserted, which automatically engages on the tabs.
Horizontale Kräfte werden durch den umlaufenden, einteilig ausgebildeten oberen Rand und durch zusätzliche Eckverstär kungen oder einsteckbare Eckprofile aufgenommen. Für jede Be- hältergröße müssen somit jeweils separate Ränder bereitge stellt werden. Der Herstellungs- und Montageaufwand ist durch die vielen zusätzlichen Eckteile sehr hoch. Horizontal forces are absorbed by the encircling, one-piece upper edge and additional corner reinforcements or insertable corner profiles. For every container size must therefore be provided with separate edges. The manufacturing and assembly costs are very high due to the many additional corner parts.
Gefaltete Behälter mit einem oben umlaufenden Stapelrand sind beispielsweise auch in DE 102015 115 592 B4 und DE 102010 037 517 B3 beschrieben. Folded containers with a stacking rim running around the top are also described, for example, in DE 102015 115 592 B4 and DE 102010 037 517 B3.
Innere Einbauten in Transport- und Lagerbehälter können mit zusätzlichen Befestigungseinrichtungen, beispielsweise Klett- bändern oder Schienen, an den Innenseiten der Behälter befes tigt werden. Internal fixtures in transport and storage containers can be fastened to the inside of the container with additional fastening devices, for example Velcro strips or rails.
DE 102011 055 676 Al beschreibt eine mehrfach wieder ver wendbare Transportpalette für Stückgüter. In die Palette einsetzbare Stückgutaufnahmen werden durch Führungsschienen mit aufnehmbaren Stückgutleisten befestigt. DE 102011 055 676 A1 describes a multiple re-usable transport pallet for piece goods. Piece goods receptacles that can be inserted into the pallet are fastened by guide rails with removable piece goods strips.
Ein Keder ist die Randverstärkung eines Textiles oder einer Folie. Der Keder hat einen runden Querschnitt und zum Zweck der Befestigung eine breite flache Kederfahne. Diese stellt die Verbindung zwischen Textil/Folie und Keder dar. Oft ist die Kederfahne eine Ummantelung, die die Kederwulst in sich birgt. Kederfahne und die zu befestigenden Textilien oder Fo lien werden in der Regel miteinander verschweißt oder ver näht. A piping is the edge reinforcement of a textile or a film. The welt has a round cross-section and a wide, flat welt flap for fastening purposes. This represents the connection between the textile / foil and the piping. The piping flag is often a covering that contains the piping bead. Piping flag and the textiles or foils to be attached are usually welded or sewn together.
Als Kederschiene bezeichnet man den Teil von Spannmechanis men, in den der Keder eingeführt wird. Diese ist eine im Querschnitt runde Führungsnut, in der der Keder reibungsfrei längs eingebracht und verschoben werden kann. Keder und Ke derschiene ermöglichen so, eine Plane oder einen ähnlichen Stoff quer zur Kantenlinie flächig zu spannen. The part of the clamping mechanism into which the keder is inserted is referred to as the keder rail. This is a guide groove with a round cross-section, in which the welt can be inserted and moved lengthways without friction. The piping and keder rail enable a tarpaulin or similar material to be stretched across the edge line across the entire surface.
Eine Kederschiene wird oftmals in der Außenwerbung, dem Zelt bau oder für Großleinwände eingesetzt. Die Montage der Kederschiene gestaltet sich als sehr leicht, denn Sie kann je nach Anwendungsbereich geklebt oder ver schraubt werden. Bei einem Anwendungsbereich, bei dem mit ho hen Zugkräften zu rechnen ist, (Wind etc.) ist ein Schrauben unumgänglich. Aus Sicherheitsgründen empfehlen wir die Schie ne immer zu verschrauben. Die Löcher können dabei ganz ein fach selbst gebohrt werden. A piping rail is often used in outdoor advertising, tent construction or for large screens. The assembly of the keder rail is very easy because it can be glued or screwed depending on the application. In an application where high tensile forces are to be expected (wind, etc.), screwing is essential. For safety reasons, we always recommend screwing the rail. The holes can easily be drilled yourself.
DE 20211 459 Ul zeigt einen Facheinsatz mit flexiblen Fach einteilungen zum Einbau in einen Behälter. Er besteht aus ei ner in den Behälter einsetzbaren Stützkonstruktion und damit verbundenen flexiblen Facheinteilungen. Die flexiblen Fach einteilungen können mittels eines Stecksystems mit der Stütz konstruktion kraft- und formschlüssig verbunden werden. Die Stützkonstruktion besteht aus zwei im Abstand voneinander an geordneten Quer- und Längsstreben, die Laschen aufweisen, welche in Schlitze in den Querstreben gesteckt sind. Die fle xiblen Facheinteilungen sind zwischen den Quer- und Längs streben angeordnet. In einer besonderen Ausführungsform sind die Facheinteilungen an den oberen Kanten durch ein Kederpro- fil verstärkt. DE 20211 459 U1 shows a compartment insert with flexible compartment divisions for installation in a container. It consists of a support structure that can be inserted into the container and the associated flexible compartment divisions. The flexible compartment divisions can be positively and positively connected to the support structure by means of a plug-in system. The support structure consists of two spaced apart transverse and longitudinal struts, which have tabs which are inserted into slots in the cross struts. The flexible compartment divisions are arranged between the transverse and longitudinal struts. In a special embodiment, the compartments are reinforced on the upper edges by a piping profile.
