EP3623585A1 - Cover for airfoil assembly for a gas turbine engine - Google Patents
Cover for airfoil assembly for a gas turbine engine Download PDFInfo
- Publication number
- EP3623585A1 EP3623585A1 EP19196629.0A EP19196629A EP3623585A1 EP 3623585 A1 EP3623585 A1 EP 3623585A1 EP 19196629 A EP19196629 A EP 19196629A EP 3623585 A1 EP3623585 A1 EP 3623585A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- airfoil portion
- cover
- rotatable
- fixed
- pressure side
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 230000004044 response Effects 0.000 claims description 3
- 239000002210 silicon-based material Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 18
- 239000000446 fuel Substances 0.000 description 5
- 230000014759 maintenance of location Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 230000004323 axial length Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
- F01D17/16—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
- F01D17/162—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes for axial flow, i.e. the vanes turning around axes which are essentially perpendicular to the rotor centre line
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
- F01D9/041—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector using blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/16—Sealings between pressure and suction sides
- F04D29/161—Sealings between pressure and suction sides especially adapted for elastic fluid pumps
- F04D29/164—Sealings between pressure and suction sides especially adapted for elastic fluid pumps of an axial flow wheel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
- F04D29/542—Bladed diffusers
- F04D29/544—Blade shapes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/56—Fluid-guiding means, e.g. diffusers adjustable
- F04D29/563—Fluid-guiding means, e.g. diffusers adjustable specially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/10—Stators
- F05D2240/12—Fluid guiding means, e.g. vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2240/00—Components
- F05D2240/10—Stators
- F05D2240/12—Fluid guiding means, e.g. vanes
- F05D2240/123—Fluid guiding means, e.g. vanes related to the pressure side of a stator vane
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/30—Inorganic materials other than provided for in groups F05D2300/10 - F05D2300/2291
Definitions
- a gas turbine engine typically includes a fan section, a compressor section, a combustor section, and a turbine section. Air entering the compressor section is compressed and delivered into the combustion section where it is mixed with fuel and ignited to generate a high-speed exhaust gas flow. The high-speed exhaust gas flow expands through the turbine section to drive the compressor and the fan section. As the gases pass through the gas turbine engine, they pass over rows of vanes and rotors. In order to improve the operation of the gas turbine engine during different operating conditions, an orientation of some of the vanes and/or rotors may vary to accommodate current conditions.
- a vane assembly in one exemplary embodiment, includes a fixed airfoil portion that extends between a radially inner platform and radially outer platform and has a pressure side and a suction side.
- a rotatable airfoil portion is located aft of the fixed airfoil portion and has a pressure side and a suction side.
- a cover extends from the pressure side of the fixed airfoil portion to the pressure side of the rotatable airfoil portion.
- the rotatable airfoil portion is rotatable about an axis that extends through the rotatable airfoil portion.
- the fixed airfoil includes a slot.
- the cover is at least partially located within the slot.
- the slot extends in a radial direction.
- the cover includes a tab that extends into the slot.
- the fixed airfoil portion includes a recess for accepting the cover.
- the cover is made of a flexible silicon material.
- the cover includes a first side that faces in the same direction as the pressure side on the fixed airfoil portion.
- a second side is opposite the first side in abutting contact with the recess.
- a trailing edge of the fixed airfoil portion includes a concave surface.
- a leading edge of the rotatable airfoil portion is convex and follows a profile of the trailing edge of the fixed airfoil portion.
- a gas turbine engine in another exemplary embodiment, includes a compressor section driven by a turbine section.
- the compressor section includes a vane assembly that has a fixed airfoil portion that extends between a radially inner platform and radially outer platform that has a pressure side and a suction side.
- a rotatable airfoil portion is located aft of the fixed airfoil portion and has a pressure side and a suction side.
- a cover extends from the pressure side of the fixed airfoil portion to the pressure side of the rotatable airfoil portion.
- the rotatable airfoil portion is rotatable about an axis that extends through the rotatable airfoil portion.
- the fixed airfoil includes a slot and the cover is at least partially located within the slot.
- the slot extends in a radial direction and the cover includes a tab that extends into the slot.
- the fixed airfoil portion includes a recess for accepting the cover.
- the cover is made of a flexible silicon material.
- the cover includes a first side facing in the same direction as the pressure side on the fixed airfoil portion.
- a second side is opposite the first side and is in abutting contact with the recess.
- a trailing edge of the fixed airfoil portion includes a concave surface.
- a leading edge of the rotatable airfoil portion is convex and follows a profile of the trailing edge of the fixed airfoil portion.
- a method of operating a variable vane assembly includes the step of rotating a rotatable airfoil portion relative to a fixed airfoil portion and flexing a cover in response to the relative movement of the rotatable airfoil portion relative to the fixed airfoil portion.
