EP3626471A1 - Compositions pouvant être marquées au laser - Google Patents
Compositions pouvant être marquées au laser Download PDFInfo
- Publication number
- EP3626471A1 EP3626471A1 EP18196206.9A EP18196206A EP3626471A1 EP 3626471 A1 EP3626471 A1 EP 3626471A1 EP 18196206 A EP18196206 A EP 18196206A EP 3626471 A1 EP3626471 A1 EP 3626471A1
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- EP
- European Patent Office
- Prior art keywords
- group
- laser markable
- laser
- radiation curable
- aqueous radiation
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/323—Organic colour formers, e.g. leuco dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/337—Additives; Binders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/337—Additives; Binders
- B41M5/3375—Non-macromolecular compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/30—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using chemical colour formers
- B41M5/337—Additives; Binders
- B41M5/3372—Macromolecular compounds
Definitions
- the present invention relates to laser markable compositions and to methods of laser marking using those compositions.
- Various substrates for example paper, paperboard or plastics, are very often marked with information such as logos, bar codes, expiry dates or batch numbers.
- laser marking is cheaper in terms of overall economics and shows performance benefits such as high speed and contact free marking, marking of substrates with uneven surfaces, creation of marks that are so small that they are invisible or nearly invisible to the human eye, and creation of marks in the substrate rather than on the substrate.
- Laser marking is typically carried out by applying a laser markable composition on the substrate followed by an image-wise laser exposure.
- the laser markable composition may be applied on the substrate by inkjet printing, flexographic printing, rotogravure printing, offset printing or any other printing technique. Also, the laser markable composition may be applied on the substrate by any coating or spraying technique.
- WO2006/067073 disclose a solvent-based laser markable composition comprising a metal salt of a carboxylic acid, a binder and a solvent.
- WO2013/192307 discloses a master batch for laser markable solvent-based inks.
- EP-A 2349734 discloses an aqueous composition comprising a colour former, a developer and a binder wherein the binder is an acrylate binder and the colour former and/or developer are in an un-encapsulated form.
- WO2016/039960 discloses a master batch for laser markable aqueous inks.
- EP-A 3095825 discloses an aqueous laser markable inkjet ink comprising an immobilized leuco dye.
- the leuco dyes are encapsulated or covalently bonded to polymeric particles.
- EP-A 3173249 discloses a method of manufacturing a packaging wherein a laser markable composition is applied, for example by flexographic or inkjet printing, on at least part of the packaging.
- the laser markable compostion is an aqueous or UV curable composition.
- a disadvantage of aqueous based laser markable inks are often their inferior mechanical properties, such as water-resistance and poor adhesion towards various substrates.
- UV curable laser markable inks may be the stability of the optothermal converting agents during UV curing.
- alkyl means all variants possible for each number of carbon atoms in the alkyl group i.e. methyl, ethyl, for three carbon atoms: n-propyl and isopropyl; for four carbon atoms: n-butyl, isobutyl and tertiary-butyl; for five carbon atoms: n-pentyl, 1,1-dimethyl-propyl, 2,2-dimethyl-propyl and 2-methylbutyl, etc.
- a substituted or unsubstituted alkyl group is preferably a C 1 to C 6 -alkyl group.
- a substituted or unsubstituted alkenyl group is preferably a C 2 to C 6 -alkenyl group.
- a substituted or unsubstituted alkynyl group is preferably a C 2 to C 6 -alkynyl group.
- a substituted or unsubstituted aralkyl group is preferably a phenyl or naphthyl group including one, two, three or more C 1 to C 6 -alkyl groups.
- a substituted or unsubstituted alkaryl group is preferably a C 7 to C 20 -alkyl group including a phenyl group or naphthyl group.
- a substituted or unsubstituted aryl group is preferably a phenyl group or naphthyl group
- a substituted or unsubstituted heteroaryl group is preferably a five- or six-membered ring substituted by one, two or three oxygen atoms, nitrogen atoms, sulphur atoms, selenium atoms or combinations thereof.
- substituted in e.g. substituted alkyl group means that the alkyl group may be substituted by other atoms than the atoms normally present in such a group, i.e. carbon and hydrogen.
- a substituted alkyl group may include a halogen atom or a thiol group.
- An unsubstituted alkyl group contains only carbon and hydrogen atoms
- a substituted alkyl group, a substituted alkenyl group, a substituted alkynyl group, a substituted aralkyl group, a substituted alkaryl group, a substituted aryl and a substituted heteroaryl group are preferably substituted by one or more constituents selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl and tertiary-butyl, ester, amide, ether, thioether, ketone, aldehyde, sulfoxide, sulfone, sulfonate ester, sulfonamide, -CI, -Br, -I, -OH, -SH, -CN and -NO 2 .
- the aqueous radiation curable laser markable composition according to the present invention comprises a polymerizable compound, a photoinitiator, a colour forming agent and an optional optothermal converting agent.
- a preferred aqueous radiation curable laser markable composition comprises a leuco dye as colour forming agent and further a developing agent.
- a particular preferred composition also comprises an optothermal converting agent.
- An aqueous composition as used herein means a composition wherein the amount of water is at least 50 wt%, preferably at least 65 wt%, more preferably at least 75 wt%, relative to the total weight of all solvents of the composition.
- the water content of the aqueous radiation curable laser markable composition is preferably less than 60 wt%, more preferably less than 30 wt%, most preferably less than 10 wt%, relative to the total weight of the composition. A too high amount of water may result in lower laser marked densities on the printed compositions.
- the aqueous radiation curable laser markable composition is preferably an aqueous UV curable laser markable composition.
- the aqueous radiation curable laser markable composition is preferably a flexographic or inkjet ink, more preferably a UV curable flexographic or inkjet ink.
- various additives may be added to the composition, such as wetting/levelling agents, rheology modifiers, adhesion promoting compounds, biocides or antioxidants may be added to the aqueous radiation curable laser markable composition.
- the aqueous radiation curable laser markable composition comprises a colour forming agent, which is capable of forming a colour upon laser marking.
- a transition metal oxide such as molybdenum trioxide, has been disclosed in WO2008/075101 (SILTECH).
- These colour forming agents are capable of forming a black colour upon laser marking.
- Diacetylene compounds such as disclosed in WO2013/014436 (DATALASE) are capable of forming multiple colours.
- Preferred colour formers are leuco dyes, as described below.
- a leuco dye is preferably used in combination with a developing agent.
- a combination of different colour forming agents may be used, for example to produce different colours.
- WO2013/068729 (DATALASE)
- a combination of a diacetylene compound and a leuco dye is used to produce a full colour image upon exposure to UV and IR radiation.
- a leuco dye is a substantially colourless compound, which may form a coloured dye upon an inter- or intra-molecular reaction.
- the inter- or intra-molecular reaction may be triggered by heat, preferably heat formed during exposure with an IR laser.
- the laser markable composition may comprise more than one leuco dye. Using two, three or more leuco dyes may be necessary to realize a particular colour.
- the leuco dyes are preferably encapsulated, such as disclosed in for example EP-A 3297837 .