DE 9408 451 Ul betrifft einen Luftsack zum Auskleiden eines steifwandigen Transportbehälters. Am oberen Rand des Luftsa ckes ist wenigstens ein zusätzliches Halteelement ausgebil det, welches mit der Kante oder Innenfläche einer Transport behälter-Seitenwand abnehmbar verbindbar ist. DE 9408 451 U1 relates to an airbag for lining a rigid-walled transport container. On the upper edge of the air bag is at least one additional holding element ausgebil det, which can be detachably connected to the edge or inner surface of a transport container side wall.
Die DE 9311 040 Ul zeigt ein an der Innenfläche der Trans portbehälter-Seitenwand festgeschraubtes Kederprofil, in wel ches ein Luftsack mit einer an seinem oberen Rand ausgebilde ten Gummischnur eingehängt werden kann. DE 9311 040 U1 shows a keder profile screwed tightly to the inner surface of the trans port container side wall, in which an airbag can be hung with a rubber cord formed on its upper edge.
Die vorgenannten Befestigungsmöglichkeiten erfordern als Ver bindungskonstruktionen zusätzliche Einbauten, die den Ferti gungsaufwand erhöhen. Außerdem engen sie meist den lichten Querschnitt der Behälter zusätzlich ein. Aufgabe der Erfindung ist es, einen Transport- und Lagerbe hälter vorzuschlagen, bei dem innere Gefachen und/oder eine Behälterabdeckung ohne die Zuhilfenahme von Werkzeugen und zusätzlichen Befestigungselementen lösbar am Behälter befes tigt werden können. Dabei sollen möglichst wenig Vorsprünge und Absätze den Innenraum der Behälter begrenzen oder einen gen. Die Herstellung und die Montage sollen mit wenig Aufwand möglich sein. The aforementioned fastening options require additional fixtures as connection constructions, which increase the production effort. In addition, they usually also narrow the clear cross-section of the container. The object of the invention is to propose a transport and storage container in which inner compartments and / or a container cover can be releasably taken fastened to the container without the aid of tools and additional fasteners. In this case, as few projections and shoulders as possible should limit the interior of the container or create a gene. The manufacture and assembly should be possible with little effort.
Erfindungsgemäß wird die Aufgabe durch die Merkmale des An spruches 1 gelöst. Ausgestaltende Merkmale sind in den Unter ansprüchen 2 bis 6 beschrieben. According to the invention the object is achieved by the features of claim 1. Design features are described in the subclaims 2 to 6.
Der Transport- und Lagerbehälter besteht mindestens aus einem Boden, zwei Seitenwänden und zwei Stirnwänden sowie inneren Gefachen und/oder einer Behälterabdeckung. Die Seitenwände und die Stirnwände weisen Krempelränder auf, die jeweils um eine Falzlinie bis an die zugehörige Seitenwand und Stirnwand klappbar sind. Über die Krempelränder der Seitenwände und der Stirnwände sind unten offene Stapelprofile aufsteckbar. Diese Stapelprofile besitzen einen Innenschenkel, einen Außenschen kel sowie einen am Außenschenkel oder Innenschenkel angeform ten Hakenrand. Dieser Hakenrand ist im aufgesteckten Zustand über das Ende des umgeklappten Krempelrandes der Seitenwände und der Stirnwände rastbar. The transport and storage container consists of at least a base, two side walls and two end walls as well as inner compartments and / or a container cover. The side walls and the end walls have card edges which can each be folded around a fold line up to the associated side wall and end wall. Open stacking profiles can be attached at the bottom over the carded edges of the side walls and the end walls. These stacking profiles have an inner leg, an outer leg and an integrally formed hook edge on the outer leg or inner leg. This hook edge can be latched in the attached state over the end of the folded card edge of the side walls and the end walls.
Der Verbindungssteg zwischen Außenschenkel und Innenschenkel bildet eine Stapelauflage. Die Stapelprofile besitzen einen am Außenschenkel angeformten oberen Stapelrand. The connecting web between the outer leg and inner leg forms a stacking support. The stacking profiles have an upper stacking edge formed on the outer leg.
Erfindungsgemäß besitzt der die Stapelauflage bildende Ver bindungssteg zwischen Außenschenkel und Innenschenkel der Stapelprofile eine Profilierung, die als eine Kederaufnahme ausgebildet ist. In diese Kederaufnahme ist ein Einzugskeder mit einem Kederkern und einer Kederfahne einschiebbar. Dabei sind an mindestens einer Kederfahne die Gefache zur Aufnahme von Transport- und Lagerteilen und/oder die Schutzabdeckung befestigt . In einer bevorzugten Ausführung ist das Stapelprofil ein Kunststoff-Stranggussteil. Je nach Größe der Transport- und Lagerbehälter lassen sich die Stapelprofile in großen Stück zahlen kostengünstig hersteilen und zuschneiden. According to the invention, the connecting web forming the stacking pad between the outer leg and inner leg of the stacking profiles has a profiling that is designed as a piping receptacle. A draw-in welt with a welt core and a welt flap can be pushed into this welt holder. The compartments for receiving transport and storage parts and / or the protective cover are attached to at least one welt flap. In a preferred embodiment, the stacking profile is a plastic continuously cast part. Depending on the size of the transport and storage container, the stacking profiles can be manufactured and cut to size in large numbers at low cost.