- the cover extends axially from a pressure side of the fixed airfoil portion to a pressure side of the rotatable airfoil portion.
- the rotatable airfoil portion is rotatable about an axis that extends through the rotatable airfoil portion.
- the fixed airfoil includes a slot and the cover is at least partially located within the slot.
- the slot extends in a radial direction and the cover includes a tab that extends into the slot.
- the cover includes a first side facing in the same direction as the pressure side on the fixed airfoil portion.
- a second side is opposite the first side and is in abutting contact with the fixed airfoil portion.
- FIG. 1 schematically illustrates a gas turbine engine 20.
- the gas turbine engine 20 is disclosed herein as a two-spool turbofan that generally incorporates a fan section 22, a compressor section 24, a combustor section 26 and a turbine section 28.
- the fan section 22 drives air along a bypass flow path B in a bypass duct defined within a nacelle 15, and also drives air along a core airflow path C for compression and communication into the combustor section 26 then expansion through the turbine section 28.
- FIG. 1 schematically illustrates a gas turbine engine 20.
- the gas turbine engine 20 is disclosed herein as a two-spool turbofan that generally incorporates a fan section 22, a compressor section 24, a combustor section 26 and a turbine section 28.
- the fan section 22 drives air along a bypass flow path B in a bypass duct defined within a nacelle 15, and also drives air along a core airflow path C for compression and communication into the combustor section 26 then expansion through the turbine section 28.
- the exemplary engine 20 generally includes a low speed spool 30 and a high speed spool 32 mounted for rotation about an engine central longitudinal axis A relative to an engine static structure 36 via several bearing systems 38. It should be understood that various bearing systems 38 at various locations may alternatively or additionally be provided, and the location of bearing systems 38 may be varied as appropriate to the application.
- the low speed spool 30 generally includes an inner shaft 40 that interconnects, a first (or low) pressure compressor 44 and a first (or low) pressure turbine 46.
- the inner shaft 40 is connected to the fan 42 through a speed change mechanism, which in exemplary gas turbine engine 20 is illustrated as a geared architecture 48 to drive a fan 42 at a lower speed than the low speed spool 30.
- the high speed spool 32 includes an outer shaft 50 that interconnects a second (or high) pressure compressor 52 and a second (or high) pressure turbine 54.
- a combustor 56 is arranged in exemplary gas turbine 20 between the high pressure compressor 52 and the high pressure turbine 54.
- a mid-turbine frame 57 of the engine static structure 36 may be arranged generally between the high pressure turbine 54 and the low pressure turbine 46.
- the mid-turbine frame 57 further supports bearing systems 38 in the turbine section 28.
- the inner shaft 40 and the outer shaft 50 are concentric and rotate via bearing systems 38 about the engine central longitudinal axis A which is colline
- the core airflow is compressed by the low pressure compressor 44 then the high pressure compressor 52, mixed and burned with fuel in the combustor 56, then expanded over the high pressure turbine 54 and low pressure turbine 46.
- the mid-turbine frame 57 includes airfoils 59 which are in the core airflow path C.
- the turbines 46, 54 rotationally drive the respective low speed spool 30 and high speed spool 32 in response to the expansion.
- gear system 48 may be located aft of the low pressure compressor, or aft of the combustor section 26 or even aft of turbine section 28, and fan 42 may be positioned forward or aft of the location of gear system 48.
- the engine 20 in one example is a high-bypass geared aircraft engine.
- the engine 20 bypass ratio is greater than about six (6), with an example embodiment being greater than about ten (10)
- the geared architecture 48 is an epicyclic gear train, such as a planetary gear system or other gear system, with a gear reduction ratio of greater than about 2.3
- the low pressure turbine 46 has a pressure ratio that is greater than about five.
- the engine 20 bypass ratio is greater than about ten (10:1)
- the fan diameter is significantly larger than that of the low pressure compressor 44
- the low pressure turbine 46 has a pressure ratio that is greater than about five 5:1.
- Low pressure turbine 46 pressure ratio is pressure measured prior to inlet of low pressure turbine 46 as related to the pressure at the outlet of the low pressure turbine 46 prior to an exhaust nozzle.
- the geared architecture 48 may be an epicycle gear train, such as a planetary gear system or other gear system, with a gear reduction ratio of greater than about 2.3:1 and less than about 5:1. It should be understood, however, that the above parameters are only exemplary of one embodiment of a geared architecture engine and that the present invention is applicable to other gas turbine engines including direct drive turbofans.
- the fan section 22 of the engine 20 is designed for a particular flight condition -- typically cruise at about 0.8 Mach and about 35,000 feet (10,668 meters).