- An optothermal converting agent generates heat upon absorption of radiation.
- the optothermal converting agent preferably generates heat upon absorption of infrared (IR) radiation, more preferably near infrared (NIR) radiation.
- IR infrared
- NIR near infrared
- Near infrared radiation has a wavelength between 750 and 2500 nm.
- Optothermal converting agents may be an infrared radiation absorbing dye, an infrared radiation absorbing pigment, or a combination thereof.
- a preferred infrared radiation absorbing pigment is carbon black, such as acetylene black, channel black, furnace black, lamp black, and thermal black.
- Aqueous dispersions of carbon black are preferably used in the present invention.
- aqueous carbon black dispersions are CAB-O-JET® 200 and 300 from CABOT or the DERUSSOL® carbon black pigment dispersions from Orion Engineered Carbons. Stabilisation of such carbon black dispersions are typically anionic or non-ionic.
- a preferred inorganic infrared absorber is a copper salt as disclosed in WO2005/068207 (DATALASE).
- Another preferred inorganic infrared absorber is a non-stoichiometric metal salt, such as reduced indium tin oxide as disclosed in WO2007/141522 (DATALASE).
- Particular preferred inorganic infrared absorbers are tungsten oxide or tungstate as disclosed in WO2009/059900 (DATALASE) and WO2015/015200 (DATALASE).
- a lower absorption in the visible region while having a sufficient absorption in the near infrared region is an advantage of these tungsten oxide or tungstate.
- IR dyes Infrared absorbing dyes
- IR pigments An advantage of Infrared absorbing dyes (IR dyes) compared to IR pigments is their narrow absorption spectrum resulting in less absorption in the visible region. This may be of importance for the processing of transparent resin based articles where optical appearance is of importance.
- a narrow absorption band is also mandatory for multicolour laser marking using multiple laser each having a different emission wavelength, as disclosed in for example EP-A 3297838 .
- IR dye Any IR dye may be used, for example the IR dyes disclosed in " Near-Infrared Dyes for High Technology Applications” (ISBN 978-0-7923-5101-6 ).
- Preferred IR dyes are polymethine dyes due to their low absorption in the visible region and their selectivity, i.e. narrow absorption peak in the infrared region.
- Particular preferred polymethine IR dyes are cyanine IR dyes.
- Preferred IR dyes having an absorption maximum of more than 1100 nm are those disclosed in EP-A 2722367 , paragraphs [0044] to [0083] and WO2015/165854 , paragraphs [0040] to [0051].
- IR dyes having an absorption maximum between 1000 nm and 1100 nm are preferably selected from the group consisting of quinoline dyes, indolenine dyes, especially a benzo[cd]indoline dye.
- a particularly preferred IR dye is 5-[2,5-bis[2-[1-(1-methylbutyl)-benz[cd]indol-2(1H)-ylidene]ethylidene]-cyclopentylidene]-1-butyl-3-(2-methoxy-1-methylethyl)-2,4,6(1H,3H,5H)-pyrimidinetrione (CASRN 223717-84-8) represented by the Formula IR-1, or the IR dye represented by Formula IR-2:
- Both IR dyes IR-1 and IR-2 have an absorption maximum ⁇ max around 1052 nm making them very suitable for a Nd-YAG laser having an emission wavelength of 1064 nm.
- IR dyes having an absorption maximum between 850 nm and 1000 nm are listed in Table 1.
- Table 1 STRUCTURES IR Absorbers IR-1 IR-2 IR-3 IR-4 IR-5
- NIR absorbing compounds have a chemical structure according to Formula I, wherein
- a straight chain hydrocarbon group as used herein means a linear hydrocarbon group, which is not further functionalized with hydrocarbon substituents.
- a hydrocarbon group as used herein means a functional group only consisting of carbon atoms in the main chain or ring.
- the hydrocarbon group is preferably selected from the group consisting of an alkyl group, an alkenyl group, an alkynyl group and an aralkyl group.
- R 3 and R 5 are independently selected from the group consisting of an unsubstituted alkyl group, an unsubstituted alkaryl group and an unsubstituted (hetero)aryl group.
- R 3 and R 5 are independently selected from the group consisting of an unsubstituted lower alkyl group containing no more than six carbon atoms and an unsubstituted alkaryl group.
- R 3 and R 5 are independently selected from the group consisting of a methyl group, an ethyl group, a n-propyl group, a n-butyl group, a benzyl group and an aryl group.
- R 4 is preferably selected from the group consisting of a hydrogen, a halogen, a straight chain unsubstituted alkyl group and a straight chain unsubstituted alkoxy group.
- R 4 is more preferably selected from the group consisting of a hydrogen, a chlorine, a bromine, a methyl group, an ethyl group, a methoxy group, an ethoxy group, an n-propoxy group and an n-butoxy group.
- the NIR absorbing compound has preferably a chemical structure according to Formula II, wherein
- R 9 is selected from the group consisting of a hydrogen, a chlorine, a bromine, a methyl group, an ethyl group, a methoxy group, an ethoxy group, an n-propoxy group and an n-butoxy group.
- NIR absorbing compounds according to Formula I or II are given in Table 2 without being limited thereto.
- Table 2 STRUCTURES IR Absorbers IR-6 IR-7 IR-8 IR-9 IR-10 IR-11 IR-12 IR-13 IR-14 IR-15 IR-16 IR-17 IR-18 IR-19 IR-20 IR-21 IR-22 IR-23 IR-24 IR-25 IR-26 IR-27 IR-28 IR-29 IR-30 IR-31 IR-32
- the IR dyes are preferably encapsulated. It has been observed that encapsulated IR dyes are more stable against the radiation used to cure the composition, for example UV radiation. When the IR dyes decompose upon UV curing of the composition, laser marking by exposing the composition to IR radiation becomes more difficult or even impossible. Also, decomposition of the IR dyes may result in an increase of the background colour.
- a combination of different optothermal converting agents may also be used.
- the amount of optothermal converting agent is preferably at least 10 -10 g/m 2 , more preferably between 0.0001 and 0.5 g/m 2 , most preferably between 0.0005 and 0.1 g/m 2 .
- a developing agent is capable of reacting with a colourless leuco dye resulting in the formation of a coloured dye.
- the developing agent is preferably a water-soluble or water dispersible developing agent.
- Various electron-accepting substances may be used as developing agent in the present invention.
- Examples thereof include phenolic compounds, organic or inorganic acidic compounds and esters or salts thereof.
- Preferred developing agents are metal salts of a carboxylic acid, as dislosed in WO2006/067073 (DATALASE), page 3, line 4 to page 5, line 31.
- a preferred developing agent is a metal salt of salicylic acid, for example zinc salicylate.
- a particularly preferred developing agent is zinc 3,5-bis( ⁇ -methylbenzyl) salicylate.
- a developing agent precursor i.e. a compound, which is capable of releasing a developing agent upon exposure to heat or IR radiation, may also be used.
- An advantage of such a developing agent precursor may be a better stability towards the environment.