Eine bevorzugte Ausführung ist, wenn das umlaufende Stapel profil aus einem durchgängigen, mehrteiligen Profil besteht. Die einzelnen, umlaufenden Teile des Stapelprofiles sind da bei an den Ecken des Transport- und Lagerbehälters um eine Falzlinie nach außen soweit klappbar, dass in die Kederauf- nahme ein Einzugskeder einschiebbar ist. Das Stapelprofil be sitzt hier im Bereich der Ecken V-förmige Aussparungen, die ein nach innen klappen der einzelnen Stapelprofilteile um etwa 90° ermöglichen, so dass sie am benachbarten Teil des entsprechenden Stapelprofiles bündig anschlagen. A preferred embodiment is when the circumferential stack profile consists of a continuous, multi-part profile. The individual, circumferential parts of the stacking profile can be folded outward around a fold line at the corners of the transport and storage container to such an extent that a pull-in welt can be pushed into the welt holder. The stacking profile be seated here in the area of the corners V-shaped recesses that allow the individual stacking profile parts to fold inward by about 90 ° so that they hit the adjacent part of the corresponding stacking profile flush.
Wenn das Stapelprofil 5-teilig ausgebildet wird, kann das erste mit dem fünften Teil des Stapelprofiles im aufgesteck ten Zustand stumpf verbunden werden, beispielsweise durch ei ne Verschweißung oder durch eine Verklebung. If the stacking profile is made in 5 parts, the first can be butt-connected to the fifth part of the stacking profile in the plugged-on state, for example by welding or gluing.
Der Boden, die Seitenwände, die Stirnwände und der umklappba re Krempelrand bestehen vorzugsweise aus Kunststoff-Struktur kammerplatten. Strukturkammerplatten bestehen aus zwei auf Abstand angeordneten Deckplatten mit dazwischen liegenden, als Noppen ausgebildeten Verbindungsstegen. Beim Einsatz von Strukturkammerplatten werden die Falzlinien an der im Behäl ter innen liegende Wandseite angebracht und so eine Soll knickstelle erzeugt. Außen ist der Behälter an den Falzlinien nur umgebogen und somit verschlossen. Dadurch ergibt sich ein geschlossener Behälter ohne scharfe Kanten. The bottom, the side walls, the end walls and the Umklappba re card edge are preferably made of plastic structure chamber plates. Structural chamber panels consist of two spaced-apart cover panels with interposed connecting webs designed as knobs. When using structured chamber panels, the fold lines are attached to the wall side on the inside of the container, thus creating a desired kink. On the outside, the container is only bent over at the fold lines and thus closed. This results in a closed container without sharp edges.
Bei Strukturkammerplatten wird der Ritz an den Krempelrändern dadurch gebildet, dass die innen liegende Plattenwand aufge schnitten wird, so dass sich die Laschen leicht um den Sei tenrand biegen lassen. Zur Materialeinsparung und zur Gewichtsreduzierung kann der den Außenschenkel und Innenschenkel der Stapelprofile verbin dende Verbindungssteg einen Hohlraum besitzen. In the case of structured chamber panels, the score on the card edges is formed by cutting open the panel wall on the inside so that the tabs can easily be bent around the side edge. In order to save material and to reduce weight, the connecting web connecting the outer leg and inner leg of the stacking profiles can have a cavity.
Der Transport- und Lagerbehälter besteht vorzugsweise aus ei nem einstückigen und faltbaren Behälterformstück. Das Behäl terformstück besitzt einen Boden, zwei um eine Falzlinie klappbare Seitenwände und zwei um eine Falzlinie klappbare Stirnwände. Die Falzlinien werden gerillt, geprägt, gerollt oder geritzt. Vorzugsweise wird ein Plotter eingesetzt, der die Konturen des gesamten Behälterformstückes erzeugt. The transport and storage container preferably consists of a one-piece, foldable container molding. The Behäl terformstück has a bottom, two foldable side walls around a fold line and two end walls foldable around a fold line. The fold lines are creased, embossed, rolled or scored. A plotter is preferably used which generates the contours of the entire shaped container piece.
Bei der Herstellung der Konturen des Behälterformstückes wer den am oberen Rand der nach oben klappbaren Seiten- und Stirnwände jeweils Krempelränder vorgesehen, die vorzugsweise jeweils nach innen um einen Ritz oder bis an die zugehörige Seitenwand und Stirnwand klappbar sind. Die Krempelränder können sowohl nach innen als auch nach außen geklappt werden. In the production of the contours of the container molding who provided the card edges at the top of the upwardly folding side and end walls, which are preferably foldable inwards around a notch or up to the associated side wall and end wall. The card edges can be folded inwards as well as outwards.
Um den oberen Krempelrand, der durch sein Umklappen eine dop pelte Wandstärke besitzt, wird das unten offene Stapelprofil aufgesteckt. Das Stapelprofil ist U-förmig ausgebildet. Es besitzt zwei Schenkel, einen Innenschenkel und einen Außen schenkel, wobei am Innenschenkel innen ein Hakenrand ange formt ist. Der Hakenrand ist in einer Höhe angebracht, dass er unter den unteren Rand des Krempelrandes reicht und dort einhakt. Der Hakenrand kann um einen Winkel < 90° nach oben geneigt ausgebildet sein. Das Stapelprofil schnappt dadurch selbsttätig über den Rand der aufrecht stehenden Seiten- und Stirnwände ein und wird sicher arretiert. The stacking profile, which is open at the bottom, is attached to the upper edge of the card, which has a double wall thickness when it is folded down. The stacking profile is U-shaped. It has two legs, an inner leg and an outer leg, with a hook edge being formed on the inside of the inner leg. The hook edge is attached at a height that it reaches under the lower edge of the card edge and hooks there. The hook edge can be designed to be inclined upwards by an angle <90 °. The stacking profile automatically snaps over the edge of the upright side and end walls and is securely locked in place.