- the flight condition of 0.8 Mach and 35,000 ft (10,668 meters), with the engine at its best fuel consumption - also known as "bucket cruise Thrust Specific Fuel Consumption ('TSFC')" - is the industry standard parameter of lbm of fuel being burned divided by lbf of thrust the engine produces at that minimum point.
- "Low fan pressure ratio” is the pressure ratio across the fan blade alone, without a Fan Exit Guide Vane (“FEGV”) system.
- the low fan pressure ratio as disclosed herein according to one non-limiting embodiment is less than about 1.45.
- Low corrected fan tip speed is the actual fan tip speed in ft/sec divided by an industry standard temperature correction of [(Tram °R) / (518.7 °R)]0.5.
- the "Low corrected fan tip speed” as disclosed herein according to one non-limiting embodiment is less than about 1150 ft / second (350.5 meters/second).
- Figure 2 illustrates an enlarged schematic view of the high pressure compressor 52, however, other sections of the gas turbine engine 20 could benefit from this disclosure, such as the fan section 22 or the turbine section 28.
- the high pressure compressor 52 includes multiple stages (See Figure 1 ). However, the illustrated example in Figure 2 only shows a single stage of the high pressure compressor 52 and a first rotor assembly 60.
- the first rotor assembly 60 includes a plurality of first rotor blades 62 circumferentially spaced around a first disk 64 to form an array.
- Each of the plurality of first rotor blades 62 include a first root portion 68, a first platform 70, and a first airfoil 72.
- Each of the first root portions 68 are received within a respective first rim 66 of the first disk 64.
- the first airfoil 72 extends radially outward toward a blade outer air seal (BOAS) 74.
- the BOAS 74 is attached to the engine static structure 36 by retention hooks 76 on the engine static structure 36.
- the plurality of first rotor blades 62 are disposed in the core flow path C.
- the first platform 70 separates a gas path side inclusive of the first airfoils 72 and a non-gas path side inclusive of the first root portion 68.
- a plurality of vanes 80 are located axially upstream of the plurality of first rotor blades 62.
- Each of the plurality of vanes 80 includes a fixed airfoil portion 82A and a rotatable or variable airfoil portion 82B.
- the fixed airfoil portion 82A is immediately upstream of the rotatable airfoil portion 82B such that the fixed airfoil portion 82A and the rotatable airfoil portion 82B form a single vane 80 of the plurality of vanes 80.
- the rotatable airfoil portion 82B rotates about an axis V as shown in Figures 2 and 4 .
- a radially inner platform 84 and a radially outer platform 86 extend axially along radially inner and outer edges of each of the vanes 80, respectively.
- the radially outer platform 86 extends along the entire axial length of the fixed airfoil portion 82A and the rotatable airfoil portion 82B and the radially inner platform 84 extends along the entire axial length of the fixed airfoil portion 82A and along only a portion of the axial length of the rotatable airfoil portion 82B.
- the rotatable airfoil portion 82B moves independently of the radially inner platform 84 and the radially outer platform 86.
- axial or axially, radial or radially, and circumferential or circumferentially is in relation to the engine axis A unless stated otherwise.
- a variable pitch driver 88 is attached to a radially outer projection 92 on a radially outer end of the rotatable airfoil portion 82B through an armature 90.
- the radially outer projection 92 includes a cylindrical cross section.
- the armature 90 rotates the radially outer projection 92 about the axis V to position the rotatable airfoil portion 82B about the axis V.
- the variable pitch driver 88 include at least one actuator that cause movement of the armature 90 to rotate the radially outer projection 92 and cause the rotatable airfoil portion 82B to rotate.
- the plurality of vanes 80 are circumferentially spaced around the engine axis A.
- the rotatable airfoil portion 82B is at least partially secured by a retention clamshell 89 located on a radially inner side of each of the plurality of vanes 80 and a pivotable connection formed between the radially outer projection 92 and an opening 94 (see Figure 5 ) through the radially outer platform 86.
- the vane 80 includes a pressure side 96 and a suction side 98.
- the fixed airfoil portion 82A includes a pressure side portion 96A and a suction side portion 98A.
- the rotatable airfoil portion 82B includes a pressure side portion 96B and a suction side portion 98B.
- the pressure side portions 96A, 96B collectively form the pressure side 96 of the vane 80 and the suction side portions 98A, 98B collectively form the suction side 98 of the vane 80.
- the fixed airfoil portion 82A includes a leading edge 100 and a trailing edge 102.
- the trailing edge 102 includes edges 104 at the pressure side portion 96A and the suction side portion 98A that are connected by a concave surface 106.
- the rotatable airfoil portion 82B also includes a leading edge 108 and a trailing edge 110.
- the leading edge 108 of the rotatable airfoil portion 82B includes a curved profile that follows a curved profile of the concave surface 106 on the trailing edge 102 of the fixed airfoil portion 82A.
