EP3680553B1 - Method for regulating the combustion air ratio of a burner of a heater - Google Patents
Method for regulating the combustion air ratio of a burner of a heater Download PDFInfo
- Publication number
- EP3680553B1 EP3680553B1 EP19215519.0A EP19215519A EP3680553B1 EP 3680553 B1 EP3680553 B1 EP 3680553B1 EP 19215519 A EP19215519 A EP 19215519A EP 3680553 B1 EP3680553 B1 EP 3680553B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flow rate
- mass flow
- rate parameter
- air mass
- ionisation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 21
- 238000002485 combustion reaction Methods 0.000 title claims description 13
- 230000001105 regulatory effect Effects 0.000 title claims description 5
- 239000007789 gas Substances 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims 3
- 239000000567 combustion gas Substances 0.000 claims 2
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims 1
- 238000005259 measurement Methods 0.000 claims 1
- 230000000737 periodic effect Effects 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/02—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
- F23N5/12—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using ionisation-sensitive elements, i.e. flame rods
- F23N5/123—Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using ionisation-sensitive elements, i.e. flame rods using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/20—Systems for controlling combustion with a time programme acting through electrical means, e.g. using time-delay relays
- F23N5/203—Systems for controlling combustion with a time programme acting through electrical means, e.g. using time-delay relays using electronic means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/24—Preventing development of abnormal or undesired conditions, i.e. safety arrangements
- F23N5/242—Preventing development of abnormal or undesired conditions, i.e. safety arrangements using electronic means
Definitions
- the invention relates to a method for regulating the combustion air ratio at the burner of a heating device.
- a generic method is from the patent EP1002997B1 known.
- an ionization signal is measured in the flame area with the aid of an ionization electrode.
- the fan speed is also recorded.
- a signal representative of the current air ratio is then derived from the ionization signal and the fan speed and this is compared with a predetermined value.
- a control signal for the gas control valve is determined as a function of this comparison.
- the gas-air ratio of the Gas burner checked.
- a signal representative of the current air ratio and the current power is derived from the ionization signal and this is compared with a predetermined value. Information about the operating status of the gas burner can be derived from this comparison.
- this object is achieved by a method according to the features of claim 1.
- FIG. 1 shows an apparatus for carrying out the method according to the invention.
- the components of a heater (not shown here) that are essential for the combustion process are shown.
- Air is supplied to a blower 2 via an air supply 5.
- a fuel gas is supplied to the air via a gas supply 6 and a gas valve 1 and mixed and conveyed by the fan 2.
- the air-gas mixture is then fed to the burner 7 and burned on its surface.
- a primary heat exchanger (not shown) surrounding the burner 7 enables the transfer of the heat generated by the combustion resulting heat on a heat transfer medium, which can then feed the heat to a heat sink.
- An ionization electrode 3 provided in the area of the flames enables a current flow through the flames between the burner 7 and the ionization current 3 caused by a voltage source (not shown) which applies a voltage between the burner 7 and the ionization electrode 3.
- An ionization sensor measures the current flowing through the ionization electrode 3 and supplies an ionization signal which represents the current.
- a control unit 4 detects the ionization signal and controls the drive of the fan 2. To simplify the illustration, the control device 4 is connected directly to the ionization electrode 3. The voltage source, the circuit and the ionization sensor are not shown. The ionization sensor can be part of the voltage source. The ionization signal is an indicator of the combustion quality.
- the degree of opening of the gas valve 1 is determined via a connection to the control device 4. This can be done, for example, by a stepping motor that is controlled by the controller 4.
- the fan 2 moves to a target speed and the degree of opening of the gas valve 1 with the aid of a stored control characteristic to an opening that matches this speed.
- the speed of the fan 2 is now reduced with the opening wheel of the gas valve kept constant until the ionization signal reaches the maximum and falls again.
- An air mass flow parameter preferably the fan speed, which occurs when the maximum ionization flow is reached, is stored, as is the one for this Speed, the required electrical fan power and the target speed for the operating point of the system is calculated using a designed factor. This speed is then approached by the fan 2.