Bei einem nach außen geklappten Krempelrand wird das Stapel profil so angepasst, dass der Hakenrand am Außenschenkel un ter dem Krempelrand einhakt. If the card edge is folded outwards, the stacking profile is adjusted so that the hook edge hooks into the outer leg under the card edge.
Für eine gute Stapelbarkeit mehrerer Behälter besitzen die Stapelprofile gleich geformte, vollständig umlaufend ausge bildete Stapelränder. Je nach gewünschter Belastbarkeit ist es auch möglich, dass ein Transport- und Lagerbehälter vollständig oder zumindest teilweise aus Wellpappe oder Aluminiumwabenmaterial besteht. For a good stackability of several containers, the stacking profiles have the same shape, completely circumferentially formed stacking edges. Depending on the desired load capacity, it is also possible for a transport and storage container to consist entirely or at least partially of corrugated cardboard or aluminum honeycomb material.
Die Transport- und Lagerbehälter besitzen bei einem geringen Gewicht eine hohe Stabilität und Tragfähigkeit. Die Befesti gung von inneren Gefachen und/oder eine Behälterabdeckung kann ohne die Zuhilfenahme von Werkzeugen und zusätzlichen Befestigungselementen lösbar am Behälter erfolgen. Auch bei massiven Schlägen auf die Seiten, beispielsweise durch ruck artiges Aufschieben einer weiteren Box, können sich die Ver bindungen nicht lösen. Die Flächenausnutzung des Behälter formstückes ist sehr effektiv. Die Herstellung der Stapelpro file erfolgt sehr materialsparend. Die verwendeten Profile und Spritzgussecken können standardisiert und in großen Men gen kostengünstig vorproduziert und eingelagert werden. The transport and storage containers have a low weight, high stability and load-bearing capacity. The fastening of inner compartments and / or a container cover can be made detachably on the container without the aid of tools and additional fasteners. Even with massive hits on the sides, for example by jerking another box, the connections cannot loosen. The use of space in the container fitting is very effective. The production of the stack profiles is very material-saving. The profiles and injection-molded corners used can be standardized and pre-produced and stored in large quantities at low cost.
Nachfolgend wird die Erfindung an einem Ausführungsbeispiel näher erläutert. Es zeigen The invention is explained in more detail below using an exemplary embodiment. Show it
Fig. 1 Teilexplosionsansicht von Behälter mit Stapelprofilen und einer Kederabdeckung Fig. 1 Part exploded view of a container with stacking profiles and a piping cover
Fig. 2 Stapelprofil Fig. 3 aufgestecktes Stapelprofil mit eingeschobenem Keder Fig. 4 am Keder befestigte Gefache mit Schutzabdeckung Fig. 5 mittels Keder am Stapelprofil befestigte Gefache Fig. 6 Ansichten eines umlaufenden Stapelprofiles Fig. 7 zusammengebauter Transport- und Lagerbehälter Fig. 2 stacking profile Fig. 3 plugged-on stacking profile with inserted piping Fig. 4 compartments attached to the piping with protective cover Fig. 5 compartments attached to the stacking profile by means of piping Fig. 6 views of a circumferential stacking profile Fig. 7 assembled transport and storage container
Bei dem beschriebenen Ausführungsbeispiel handelt es sich um eine bevorzugte Variante eines Behälters für den Transport und die Lagerung von Kleinteilen für die Automobilproduktion Der fertige Transport- und Lagerbehälter soll eine Größe von 800 x 600 x 250 (L x B x H in mm) besitzen. The embodiment described is a preferred variant of a container for the transport and storage of small parts for automobile production. The finished transport and storage container should have a size of 800 x 600 x 250 (L x W x H in mm).
Die Fig. 1 zeigt eine Teilexplosionsansicht eines Transport- und Lagerbehälters mit aufsteckbaren Stapelprofilen 9 und ei ner zum Schutz von zu transportierenden Teilen an den Stapel- profilen 9 befestigbaren Schutzabdeckung 16. Fig. 1 shows a partially exploded view of a transport and storage container with attachable stacking profiles 9 and egg ner to protect parts to be transported on the stack Profiles 9 attachable protective cover 16.
Der Transport- und Lagerbehälter wird aus einem faltbaren Be hälterformstück hergestellt. Er besteht aus einer einstücki gen, 5mm dicken Kunststoff-Strukturkammerplatte. Mittels ei nes Plotters wird eine Kontur erzeugt, so dass ein Boden 1, zwei um eine Falzlinie 21 klappbare Seitenwände 2 und zwei um eine Falzlinie 21 klappbare Stirnwände 3 entstehen. An den beiden Seitenwänden 2 werden jeweils zwei um eine Falzli nie 21 nach innen klappbare Eckklappen 25 gebildet. The transport and storage container is made from a foldable container fitting. It consists of a one-piece, 5mm thick plastic structured chamber plate. A contour is generated by means of a plotter, so that a base 1, two side walls 2 which can be folded around a fold line 21 and two end walls 3 which can be folded around a fold line 21 are produced. On the two side walls 2, two corner flaps 25 which can be folded inwards around a fold line 21 are formed.