- the radially outer platform 86 includes the opening 94 for accepting the projection 92 on the rotatable airfoil portion 82B.
- a bushing 124 at least partially spaces the rotatable airfoil portion 82B from the radially outer platform 86 and reduces gases from the core airflow from traveling through the radially outer platform 86.
- the projection 92 also includes a fastener opening 122 for accepting a fastener 93 ( Figure 2 ) for securing the armature 90 ( Figure 2 ) to the rotatable airfoil portion 82B.
- the retention clamshell 89 secures the rotatable airfoil portion 82B to the radially inner platform 84.
- the radially inner platform 84 includes a protrusion 124 that extends radially inward to support the rotatable airfoil portion 82B and mate with the retention clamshell.
- a flexible cover 112 is located on the pressure side 96 of the vane 80.
- the flexible cover 112 extends axially from the fixed airfoil portion 82A to the rotatable airfoil portion 82B.
- the flexible cover 112 includes a first side 112A that faces in the same direction as the pressure side 96 and a second side 112B that faces toward the pressure side 96.
- An axially forward edge of the flexible cover 112 includes a tab 116 that extends into a slot 118 on the pressure side portion 96A of the fixed airfoil portion 82A.
- the tab 116 on the flexible cover 112 may be secured to the slot 118 in the fixed airfoil portion 82A with an adhesive, such as a high temperature adhesive.
- the tab 116 is transverse or perpendicular to at least one of the first and second sides 112A and 112B of the flexible cover 112 and the tab 116 is a unitary single piece with the rest of the flexible cover 112.
- the pressure side portion 96A of the fixed airfoil portion 82A may include a recessed area 120 that allows the second side 112B on the flexible cover 112 to sit flush and in abutment with the pressure side portion 96A of the fixed airfoil portion 82A. By allowing the flexible cover 112 to sit flush against the pressure side portion 96A and not protrude past a leading edge portion of the pressure side portion 96A, disruption in the core airflow C traveling over the flexible cover 112 will be reduced.
- the flexible cover 112 prevents or reduces air from leaking between the pressure side 96 and the suction side 98.
- the flexible cover 112 extends radially between the radially inner platform 84 and the radially outer platform 86. See Figure 2 .
- the flexible cover 112 also extends downstream beyond the axis of rotation V of the rotatable airfoil portion 82B.
- the flexible cover 112 is made of a silicone material, such as a high temperature silicone material, to withstand the temperatures of the core airflow.
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Abstract
Description
- A gas turbine engine typically includes a fan section, a compressor section, a combustor section, and a turbine section. Air entering the compressor section is compressed and delivered into the combustion section where it is mixed with fuel and ignited to generate a high-speed exhaust gas flow. The high-speed exhaust gas flow expands through the turbine section to drive the compressor and the fan section. As the gases pass through the gas turbine engine, they pass over rows of vanes and rotors. In order to improve the operation of the gas turbine engine during different operating conditions, an orientation of some of the vanes and/or rotors may vary to accommodate current conditions.
- In one exemplary embodiment, a vane assembly includes a fixed airfoil portion that extends between a radially inner platform and radially outer platform and has a pressure side and a suction side. A rotatable airfoil portion is located aft of the fixed airfoil portion and has a pressure side and a suction side. A cover extends from the pressure side of the fixed airfoil portion to the pressure side of the rotatable airfoil portion.
- In a further embodiment of any of the above, the rotatable airfoil portion is rotatable about an axis that extends through the rotatable airfoil portion.
- In a further embodiment of any of the above, the fixed airfoil includes a slot. The cover is at least partially located within the slot.
- In a further embodiment of any of the above, the slot extends in a radial direction. The cover includes a tab that extends into the slot.
- In a further embodiment of any of the above, the fixed airfoil portion includes a recess for accepting the cover.
- In a further embodiment of any of the above, the cover is made of a flexible silicon material.
- In a further embodiment of any of the above, the cover includes a first side that faces in the same direction as the pressure side on the fixed airfoil portion. A second side is opposite the first side in abutting contact with the recess.
- In a further embodiment of any of the above, a trailing edge of the fixed airfoil portion includes a concave surface. A leading edge of the rotatable airfoil portion is convex and follows a profile of the trailing edge of the fixed airfoil portion.
- In another exemplary embodiment, a gas turbine engine includes a compressor section driven by a turbine section. The compressor section includes a vane assembly that has a fixed airfoil portion that extends between a radially inner platform and radially outer platform that has a pressure side and a suction side. A rotatable airfoil portion is located aft of the fixed airfoil portion and has a pressure side and a suction side. A cover extends from the pressure side of the fixed airfoil portion to the pressure side of the rotatable airfoil portion.
- In a further embodiment of any of the above, the rotatable airfoil portion is rotatable about an axis that extends through the rotatable airfoil portion.
