EP3597999B1 - Gas water heater and burner thereof - Google Patents
Gas water heater and burner thereof Download PDFInfo
- Publication number
- EP3597999B1 EP3597999B1 EP18020562.7A EP18020562A EP3597999B1 EP 3597999 B1 EP3597999 B1 EP 3597999B1 EP 18020562 A EP18020562 A EP 18020562A EP 3597999 B1 EP3597999 B1 EP 3597999B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel gas
- section
- injector
- sectional area
- cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 34
- 238000002156 mixing Methods 0.000 claims description 71
- 239000000446 fuel Substances 0.000 claims description 62
- 238000003825 pressing Methods 0.000 claims description 35
- 239000002737 fuel gas Substances 0.000 claims description 18
- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 11
- 239000003054 catalyst Substances 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 5
- 230000000994 depressogenic effect Effects 0.000 claims description 2
- 238000002485 combustion reaction Methods 0.000 description 14
- 239000000203 mixture Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101100058324 Arabidopsis thaliana BHLH19 gene Proteins 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910000045 transition metal hydride Inorganic materials 0.000 description 1
- 229910000314 transition metal oxide Inorganic materials 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
- F23D14/04—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
- F23D14/08—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with axial outlets at the burner head
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
- F23D14/04—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
- F23D14/045—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner with a plurality of burner bars assembled together, e.g. in a grid-like arrangement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
- F23D14/64—Mixing devices; Mixing tubes with injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D23/00—Assemblies of two or more burners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/10—Flame diffusing means
- F23D2203/107—Flame diffusing means coated with catalysts
Definitions
- the present invention relates to the technical field of water heaters, and discloses a gas water heater and a burner thereof.
- the objective of the present invention is to overcome the deficiencies of the prior art and provide a gas water heater and a burner thereof, which achieves low pollution emissions by reducing NO X and CO emissions, and also achieves "low heat combustion" by controlling the number of combustive fuel gas-air mixing channels 11 in the burner, thus effectively increasing a turndown ratio.
- a first aspect of the present invention provides a burner comprising an injector and a fire hole plate, wherein the injector is internally provided with at least two non-communicating parallel fuel gas-air mixing channels, one end of the injector is provided with at least two injection holes that are respectively in communication with the fuel gas-air mixing channels in one-to-one correspondence, the other end of the injector is provided with at least two jet holes that are respectively in communication with the fuel gas-air mixing channels in one-to-one correspondence, the fire hole plate is arranged covering the end of the injector that provides the jet holes, and there is provided a plurality of fire holes opened on the fire hole plate above each jet hole.
- the injector is provided with a water flow channel that is disposed adjacent to the jet hole for a flow of cooling water.
- the fuel gas-air mixing channel is T-shaped in general, and the fuel gas-air mixing channel includes a converging section, a mixing section, and a diverging section which are sequentially communicated along a fuel gas-air flow direction, wherein the converging section has a tapered shape that gradually tapers in the fuel gas-air flow direction, a cross-sectional area of an inlet of the converging section is 3-6 times a cross-sectional area of an outlet of the converging section; a cross-sectional area of the mixing section along the fuel gas-air flow direction gradually increases, and a cross-sectional area of an outlet of the mixing section is 2-5 times a cross-sectional area of an inlet of the mixing section; and the diverging section is triangular-shaped in general along the fuel-gas air flow direction, a cross-sectional area of an inlet of the diverging section is smaller than a cross-sectional area of an outlet of the diverging section, and an intermediate section of the diverging section is provided with a constricted opening.
- the cross-sectional area of the inlet of the converging section is four times the cross-sectional area of the outlet of the converging section, and the cross-sectional area of the outlet of the mixing section is three times the cross-sectional area of the inlet of the mixing section.
- the lengths of the converging section, the mixing section, and the diverging section along the fuel gas-air flow direction are respectively set to A, B and C, wherein B>C>A, B is 3-6 times of A, and B is 1.5-3.5 times of C.
- a surface of the fire hole plate is provided with a catalyst.
- the injector is formed by folding and connecting a structurally symmetrical first casing towards opposite sides along a center line thereof, wherein the first casing is provided with at least two first pressing grooves on one side besides the center line, and is provided with at least two second pressing grooves which are in one-to-one correspondence with the first pressing grooves on the other side besides the center line; and after the first casing is folded towards opposite sides, the first pressing groove (131) and the second pressing groove facing each other form the fuel gas-air mixing channel.