Die Eckklappen 25 sind so lang, dass sie im zusammengeklapp ten Zustand die Breite der Stirnwand 3 überdecken und in der Mitte der Stirnwände 3 aneinander stoßen. An den Eckklap pen 25 sind Griffaussparungen für die später einsetzbaren Griffe 19. Auch in den beiden Stirnwänden 3 sind jeweils Griffaussparungen eingearbeitet. Durch das Einsetzen der Griffe werden die Eckklappen 25 an den Stirnwänden 3 gehal ten, so dass eine zusätzliche Arretierung nicht notwendig ist. The corner flaps 25 are so long that they cover the width of the end wall 3 in the folded state and abut one another in the middle of the end walls 3. On the Eckklap pen 25 are handle recesses for the handles 19 that can be used later. Handle recesses are also incorporated in the two end walls 3. By inserting the handles, the corner flaps 25 are held on the end walls 3, so that additional locking is not necessary.
Am oberen Rand der nach oben klappbaren Seitenwände 2 und Stirnwände 3 sind Krempelränder 10 angeformt, die jeweils um 180° nach innen um einen Ritz 26 bis an die zugehörige Sei tenwand 2 und Stirnwand 3 klappbar sind. Der Ritz 26 ist da bei so ausgebildet, dass die äußere Deckplatte der Struktur kammerplatte vollständig durchtrennt ist und das Umklappen um die zweite, später innere Wand erfolgt. Die Krempelränder 10 müssen nicht über die gesamte Breite der Seiten- und Stirn wände reichen. At the upper edge of the upwardly folding side walls 2 and end walls 3 carding edges 10 are formed, which tenwand 2 and end wall 3 can be folded inwards by 180 ° inwards around a notch 26 to the associated Be 2 and end wall. The notch 26 is formed in such a way that the outer cover plate of the structure chamber plate is completely severed and the folding over takes place around the second, later inner wall. The card edges 10 do not have to extend over the entire width of the side and end walls.
Über die Krempelränder 10 der Seitenwände 2 und der Stirnwän de 3 sind unten offene Stapelprofile 9 aufsteckbar. About the card edges 10 of the side walls 2 and the end walls 3 open stacking profiles 9 can be attached below.
Fig. 2 zeigt ein einzelnes Stapelprofil 9. Es wird durch ei nen Innenschenkel 6, einen Außenschenkel 5 sowie einen am Au ßenschenkel 5 oder Innenschenkel 6 angeformten Hakenrand 8 gebildet, der im aufgesteckten Zustand über das Ende des um- geklappten Krempelrandes 10 der Seitenwände 2 und der Stirn wände 3 rastbar ist. Der Verbindungssteg zwischen Außenschen kel 5 und Innenschenkel 6 bildet eine Stapelauflage 20 für weitere, stapelbare Lager- und Transportbehälter. Fig. 2 shows a single stack profile 9. It is formed by egg NEN inner leg 6, an outer leg 5 and a hook edge 8 molded on the outer leg 5 or inner leg 6, which in the plugged-on state over the end of the surrounding- folded card edge 10 of the side walls 2 and the end walls 3 can be locked. The connecting web between the outer leg 5 and inner leg 6 forms a stacking support 20 for additional, stackable storage and transport containers.
Der die Stapelauflage 20 bildende Verbindungssteg 22 der Sta pelprofile 9 besitzt eine innere Profilierung, die als Keder- aufnahme 12 ausgebildet ist. Die Kederaufnahme 12 befindet sich so nahe wie möglich unter der Stapelauflage 20, um den Behälterinnenraum optimal zu nutzen. Gleichzeitig vergrößert sich durch die Kederaufnahme 12 die Auflagefläche des nächs ten Ladungsträgers. The connecting web 22 of the stacking profiles 9, which forms the stacking support 20, has an inner profile which is designed as a piping receptacle 12. The piping receptacle 12 is located as close as possible under the stacking support 20 in order to make optimal use of the interior of the container. At the same time, the welt holder 12 increases the contact surface of the next load carrier.
In die Kederaufnahme 12 ist nach Fig. 3 ein Einzugskeder 13 einschiebbar, der aus einem Kederkern 15 und einer Kederfah- ne 14 gebildet wird. Der Kederkern ist ein rundes Kunststoff profil. An der Kederfahne 14, die ein Textil oder eine Folie sein kann, sind nach Fig. 4 Gefache 17 zur Aufnahme von Transport- und Lagerteilen und eine Schutzabdeckung 16 befes tigt. Die Schutzabdeckung dient zum Schutz vor Verschmutzung des Ladegutes beim Transport. Die Staubschutztextilien oder Staubschutzfolien können auf den Gefachen 17 ruhen. Zwei Schutzabdeckungen 16 aus Textilien oder Folien können gegen überliegend und/oder überlappend auf den Gefachen 17 auflie gen. According to FIG. 3, a draw-in welt 13, which is formed from a welt core 15 and a welt flap 14, can be pushed into the welt receptacle 12. The piping core is a round plastic profile. On the welt flap 14, which can be a textile or a film, 4 compartments 17 for receiving transport and storage parts and a protective cover 16 are taken according to FIG. The protective cover serves to protect the load against contamination during transport. The dust protection textiles or dust protection films can rest on the compartments 17. Two protective covers 16 made of textiles or films can lie opposite and / or overlapping on the compartments 17 conditions.