- In a further embodiment of any of the above, the fixed airfoil includes a slot and the cover is at least partially located within the slot.
- In a further embodiment of any of the above, the slot extends in a radial direction and the cover includes a tab that extends into the slot.
- In a further embodiment of any of the above, the fixed airfoil portion includes a recess for accepting the cover.
- In a further embodiment of any of the above, the cover is made of a flexible silicon material.
- In a further embodiment of any of the above, the cover includes a first side facing in the same direction as the pressure side on the fixed airfoil portion. A second side is opposite the first side and is in abutting contact with the recess.
- In a further embodiment of any of the above, a trailing edge of the fixed airfoil portion includes a concave surface. A leading edge of the rotatable airfoil portion is convex and follows a profile of the trailing edge of the fixed airfoil portion.
- In another exemplary embodiment, a method of operating a variable vane assembly includes the step of rotating a rotatable airfoil portion relative to a fixed airfoil portion and flexing a cover in response to the relative movement of the rotatable airfoil portion relative to the fixed airfoil portion. The cover extends axially from a pressure side of the fixed airfoil portion to a pressure side of the rotatable airfoil portion.
- In a further embodiment of any of the above, the rotatable airfoil portion is rotatable about an axis that extends through the rotatable airfoil portion. The fixed airfoil includes a slot and the cover is at least partially located within the slot.
- In a further embodiment of any of the above, the slot extends in a radial direction and the cover includes a tab that extends into the slot.
- In a further embodiment of any of the above, the cover includes a first side facing in the same direction as the pressure side on the fixed airfoil portion. A second side is opposite the first side and is in abutting contact with the fixed airfoil portion.
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Figure 1 is a schematic view of an example gas turbine engine according to a first non-limiting embodiment. -
Figure 2 is a schematic view of a portion of a compressor section. -
Figure 3 is an axially forward facing view of a plurality of vanes. -
Figure 4 is a cross-sectional view along line 4-4 ofFigure 3 . -
Figure 5 is an enlarged schematic view of a vane. -
Figure 1 schematically illustrates agas turbine engine 20. Thegas turbine engine 20 is disclosed herein as a two-spool turbofan that generally incorporates afan section 22, acompressor section 24, a combustor section 26 and aturbine section 28. Thefan section 22 drives air along a bypass flow path B in a bypass duct defined within anacelle 15, and also drives air along a core airflow path C for compression and communication into the combustor section 26 then expansion through theturbine section 28. Although depicted as a two-spool turbofan gas turbine engine in the disclosed non-limiting embodiment, it should be understood that the concepts described herein are not limited to use with two-spool turbofans as the teachings may be applied to other types of turbine engines including three-spool architectures. - The
exemplary engine 20 generally includes alow speed spool 30 and ahigh speed spool 32 mounted for rotation about an engine central longitudinal axis A relative to an enginestatic structure 36 viaseveral bearing systems 38. It should be understood thatvarious bearing systems 38 at various locations may alternatively or additionally be provided, and the location ofbearing systems 38 may be varied as appropriate to the application. - The
low speed spool 30 generally includes aninner shaft 40 that interconnects, a first (or low)pressure compressor 44 and a first (or low)pressure turbine 46. Theinner shaft 40 is connected to thefan 42 through a speed change mechanism, which in exemplarygas turbine engine 20 is illustrated as a gearedarchitecture 48 to drive afan 42 at a lower speed than thelow speed spool 30. Thehigh speed spool 32 includes anouter shaft 50 that interconnects a second (or high)pressure compressor 52 and a second (or high)pressure turbine 54. Acombustor 56 is arranged inexemplary gas turbine 20 between thehigh pressure compressor 52 and thehigh pressure turbine 54. Amid-turbine frame 57 of the enginestatic structure 36 may be arranged generally between thehigh pressure turbine 54 and thelow pressure turbine 46. Themid-turbine frame 57 further supports bearingsystems 38 in theturbine section 28. Theinner shaft 40 and theouter shaft 50 are concentric and rotate viabearing systems 38 about the engine central longitudinal axis A which is collinear with their longitudinal axes. - The core airflow is compressed by the
low pressure compressor 44 then thehigh pressure compressor 52, mixed and burned with fuel in thecombustor 56, then expanded over thehigh pressure turbine 54 andlow pressure turbine 46. Themid-turbine frame 57 includesairfoils 59 which are in the core airflow path C. Theturbines low speed spool 30 andhigh speed spool 32 in response to the expansion. It will be appreciated that each of the positions of thefan section 22,compressor section 24, combustor section 26,turbine section 28, and fandrive gear system 48 may be varied. For example,gear system 48 may be located aft of the low pressure compressor, or aft of the combustor section 26 or even aft ofturbine section 28, andfan 42 may be positioned forward or aft of the location ofgear system 48. - The