- the injector is formed by assembling a second casing and a third casing having a same structure, wherein the second casing is provided with at least two third pressing grooves, the third casing is provided with at least two fourth pressing grooves which are in one-to-one correspondence with the third pressing grooves, and the third pressing groove and the fourth pressing groove facing each other form the fuel gas-air mixing channel.
- the end of the injector adjacent to the jet holes is provided with an outwardly extending flange, an engagement groove is disposed at an edge of the fire hole plate, and the flange is inserted into the engagement groove to connect the fire hole plate and the injector.
- a second aspect of the present invention provides a gas water heater comprising the burner of any of the above.
- the present invention provides a burner and a gas water heater comprising the same, where the burner is provided with at least two non-communicating fuel gas-air mixing channels with at least two corresponding independent injection holes.
- the burner is provided with at least two non-communicating fuel gas-air mixing channels with at least two corresponding independent injection holes.
- more air can be introduced by the fuel gas, so that the fuel gas combustion is more sufficient, thereby reducing the emission of NO X and CO in the combustion process.
- the number of combustive fuel gas-air mixing channels in the burner is controllable, which can effectively increase a turndown ratio and achieve low heat combustion, thereby ultimately meeting various requirements of the customers for bath temperature.
- an embodiment of the first aspect of the present invention provides a burner including an injector 10 and a fire hole plate 20, where the injector 10 is internally provided with at least two non-communicating parallel fuel gas-air mixing channels 11.
- One end of the injector 10 is provided with at least two injection holes 111 that are respectively in communication with the fuel gas-air mixing channels 11 in one-to-one correspondence
- the other end of the injector 10 is provided with at least two jet holes 112 that are respectively in communication with the fuel gas-air mixing channels 11 in one-to-one correspondence.
- the fire hole plate 20 is arranged covering the end of the injector 10 that provides the jet holes 112. Above each jet hole 112, there is provided a plurality of fire holes 21 opened on the fire hole plate 20.
- the injector 10 of the present embodiment is internally provided with two non-communicating fuel gas-air mixing channels 11, each of which is provided with the injection hole 111 and the jet hole 112.
- fuel gas enters the fuel gas-air mixing channel 11 from the injection hole 111; based on a Venturi principle, the fuel gas introduces air from the injection hole 111 into the fuel gas-air mixing channel 11.
- the fuel gas and air are uniformly mixed in the fuel gas-air mixing channel 11 and then jet out from the jet hole 112 to be stably and uniformly burned above the fire holes 21.
- the injector 10 of the present invention is provided with at least two non-communicating and independent fuel gas-air mixing channels 11, and each fuel gas-air mixing channel 11 is provided with the injection hole 111 and the jet hole 112.
- each fuel gas-air mixing channel 11 is provided with the injection hole 111 and the jet hole 112.
- the injector 10 is provided with an increased number of the injection holes 111 as compared with existing injectors, more air can be introduced so that the fuel gas is able to be fully burned, in this way, the fuel gas utilization rate is improved, thereby reducing NO X and CO emissions.
- each burner has a rated input power of 2 KW and municipal natural gas is used as the fuel gas source
- a common burner having a single fuel gas-air mixing channel has a turndown ratio of 2:1
- the burner of an embodiment of the present invention having two fuel gas-air mixing channels has a turndown ratio of 4:1 due to a selectable number of combustive fuel gas-air mixing channels. Therefore, under the same input power conditions, the burner of the present invention having two fuel gas-air mixing channels can halve the minimum temperature rise of the water heated by the water heater, thereby effectively improving the user's bath comfort.
- a burner is provided in the present embodiment.
- the injector 10 is provided with a water flow channel 12 which is disposed adjacent to the jet hole 112 for a flow of cooling water.
- a large amount of heat generated by the combustion in the injector 10 can be absorbed to effectively reduce the temperature of combustion zone of the fire holes 21, thereby further reducing the amount of generated NO X .
- the cooling water is also referred to water to be heated by the burner, the water absorbs the heat of a surface of the injector 10 prior to passing through the water flow channel 12, thereby effectively improving the energy conversion efficiency and effectively achieving energy saving and emission reduction.
- a water pipe is inserted in the water flow channel 12 by pipe expansion techniques.
- the water pipe should be properly installed for the cooling water to pass through, thereby ensuring heat transfer and absorption.
- the water flow channels 12 are opened on both sides of each of the fuel gas-air mixing channel 11.
- the fuel gas-air mixing channel 11 is T-shaped in general, which enables a sufficient mixing of the fuel gas and air.
- the fuel gas-air mixing channel 11 includes a converging section 113, a mixing section 114, and a diverging section 115 which are sequentially communicated along a fuel gas-air flow direction.