- Preferred developing agent precursors are disclosed in WO2016/184881 (AGFA GEVAERT), paragraph [086] to [0123].
- the polymerizable compound may be selected from the group consisting of a water-soluble monomer or oligomer, a water-soluble or water-dispersible polymerizable polymer or co-polymer, an emulsion of water-insoluble monomers or oligomers, capsules comprising water-insoluble monomers or oligomers and water-insoluble monomers or oligomers loaded on a polymer or co-polymer.
- a mixture of water-soluble polymerizable compounds may be used.
- At least one polymerizable compound includes an ether group according to the following formula -[CH 2 -CH 2 -O] n - wherein n is at least 1.
- the polymerizable compound is preferably selected from the group consisting of a polymerizable polymer or co-polymer, an emulsion of water-insoluble monomers or oligomers and water-insoluble monomers or oligomers loaded on a polymer or a co-polymer.
- the polymer or copolymer may also be referred to as polymer or co-polymer particle or latex.
- a monomer as used herein is a polymerizable compound that undergoes polymerization upon exposure to radiation or thermal treatement (i.e. curing) thereby contributing constitutional units (monomer unit) to the essential structure of the obtained polymer.
- An oligomer as used herein is a polymerizable compound that consists of a few monomer units, for example two, three or four monomer units.
- the polymerizable compound preferably include a polymerizable group selected from the group consisting of an acrylate group, a methacrylate group, an acrylamide group, a methacrylamide group, a vinyl group, a vinyl ether group, a vinyl ester group, an olefenic group (such as butadiene, isoprene, undecane) and a styryl group.
- a polymerizable group selected from the group consisting of an acrylate group, a methacrylate group, an acrylamide group, a methacrylamide group, a vinyl group, a vinyl ether group, a vinyl ester group, an olefenic group (such as butadiene, isoprene, undecane) and a styryl group.
- the polymerizable compound may include more than one polymerizable group.
- a preferred water-soluble monomer is a monomer containing at least one functional group selected from the group consisting of a hydroxyl group, an ethylene oxide or oligo-ethylene oxide group, a tertiary amine and an acidic function.
- the water-soluble monomer contains at least one functional group selected from the group consisting of a hydroxyl group, an ethylene oxide or oligo-ethylene oxide group, a carboxylic acid group, a glycerol or oligoglycerine group, and a phenolic group.
- the water-soluble monomer may also comprise a cationic, anionic or amphoteric group.
- the water-soluble monomer contains at least one functional group selected from the group consisting of an ethylene oxide or oligo-ethylene oxide group and a hydroxyl group.
- the water-soluble polymerizable monomer preferably include a polymerizable group selected from the group consisting of an acrylate group, a methacrylate group, a acrylamide group, a methacrylamide group, a vinyl group, and a styryl group.
- the water-soluble polymerizable compound preferably include a polymerizable group selected from the group consisting of an acrylate group and an acrylamide group.
- the monomer may contain one, two, three or more polymerizable groups.
- Preferred water-soluble monomers comprise at least one ethyleneoxide group, more preferably at least two, three or more ethyleneoxide groups linked to each other.
- water-soluble monomers examples include polyethyleneglycol (PEG) diacrylate or methacrylate compounds.
- PEG polyethyleneglycol
- methacrylate compounds examples include polyethyleneglycol (PEG) diacrylate or methacrylate compounds.
- PEG polyethyleneglycol
- Such compounds are available with varying number of ethyleneglycol units in their chemical structure.
- a mixture of water-soluble monomers is used.
- urethane acrylates are urethane acrylates, more preferably aliphatic urethane acrylates. Such urethane acrylates provide water resistance, high gloss, hardness or flexibility and chemical resistance for a wide variety of applications.
- Particular preferred urethane (meth)acrylates are water-soluble or emulsifiable urethane acrylates such as Desmolux® XP2587 (available from Allnex); CN9210, CN963B80, CN965, CN970A60, and CN981 (available from Arkema), Ebecryl® 8402 (available from Allnex).
- polyester acrylates such as Ebecryl® 81 and 82 (available from Allnex).
- Another preferred polymerizable compound is a monomer or oligomer having one vinylether group and one (meth)acrylate group, more preferably monomers and oligomers having one vinylether group and one acrylate group.
- the vinylether (meth)acrylate monomer is preferably a monomer represented by Formula (III). wherein,
- water-insoluble monomers or oligomers are used. These may be added to the aqueous composition as an emulsion, encapsulated or loaded onto a polymer particle.
- Water-insoluble monomers or oligomers referred to preferably have a solubility in water of less than 10 g/l, more preferably less than 1 g/l.
- An emulsion of water-insoluble monomers or oligomers may be prepared by adding the monomers or oligomers to an organic solvent in which they are soluble. The solubilized monomers or oligomers are then added to the aqueous composition, preferably together with a dispersant, and stirred to form an emulsion of the monomers or oligomers in the aqueous composition.
- Water-insoluble monomers or oligomers, or substantially water-insoluble monomers or oligomers, may also be encapsulated to bring them in the aqueous composition.
- Preferrred polymerizable compounds that may be encapsulated are those disclosed in WO2015/158649 (AGFA), paragraphs [0071] to [0091]).
- water-insoluble monomers or oligomers may be loaded onto a polymer or co-polymer, also referred to as polymer particle or a latex, as disclosed in for example EP-A 2960306 (AGFA).
- a polymer or co-polymer also referred to as polymer particle or a latex, as disclosed in for example EP-A 2960306 (AGFA).
- the polymerizable compound is a polymerizable polymer or co-polymer, also referred to as a polymerizable polymer particle or as a polymerizable latex.
- the polymer or co-polymer contains at least one polymerizable group.
- a preferred polymerizable polymer includes at least one ethylenically unsaturated polymerizable group selected from the group consisting of an acrylate group, a methacrylate group, a vinylether group, a styrene group, an acrylamide group, a methacrylamide group, an allyl ester group, an allyl ether group, a vinyl ester group, a fumarate group, a maleate group, a maleimide group and a vinyl nitrile group.
- Suitable examples include a vinyl polymer, a condensed polymer (e.g., an epoxy resin, polyester, polyurethane, polyamide, cellulose, polyether, polyurea, polyimide, and polycarbonate), an addition polymer (e.g. using vinyl monomers) or condensation polymer (e.g.) or natural polymer (such as polysaccharides or cellular derivatives).
- a vinyl polymer e.g., an epoxy resin, polyester, polyurethane, polyamide, cellulose, polyether, polyurea, polyimide, and polycarbonate
- an addition polymer e.g. using vinyl monomers
- condensation polymer e.g.
- natural polymer such as polysaccharides or cellular derivatives
- a polyurethane polymer or copolymer is particularly preferred.
- the polymerizable polymers are preferably self-dispersible polymerizable polymers.
- a monomer is used selected from the group consisting of a carboxylic acid monomer, a sulfonic acid monomer, an alkylene-oxide containing monomer and a phosphoric acid monomer.