engine 20 in one example is a high-bypass geared aircraft engine. In a further example, theengine 20 bypass ratio is greater than about six (6), with an example embodiment being greater than about ten (10), the gearedarchitecture 48 is an epicyclic gear train, such as a planetary gear system or other gear system, with a gear reduction ratio of greater than about 2.3 and thelow pressure turbine 46 has a pressure ratio that is greater than about five. In one disclosed embodiment, theengine 20 bypass ratio is greater than about ten (10:1), the fan diameter is significantly larger than that of thelow pressure compressor 44, and thelow pressure turbine 46 has a pressure ratio that is greater than about five 5:1.Low pressure turbine 46 pressure ratio is pressure measured prior to inlet oflow pressure turbine 46 as related to the pressure at the outlet of thelow pressure turbine 46 prior to an exhaust nozzle. The gearedarchitecture 48 may be an epicycle gear train, such as a planetary gear system or other gear system, with a gear reduction ratio of greater than about 2.3:1 and less than about 5:1. It should be understood, however, that the above parameters are only exemplary of one embodiment of a geared architecture engine and that the present invention is applicable to other gas turbine engines including direct drive turbofans. - A significant amount of thrust is provided by the bypass flow B due to the high bypass ratio. The
fan section 22 of theengine 20 is designed for a particular flight condition -- typically cruise at about 0.8 Mach and about 35,000 feet (10,668 meters). The flight condition of 0.8 Mach and 35,000 ft (10,668 meters), with the engine at its best fuel consumption - also known as "bucket cruise Thrust Specific Fuel Consumption ('TSFC')" - is the industry standard parameter of lbm of fuel being burned divided by lbf of thrust the engine produces at that minimum point. "Low fan pressure ratio" is the pressure ratio across the fan blade alone, without a Fan Exit Guide Vane ("FEGV") system. The low fan pressure ratio as disclosed herein according to one non-limiting embodiment is less than about 1.45. "Low corrected fan tip speed" is the actual fan tip speed in ft/sec divided by an industry standard temperature correction of [(Tram °R) / (518.7 °R)]0.5. The "Low corrected fan tip speed" as disclosed herein according to one non-limiting embodiment is less than about 1150 ft / second (350.5 meters/second). -
Figure 2 illustrates an enlarged schematic view of thehigh pressure compressor 52, however, other sections of thegas turbine engine 20 could benefit from this disclosure, such as thefan section 22 or theturbine section 28. In the illustrated example, thehigh pressure compressor 52 includes multiple stages (SeeFigure 1 ). However, the illustrated example inFigure 2 only shows a single stage of thehigh pressure compressor 52 and afirst rotor assembly 60. - The
first rotor assembly 60 includes a plurality offirst rotor blades 62 circumferentially spaced around afirst disk 64 to form an array. Each of the plurality offirst rotor blades 62 include afirst root portion 68, afirst platform 70, and afirst airfoil 72. Each of thefirst root portions 68 are received within a respectivefirst rim 66 of thefirst disk 64. Thefirst airfoil 72 extends radially outward toward a blade outer air seal (BOAS) 74. The BOAS 74 is attached to the enginestatic structure 36 by retention hooks 76 on the enginestatic structure 36. The plurality offirst rotor blades 62 are disposed in the core flow path C. Thefirst platform 70 separates a gas path side inclusive of thefirst airfoils 72 and a non-gas path side inclusive of thefirst root portion 68. - A plurality of
vanes 80 are located axially upstream of the plurality offirst rotor blades 62. Each of the plurality ofvanes 80 includes a fixedairfoil portion 82A and a rotatable orvariable airfoil portion 82B. The fixedairfoil portion 82A is immediately upstream of therotatable airfoil portion 82B such that the fixedairfoil portion 82A and therotatable airfoil portion 82B form asingle vane 80 of the plurality ofvanes 80. Therotatable airfoil portion 82B rotates about an axis V as shown inFigures 2 and4 . - A radially
inner platform 84 and a radiallyouter platform 86 extend axially along radially inner and outer edges of each of thevanes 80, respectively. In the illustrated example, the radiallyouter platform 86 extends along the entire axial length of the fixedairfoil portion 82A and therotatable airfoil portion 82B and the radiallyinner platform 84 extends along the entire axial length of the fixedairfoil portion 82A and along only a portion of the axial length of therotatable airfoil portion 82B. Also, therotatable airfoil portion 82B moves independently of the radiallyinner platform 84 and the radiallyouter platform 86. In this disclosure axial or axially, radial or radially, and circumferential or circumferentially is in relation to the engine axis A unless stated otherwise. - A
