EP3804087A1 - Stator de machine electrique tournante - Google Patents
Stator de machine electrique tournanteInfo
- Publication number
- EP3804087A1 EP3804087A1 EP19727428.5A EP19727428A EP3804087A1 EP 3804087 A1 EP3804087 A1 EP 3804087A1 EP 19727428 A EP19727428 A EP 19727428A EP 3804087 A1 EP3804087 A1 EP 3804087A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stator
- notches
- ring
- bridges
- teeth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- 230000035699 permeability Effects 0.000 claims abstract description 35
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- 238000011282 treatment Methods 0.000 claims abstract description 13
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- 230000003247 decreasing effect Effects 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000002966 varnish Substances 0.000 description 6
- 230000004907 flux Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
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- 238000006073 displacement reaction Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/16—Stator cores with slots for windings
- H02K1/165—Shape, form or location of the slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/03—Machines characterised by aspects of the air-gap between rotor and stator
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
- H02K29/03—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
Definitions
- the present invention relates to rotating electrical machines and more particularly the stators of such machines.
- the breech household notches completely open or semi-open towards the gap, so as to allow the introduction of windings.
- the half-open notches receive electrical conductors of circular cross section arranged in bulk, while the open notches house electrical conductors of rectangular cross section, arranged in a row.
- JP 2 875497 relates to an electric machine stator having a serrated crown whose plates have thinned portions in their thickness between two consecutive teeth on the air gap side. Such thinned portions are apertures to the air gap which can produce significant electromagnetic disturbances, in particular an increase in the "magnetic" gap because of flux fringes, higher iron losses on the surface of the rotor for the same reason, or even pulsating couples because the variations of permeance are relatively brutal.
- JP 2011-097723 shows individual teeth reported on a cylinder head.
- the patent application FR 3,019,947 describes a stator comprising a toothed crown comprising teeth interconnected by material bridges and defining between them notches for receiving the coils, the notches being open radially outwards. The openings of the notches are closed by a yoke attached to the toothed crown.
- the invention responds to this need with the aid of a stator comprising:
- a crown comprising:
- ⁇ at least a localized narrowing formed by at least one groove extending along the longitudinal axis of the stator in the thickness of the bridge of material or at least one localized crushing of the material in the width of the bridge of material, and /or
- ⁇ at least one opening in the width of the bridge of material, and / or
- the zone of reduced magnetic permeability formed by the localized narrowing, the localized crushing, the opening or the localized treatment of the material bridge allow said zone of the material bridge to be magnetically saturated during operation of the machine, which limits the flow in the material bridge and increases the efficiency of the machine.
- stator strongly reduces the electromagnetic disturbances related to the presence of the openings of the notches giving on the air gap in the prior art.
- the absence of opening of the notches to the air gap reduces the pulsations of notches.
- the electromagnetic performance of the machine is improved.
- stator It also reduces the leakage of varnish into the gap during operation of the machine on which the stator is mounted. This simplifies the maintenance of the machine.
- varnish must be understood here in a broad sense and covers any type of impregnating material, in particular polymer.
- the notches are open radially outwardly of the ring.
- the notches are fully open.
- the coils can then be inserted into the notches by a radial displacement towards the inside of the notches. The installation of the coils is facilitated, firstly in that the access to the interior of the notches is easier, being open notches completely and towards the outside rather than the gap, and secondly in that the space available around the ring, for the necessary tools and even for a winding machine, is greater than the space available in the stator bore.
- the filling of the notches being facilitated can be improved, which can further increase the performance of the machine.
- the volume torque can be increased, in particular.
- the stator comprises a yoke attached to the crown.
- the cylinder head makes it possible to close the notches of the crown and to keep the coils in the notches after their insertion.
- the cylinder head can be assembled with the crown in various ways.
- the crown has reliefs on its outer surface cooperating with cooperating reliefs of the cylinder head.
- Such reliefs allow by cooperation of forms to maintain the crown and the yoke fixed relative to each other.
- the cooperating reliefs are preferably of the diamond point type.
- the ring may be made by helically winding a sheet metal strip having teeth connected by the material bridges, the opposite edges of each notch becoming, preferably, substantially parallel to each other when the strip is wound on itself to form the crown.
- the strip may be formed of sectors each comprising several teeth, the sectors being connected by links, these sectors being cut in a strip sheet metal.