- the degree of opening of the gas valve 1 remains unchanged.
- the blower output which is set at the point of the maximum ionization signal, is used via further designed factors in order to calculate a minimum and a maximum value of the blower output at the operating point of the system.
- a correction factor that is not equal to 1 is calculated.
- the next calibration of the system takes place by adjusting the amount of gas over the degree of opening of the gas valve 1 using the correction factor, and the fan is shut down to this current amount of gas, again keeping the degree of opening constant, until the ionization signal of the electrode 3 a maximum is reached, the speed and blower power are saved and the target speed for the new operating point is approached via the designed factor.
- the predetermined period of time can range from several minutes to several hours or days. However, it can also be linked to the number of ignition processes and can be between one and up to 20 ignition processes.
- the comfort safety mode takes over the safe operation and also ensures a basic supply for heating and hot water operation. Until the fault has been rectified on the main system, the user receives limited hot water comfort.
- the system uses the physical effect that the measured ionization current reaches a maximum at an air ratio of approx. 1.
- this physical information is not used to regulate the combustion quality, but rather to control the system starting at this point (air ratio approx. 1) in a range in which the heat load is kept constant and the device with an acceptable level of efficiency continues to run if the main system has failed.
- Exceeding or falling below the limits of the blower output for the respective operating point indicate unsafe operation. If one of these limits is exceeded because the fan output increases or decreases too much, a new calibration is initiated. If the fan power limits are violated again at the set operating point, the device goes into a locking state.
- the combustion quality is not regulated via the ionization flow, in which the gas valve position or fan speed is tracked to the signal, but the system runs in control mode.
- the ionization signal measured at the operating point serves only in the event of a violation of minimum or maximum absolute values as an indicator of an error, in order to bring the device into a locking state in this case.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Regulation And Control Of Combustion (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Regeln des Verbrennungsluftverhältnisses am Brenner eines Heizgerätes.The invention relates to a method for regulating the combustion air ratio at the burner of a heating device.
In der Patentschrift
Ein gattungsgemäßes Verfahren ist aus dem Patent
Wird ein fehlerhafter Betriebszustand erkannt, wird der Gasbrenner abgeschaltet. Dies führt zu einem Komfortverlust.If a faulty operating condition is recognized, the gas burner is switched off. This leads to a loss of comfort.
Es ist daher Aufgabe der Erfindung, ein Verfahren bereitzustellen, bei dem auch bei einem fehlerhaften Betriebszustand noch ein sicherer Betrieb des Gasbrenners gewährleistet wird.It is therefore the object of the invention to provide a method in which reliable operation of the gas burner is still ensured even in the event of a faulty operating state.
Diese Aufgabe wird erfindungsgemäß durch ein Verfahren gemäß den Merkmalen des Anspruchs 1 gelöst.According to the invention, this object is achieved by a method according to the features of
Vorteilhafte Ausgestaltungen ergeben sich durch die Merkmale der abhängigen Ansprüche.Advantageous refinements result from the features of the dependent claims.
Die Erfindung wird nun anhand der Figur detailliert erläutert.The invention will now be explained in detail with reference to the figure.