Der rechteckige Hohlraum 4 ist in erster Linie aus technolo gischen und ökonomischen Gründen notwendig. The rectangular cavity 4 is primarily necessary for technological and economic reasons.
Die Fig. 5 zeigt einen Ausschnitt eines Transport- und Lager behälters mit integrierbaren Gefachen aus vorzugsweise rela tiv straffen Textilien, beispielsweise Vliesstoff aus Poly ethylen, Nylon und viele mehr, die direkt mit der Kederfah ne 14 vernäht sind. Bei Folien ist diese Verbindung vorzugs weise eine Klebeverbindung. Folien werden ebenfalls vernäht oder verschweißt. Der Einzugskeder kann ein Kaufteil mit Ke derkern 15 und kurzer Kederfahne 14 sein. Die Gefache 17 kön nen aber auch fertig konfiguriert mit angenähter Schutzabde ckung 16 und Einzugskeder 13 bezogen werden. Das Stapelprofil 9 ist ein Kunststoff-Stranggussteil und U- förmig ausgebildet. Der Hakenrand 8 ist um einen Winkel von ca. 80° nach oben geneigt ausgebildet. Der Innenschenkel 6 ist leicht nach innen gebogen. Dadurch wird beim Aufsetzen des Stapelprofiles 9 eine leichte Spreizung möglich. Auch beim aufgesetzten Stapelprofil 9 wird eine Spannung erzeugt, die einen sicheren Sitz des Hakenrandes 8 gewährleistet. Das Stapelprofil 9 schnappt dadurch selbsttätig über den Rand der aufrecht stehenden Seitenwände 2 bzw. Stirnwände 3 ein. Die Breite der Krempelränder 10 entspricht der inneren Weite der Stapelprofile 9 von ihrem oberen Anschlag bis zu ihrem Haken rand 8. Fig. 5 shows a section of a transport and storage container with integrable compartments from preferably rela tively tight textiles, such as nonwoven made of poly ethylene, nylon and many more that are sewn directly to the Kederfah ne 14. In the case of foils, this connection is preferably an adhesive connection. Foils are also sewn or welded. The draw-in piping can be a purchased part with Ke derkern 15 and short piping flap 14. The compartments 17 can, however, also be covered in a fully configured configuration with a sewn-on protective cover 16 and pull-in piping 13. The stacking profile 9 is a plastic extruded part and is U-shaped. The hook edge 8 is designed to be inclined upwards at an angle of approximately 80 °. The inner leg 6 is bent slightly inward. As a result, when the stacking profile 9 is put on, a slight spreading is possible. A tension is also generated when the stacked profile 9 is placed, which ensures a secure fit of the hook edge 8. The stacking profile 9 automatically snaps over the edge of the upright side walls 2 or end walls 3. The width of the card edges 10 corresponds to the inner width of the stacking profiles 9 from their upper stop to their hook edge 8.
Für eine gute Stapelbarkeit mehrerer Behälter besitzt das Stapelprofil 9 oben einen Stapelrand 7. Der Stapelrand 7 schließt auf der Außenseite bündig ab und ist innen so breit, dass der nächste Transport- und Lagerbehälter formschlüssig aufgesetzt werden kann. For good stackability of several containers, the stacking profile 9 has a stacking edge 7 at the top. The stacking edge 7 closes flush on the outside and is so wide on the inside that the next transport and storage container can be positively attached.
Die Ecken des Transport- und Lagerbehälters sind hier mitei nander verschweißt. The corners of the transport and storage container are welded together here.
In einer bevorzugten Ausführung besteht das umlaufende Sta pelprofil 9 aus einem durchgängig gefertigten Kunststoffpro fil, bei dem seine einzelnen Teile an den Ecken 23 des Trans port- und Lagerbehälters um eine Falzlinie 11 nach außen klappbar sind. Dadurch können die Einzugskeder 13 in die Ke- deraufnahme 12 an den zwei gegenüber liegenden Seitenwänden 2 eingeschoben werden. Aufgrund der in Fig. 6 dargestellten V- förmigen Aussparungen 24 werden die Stapelprofilteile an schließend um 90° bis an das angrenzende Stapelprofilteil nach innen gebogen. In a preferred embodiment, the circumferential Sta pelprofil 9 consists of a continuously manufactured Kunststoffpro fil, in which its individual parts at the corners 23 of the trans port and storage container around a fold line 11 can be folded outward. As a result, the draw-in piping 13 can be pushed into the piping receptacle 12 on the two opposite side walls 2. Because of the V-shaped recesses 24 shown in FIG. 6, the stacked profile parts are then bent inwards by 90 ° up to the adjacent stacked profile part.