- the connections may be flexible bridges connecting the sectors to each other and / or parts of complementary shapes, for example of the dovetail and mortise type or complementary reliefs bearing against each other, especially when the crown is kept in compression by the cylinder head.
- the complementary shapes can be on the material bridges so that the different sectors are assembled at the bridges of material.
- the assembly of the complementary forms of the different sectors is outside localized narrowing, openings and / or treatments.
- the sectors have recessed shapes cooperating with complementary projecting forms of an adjacent sector.
- the ring comprises a stack of pre-cut magnetic sheets.
- the ring is manufactured by additive manufacturing, for example by sintering powder.
- the cylinder head can be made by directly winding a sheet metal strip if its width allows it, forming or not in said sheet metal strip adapted slots during its cutting, so as to facilitate this winding, by stacking pre-cut magnetic sheets or patties obtained by additive manufacturing, for example by sintering powder.
- the bolt may be attached to the crown after the windings have been installed in the notches.
- the stator may have closed notches within the ring, i.e. having no opening to the air gap or to the outside.
- the windings are pinned, in particular U-shaped pin ("U-pin” in English) or I ("I-pin” in English), and are inserted by displacement in the longitudinal direction.
- stator can be used as a closed impregnating chamber by sealing only the ends.
- the tooling is thus simplified. This also reduces the amount of varnish or resin used.
- At least one notch may have opposite edges parallel to each other, better all the notches.
- the width of the notches is preferably substantially constant over its entire height.
- At least one tooth may be generally trapezoidal when observed in section in a plane perpendicular to the longitudinal axis of the stator.
- all material bridges have a reduced magnetic permeability zone in the form of:
- ⁇ at least a localized narrowing formed by at least one groove extending along the longitudinal axis of the stator in the thickness of the bridge of material or at least one localized crushing of the material in the width of the bridge of material, and /or
- ⁇ at least one opening in the width of the bridge of material, and / or
- ⁇ at least one localized treatment in the width of the bridge of material locally decreasing the magnetic permeability of the material bridge.
- Each zone with reduced magnetic permeability preferably extends over the entire thickness of the ring.
- the area with reduced magnetic permeability extends over a length less than or equal to the thickness of the crown.
- the zone with reduced magnetic permeability of each bridge material is preferably continuous in the thickness of the crown, rectilinear or not.
- the area with reduced magnetic permeability is discontinuous in the thickness of the ring.
- the crown is in the form of stacked sheets, having teeth connected to each other at their base on the air gap side by material bridges, at least some and better all the bridges of material of each of the sheets each at least one zone with reduced magnetic permeability.
- the areas with reduced magnetic permeability of the material bridges of each of the sheets may not be centered.
- At least two adjacent sheets may have at least two areas of reduced magnetic permeability arranged staggered with respect to each other by partially overlapping or not.
- the staggered arrangement can be achieved by turning some sheets, in particular every other sheet, the stack of sheets forming the ring or by angular cutting of the sheets or by uses of different sheets.
- the grooves are open towards the notches.
- the bottom of the notches has at least one bearing surface, preferably at least two bearing surfaces, oriented transversely and the bottom of the groove is recessed relative to this or these surfaces.
- the bearing surface or surfaces may be oriented obliquely with respect to the radial axis of the corresponding notch or, preferably, oriented perpendicularly to this axis.
- the groove forms a slope break with respect to the bearing surface or surfaces.
- the coils, preferably of substantially rectangular section, inserted in the corresponding notch are preferably supported against the bearing surfaces and recessed relative to the bottom of the groove. Preferably, the coils are without contact with the groove.
- the bearing surface or surfaces are preferably flat.
- the bottom of the notch may be flat, except for the groove. This allows a good filling of the notches by the coils in the case of windings of rectangular cross section, allowing the coils to bear flat in the bottom of the notches.
- the groove in the bottom of the notch forms, preferably, a clearance between the material bridge and the corresponding winding, which can facilitate the penetration of the varnish during the impregnation of the stator.
- the material bridge may comprise at least two grooves as described above.
- the groove or grooves may be centered relative to the notch or not on the contrary be offset from a plane of symmetry of the notch or notches.
- the inner surface of the stator is preferably cylindrical of revolution.
- the groove or grooves may extend on the inner surface of the stator ie the surface of the stator which defines the gap with the rotor.