variable pitch driver 88 is attached to a radiallyouter projection 92 on a radially outer end of therotatable airfoil portion 82B through anarmature 90. The radiallyouter projection 92 includes a cylindrical cross section. Thearmature 90 rotates the radiallyouter projection 92 about the axis V to position therotatable airfoil portion 82B about the axis V. Thevariable pitch driver 88 include at least one actuator that cause movement of thearmature 90 to rotate the radiallyouter projection 92 and cause therotatable airfoil portion 82B to rotate. - As shown in
Figures 2 and3 , the plurality ofvanes 80 are circumferentially spaced around the engine axis A. Therotatable airfoil portion 82B is at least partially secured by aretention clamshell 89 located on a radially inner side of each of the plurality ofvanes 80 and a pivotable connection formed between the radiallyouter projection 92 and an opening 94 (seeFigure 5 ) through the radiallyouter platform 86. - As shown in
Figure 4 , thevane 80 includes a pressure side 96 and asuction side 98. The fixedairfoil portion 82A includes apressure side portion 96A and asuction side portion 98A. Similarly, therotatable airfoil portion 82B includes apressure side portion 96B and asuction side portion 98B. Thepressure side portions vane 80 and thesuction side portions suction side 98 of thevane 80. - The fixed
airfoil portion 82A includes aleading edge 100 and a trailingedge 102. The trailingedge 102 includesedges 104 at thepressure side portion 96A and thesuction side portion 98A that are connected by aconcave surface 106. Therotatable airfoil portion 82B also includes aleading edge 108 and a trailingedge 110. Theleading edge 108 of therotatable airfoil portion 82B includes a curved profile that follows a curved profile of theconcave surface 106 on the trailingedge 102 of the fixedairfoil portion 82A. - As shown in
Figure 5 , the radiallyouter platform 86 includes theopening 94 for accepting theprojection 92 on therotatable airfoil portion 82B. In the illustrated example, abushing 124 at least partially spaces therotatable airfoil portion 82B from the radiallyouter platform 86 and reduces gases from the core airflow from traveling through the radiallyouter platform 86. Theprojection 92 also includes afastener opening 122 for accepting a fastener 93 (Figure 2 ) for securing the armature 90 (Figure 2 ) to therotatable airfoil portion 82B. - The
retention clamshell 89 secures therotatable airfoil portion 82B to the radiallyinner platform 84. The radiallyinner platform 84 includes aprotrusion 124 that extends radially inward to support therotatable airfoil portion 82B and mate with the retention clamshell. - As shown in
Figures 2 ,4 , and5 , aflexible cover 112 is located on the pressure side 96 of thevane 80. Theflexible cover 112 extends axially from the fixedairfoil portion 82A to therotatable airfoil portion 82B. Theflexible cover 112 includes afirst side 112A that faces in the same direction as the pressure side 96 and asecond side 112B that faces toward the pressure side 96. An axially forward edge of theflexible cover 112 includes atab 116 that extends into aslot 118 on thepressure side portion 96A of the fixedairfoil portion 82A. Thetab 116 on theflexible cover 112 may be secured to theslot 118 in the fixedairfoil portion 82A with an adhesive, such as a high temperature adhesive. Thetab 116 is transverse or perpendicular to at least one of the first andsecond sides flexible cover 112 and thetab 116 is a unitary single piece with the rest of theflexible cover 112. - The
pressure side portion 96A of the fixedairfoil portion 82A may include a recessedarea 120 that allows thesecond side 112B on theflexible cover 112 to sit flush and in abutment with thepressure side portion 96A of the fixedairfoil portion 82A. By allowing theflexible cover 112 to sit flush against thepressure side portion 96A and not protrude past a leading edge portion of thepressure side portion 96A, disruption in the core airflow C traveling over theflexible cover 112 will be reduced. - By extending between the fixed
airfoil portion 82A to therotatable airfoil portion 82B, theflexible cover 112 prevents or reduces air from leaking between the pressure side 96 and thesuction side 98. In the illustrated example, theflexible cover 112 extends radially between the radiallyinner platform 84 and the radiallyouter platform 86. SeeFigure 2 . Theflexible cover 112 also extends downstream beyond the axis of rotation V of therotatable airfoil portion 82B. To allow theflexible cover 112 to conform to the varying positions of therotatable airfoil portion 82B and the fixedairfoil portion 82A, theflexible cover 112 is made of a silicone material, such as a high temperature silicone material, to withstand the temperatures of the core airflow. - The preceding description is exemplary rather than limiting in nature. Variations and modifications to the disclosed examples may become apparent to those skilled in the art that do not necessarily depart from the essence of this disclosure. The scope of legal protection given to this disclosure can only be determined by studying the following claims.