Das Stapelprofil 9 ist in Fig. 65-teilig ausgebildet. Das erste Teil wird mit dem fünften Teil des Stapelprofiles 9 im aufgesteckten Zustand stumpf verbunden, beispielsweise durch Stumpfschweißen . Die Fig. 7 zeigt einen komplett montierten Transport- und La gerbehälter. Er besitzt durch seine wenigen Bauteile ein ge ringes Gewicht, andererseits aber eine hohe Stabilität. Er weist wenig Vorsprünge und Absätze auf. Das Behälterformstück lässt sich vollständig Plotten oder Stanzen. Dadurch ist eine genaue Einhaltung der Maßhaltigkeit durch Konturtreue mög lich, wodurch geringe Fertigungstoleranzen ermöglicht werden. The stacking profile 9 is formed in FIG. 65 in parts. The first part is butt-connected to the fifth part of the stacking profile 9 in the attached state, for example by butt welding. Fig. 7 shows a fully assembled transport and storage container. Due to its few components, it has a low weight, but on the other hand a high level of stability. It has few protrusions and steps. The container molding can be completely plotted or punched. As a result, exact compliance with the dimensional accuracy is possible, please include through contour accuracy, which enables low manufacturing tolerances.
Die Kederschiene wurde nicht einfach nur auf ein vorhandenes Profil aufgesetzt, sondern im Stapelprofil 9 integriert um wiederum den Innenraum des Transport- und Lagerbehälters op timal zu nutzen. The piping rail was not simply placed on an existing profile, but integrated in the stacking profile 9 in order to make optimal use of the interior of the transport and storage container.
Der Transport- und Lagerbehälter ist durch seine wenigen Tei le auf einfache Weise und kostengünstig herstellbar, insbe sondere auch, weil keine aufwendigen Anlagen für Gehrungs schnitte und keine Schweißtechnik für Ecken angeschafft wer den müssen. Zusätzliches Material für Befestigungsränder wird nicht benötigt. The transport and storage container is easy and inexpensive to manufacture thanks to its few parts, especially because no complex systems for miter cuts and no welding technology for corners need to be purchased. Additional material for fastening edges is not required.
Die Prozesszeiten zur Boxenfertigung werden erheblich ver kürzt. Schlechte Verschweißungen der kritischen Ecken werden vermieden. Außerdem können die Profilstangen erheblich besser ausgenutzt werden, da jeweils ein durchgängiges Teilstück ge fertigt werden muss. Durch die einfachen, leichteren und kos tengünstigeren Teile kann dieser Behältertyp mit einfachsten Montagemitteln quasi vor Ort beim Kunden zusammengebaut wer den. Von einer zentralen Fertigungsstätte können die Endver braucher mit den gestanzten Behälterformstücken versorgt wer den und müssen selbst nur noch die Keder einsetzen und die Stapelprofile 9 montieren. BezugsZeichenaufstellung The process times for box production are shortened considerably. Bad welding of the critical corners is avoided. In addition, the profile rods can be used significantly better, since a continuous section must be produced in each case. Thanks to the simple, lighter and more cost-effective parts, this type of container can be assembled with the simplest of assembly equipment, so to speak, on site at the customer's facility. From a central production facility, the end consumer can be supplied with the punched container fittings and only need to insert the piping and assemble the stacking profiles 9. Reference list of symbols
1 Boden 1 floor
2 Seitenwand 2 side wall
3 Stirnwand 3 front wall
4 Hohlraum 4 cavity
5 Außenschenkel 5 outer legs
6 Innenschenkel 6 inner thighs
7 Stapelrand 7 stacking edge
8 Hakenrand 8 hook edge
9 Stapelprofil 9 stacking profile
10 Krempelrand 10 card edge
11 Falzlinie 11 fold line
12 Kederaufnahme 12 Keder mount
13 Einzugskeder 13 pull-in piping
14 Kederfahne 14 piping flag
15 Kederkern 15 piping core
16 Schutzabdeckung 16 protective cover
17 Gefache 17 compartments
18 Stumpfnaht 18 butt weld
19 Griff 19 handle
20 Stapelauflage 20 stacking surface
21 Falzlinie 21 fold line
22 Verbindungssteg 22 connecting bridge
23 Ecke 23 corner
24 Aussparung 24 recess
25 Eckklappen 25 corner flaps
26 Ritz 26 Ritz

Claims

Patentansprüche Claims
1. Transport- und Lagerbehälter, bestehend mindestens aus einem Boden (1), zwei Seitenwänden (2) und zwei Stirnwän den (3) sowie inneren Gefachen und/oder einer Behälterab deckung, wobei 1. Transport and storage container, consisting of at least a bottom (1), two side walls (2) and two end walls (3) and inner compartments and / or a container cover, wherein
- die Seitenwände (2) und die Stirnwände (3) Krempelrän der (10) aufweisen, die jeweils um einen Ritz (26) bis an die zugehörige Seitenwand (2) und Stirnwand (3) klappbar sind, - The side walls (2) and the end walls (3) have card rims (10) which can each be folded around a notch (26) up to the associated side wall (2) and end wall (3),
- über die Krempelränder (10) der Seitenwände (2) und der Stirnwände (3) unten offene Stapelprofile (9) aufsteckbar sind, die einen Innenschenkel (6), einen Außenschen kel (5) sowie einen am Außenschenkel (5) oder Innenschen kel (6) angeformten Hakenrand (8) besitzen, der im aufge steckten Zustand über das Ende des umgeklappten Krempel randes (10) der Seitenwände (2) und der Stirnwände (3) rastbar ist, - Over the carding edges (10) of the side walls (2) and the end walls (3) open below stack profiles (9) can be attached, the an inner leg (6), an outer leg (5) and an on the outer leg (5) or inner leg (6) have an integrally formed hook edge (8) which can be locked in place over the end of the folded card edge (10) of the side walls (2) and the end walls (3) in the attached state,
- der Verbindungssteg zwischen Außenschenkel (5) und Innen schenkel (6) eine Stapelauflage (20) bildet und - The connecting web between the outer leg (5) and the inner leg (6) forms a stacking support (20) and
- die Stapelprofile (9) einen am Außenschenkel (5) ange formten oberen Stapelrand (7) besitzen, dadurch gekennzeichnet, dass - The stacking profiles (9) have an upper stacking edge (7) formed on the outer leg (5), characterized in that
- der die Stapelauflage (20) bildende Verbindungssteg der Stapelprofile (9) eine Profilierung besitzt, die als Ke- deraufnahme (12) ausgebildet ist, in die ein Einzugske- der (13) mit einem Kederkern (15) und einer Kederfah- ne (14) einschiebbar ist, wobei an mindestens einer Ke- derfahne (14) die Gefache (17) zur Aufnahme von Trans port- und Lagerteilen und/oder die Schutzabdeckung (16) befestigt sind. - The connecting web of the stacking profiles (9) forming the stacking support (20) has a profile which is designed as a piping receptacle (12) into which a draw-in piping (13) with a piping core (15) and a piping flap ( 14) can be pushed in, the compartments (17) for receiving transport and storage parts and / or the protective cover (16) being attached to at least one wedge flap (14).