- the groove or grooves When the groove or grooves are located on the inner surface of the stator which defines the gap with the rotor, they can allow the angular identification of the stator, and thus facilitate the stacking of the sheets and indexing.
- the stator can then be devoid of reliefs on its outer surface, which can improve the contact between the cylinder head and cooling means.
- the groove or grooves are each sectionally curved in a plane perpendicular to the axis of the stator, in particular of substantially semicircular section.
- the localized crushing is carried out in the width of the material bridge, that is to say along a radial axis of the stator, and constitutes a localized narrowing having a reduced magnetic permeability.
- the crushing preferably forms a groove in the bottom of the notch.
- the localized crushing may be as described above for the grooves.
- the aforementioned opening preferably extends along the longitudinal axis of the stator over the entire thickness of the crown.
- the opening may be of oval cross section, circular, or polygonal shape for example with rounded edges, including rectangular.
- the material bridge may have only one opening in its width.
- the opening may be at the center of the material bridge.
- the opening may have two thinned areas on either side of the latter, the thinned zones being saturated magnetically during operation of the machine.
- the material bridge has a plurality of microperforations in its width.
- the microperforations decrease the sheet section and allow the material bridge to saturate magnetically for a lower magnetic flux.
- the localized treatment makes it possible to locally modify the magnetic flux permeability of the bridge material.
- the spot treatment may extend over the entire width of the material bridge or only a portion thereof.
- This treatment may be a heat treatment that locally changes the orientation of the metal grains and causes a decrease in magnetic permeability in the circumferential direction.
- the heat treatment is a thermal stress related to the degradation of the material during the laser cutting of the material bridge.
- Material bridges may be dimensionally stable. This increases the rigidity of the stator and improves the life of the electric machine.
- the coils can be arranged in the notches in a concentrated or distributed manner.
- distributed is meant that at least one of the windings passes successively in two not adjacent notches.
- the coils are arranged in the notches in a distributed manner, in particular when the number of rotor poles is less than or equal to 8.
- the windings each comprise at least one electrical conductor which may be in cross section of circular shape, or of polygonal shape with rounded edges, preferably of rectangular shape, among others.
- the conductors When the conductors are of circular cross section, they can be arranged in the notch according to a hexagonal stack. When the conductors are of polygonal cross section, they can be arranged in the notch in one or more rows oriented radially. The optimization of the stack can allow to have in the notches a larger amount of electrical conductors and thus to obtain a stator of greater power at constant volume.
- the electrical conductors may be randomly arranged in the notches or row.
- the electrical conductors are stored in the notches.
- rows is meant that the conductors are not arranged in the notches in bulk but in an orderly manner. They are stacked in the slots in a non-random manner, being for example arranged in one or more rows of aligned electrical conductors, in particular in one or two rows, preferably in a single row.
- the electrical conductors are electrically isolated from the outside by an insulating coating, in particular an enamel.
- the coils can be separated from the walls of P notch by an insulator, in particular by at least one sheet of insulation.
- an insulator in particular by at least one sheet of insulation.
- Such a sheet insulator allows better electrical insulation of the windings with respect to the stator mass.
- each notch receives at least two coils, in particular at least two coils of different phases. These two windings can be superimposed radially.
- the two coils can be separated from each other by at least one sheet of insulation, preferably by at least two sheets of insulation, when a sheet is wound around each coil.
- Each winding can be formed of several turns.
- the coils are said to be in pins, in particular U-shaped ("U-pin” in English) or straight, I-shaped ("I-pin” in English) pins, and in this case comprise a portion I-shaped or U-shaped whose ends are welded to conductors out of the corresponding notch.
- the stator can be twisted ("skewing" in English). Such twisting may help to clamp the coils into the notches and reduce the harmonic notches.
- the invention also relates to a rotating electrical machine comprising a stator as defined above.
- the machine can be synchronous or not.
- the machine can be reluctant. It can constitute a synchronous motor.
- the rotating electrical machine may comprise a wound rotor or permanent magnets.
- the subject of the invention is also a process for manufacturing a stator as defined above, in which the step of inserting the coils into the notches of the stator ring is implemented.
- the method may include a step of returning a yoke to the stator ring.
- the method may comprise a step of cutting a single strip of material to form one or more sheets of crown and yoke, or the yoke and crown sheets have common cuts.