- the polymerizable polymers are preferably based on a polyurethane having an acrylate or methacrylate group.
- Nanoparticles referred to have a particle diameter of less than 1000 nm, preferably less than 800 nm, more preferably less than 500 nm, most preferably less than 250 nm.
- Polyurethane nanoparticles having ethylenically unsaturated groups are commercially available as aqueous dispersions from a number of sources for use in wood and floor finishes.
- Cytec sell such polyurethane dispersions under the Ucecoat trade mark.
- Examples of commercially available dispersions comprising a polyurethane having ethylenically unsaturated groups include AlberdingTM Lux 399 and Lux 515 from Alberdingk Boley, BayhydrolTM UV grades from BAYER, LaromerTM 8949 from BASF and UcecoatTM7571, 7655, 7689, 7699 and 7890 from Cytec, with UcecoatTM7655 and BayhydrolTM UV XP 2689 being preferred.
- a particular preferred radiation curable polyurethane latex is characterised by the fact that the resin has an ionic group, a polyalkylene oxide in a side chain of the polyester urethane backbone and a (meth)acrylate or (meth)acrylamide having at least one hydroxyl functional group.
- Both the ionic group and the polyalkylene oxide increase the dispersibility of the resin in water.
- the (meth)acrylate or (meth)acrylamide components render the polyurethane resin curable via ultraviolet light or some other suitable electromagnetic radiation.
- the polyester urethane backbone is obtained by reacting a polyester polyol with a polyisocyanate.
- the polyurethane resin is thus obtained by reacting a polyester polyol, a polyether diol, a polyol containing an ionic group, a (meth)acrylate or (meth)acrylamide and a polyisocyanate.
- the photoinitiator is preferably a free radical photoinitiator, more specifically a Norrish type I initiator or a Norrish type II initiator.
- a free radical photoinitiator is a chemical compound that initiates polymerization of monomers when exposed to actinic radiation by the formation of a free radical.
- a Norrish Type I initiator is an initiator which cleaves after excitation, yielding the initiating radical immediately.
- a Norrish type II-initiator is a photoinitiator which is activated by actinic radiation and forms free radicals by hydrogen abstraction from a second compound that becomes the actual initiating free radical. This second compound is called a polymerization synergist or a co-initiator.
- the photoinitiator is water-soluble.
- water solubilising groups such as quaternary ammonium salts, sulfonates, thiosulfates, and phosphinate carboxylic acids or hydrophilic chain
- water solubilising groups such as quaternary ammonium salts, sulfonates, thiosulfates, and phosphinate carboxylic acids or hydrophilic chain
- water-soluble photoinitiators are derivatives of benzophenones, thioxanthones, benzyl and hydroxy alkyl ketones, and phenyl trimethyl benzoyl phosphinates.
- the introduction of the water solubilizing groups may affect the photo-activity of the photoinitiators.
- photoinitiators Any conventional initiator of free radical photopolymerisation can be used as photoinitiators such as disclosed in " UV & EB Curing Formulations for Printing Inks Coatings & Paints", edited by Dr. R. Holman & Dr. P. Oldring and published by SITA- Technology, 203 Gardiner House, Broomhill Road, London SW18 Engl and.
- Suitable examples of photoinitiator systems include, but are not limited to, aromatic carbonyl compounds such as benzoin, benzoin alkyl ethers, such as the isopropyl or n-butyl ether, ⁇ -substituted acetophenones, preferably benzyl ketals, such as benzyl dimethyl ketal (available commercially as IRGACURE ® 651, Ciba Specialty Chemicals Inc., Hawthorne, N.Y.), or ⁇ -halogen-substituted acetophenones, such as trichloromethyl-p-tert-butylphenyl ketone or morpholinomethyl phenyl ketone (e.g.
- Such water-insoluble photoinitiators may then be introduced into the aqueous composition as an emulsion, a dispersion or encapsulated. They may also be solubilized in the water-soluble monomers or oligomers.
- polymer particle also referred to as a latex
- photoinitiators Another way is to use a polymer particle, also referred to as a latex, loaded with such photoinitiators.
- Such polymer particles which may be polymerizable, are described above.
- the photoinitiators are polymeric photoinitiators.
- Such polymeric photoinitiators are typically water-insoluble and are therefore preferably introduced into the aqueous composition as an emulsion or dispersion, loaded onto a polymer particle, or encapsulated.
- the polymerizable photoinitiators may include a photoinitiating group derived from photoinitiators are disclosed in CRIVELLO, J.V., et al. Photoinitiators for Free Radical Cationic and Anionic Photopolymerisation. 2nd edition. Edited by BRADLEY, G.. London, UK: John Wiley and Sons Ltd, 1998. p.287-294 .
- Suitable polymeric initiators have been reviewed by Hrdlovic P. (Polymer News, 30(6), 179-182 (2005 ) and Polymer News, 30(8), 248-250 (2005 )) and Corrales T. (Journal of Photochemistry and Photobiology A : Chemistry 159 (2003), 103-114 ). Further interesting polymeric photoinitiators can be found in CRIVELLO, J.V., et al.; Chemistry & technology of UV & EB Formulation for Coatings, Inks & Paints .
- the preferred polymeric architecture used in jettable radiation curable compositions and inkjet inks is a dendritic polymeric architecture, more preferably a hyperbranched polymeric architecture.
- Preferred hyperbranched polymeric photoinitiators are those disclosed in US 2006014851 (AGFA) and US 2006014853 (AGFA) incorporated herein as a specific reference.
- Suitable polymeric and oligomeric initiators are given below in Table 4 without being limited thereto.
- the hyperbranched structures (INI-P1, INI-P4 and INI-P11) are illustrated with one specific molecular weight and degree of substitution out of the mixture for the sake of clarity.
- polymeric photoinitiators are for example Omnipol BP, Omnipol TX, Ominpol BL 728, Omnipol 2702, Omnipol 910, Omnipol 9210 or Omnipol ASA, all available from IGM RESINS.
- the aqueous radiation curable composition may additionally contain co-initiators.
- co-initiators can be categorized in three groups: 1) tertiary aliphatic amines such as methyldiethanolamine, dimethylethanolamine, triethanolamine, triethylamine and N-methylmorpholine; (2) aromatic amines such as amylparadimethylaminobenzoate, 2-n-butoxyethyl-4-(dimethylamino) benzoate, 2-(dimethylamino)ethylbenzoate, ethyl-4-(dimethylamino)benzoate, and 2-ethylhexyl-4-(dimethylamino)benzoate; and (3) (meth)acrylated amines such as dialkylamino alkyl(meth)acrylates (e.g., diethylaminoethylacrylate) or N-morpholinoalkyl-(meth)-2-methyldiethanolamine, dimethyl
- Suitable co-initiators include compounds such as triethanolamine, methyl diethanolamine. Further preferred co-initiators are selected from the group consisting of N-phenyl glycine derivatives and 4-dialkylamino-benzoic acid derivatives or salts thereof, N-phenyl glycine and 4-dimethylamino-benzoic acid being particularly preferred.