2. Transport- und Lagerbehälter nach Anspruch 1, dadurch ge kennzeichnet, dass das Stapelprofil (9) ein Kunststoff- Stranggussteil ist. 2. Transport and storage container according to claim 1, characterized in that the stacking profile (9) is a plastic extruded part.
3. Transport- und Lagerbehälter nach Anspruch 1 oder 2, da durch gekennzeichnet, dass das umlaufende Stapelpro fil (9) aus einem durchgängigen, mehrteiligen Profil be steht, bei dem die einzelnen Teile des Stapelprofiles (9) an den Ecken (23) des Transport- und Lagerbehälters um eine Falzlinie (11) nach außen so weit klappbar sind, dass in die Kederaufnahme (12) ein Einzugskeder (13) ein schiebbar ist und dass das Stapelprofil (9) im Bereich der Ecken (23) V-förmige Aussparungen (24) besitzt, die ein nach innen klappen der einzelnen Stapelprofilteile um etwa 90° ermöglichen. 3. Transport and storage container according to claim 1 or 2, characterized in that the circumferential Stapelpro fil (9) consists of a continuous, multi-part profile be, in which the individual parts of the stacking profile (9) at the corners (23) of the The transport and storage container can be folded outwards around a fold line (11) so that a pull-in piping (13) can be pushed into the piping receptacle (12) and that the stacking profile (9) has V-shaped recesses in the area of the corners (23) (24), which allow the individual stack profile parts to fold inwards by about 90 °.
4. Transport- und Lagerbehälter nach Anspruch 3, dadurch ge kennzeichnet, dass das Stapelprofil (9) 5-teilig ausge bildet ist und das erste mit dem fünften Teil des Stapel profiles (9) im aufgesteckten Zustand stumpf verbunden ist. 4. Transport and storage container according to claim 3, characterized in that the stacking profile (9) is formed in 5 parts and the first is butt connected to the fifth part of the stacking profile (9) in the attached state.
5. Transport- und Lagerbehälter nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass der Boden (1), die Seitenwände (2), die Stirnwände (3) und der umklappbare Krempelrand (19) aus Kunststoff-Strukturkammerplatten be stehen. 5. Transport and storage container according to one of claims 1 to 4, characterized in that the bottom (1), the side walls (2), the end walls (3) and the foldable card edge (19) be made of plastic structural chamber plates.
6. Transport- und Lagerbehälter nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass der Verbindungs steg (22) einen Hohlraum (4) besitzt. 6. Transport and storage container according to one of claims 1 to 5, characterized in that the connecting web (22) has a cavity (4).
EP20745089.1A 2019-09-13 2020-06-17 Transport and storage container Active EP3849911B1 (en)

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DE102019124657.1A DE102019124657B3 (en) 2019-09-13 2019-09-13 Transport and storage containers
PCT/DE2020/100509 WO2021047710A1 (en) 2019-09-13 2020-06-17 Transport and storage container

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DE (1) DE102019124657B3 (en)
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DE9408451U1 (en) * 1994-04-21 1994-09-08 Air Box Concept GmbH, 64372 Ober-Ramstadt Air bag for lining stiff-walled transport containers
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DE20211459U1 (en) * 2002-07-11 2002-10-17 KR-Porsiplast Verpackungssysteme GmbH, 76461 Muggensturm Special insert for installation in transport containers
DE20217922U1 (en) 2002-11-19 2003-02-06 KR-Porsiplast Verpackungssysteme GmbH, 76461 Muggensturm Packaging container comprises a side wall with at least one interior protrusion which is oriented at a right angle to the side wall, and fits into a seating provided for it on the edge of the container bottom
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US11383882B2 (en) 2022-07-12
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ES2954976T3 (en) 2023-11-27
WO2021047710A1 (en) 2021-03-18
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HUE062507T2 (en) 2023-11-28
DE102019124657B3 (en) 2020-09-17

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