- the method may comprise a step of helically winding sheet metal strips to form the crown and the yoke.
- the method may include a step of heating the cylinder head and / or cooling the crown to facilitate the mounting of the cylinder head on the crown.
- the subject of the invention is also a sheet of the crown of a stator, in particular of the stator as described previously, presenting:
- Teeth connected together at their base on the air gap side by material bridges, at least some and better all the bridges of material each having at least one zone with reduced magnetic permeability being in the form of:
- ⁇ at least a localized narrowing formed by at least one groove or localized crushing, and / or
- ⁇ at least one opening in the width of the thickness of the bridge of material, and / or
- ⁇ at least one localized treatment in the width of the bridge of material locally decreasing the magnetic permeability of the material bridge.
- stator When the stator is formed by stacking sheets as described above, the teeth of the sheets are aligned to form the stator teeth and the material bridges of the sheets form by stacking the material bridges of the stator.
- FIG. 1 is a diagrammatic and partial cross-section of a machine comprising a stator produced in accordance with the invention
- FIG. 2 schematically represents a portion of the stator ring of the machine of FIG. 1,
- FIG. 3 represents a variant of the stator according to the invention
- FIGS. 4 to 6 partially and schematically illustrate variant embodiments of the stator ring
- FIGS. 7 and 8 are views similar to FIGS. 4 to 6 showing embodiments of the ring gear with the stator windings
- FIGS. 9 to 11 illustrate an embodiment variant of the stator ring
- FIG. 12 schematically represents a view from above of a notch of the embodiment of FIGS. 1 and 2, and
- FIGS. 13 and 14 schematically represent a variant of the embodiment of the notch of FIG.
- FIG. 1 illustrates a rotary electrical machine 10 comprising a rotor 1 and a stator 2.
- the stator makes it possible to generate a rotating magnetic field for driving the rotor 1, in the case of a synchronous motor in particular, and in the In the case of an alternator, the rotation of the rotor induces an electromotive force in the stator windings.
- the stator 2 comprises windings 22, which are arranged in notches 21 formed between teeth 23 of a toothed crown 25.
- the notches 21 are closed on the air gap side by material bridges 27, each connecting two consecutive teeth of the crown 25.
- the stator 2 comprises a yoke 29 attached to the ring 25.
- the notches 21 are, in the example described, with radial edges 33 parallel to each other, and are in section in a plane perpendicular to the axis of rotation X of the machine of substantially rectangular shape.
- the bottom 35 of the notches 21 is substantially complementary in shape to that of the coils 22, with the exception of a groove extending along the longitudinal axis of the stator or a crushing performed in a radial direction in the width d of the bridge 27. In the following, it will be referred to a groove but it should be understood that localized crushing is also possible instead of the groove.
- the bottom 35 of the notches 21 has two bearing surfaces 30 on either side of the groove 40, against which the windings 22 are supported.
- the bottom 35 of the notches is connected to the radial edges 33 by roundings 36.
- the groove 40 of each notch 21 is centered on the bottom 35 thereof and extends along the axis of rotation X of the machine on the entire thickness of the ring 25, as illustrated in FIG.
- the grooves 40 have, in section in a plane perpendicular to the axis X, a curved shape, in particular substantially semicircular. They have a depth p, measured radially, of between 0.2 mm and 1 mm, for example equal to 0.42 mm.
- the grooves 40 form a localized narrowing of the material bridges 27. Such a narrowing allows a magnetic saturation of the sheet for a lower magnetic flux along the bridge 27, which limits the passage of the magnetic flux.
- the smallest width / material bridges 27 is preferably between 0.3 mm and 0.6 mm, for example equal to 0.4 mm.
- the ring 25 and / or the yoke 29 are each formed of a stack of magnetic sheets stacked along the X axis, the sheets being for example identical and superimposed exactly. They can be held together by clipping, gluing, rivets, tie rods, welds and / or any other technique.
- the magnetic sheets are preferably magnetic steel.
- the teeth 23 of the ring 25 have complementary reliefs 56 on the surface for clipping the various sheets forming the ring 25 between them.
- the complementary reliefs 56 may be on all the teeth 23 or on a portion of the teeth 23 only, for example on a tooth 23 out of two.
- the sheets are glued together or assembled otherwise.