- the converging section 113 has a tapered shape that gradually tapers along the fuel gas-air flow direction, a cross-sectional area of an inlet 1131 of the converging section 113 is 3-6 times a cross-sectional area of an outlet 1132 of the converging section 113.
- induced fuel gas creates a negative pressure at the outlet 1132 of the converging section 113, which can increase air intake from the inlet 1131 of the converging section 113.
- a cross-sectional area of the mixing section 114 along the fuel gas-air flow direction gradually increases.
- a cross-sectional area of an outlet 1142 of the mixing section 114 is 2-5 times a cross-sectional area of an inlet 1141 of the mixing section 114.
- the diverging section 115 is triangular-shaped in general along the fuel gas-air flow direction, a cross-sectional area of an inlet 1151 of the diverging section 115 is smaller than a cross-sectional area of an outlet 1152 of the diverging section 115.
- an intermediate section of the diverging section 115 is provided with a constricted opening 115a.
- the constricted opening 115a provides a uniform distribution of the fuel gas-air velocity in the fuel gas-air mixing channel 11.
- the cross-sectional area of the inlet 1131 of the converging section 113 is four times the cross-sectional area of the outlet 1132 of the converging section 113.
- the cross-sectional area of the outlet 1142 of the mixing section 114 is three times the cross-sectional area of the inlet 1141 of the mixing section 114.
- lengths of the converging section 113, the mixing section 114 and the diverging section 115 along the fuel gas-air flow direction are respectively set to A, B and C, wherein B>C>A, B is 3-6 times of A, and B is 1.5-3.5 times of C.
- the length B of the mixing section 114 is four times the length A of the converging section 113, and the length B the mixing section 114 is twice the length C of the diverging section 115.
- the fire holes 21 are uniformly opened on the fire hole plate 20, and the fire hole 21 has a diameter ranging from 0.5 to 1.5 mm.
- the fuel gas-air mixture jetted from the jet hole 112 can be evenly distributed into the fire holes 21 for stable and complete combustion.
- a surface of the fire hole plate 20 is provided with a catalyst, the catalyst being a noble metal, a transition metal hydride or a transition metal oxide.
- the catalyst can effectively reduce the activation energy of the fuel gas-air mixture, and at the same time enrich the molecules of the mixture on the surface of the fire hole plate 20, thereby increasing the reaction speed and accelerating the burning rate.
- Organic exhaust gas generated from incomplete combustion can be flamelessly burned under a low ignition temperature by using the catalyst, and then can be oxidized and decomposed into CO 2 and H 2 O, which achieves low CO and even zero CO emissions and releases a large amount of heat, thereby achieving the goal of energy saving and emission reduction.
- FIG. 4 is a schematic view showing the structure of an injector after being disassembled and unfolded, according to an embodiment of the present invention.
- the injector 10 is formed by folding and connecting a structurally symmetrical first casing 13 towards opposite sides along a center line 18 thereof, wherein the first casing 13 is provided with at least two first pressing grooves 131 on one side besides the center line 18, and is provided with at least two second pressing grooves 132 which are in one-to-one correspondence with the first pressing grooves 131 on the other side besides the center line 18.
- the first pressing groove 131 and the second pressing groove 132 form the fuel gas-air mixing channel 11.
- the manufacture of the injector 10 can be simplified.
- two opposite edges of the first casing 13 that are perpendicular to the center line 18 are provided with folding rims 134 for performing a snap connection between the two structurally symmetrical parts of the first casing 13 after the first casing 13 is folded.
- the injector 10 can be formed by assembling a second casing and a third casing having a same structure (not shown in the drawings), wherein the second casing is provided with at least two third pressing grooves (not shown in the drawings), the third casing is provided with at least two fourth pressing grooves (not shown in the drawings) which are in one-to-one correspondence with the third pressing grooves.
- the third pressing groove and the fourth pressing groove facing each other form the fuel gas-air mixing channel 11.
- the second casing and the third casing are assembled together though folding rims 134 that are arranged on two opposite edges of the second casing or the third casing.
- the injector 10 is fabricated from a material selected from at least one of aluminum, copper, stainless steel and other alloy.
- two opposite fifth pressing grooves 133 are respectively depressed from two opposite surfaces of the diverging section 115 of the injector 10 to form the constricted opening 115a in the fuel gas-air mixing channel 11.
- the fire hole plate 20 is arranged covering the end of the injector 10 that provides the jet holes 112.
- the end of the injector 10 that provides the jet holes 112 is provided with an outwardly extending flange 14, an engagement groove 22 is disposed at an edge of the fire hole plate 20, and the flange 14 is inserted into the engagement groove 22 to connect the fire hole plate 20 and the injector 10.