Eine im Bereich der Flammen vorgesehene lonisationselektrode 3 ermöglicht einen durch eine nicht dargestellte Spannungsquelle, die eine Spannung zwischen Brenner 7 und lonisationselektrode 3 anlegt, verursachten Stromfluss durch die Flammen zwischen dem Brenner 7 und der lonisationsstroms 3.An
Ein lonisationssensor misst den durch die lonisationselektrode 3 fließenden Strom und liefert ein lonisationssignal, das den Strom repräsentiert. Ein Steuergerät 4 erfasst das lonisationssignal und steuert den Antrieb des Gebläses 2 an. Zur vereinfachten Darstellung ist das Steuergerät 4 direkt mit der lonisationselektrode 3 verbunden. Nicht dargestellt ist dabei die Spannungsquelle, der Stromkreis und der Ionisationssensor. Der lonisationssensor kann Bestandteil der Spannungsquelle sein. Das lonisationssignal ist ein Indikator für die Verbrennungsqualität.An ionization sensor measures the current flowing through the
Ferner wird über eine Verbindung des Steuergeräts 4 der Öffnungsgrad des Gasventils 1 bestimmt. Dies kann beispielsweise durch einen Schrittmotor erfolgen, der von der Steuerung 4 angesteuert wird.Furthermore, the degree of opening of the
Nach erfolgreicher Zündung des Gas-Luft Gemisches fährt das Gebläse 2 auf eine Solldrehzahl und der Öffnungsgrad des Gasventils 1 unter Zuhilfenahme einer hinterlegten Steuerkennlinie auf dieser Drehzahl passenden Öffnung.After successful ignition of the gas-air mixture, the
Die Drehzahl des Gebläses 2 wird bei konstant gehaltenem Öffnungsrad des Gasventils nun solange reduziert, bis das lonisationssignal das Maximum erreicht und wieder fällt. Eine Luftmassenstromkenngröße, bevorzugt die Gebläsedrehzahl, die sich bei Erreichen des maximalen lonisationsstromes einstellt, wird gespeichert und ebenfalls die für diese Drehzahl notwendige elektrische Gebläseleistung und über einen ausgelegten Faktor die Zieldrehzahl für den Arbeitspunkt des Systems berechnet. Diese Drehzahl wird anschließend vom Gebläse 2 angefahren. Der Öffnungsgrad des Gasventils 1 bleibt nach wie vor unverändert. Über weitere ausgelegte Faktoren wird die Gebläseleistung, die sich am Punkt des maximalen lonisationssignals einstellt genutzt, um einen minimalen und einen maximalen Wert der Gebläseleistung im Arbeitspunkt des Systems zu errechnen. Sind Solldrehzahl und Zieldrehzahl für den Arbeitspunkt unterschiedlich, wird ein Korrekturfaktor errechnet, der ungleich 1 ist. Nach Ablauf einer vorbestimmten Zeitspanne t_idle erfolgt die nächste Kalibrierung des Systems, indem über den Korrekturfaktor die Gasmenge über den Öffnungsgrad des Gasventils 1 angepasst wird und zu dieser nun aktuellen Gasmenge bei wiederum konstant gehaltenem Öffnungsgrad das Gebläse soweit herunter gefahren wird, bis das lonisationssignal der Elektrode 3 ein Maximum erreicht, Drehzahl und Gebläseleistung gespeichert werden und über den ausgelegten Faktor die Zieldrehzahl für den neuen Arbeitspunkt angefahren wird. Dieser Vorgang erfolgt zyklisch. Die vorbestimmte Zeitspanne kann sich im Bereich von mehreren Minuten bis zu mehreren Stunden oder Tagen erstrecken. Sie kann aber auch an der Anzahl der Zündvorgänge festgemacht werden und kann zwischen einem und bis zu 20 Zündvorgängen liegen.The speed of the
Im Falle eines Sensorfehlers des elektronischen Hauptsystems übernimmt der Komfortsicherungsmodus den sicheren Betrieb und stellt hierüber auch eine Grundversorgung für Heiz- und Warmwasser-Betrieb sicher. Bis zur Fehlerbehebung am Hauptsystem erhält der Nutzer einen eingeschränkten Warmwasser-Komfort.In the event of a sensor error in the main electronic system, the comfort safety mode takes over the safe operation and also ensures a basic supply for heating and hot water operation. Until the fault has been rectified on the main system, the user receives limited hot water comfort.