- the yoke 29 may have complementary surface reliefs for clipping the different plates forming the yoke 29 between them.
- the crown and / or the yoke can still be formed of one or more cut sheet metal strips wound on themselves.
- the yoke 29 is mounted on the ring 25 by cooperation of shapes.
- the ring 25 and the yoke 29 have complementary reliefs 49 on the outer surface of the ring and the inner surface of the cylinder head, to maintain them in position relative to each other.
- the coils 22 may be arranged in the notches 21 in a concentrated or distributed manner, preferably distributed.
- the electrical conductors 34 of the windings 22 are arranged in the notches in a row.
- the electrical conductors 34 are preferably of flattened rectangular cross section and are superimposed radially for example in a single row.
- the electrical conductors 34 are made of copper or other enameled conductive material or coated with any other suitable insulating coating.
- Each notch 21 can receive two windings 22 stacked, of different phases.
- Each coil 22 may, in cross section, be of substantially rectangular shape.
- Each coil 22 is surrounded by a sheet of insulation 37 for isolating the windings of the walls 33 and 36 of the notch and the coils 22 of different phases.
- the electrical conductors 22 are assembled in coils 22 out of the notches 21 and surrounded by an insulating sheet 27 and the coils 22 with the insulating sheets 37 are inserted into the notches 21. This operation is facilitated by the fact that the notches are open totally radially outward.
- the windings are pinned.
- the rotor 1 shown in FIG. 1 comprises a central opening 5 for mounting on a shaft and comprises a rotor magnetic mass 3 extending axially along the axis of rotation X of the rotor, this rotor mass being for example formed by a package of magnetic sheets stacked along the X axis, the sheets being for example identical and superimposed exactly.
- the rotor 1 comprises for example a plurality of permanent magnets 7 arranged in housings 8 of the rotor magnetic mass 3. In a variant, the rotor is wound.
- the stator can be obtained by means of the manufacturing method which will now be described.
- the coils 22 are inserted into the notches 21 of the ring 25 by a radial displacement of the coils 21 towards the inside of the notches 21.
- the yoke 29 is then attached to the ring 27.
- the yoke 29 can be preheated in order to expand it and facilitate its insertion on the ring 25. After its insertion on the ring 25, it can retract while cooling, which allows a minimum clearance between the ring 25 and the cylinder head 29.
- the ring 25 can be cooled beforehand to retract and facilitate the insertion of the cylinder head 29. After the insertion of the cylinder head 29, it can expand by heating.
- the ring 25 has notches 21 closed on both sides.
- the windings 22 are pinned, so that they can be inserted into the notches 21 by sliding therein along an axis parallel to the longitudinal axis X.
- Figure 4 differs from that of Figures 1, 2 and 12 in that the material bridge 27 has no groove 40 but an opening 60 extending over the entire thickness of the ring 25.
- L opening 60 is circular in cross-section as shown.
- the material of the bridge 27 then has two thinned areas 62 on either side of the opening 60, which allows magnetic saturation in these areas for less flow.
- the material bridge 27 has several microperforations 64, reducing the sheet section offered to the passage of the flow, resulting in magnetic saturation during operation of the machine.
- the material bridge 27 has a heat treated zone 66 having a lower magnetic permeability magnetically saturating during operation of the machine. Localized heat treatment can be performed by a laser.
- FIG. 7 differs from that of FIGS. 1, 2 and 12 in that the notch receives two rows of coils 22.
- the embodiment of FIG. 8 differs from that of FIGS. 1, 2 and 12 in that the notch G receives three rows of coils 22 and in that the material bridge 27 has two grooves 40.
- FIG. 9 differs from that of FIGS. 1, 2 and 12 in that at least one part of the material bridges 27 has complementary reliefs 72 and 74. These complementary reliefs 72 and 74 may be in a zone the material bridge 27 different from the area with reduced magnetic permeability.
- the ring 25 is manufactured by assembling sheet sectors which are assembled together circumferentially via the complementary reliefs 72 and 74.
- the complementary reliefs 72 and 74 may be complementary reliefs which are fixed to the one to the other, for example tails donde and mortise, as shown in Figure 9. They allow to fix two adjacent sectors between them. In a variant, as illustrated in FIGS.