- the injector 10 is snapped into the fire hole plate 20, then fixedly connected by riveting or spot welding or other processes.
- an edge of the fire hole plate 20 is provided with a bent edge to form the engagement groove 22.
- an angle between a central axis of the injection hole 111 and an end surface of the jet hole 112 is preferably 90 degrees.
- the burner of the present invention is applied to a type of water heater with a fan for supplying air, the angle between the central axis of the injection hole 111 and the end surface of the jet hole 112 ranges from 0 to 90 degrees.
- a front side and a back side of the injector 10 are each provided with a positioning boss 17, which is used for stacking and assembling a plurality of the burners to form a burner assembly.
- a positioning boss 17 which is used for stacking and assembling a plurality of the burners to form a burner assembly.
- two adjacent burners are initially positioned by abutting the corresponding two positioning bosses 17, so that the distance between adjacent burners can be kept consistent.
- the injector 10 is provided with a mounting hole 15 at the positioning boss 17.
- a connecting member passes through the mounting holes 15 of adjacent two injectors 10, so as to assemble a plurality of the burners to form a burner assembly.
- an end surface of the injector 10 that provides the injection holes 111 is provided with mounting portions for mounting windshields.
- Each of the injection holes 111 is provided with windshields at both sides.
- the mounting portions are threaded holes 16 opened on both sides of the injection hole 111.
- An embodiment of the second aspect of the present invention provides a gas water heater including the burner according to any of the above. Since the gas water heater provided by the present invention comprises the burner according to the first aspect, the gas water heater has the all the benefits of the burner stated above; the present embodiment will not be stated in detail here.
- the embodiments of the present invention provide a gas water heater and a burner thereof, where the burner comprises an injector that is provided with at least two non-communicating fuel gas-air mixing channels and at least two corresponding independent jet holes.
- the burner comprises an injector that is provided with at least two non-communicating fuel gas-air mixing channels and at least two corresponding independent jet holes.
- more air can be introduced by the fuel gas, so that the fuel gas combustion is more sufficient, thereby reducing the emission of NO X and CO in the combustion process.
- the number of combustive fuel gas-air mixing channels in the burner is controllable, which can effectively increase a turndown ratio and achieve low heat combustion, thereby ultimately meeting various requirements of the customers for bath temperature.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
Description
- The present invention relates to the technical field of water heaters, and discloses a gas water heater and a burner thereof.
- In the prior art, most water heater manufacturers adopt common atmospheric burners, in which the burner has only a single fuel gas-air mixing channel, while the NOX emissions in the combustion products remain constantly high. A known water heater is disclosed in the European patent application
EP 3584499A1 , which represents prior art in the sense of Article 54(3) EPC. It is known that NOX is a toxic gas not only harmful to human body but also polluting the atmosphere. Facing the imminent enforcement of European EN26 standard, gas water heaters must meet the low NOX emission requirements. However, it is difficult for common burners to meet the low NOX demand, thus restricting the company's development in a certain degree. At the same time, the CO emission value of common burners remains relatively high, leaving zero CO emission or low CO emission requirements currently unachievable. In response to national energy conservation and emission reduction policies, it is a tendency that water heaters should achieve low pollution emissions. In addition, as the minimum input power of existing water heater has been too high, the minimum temperature rise of heated water is too high, which hardly achieves a desired bath temperature in summer, thereby significantly affecting user experience. - The objective of the present invention is to overcome the deficiencies of the prior art and provide a gas water heater and a burner thereof, which achieves low pollution emissions by reducing NOX and CO emissions, and also achieves "low heat combustion" by controlling the number of combustive fuel gas-
air mixing channels 11 in the burner, thus effectively increasing a turndown ratio. - In order to achieve the above object, a first aspect of the present invention provides a burner comprising an injector and a fire hole plate, wherein the injector is internally provided with at least two non-communicating parallel fuel gas-air mixing channels, one end of the injector is provided with at least two injection holes that are respectively in communication with the fuel gas-air mixing channels in one-to-one correspondence, the other end of the injector is provided with at least two jet holes that are respectively in communication with the fuel gas-air mixing channels in one-to-one correspondence, the fire hole plate is arranged covering the end of the injector that provides the jet holes, and there is provided a plurality of fire holes opened on the fire hole plate above each jet hole.
- The injector is provided with a water flow channel that is disposed adjacent to the jet hole for a flow of cooling water.