- the co-initiator or synergist is preferably a polymeric co-initiator or synergist.
- Suitable polymeric co-initiators or synergists are the polymeric amine synergists disclosed in WO2017/007505 (Hewlett-Packard Development Company) and WO2017/007493 (AGFA).
- Preferred polymeric co-initiators contain a tertiary amine, more preferably one or more 4-dialkylaminobenzoate groups, most preferably one or more 4-dimethyl-aminobenzoate groups.
- tertiary amine groups for the at least one polymeric co-initiator containing a tertiary amine include aliphatic tertiary amine groups and piperazine groups.
- the at least one polymeric co-initiator containing a tertiary amine is a polyether based polymer.
- Particularly preferred polymeric co-initiators are derivatives from ethoxylated trimethylolpropane, propoxylated trimethylolpropane, polyethylene oxide, polypropylene oxide, ethoxylated neopentyl glycol, propoxylated neopentylglycol, ethyleneoxide propylene oxide copolymers, ethoxylated glycerol, propoxylated glycerol, ethoxylated pentaerithritol, propoxylated pentaerythritol and polytetrahydrofurane.
- the at least one polymeric co-initiator containing a tertiary amine has a numeric average molecular weight of no more than 1500, more preferably of no more than 1000 and most preferably of no more than 750.
- the polymeric co-initiator containing a tertiary amine is selected from the group consisting of: and wherein the compound has a numeric average molecular weight of no more than 1500 or wherein n is an integer of 1 to 4.
- Suitable corresponding polymeric co-initiator containing a tertiary amine are commercially available as OmnipolTM ASA (CASRN71512-90-8) from IGM Resins, GenopolTM AB-1 and AB-2 (CASRN1215019-68-3) from RAHN, and SpeedcureTM 7040 (CASRN1182751-31-0) from LAMBSON.
- Preferred polymeric co-initiators containing a tertiary amine are polymeric co-initiators having a dendritic polymeric architecture, more preferably a hyperbranched polymeric architecture.
- Preferred hyperbranched polymeric co-initiators are those disclosed in US 2006014848 (AGFA).
- a surfactant may be added in order to ensure wettability onto the substrate.
- the amount of the surfactant added is preferably 0.1 wt % to 5 wt % as an active component in the ink.
- amphoteric surfactant a non-ionic surfactant, an anionic or cationic surfactant can be used.
- Non-ionic surfactants such as polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl ester, polyoxyethylene alkylamine, polyoxyethylene alkyl amide, a polyoxyethylene propylene block polymer, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester and an ethylene oxide adduct of acetylene alcohol are preferably used in terms of a relationship between dispersing stability of the colour material and image quality.
- a fluorine-based surfactant and a silicon-based surfactant can be used in combination (or singly) depending on formulation.
- the leuco dyes, the optothermal converting agents, the polymerizable compounds may all be encapsulated.
- the capsules preferably have an average particle size of not more than 5 ⁇ m, more preferably of not more than 2 ⁇ m, most preferably of not more than 1 ⁇ m as determined by dynamic laser diffraction. Capsules having an average particle size smaller than 1 ⁇ m are typically called nanocapsules while capsules having an average particle size above 1 ⁇ m are typically called microcapsules.
- a rupture of the capsule for example by heat produced by an optothermal converting agent upon absorption of IR radiation, results in a reaction between the leuco dye and a colour developing agent which then triggers colour formation.
- the capsules may have different morphologies, dependent on the preparation method of the capsules.
- mononuclear capsules have a shell around a core while polynuclear capsules have multiple cores enclosed within the shell.
- Matrix encapsulation refers to a core material which is homogeneously distributed into the shell.
- Hydrophilic polymers, surfactants and/or polymeric dispersants may be used to obtain stable dispersions of the capsules in an aqueous medium and to control the particle size and the particle size distribution of the capsules.
- the capsules are dispersed in the aqueous medium using a dispersing group covalently bonded to the polymeric shell.
- the dispersing group is preferably selected from a group consisting of a carboxylic acid or salt thereof, a sulfonic acid or salt thereof, a phosphoric acid ester or salt thereof, a phosphonic acid or salt thereof, an ammonium group, a sulfonium group, a phosphonium group and a polyethylene oxide group.
- the dispersing groups stabilize the aqueous dispersion by electrostatic stabilization.
- a slightly alkaline aqueous medium will turn the carboxylic acid groups covalently bonded to the polymeric shell into ionic groups, whereafter the negatively charged capsules have no tendency to agglomerate. If sufficient dispersing groups are covalently bonded to the polymeric shell, the capsule becomes a so-called self-dispersing capsule.
- Other dispersing groups such as sulfonic acid groups tend to be dissociated even in acid aqueous medium and thus do not require the addition of an alkali.
- the dispersing group can be used in combination with a polymeric dispersant in order to accomplish steric stabilization.
- the polymeric shell may have covalently bonded carboxylic acid groups that interact with amine groups of a polymeric dispersant.
- no polymeric dispersant is used and dispersion stability is accomplished solely by electrostatic stabilization.
- the capsules may also be stabilized by solid particles which adsorb onto the shell.
- Preferred solid particles are colloidal silica.
- the polymer used in the polymeric shell of the capsule is crosslinked.
- crosslinking more rigidity is built into the capsules allowing a broader range of temperatures and pressures for handling the colour laser markable article.
- polymeric shell material examples include polyureas, polyacrylates, polymethacrylates, polyurethanes, polyesters, polycarbonates, polyamides, melamine based polymers and mixtures thereof, with polyureas and polyurethanes being especially preferred.
- Capsules can be prepared using both chemical and physical methods. Suitable encapsulation methodologies include complex coacervation, liposome formation, spray drying and polymerization methods.
- a polymerization method is used as it allows the highest control in designing the capsules. More preferably interfacial polymerization is used to prepare the capsules used in the invention. This technique is well-known and has been reviewed by Zhang Y. and Rochefort D. (Journal of Microencapsulation, 29(7), 636-649 (2012 ) and by Salitin (in Encapsulation Nanotechnologies, Vikas Mittal (ed.), chapter 5, 137-173 (Scrivener Publishing LLC (2013 )).
- Interfacial polymerization is a particularly preferred technology for the preparation of capsules according to the present invention.
- interfacial polymerization such as interfacial polycondensation
- two reactants meet at the interface of the emulsion droplets and react rapidly.
- interfacial polymerization requires the dispersion of an oleophilic phase in an aqueous continuous phase or vice versa.
- Each of the phases contains at least one dissolved monomer (a first shell component) that is capable of reacting with another monomer (a second shell component) dissolved in the other phase.
- a polymer is formed that is insoluble in both the aqueous and the oleophilic phase.
- the formed polymer has a tendency to precipitate at the interface of the oleophilic and aqueous phase, hereby forming a shell around the dispersed phase, which grows upon further polymerization.
- the capsules according to the present invention are preferably prepared from an oleophilic dispersion in an aqueous continuous phase.