Das System nutzt den physikalischen Effekt, dass bei einer Luftzahl von ca. 1 der gemessene lonisationsstrom ein Maximum erreicht. Allerdings wird diese physikalische Information nicht zur Regelung der Verbrennungsqualität genutzt, sondern um von diesem Punkt (Luftzahl ca. 1) ausgehend das System in einen Bereich zu steuern, bei dem die Wärmebelastung konstant gehalten wird und das Gerät mit einem akzeptablen Wirkungsgrad weiter läuft wenn das Hauptsystem ausgefallen ist. Überschreitung bzw. Unterschreitung der Grenzen der Gebläseleistung für den jeweiligen Arbeitspunkt weisen auf unsicheren Betrieb hin. Wird eine dieser Grenzen überschritten, indem die Gebläseleistung zu stark ansteigt oder abfällt, wird eine neue Kalibrierung angestoßen. Erfolgt erneut eine Verletzung der Gebläseleistungsgrenzen im eingestellten Arbeitspunkt geht das Gerät in einen verriegelnden Zustand.The system uses the physical effect that the measured ionization current reaches a maximum at an air ratio of approx. 1. However, this physical information is not used to regulate the combustion quality, but rather to control the system starting at this point (air ratio approx. 1) in a range in which the heat load is kept constant and the device with an acceptable level of efficiency continues to run if the main system has failed. Exceeding or falling below the limits of the blower output for the respective operating point indicate unsafe operation. If one of these limits is exceeded because the fan output increases or decreases too much, a new calibration is initiated. If the fan power limits are violated again at the set operating point, the device goes into a locking state.
Im gewünschten Arbeitspunkt des Systems wird nicht über den lonisationsstrom die Verbrennungsqualtiät geregelt, in dem Gasventilstellung oder Gebläsedrehzahl dem Signal nachgeführt werden, sondern das System läuft im Steuerbetrieb. Das im Arbeitspunkt gemessene lonisationssignal dient lediglich im Falle einer Verletzung von minimalen bzw. maximalen Absolutwerten als Indikator für einen Fehler, um das Gerät in diesem Fall in einen verriegelnden Zustand zu bringen.At the desired operating point of the system, the combustion quality is not regulated via the ionization flow, in which the gas valve position or fan speed is tracked to the signal, but the system runs in control mode. The ionization signal measured at the operating point serves only in the event of a violation of minimum or maximum absolute values as an indicator of an error, in order to bring the device into a locking state in this case.
- 11
- GasventilGas valve
- 22
- Gebläsefan
- 33
- lonisationselektrodeionization electrode
- 44th
- Steuerungsteering
- 55
- LuftzufuhrAir supply
- 66th
- GaszufuhrGas supply
- 77th
- Brennerburner
Claims (5)
- Method for regulating the combustion air ratio of the burner (7) for a heater for generating heat, having an ionisation sensor which delivers an ionising signal representing current flowing, as a result of an applied voltage, between the burner (7) and an ionisation electrode (3) provided in the region of the flames of the burner (7), having a fan for conveying the air combustion gas mixture, having a gas valve (1) for supplying combustion gas and having a control device (4) for carrying out the method, having the cyclical method stepsa) identifying the current heat requirement to be covered by the heater,b) determining and outputting an air mass flow rate parameter belonging to the identified heat requirement,c) determining a target ionisation signal, on the basis of previously conceived and stored parameters, belonging to the determined air mass flow rate parameter and to the desired target combustion air ratio,d) continuous or quasi-continuous controlling of the gas valve (1) such that the actual ionisation signal is equal to the target ionisation signal,
as well as having the method steps carried out at periodic time intervalse) repeating the steps a) to d) for a fixed time period and, after expiry of the time period, reducing the combustion air ratio while simultaneously recording the ionisation signal until the ionisation signal reaches a maximum value,f) determination, plausibility test and correction of the stored parameters and continuance of the method with step a) at a simultaneous new start of the time period, wherein in the case that plausible parameters were not determined in step f), instead of the method steps a) to f), cyclically the method stepsg) operating the fan (2) in a previously defined target air mass flow rate parameter and controlling the gas valve (1) with a previously defined valve position, which, together with the target air mass flow rate parameter under previously defined basic conditions, results in a defined target combustion air ratio of greater than 1h) reducing the air mass flow rate parameter at the simultaneous measurement of the ionisation signal until a maximum value of the ionisation signal is identified,i) determining and storing the air mass flow rate parameter at which the maximum value of the ionisation signal was identified,k) multiplication of the air mass flow rate parameter with a factor which was previously conceived such that a desired combustion air ratio is achievedl) setting the air mass flow rate parameter calculated at k)are carried out. - Method according to claim 1, characterised in that the air mass flow rate parameter is the rotational speed of the fan.