Claims (13)
- A vane assembly comprising:a fixed airfoil portion (82A) extending between a radially inner platform (84) and radially outer platform (86) having a pressure side (96A) and a suction side (98A);a rotatable airfoil portion (82B) aft of the fixed airfoil portion (82A) having a pressure side (96B) and a suction side (98B); anda cover (112) extending from the pressure side of the fixed airfoil portion (96A) to the pressure side of the rotatable airfoil portion (96B).
- The vane assembly of claim 1, wherein the rotatable airfoil portion (82B) is rotatable about an axis that extends through the rotatable airfoil portion (82B).
- The vane assembly of claim 1 or 2, wherein the fixed airfoil portion (82A) includes a slot (118) and the cover (112) is at least partially located within the slot (118).
- The vane assembly of claim 3, wherein the slot (118) extends in a radial direction and the cover (112) includes a tab (116) that extends into the slot (118).
- The vane assembly of any preceding claim, wherein the fixed airfoil portion (82A) includes a recess (120) for accepting the cover (112).
- The vane assembly of claim 5, wherein the cover (112) includes a first side (112A) facing in the same direction as the pressure side (96A) on the fixed airfoil portion (82A) and a second side (112B) opposite the first side (112A) in abutting contact with the recess (120).
- The vane assembly of any preceding claim, wherein the cover (112) is made of a flexible silicon material.
- The vane assembly of any preceding claim, wherein a trailing edge (102) of the fixed airfoil portion (82A) includes a concave surface and a leading edge (108) of the rotatable airfoil portion (82B) is convex and follows a profile of the trailing edge (102) of the fixed airfoil portion (82A).
- A gas turbine engine comprising:
a compressor section (24) driven by a turbine section (28), wherein the compressor section (24) includes the vane assembly of any preceding claim. - A method of operating a variable vane assembly comprising the steps of:rotating a rotatable airfoil portion (82B) relative to a fixed airfoil portion (82A);flexing a cover (112) in response to the relative movement of the rotatable airfoil portion (82B) relative to the fixed airfoil portion (82A), wherein the cover (112) extends axially from a pressure side of the fixed airfoil portion (96A) to a pressure side of the rotatable airfoil portion (96B).
- The method of claim 10, wherein the rotatable airfoil portion (82B) is rotatable about an axis that extends through the rotatable airfoil portion (82B) and the fixed airfoil portion (82A) includes a slot (118) and the cover (112) is at least partially located within the slot (118).
- The method of claim 11, wherein the slot (118) extends in a radial direction and the cover (112) includes a tab (116) that extends into the slot (118).
- The method of claim 10, 11 or 12, wherein the cover (112) includes a first side (112A) facing in the same direction as the pressure side (96A) on the fixed airfoil portion (82A) and a second side (112B) opposite the first side (112A) in abutting contact with the fixed airfoil portion (82A).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US16/128,948 US10934883B2 (en) | 2018-09-12 | 2018-09-12 | Cover for airfoil assembly for a gas turbine engine |
Publications (2)
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EP3623585A1 true EP3623585A1 (en) | 2020-03-18 |
EP3623585B1 EP3623585B1 (en) | 2021-03-31 |
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Family Applications (1)
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EP19196629.0A Active EP3623585B1 (en) | 2018-09-12 | 2019-09-11 | Pressure side cover for a variable camber vane assembly for a compressor of a gas turbine engine |
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US (1) | US10934883B2 (en) |
EP (1) | EP3623585B1 (en) |
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US11340184B2 (en) * | 2018-11-05 | 2022-05-24 | General Electric Company | Engine component performance inspection sleeve and method of inspecting engine component |
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GB9203168D0 (en) * | 1992-02-13 | 1992-04-01 | Rolls Royce Plc | Guide vanes for gas turbine engines |
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FR2882394B1 (en) * | 2005-02-22 | 2007-05-18 | Snecma Moteurs Sa | DEVICE FOR VARYING THE COLLAR SECTION OF A TURBINE DISPENSER |
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JPS5893903A (en) * | 1981-11-30 | 1983-06-03 | Hitachi Ltd | Variable inlet guide vane |
US4741665A (en) * | 1985-11-14 | 1988-05-03 | Mtu Motoren- Und Turbinen-Union Muenchen Gmbh | Guide vane ring for turbo-engines, especially gas turbines |
US5520511A (en) * | 1993-12-22 | 1996-05-28 | Societe Nationale D'etude Et De Construction De Moteurs D'aviation "Snecma" | Turbomachine vane with variable camber |
DE102016208706A1 (en) * | 2016-05-20 | 2017-11-23 | MTU Aero Engines AG | Guide vane for a Eintrittsleitgitter |
Also Published As
Publication number | Publication date |
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EP3623585B1 (en) | 2021-03-31 |
US20200080443A1 (en) | 2020-03-12 |
US10934883B2 (en) | 2021-03-02 |
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