- Typical polymeric shells, formed by interfacial polymerization are selected from the group consisting of polyamides, typically prepared from di- or oligoamines as first shell component and di- or poly-acid chlorides as second shell component; polyurea, typically prepared from di- or oligoamines as first shell component and di- or oligoisocyanates as second shell component; polyurethanes, typically prepared from di- or oligoalcohols as first shell component and di- or oligoisocyanates as second shell component; polysulfonamides, typically prepared from di- or oligoamines as first shell component and di- or oligosulfochlorides as second shell component; polyesters, typically prepared from di- or oligoalcohols as first shell component and di- or oligo-acid chlorides as second shell component; and polycarbonates, typically prepared from di- or oligoalcohols as first shell component and di- or oligo-chloroformates as second shell component.
- polymers such as gelatine, chitosan, albumin and polyethylene imine can be used as first shell components in combination with a di- or oligo-isocyanate, a di- or oligo acid chloride, a di- or oligo-chloroformate and an epoxy resin as second shell component.
- the shell is composed of a polyurethane, a polyurea or a combination thereof.
- a water immiscible solvent is used in the dispersion step, which is removed by solvent stripping before or after the shell formation.
- the water immiscible solvent has a boiling point below 100°C at normal pressure. Esters are particularly preferred as water immiscible solvent.
- a preferred organic solvent is ethyl acetate, because it also has a low flammability hazard compared to other organic solvents.
- a water immiscible solvent is an organic solvent having low miscibility in water.
- Low miscibility is defined as any water solvent combination forming a two phase system at 20°C when mixed in a one over one volume ratio.
- the method for preparing a dispersion of capsules preferably includes the following steps:
- encapsulants for example a leuco dye and an optothermal converting agent, may be added together in step (a) to the non-aqueous solution resulting in capsules wherein both encapsulants are located in the core of the capsule.
- the method of preparing a laser markable article comprises the steps of:
- the laser markable composition may be provided onto a support by co-extrusion or any conventional coating technique, such as dip coating, knife coating, extrusion coating, spin coating, spray coating, slide hopper coating and curtain coating.
- the laser markable composition may also be provided onto a support by any printing method such as intaglio printing, screen printing, flexographic printing, offset printing, inkjet printing, rotogravure printing, etc. Using a printing method is preferred when only a part or several parts of a support has to be provided with a laser markable layer.
- the laser markable composition is preferably applied by flexographic printing or inkjet printing.
- the thickness of the applied aqueous radiation curable and laser markable composition is preferably 50 ⁇ m or less, more preferably 20 ⁇ m or less, most preferably 10 ⁇ m or less.
- the thickness of the applied ink is typically 10 ⁇ m or less. It is advantageous that high marking densities maybe obtained with one layer of ink. When this is not the case, multiple layers have to be applied on top of each other, resulting in a lower throughput.
- the laser markable composition may be applied on any type of surface, for example a metallic support, a glass support, a polymeric support, or a paper support.
- the laser markable composition may also be applied on a textile surface.
- the support may be provided with a primer to improve the adhesion between the support and the laser markable composition.
- a primer containing a dye or a pigment, for example a white primer, may also be provided on the support, for example to improve the contrast of the laser marked image.
- the support may be a paper support, such as plain paper or resin coated paper, e.g. polyethylene or polypropylene coated paper.
- paper there is no real limitation on the type of paper and it includes newsprint paper, magazine paper, office paper, or wallpaper but also paper of higher grammage, usually referred to as paper boards, such as white lined chipboard, corrugated (fiber) board and packaging board.
- paper boards such as white lined chipboard, corrugated (fiber) board and packaging board.
- so-called synthetic papers such as the SynapsTM synthetic papers from Agfa Gevaert, which are opaque polyethylene terephthalate sheets, may be used as support.
- Suitable polymeric supports include cellulose acetate propionate or cellulose acetate butyrate, polyesters such as polyethylene terephthalate and polyethylene naphthalate, polyamides, polycarbonates, polyimides, polyolefins, polyvinylchlorides, polyvinylacetals, polyethers, polysulfonamides, polylactide (PLA) and polyimide.
- polyesters such as polyethylene terephthalate and polyethylene naphthalate
- polyamides such as polyethylene terephthalate and polyethylene naphthalate
- polyamides such as polyethylene terephthalate and polyethylene naphthalate
- polyamides such as polycarbonates, polyimides, polyolefins, polyvinylchlorides, polyvinylacetals, polyethers, polysulfonamides, polylactide (PLA) and polyimide.
- PDA polylactide
- a preferred polymeric support is a biaxially stretched polyethylene terephthalate foil (PET-C foil) due to its very high durability and resistance to scratches and chemical substances.
- PET-C foil biaxially stretched polyethylene terephthalate foil
- PET-C foils and supports are well-known in the art of preparing suitable supports for silver halide photographic films.
- GB 811066 ICI
- ICI teaches a process to produce biaxially oriented polyethylene terephthalate foils and supports.
- Another preferred polymeric support includes (co)polyesters based on cyclohexyldimethanol (CHDM).
- CHDM cyclohexyldimethanol
- Thermoplastic polyesters containing CHDM exhibit enhanced strength, clarity, and solvent resistance.
- the exact properties of the polyesters vary from the high melting crystalline poly(1,4-cyclohexylenedimethylene terephthalate), PCT, to the non-crystalline copolyesters with the combination of ethylene glycol and CHDM in the backbone.
- the properties of these polyesters is also dependent on the cis/trans ratio of the CHDM monomer.
- CHDM has low melting point and reduces the degree of crystallinity of PET homopolymer, improving its processability. With improved processability, the polymer tends to degrade less to acetaldehyde and other undesirable degradation products.
- the copolymer with PET is known as glycol-modified polyethylene terephthalate, PETG. PETG is used in many fields, including electronics, automobiles, barrier, and medicals etc.
- Another preferred polymeric support includes (co)polyesters based on 2,5-furandicarboxylic acid (FDCA).
- FDCA 2,5-furandicarboxylic acid
- Such PEF films have, compared to standard PET films, a 10x higher oxygen barrier, a 2-3 x higher water vapor barrier, an improved mechanical strength and are fully transparent.
- polymeric supports include copolyesters based on isosorbide, e.g. copolymers of terephtalic acid and ethylene glycol and isosorbide.
- the polymeric support may be a single component extrudate or co-extrudate.
- suitable co-extrudates are PET/PETG and PET/PC.
- the support can be a flat sheet, such as a paper sheet or a polymeric film or it can be a three dimensional object like e.g. a plastic coffee cup.
- the three dimensional object can also be a container like a bottle or a jerry-can for including e.g. oil, shampoo, insecticides, pesticides, solvents, paint thinner or other type of liquids.
- the laser markable composition may also be applied on a so-called shrink foil.
- shrink foil Such a foil shrinks tightly over whatever it is covering when heat is applied.
- shrink foils are polyolefin foils, i.e. polyethylene or polypropylene foils.
- other shrink foils include PCV.
- the laser markable article is prepared by laser marking the laser markable article described above.