- the complementary reliefs 72 and 74 are respectively projecting and recessed reliefs of complementary shapes, which bear against each other without there being fixing the reliefs 72 and 74 between them, by compression of the ring 25, in particular by the cylinder head 29. They make it possible to maintain two adjacent sectors by interlocking the reliefs 62 and 64 and by supporting the reliefs 62 and 64 between them while holding the crown in compression.
- the embodiments of Figures 13 and 14 differ from that of Figures 1, 2 and 12 in that the groove 40 is not rectilinear.
- the ring 25 is formed of a stack of sheets 80a and 80b. Each sheet 80a and 80b having teeth 23a and 23b respectively interconnected at their base side of the gap 47 by material bridges 27a and 27b respectively.
- the grooves 40a and 40b in the material bridges 27a and 27b of the plates 80a and 80b are not centered in the corresponding material bridge 27a or 27b.
- the grooves 80a and 80b are staggered in the bottom 35 of the notch.
- the sheets 80a and 80b are identical but the sheets 80b are returned relative to the sheets 80a.
- the grooves 40a and 40b of the plates 80a and 80b may form a continuous groove 40 of the stator, as illustrated in FIG. 14, the grooves 40a and 40b of the plates 80a and 80b partially overlapping in the thickness of the ring 25 or form a discontinuous groove 40 of the stator, as shown in Figure 13, the grooves 40a and 40b of the sheets 80a and 80b being disjoint.
- the invention is not limited to the exemplary embodiments which have just been described, and the areas with reduced magnetic permeability mentioned above may not be centered, for example.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR1854961A FR3082375B1 (fr) | 2018-06-07 | 2018-06-07 | Stator de machine electrique tournante |
PCT/EP2019/064495 WO2019234024A1 (fr) | 2018-06-07 | 2019-06-04 | Stator de machine electrique tournante |
Publications (1)
Publication Number | Publication Date |
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EP3804087A1 true EP3804087A1 (fr) | 2021-04-14 |
Family
ID=63722516
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19727428.5A Pending EP3804087A1 (fr) | 2018-06-07 | 2019-06-04 | Stator de machine electrique tournante |
Country Status (7)
Country | Link |
---|---|
US (1) | US20210218294A1 (fr) |
EP (1) | EP3804087A1 (fr) |
JP (1) | JP2022501984A (fr) |
KR (1) | KR20210029715A (fr) |
CN (1) | CN112219339A (fr) |
FR (1) | FR3082375B1 (fr) |
WO (1) | WO2019234024A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3082374B1 (fr) | 2018-06-07 | 2020-05-29 | Moteurs Leroy-Somer | Stator de machine electrique tournante |
FR3093386B1 (fr) * | 2019-02-28 | 2023-11-17 | Nidec Psa Emotors | Stator de machine électrique tournante |
WO2022144934A1 (fr) * | 2020-12-31 | 2022-07-07 | Mavel edt S.p.A. | Stator à fentes fermées à enroulement continu pour une machine électrique et processus pour fabriquer un tel stator |
US11817741B2 (en) * | 2021-03-23 | 2023-11-14 | Ford Global Technologies, Llc | Electrified vehicle having electric machine stator with slot pocket |
Family Cites Families (28)
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US3320451A (en) * | 1961-11-24 | 1967-05-16 | Gen Motors Corp | Dynamoelectric machine assembly |
US4801832A (en) * | 1987-11-04 | 1989-01-31 | General Electric Company | Stator and rotor lamination construction for a dynamo-electric machine |
JPH027839A (ja) * | 1988-06-27 | 1990-01-11 | Mitsubishi Electric Corp | 電動機の固定子鉄心 |
JP2875497B2 (ja) | 1995-06-30 | 1999-03-31 | アスモ株式会社 | 電動機のステータ |