- Method according to claim 1, characterised in that the air mass flow rate parameter is the electrical power of the fan.
- Method according to any of claims 1 to 3, characterised in that the voltage applied between burner (7) and ionisation electrode (3) is an alternating voltage.
- Method according to any of the preceding claims, characterised in that in the steps h) to I) the air ratio is altered, instead of by reducing or increasing the air mass flow rate parameter, by an increase in or a reduction in the gas supply by controlling the gas valve (1), wherein instead of the air mass flow rate parameter the valve position of the gas valve (1) is used.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL19215519T PL3680553T3 (en) | 2019-01-10 | 2019-12-12 | Method for regulating the combustion air ratio of a burner of a heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019100467.5A DE102019100467A1 (en) | 2019-01-10 | 2019-01-10 | Process for controlling the combustion air ratio on the burner of a heater |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3680553A1 EP3680553A1 (en) | 2020-07-15 |
EP3680553B1 true EP3680553B1 (en) | 2021-08-25 |
Family
ID=68887255
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19215519.0A Active EP3680553B1 (en) | 2019-01-10 | 2019-12-12 | Method for regulating the combustion air ratio of a burner of a heater |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3680553B1 (en) |
DE (1) | DE102019100467A1 (en) |
ES (1) | ES2898383T3 (en) |
PL (1) | PL3680553T3 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113374912A (en) * | 2021-06-09 | 2021-09-10 | 广州市东霸节能科技有限公司 | Method and device for adjusting ratio of air blast and fuel gas of commercial stove |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0770824B1 (en) * | 1995-10-25 | 2000-01-26 | STIEBEL ELTRON GmbH & Co. KG | Method and circuit for controlling a gas burner |
DE19539568C1 (en) | 1995-10-25 | 1997-06-19 | Stiebel Eltron Gmbh & Co Kg | Gas burner regulation system |
DE19853567A1 (en) | 1998-11-20 | 2000-05-25 | Kromschroeder Ag G | Process for controlling the air ratio of a fully premixed gas burner |
DE10003819C1 (en) * | 2000-01-28 | 2001-05-17 | Honeywell Bv | Gas burner operating process, involving use of ionization signal and comparing differences in its readings |
ATE310925T1 (en) * | 2001-09-13 | 2005-12-15 | Siemens Schweiz Ag | CONTROL DEVICE FOR A BURNER AND ADJUSTMENT METHOD |
DE102010055567B4 (en) * | 2010-12-21 | 2012-08-02 | Robert Bosch Gmbh | Method for stabilizing a performance of a gas-fired burner |
DE102015116458A1 (en) * | 2015-09-29 | 2017-03-30 | Viessmann Werke Gmbh & Co Kg | Method for distinguishing between two combustion gases provided for a combustion process with different levels of energy |
DE102017204012A1 (en) * | 2016-09-02 | 2018-03-08 | Robert Bosch Gmbh | Method for controlling a fuel-air ratio in a heating system and a control unit and a heating system |
-
2019
- 2019-01-10 DE DE102019100467.5A patent/DE102019100467A1/en active Pending
- 2019-12-12 EP EP19215519.0A patent/EP3680553B1/en active Active
- 2019-12-12 ES ES19215519T patent/ES2898383T3/en active Active
- 2019-12-12 PL PL19215519T patent/PL3680553T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
DE102019100467A1 (en) | 2020-07-16 |
ES2898383T3 (en) | 2022-03-07 |
PL3680553T3 (en) | 2022-01-17 |
EP3680553A1 (en) | 2020-07-15 |
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