- the laser markable article is preferably selected from the group consisting of a packaging, a foil, a laminate, a security document, a label, a decorative object and an RFID tag.
- the laser marking method according to the present invention is preferably used to laser mark a packaging.
- Laser marking is typically used to add variable data, for example batch numbers, expiry dates, addressees, etc. on the packaging.
- laser marking is carried out in-line in the packaging process.
- the laser marked "image” on a packaging may comprises data, images, barcodes, QR codes, or a combination thereof.
- An advantage of using laser marking in a packaging process is the ability to mark information through a wrapping foil, for example the flavour-protective foil used for cigarette packs. In such a way, variable data may be provided on the cigarette packs after the protective foil has already been provided.
- Another preferred laser markable packaging is used for pharmaceutical packaging.
- track and trace requirements become more and more demanding to comply with the ever evolving legislation.
- the package may be provided with data or images in any colour.
- a preferred packaging is folded cardboard or corrugated cardboard laminated with paper. Such packaging is preferably used for cosmetics, pharmaceuticals, food or electronics.
- the laser marking method may also be used to prepare security documents, such as for example ID cards.
- laser markable security documents are prepared by laminating a laser markable foil or laminate, optionally together with other foils or laminates, onto one or both sides of a core support.
- the laser markable laminate may be prepared by providing a laser markable composition according to the present invention on a support.
- the support is described above and is preferably a transparent polymeric support.
- the laser markable laminate may comprise more than one laser markable layers or may comprise additional layers such as an ink receiving layer, a UV absorbing layer, intermediate layers or adhesion promoting layers.
- the laser markable laminate is typically laminated on one or both sides of a core support using elevated temperatures and pressures.
- Preferred core supports are disclosed in WO2014/057018 (Agfa Gevaert), paragraphs [0112] to [0015].
- lamination temperature depends on the type of core support used.
- lamination temperatures are preferably between 120 and 140°C, while they are preferably above 150°C - 160°C for a polycarbonate core.
- the capsules of the laser markable layer have to withstand the elevated temperatures and pressures to avoid colour formation as a result of the lamination step, resulting in a too high background colour.
- Laser marking is carried out with an infrared laser.
- the infrared laser may be a continuous wave or a pulsed laser.
- a CO 2 laser For example a CO 2 laser, a continuous wave, high power infrared laser having emission wavelength of typically 10600 nm (10.6 micrometer) may be used.
- CO 2 lasers are widely available and cheap.
- a disadvantage however of such a CO 2 laser is the rather long emission wavelength, limiting the resolution of the laser marked information.
- NIR near infrared
- a particularly preferred NIR laser is an optically pumped semiconductor laser.
- Optically pumped semiconductor lasers have the advantage of unique wavelength flexibility, different from any other solid-state based laser.
- the output wavelength can be set anywhere between about 920 nm and about 1150 nm. This allows a perfect match between the laser emission wavelength and the absorption maximum of an optothermal converting agent present in the laser markable layer.
- a preferred pulsed laser is a solid state Q-switched laser.
- Q-switching is a technique by which a laser can be made to produce a pulsed output beam. The technique allows the production of light pulses with extremely high peak power, much higher than would be produced by the same laser if it were operating in a continuous wave (constant output) mode, Q-switching leads to much lower pulse repetition rates, much higher pulse energies, and much longer pulse durations.
- Laser marking may also be carried out using a so-called Spatial Light Modulator (SLM) as disclosed in WO2012/044400 (Vardex Laser Solutions).
- SLM Spatial Light Modulator
- the aqueous radiation curable laser markable composition can be cured by exposing them to actinic radiation, such as electron beam or ultraviolet radiation.
- aqueous radiation curable laser markable composition is cured by exposing it to ultraviolet radiation, more preferably using UV LED curing.
- Tinuvin 928 is an UV absorber commercially available from BASF.
- WINCON 205 is a black leuco dye commercially available from Connect Chemicals.
- Pergascript black IR is a black leuco dye commercially available from BASF.
- Pergascript Black 2C is a black leuco dye commercially available from BASF.
- Orange DCF is an orange leuco dye commercially available from Connect Chemicals.
- MITSUI GN-169 is a cyan leuco dye commercially available from Mitsui.
- MITSUI GN-2 is a cyan leuco dye commercially available from Mitsui.
- Polyiso-01 is a xylylene diisocyanate (XDI) isocyanurate with a structure as shown below and synthesized as described in EP-A 3115386 and EP-A3115430 .
- XDI xylylene diisocyanate
- Takenate D120N is an aliphatic polyisocyanate adduct based on hydrogenated xylylene diisocyanate (H6XDI) and dissolved in ethyl acetate, commercially available from Mitsui Chemicals.
- H6XDI hydrogenated xylylene diisocyanate
- OLFINE E1010 is a wetting agent commercially available from Shin-Etsu Chemical Company.
- 1064IR is an infrared dye with the following structure: 1064IR can be prepared according to the synthetic methods reported in EP-A 2463109 (Agfa), paragraphs [0150] to [0159].
- MOWIOL 4 88 is a polyvinyl alcohol commercially available from KURURAY.
- Tetraethylenepentamine (CAS 112-57-2) commercially available from ACROS CHIMICA NV.
- Proxel Ultra 5 is a biocide commercially available from Avecia.
- Proxel K is a 5 wt% solution of the biocide CAS 127553-58-6 prepared by diluting Promex Clear, supplied by Prom Chem UK).
- MOW is an aqueous solution of 15 wt% Mowiol 4 88 and 2 wt% Proxel Ultra 5.
- Ralox 46 is a sterically hindered phenolix antioxidant from Raschig.
- DISFLAMOLL TKP is a low volatility halogen free phosphate plasticizer from Lanxess.
- 4,4'-Thiobis(6-tert-butyl-m-cresol) is a stabilizer/anti-oxidant, commercially available from TCI Europe.
- Zinc 3,5-bis(alpha methylbenzyl) salicylate (CASRN53770-52-8) is a developing agent, commercially available from Sanko Europe).
- Ethyl Maleate is commercially available from TCI Europe.
- Desmolux XP 2587 is an aliphatic urethane acrylate from SpecialChem.
- PEG200DA is a polyethylene glycol (MW200) diacrylate available as Sartomer SR259 from ARKEMA.
- Genocure DMHA is the photoinitiator 2-hydroxy-2-methyl-1-phenyl-1-propanone available from COVESTRO.
- Genocure CPK is the photoinitiator 1-hydroxycyclohexyl phenyl ketone available from RAHN.
- Genocure TPO is the photoinitiator (2,4,6-trimethylbenzoyl)phosphine oxide available from RAHN.
- Inimix is a 1/1/1/ mixture of Genocure DMHA, Genocure CPK and Genocure TPO.
- Mixcure is obtained by mixing 50 g Desmolux XP 2587, 40 g PEG200DA and 10 g of Inimix.
- Solef 21508 is hexafluoropropyl - vinylidenefluoride copolymer (15 wt%/85wt%) commercially available from Solvin.
- encapsulated leuco dye dispersions LD-01 to LD-03 were prepared.