SE520528C2 (sv) * | 1999-05-03 | 2003-07-22 | Abb Ab | Stator till en roterande elektrisk maskin och förfarande för framställning av denna |
US20030193260A1 (en) * | 2002-04-16 | 2003-10-16 | Reiter Frederick B. | Composite power metal stator sleeve |
JP3744461B2 (ja) * | 2002-04-26 | 2006-02-08 | 株式会社デンソー | 回転電機のステータ |
US6946766B2 (en) * | 2002-08-28 | 2005-09-20 | Emerson Electric Co. | Permanent magnet machine |
US6844653B2 (en) * | 2003-03-31 | 2005-01-18 | Valeo Electrical Systems, Inc. | Stator design for permanent magnet motor with combination slot wedge and tooth locator |
US20060108890A1 (en) * | 2004-11-22 | 2006-05-25 | Willi Hauger | Stator arrangement for an electric machine, a method for the manufacture of a stator arrangement and a direct current motor |
DE102004056303A1 (de) * | 2004-11-22 | 2006-06-01 | Minebea Co., Ltd. | Statoranrordnung für eine elektrische Maschine, Verfahren zur Herstellung einer Statoranordnung und Gleichstrommotor |
DE102005004565A1 (de) * | 2005-02-01 | 2006-08-10 | Robert Bosch Gmbh | Stator für eine elektrische Maschine |
US7348706B2 (en) * | 2005-10-31 | 2008-03-25 | A. O. Smith Corporation | Stator assembly for an electric machine and method of manufacturing the same |
DE102007032872A1 (de) * | 2007-07-12 | 2009-01-15 | Ipgate Ag | Stator für Elektromotor |
US8129880B2 (en) * | 2007-11-15 | 2012-03-06 | GM Global Technology Operations LLC | Concentrated winding machine with magnetic slot wedges |
US7851966B2 (en) * | 2008-01-10 | 2010-12-14 | Rippel Wally E | Stator for electric machine with improved efficiency and thermal performance |
JP2011097723A (ja) | 2009-10-29 | 2011-05-12 | Honda Motor Co Ltd | ステータの製造方法 |
CN101969241B (zh) * | 2010-10-19 | 2013-04-10 | 哈尔滨工程大学 | 一种具有轴向和横向磁场特征的高功率密度电机 |
US8704422B2 (en) * | 2010-11-18 | 2014-04-22 | Nidec Motor Corporation | Full round stator assembly and electromagnetic machine having high slot fill |
JP5488625B2 (ja) * | 2012-02-13 | 2014-05-14 | 株式会社デンソー | ダブルステータ型同期モータ |
US20160365756A1 (en) * | 2013-08-09 | 2016-12-15 | Johnson Electric S.A. | Motor and method for using and making the same |
CN203574456U (zh) * | 2013-10-23 | 2014-04-30 | 珠海凯邦电机制造有限公司 | 定子铁芯和电机 |
JP5774081B2 (ja) * | 2013-12-09 | 2015-09-02 | 三菱電機株式会社 | 回転電機 |
FR3019948B1 (fr) * | 2014-04-10 | 2017-12-22 | Moteurs Leroy-Somer | Rotor de machine electrique tournante. |
FR3019947B1 (fr) * | 2014-04-10 | 2017-12-08 | Moteurs Leroy-Somer | Stator de machine electrique tournante. |
WO2016170624A1 (fr) * | 2015-04-22 | 2016-10-27 | 三菱電機株式会社 | Machine électrique tournante et dispositif de direction assistée électrique |
CN106487187B (zh) * | 2015-08-28 | 2020-11-10 | 德昌电机(深圳)有限公司 | 单相永磁电机及使用该电机的吹风机 |
JP7102092B2 (ja) * | 2015-10-05 | 2022-07-19 | ゼネラル・エレクトリック・カンパニイ | 二相磁性材料を備えた発電機ステータ積層 |
-
2018
- 2018-06-07 FR FR1854961A patent/FR3082375B1/fr active Active
-
2019
- 2019-06-04 JP JP2020567584A patent/JP2022501984A/ja active Pending
- 2019-06-04 US US17/057,972 patent/US20210218294A1/en active Pending
- 2019-06-04 EP EP19727428.5A patent/EP3804087A1/fr active Pending
- 2019-06-04 WO PCT/EP2019/064495 patent/WO2019234024A1/fr unknown
- 2019-06-04 CN CN201980037298.4A patent/CN112219339A/zh active Pending
- 2019-06-04 KR KR1020207035062A patent/KR20210029715A/ko unknown
Also Published As
Publication number | Publication date |
---|---|
WO2019234024A1 (fr) | 2019-12-12 |
CN112219339A (zh) | 2021-01-12 |
US20210218294A1 (en) | 2021-07-15 |
JP2022501984A (ja) | 2022-01-06 |
FR3082375A1 (fr) | 2019-12-13 |
FR3082375B1 (fr) | 2021-12-24 |
KR20210029715A (ko) | 2021-03-16 |
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