- the black leuco dye dispersions LD-01 to LD-03 have a different leuco dye concentration (increasing from LD-01 to LD-03).
- the leuco dyes are encapsulated together with the infrared dye 1064IR.
- OLFINE E1010 was added to 127 g of a 7.3 wt% MOWIOL 488 solution.
- the ethyl acetate-based solution was added to the aqueous solution.
- the mixture was cooled in an ice bath and emulsified using a T25 digital Ultra-Turrax® with an 18N rotor commercially available from IKA at 15000 rpm during 5 minutes.
- the mixture was subsequently cooled to 25 °C.
- OLFINE E1010 was added to 127 g of a 7.3 wt% MOWIOL 488 solution.
- the ethylacetate-based solution was added to the aqueous solution while emulsifying at 15000 rpm during 5 minutes with a T25 digital Ultra-Turrax® with an 18N rotor commercially available from IKA.
- Ethyl acetate was removed under reduced pressure. During the process, also 10 mL of water was evaporated and therefore, the same amount of water was added to the mixture after evaporation.
- OLFINE E1010 was added to 127 g of a 7.3 wt% MOWIOL 4 88 solution.
- the ethylacetate-based solution was added to the aqueous solution while emulsifying at 15000 rpm during 5 minutes with a T25 digital Ultra-Turrax® with an 18N rotor commercially available from IKA.
- Ethyl acetate was removed under reduced pressure. During the process, also 10 mL of water was evaporated and therefore, the same amount of water was added to the mixture after evaporation.
- DEV-01 and DEV-02 were prepared.
- DEV-02 has a higher developer agent concentration.
- the mixture was further mixed during 30 minutes.
- the vessel was then connected to a DynoMill-RL filled with 200g of 0.4 mm yttrium stabilized zirconia beads ("high resistant zirconia grinding media" from TOSOH Co.).
- the mixture was circulated over the mill for 194 minutes with a rotation speed of 4500 t/min.
- the content in the mill was cooled to keep the temperature below 60 °C.
- the resulting dispersion exhibited an average particle size of 247 nm as measured with a MalvernTM Nano-S and a viscosity of 239 mPa.s at 25°C and at a shear rate of 10 s -1 .
- an encapsulated infrared dye dispersion is prepared.
- Pot A is then added to Pot B and stirred at 20000 rpm during 5 minutes with a T25 digital Ultra-Turrax® with an 18N rotor commercially available from IKA. MEK was removed under reduced pressure. After evaporation, water was added to the mixture to obtain a total of 60 g dispersion. The mixture was then further stirred for 16 hours at room temperature.
- LM-01 was obtained by mixing 1.32 g of LD-01 with 2.64 g DEV-01 and 11 g of a 12 wt% MOW 4 88 solution.
- LM-02 was obtained by mixing 2.37 g of LD-03 with 4.95 g DEV-01 and 2.68 g of a 12 wt% MOW 4 88 solution.
- LM-03 was prepared by mixing 0.3 g of Zinc 3,5-bis(alpha methylbenzyl) salicylate with 3 g of mixcure, heating the mixture until all ingredients were dissolved and cooling the mixture again. Then, 1.44 g of LD-02 was added.
- the laser markable articles LA-01 and LA-02 were prepared by coating the laser markable composition LM-01 at a wet thickness of respectively 50 ⁇ m and 10 ⁇ m using an Elcometer Bird Film Applicator (from ELCOMETER INSTRUMENTS) on an unsubbed biaxially stretched polyethylene terephthalate sheet (thickness 175 ⁇ m) and dried at 50°C for 5 minutes in a circulation oven.
- the laser markable article LA-03 was prepared by coating the laser markable composition LM-02 as described above for LA-01 at a wet thickness of 10 ⁇ m.
- the laser markable article LA-04 was prepared as described above for LA-01 at a wet coating thickness of 10 ⁇ m but instead of drying the coating was UV cured using 1 pass trough a UVIO curing station (20 m/min; D-bulb at 80% power; 880.5 mJ/cm 2 in one pass).
- An optically pumped semiconductor laser emitting at 1064 nm (Genesis MX 1064-10000 MTM from COHERENT) was used for producing a black wedge of 0.6 cm x 0.6 cm square boxes of increasing optical density in the laser markable layer.
- the laser was used at a power level of 4 W measured at the sample, a dither of 0.025, a scan speed of 200 mm/s and at a pulse repetition rate of 10 kHz.
- optical density of the laser marked areas were measured in reflection using a spectrodensitometer type GretagMacbeth SPM50 using a visual filter
- the water resistance of the laser markable articles was evaluated as follows. A drop of water was deposited onto the surface. After 30 seconds, the droplet was wiped with a cloth. A good water resistance showed no visual difference.
- This example illustrates the effect of encapsulating the infrared dye in a laser markable UV curable composition.
- compositions LM-04 and LM-05 both including an IR dye.
- LM-05 was prepared by mixing 1.8 of Solef 21508 with 13.2 MEK. 0.0018 g of 1064IR was then added to the mixture.
- LM-06 was prepared by mixing 13.9 of IR-01 with 11 wt% MOWIOL 4 88 solution. UV stability
- compositions LM-04 and LM-05 were coated at a wet thickness of respectively 50 ⁇ m and 10 ⁇ m using an Elcometer Bird Film Applicator (from ELCOMETER INSTRUMENTS) on an unsubbed biaxially stretched polyethylene terephthalate sheet (thickness 175 ⁇ m) and dried at 50°C for 5 minutes in a circulation oven.
- the coated and dried compositions were subjected to UV testing (Daylight filter, 765 W/m 2 (300 - 800 nm), 57°C BPT (setpoint 55°C).
- the amount of IR dye [IR dye] after UV testing was measured, relative to the initial amount, by measuring the optical density at 1064 nm.
- Uncapsulated IR dyes (LM-04) were fully degraded after 3 hours UV testing while 60 % of the encapsulated IR dyes (LM-05) were still active. Only after 24 hours of UV testing, the encapsulated IR dyes were fully degraded.
- UV curable compositions it is preferred to use encapsulated IR dyes in order for the IR dyes to survive UV curing. Otherwise it may be that after curing laser marking is no longer possible.
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Cited By (3)
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EP3909781A1 (fr) | 2020-05-12 | 2021-11-17 | Agfa-Gevaert Nv | Articles pouvant être marqués au laser |
EP3928995A1 (fr) | 2020-06-22 | 2021-12-29 | Agfa Nv | Marquage d'articles |
EP3928996A1 (fr) | 2020-06-22 | 2021-12-29 | Agfa Nv | Marquage d'objets |
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2018
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EP3909781A1 (fr) | 2020-05-12 | 2021-11-17 | Agfa-Gevaert Nv | Articles pouvant être marqués au laser |
EP3928995A1 (fr) | 2020-06-22 | 2021-12-29 | Agfa Nv | Marquage d'articles |
EP3928996A1 (fr) | 2020-06-22 | 2021-12-29 | Agfa Nv | Marquage d'objets |
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