- The fuel gas-air mixing channel is T-shaped in general, and the fuel gas-air mixing channel includes a converging section, a mixing section, and a diverging section which are sequentially communicated along a fuel gas-air flow direction, wherein the converging section has a tapered shape that gradually tapers in the fuel gas-air flow direction, a cross-sectional area of an inlet of the converging section is 3-6 times a cross-sectional area of an outlet of the converging section; a cross-sectional area of the mixing section along the fuel gas-air flow direction gradually increases, and a cross-sectional area of an outlet of the mixing section is 2-5 times a cross-sectional area of an inlet of the mixing section; and the diverging section is triangular-shaped in general along the fuel-gas air flow direction, a cross-sectional area of an inlet of the diverging section is smaller than a cross-sectional area of an outlet of the diverging section, and an intermediate section of the diverging section is provided with a constricted opening.
- Preferably, the cross-sectional area of the inlet of the converging section is four times the cross-sectional area of the outlet of the converging section, and the cross-sectional area of the outlet of the mixing section is three times the cross-sectional area of the inlet of the mixing section.
- The lengths of the converging section, the mixing section, and the diverging section along the fuel gas-air flow direction are respectively set to A, B and C, wherein B>C>A, B is 3-6 times of A, and B is 1.5-3.5 times of C.
- Preferably, a surface of the fire hole plate is provided with a catalyst.
- Preferably, the injector is formed by folding and connecting a structurally symmetrical first casing towards opposite sides along a center line thereof, wherein the first casing is provided with at least two first pressing grooves on one side besides the center line, and is provided with at least two second pressing grooves which are in one-to-one correspondence with the first pressing grooves on the other side besides the center line; and after the first casing is folded towards opposite sides, the first pressing groove (131) and the second pressing groove facing each other form the fuel gas-air mixing channel.
- Preferably, the injector is formed by assembling a second casing and a third casing having a same structure, wherein the second casing is provided with at least two third pressing grooves, the third casing is provided with at least two fourth pressing grooves which are in one-to-one correspondence with the third pressing grooves, and the third pressing groove and the fourth pressing groove facing each other form the fuel gas-air mixing channel.
- The end of the injector adjacent to the jet holes is provided with an outwardly extending flange, an engagement groove is disposed at an edge of the fire hole plate, and the flange is inserted into the engagement groove to connect the fire hole plate and the injector.
- For a similar objective, a second aspect of the present invention provides a gas water heater comprising the burner of any of the above.
- The present invention provides a burner and a gas water heater comprising the same, where the burner is provided with at least two non-communicating fuel gas-air mixing channels with at least two corresponding independent injection holes. In this way, more air can be introduced by the fuel gas, so that the fuel gas combustion is more sufficient, thereby reducing the emission of NOX and CO in the combustion process. At the same time, the number of combustive fuel gas-air mixing channels in the burner is controllable, which can effectively increase a turndown ratio and achieve low heat combustion, thereby ultimately meeting various requirements of the customers for bath temperature.
-
-
FIG. 1 is a schematic perspective view of a burner in an embodiment of the present invention; -
FIG. 2 is a front elevational view ofFigure 1 ; -
FIG. 3 is a cross-sectional view taken along line A-A ofFigure 2 ; -
FIG. 4 is a schematic view showing the structure of an injector after being disassembled and unfolded, according to an embodiment of the present invention. -
- 10.
- injector
- 11.
- fuel gas-air mixing channel
- 111.
- injection hole
- 112.
- jet hole
- 113.
- converging section
- 1131.
- inlet of converging section
- 1132.
- outlet of converging section
- 114.
- mixing section
- 1141.
- inlet of mixing section
- 1142.
- outlet of mixing section
- 115.
- diverging section
- 1151.
- inlet of diverging section
- 1152.
- outlet of diverging section
- 115a.
- constricted opening
- 12.
- water flow channel
- 13.
- first casing
- 131.
- first pressing groove
- 132.
- second pressing groove
- 133.
- fifth pressing groove
- 134.
- folding rim
- 14.
- flange
- 15.
- mounting hole
- 16.
- threaded hole
- 17.
- positioning boss
- 18.
- center line
- 20.
- fire hole plate;
- 21.
- fire hole
- 22.
- engagement groove
- Implementations of the present invention are further described in detail below in conjunction with the drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.
- In the description of the present invention, it is to be understood that the designated orientation or positional relationship of the terms "upper", "lower", "left", "right", "top", "bottom" and the like is based on the drawings, which is merely for the purpose of describing the present invention and simplifying the description, and is not intended to indicate or imply that the device or element to be referred to has a particular orientation or is constructed and operated in a particular orientation, and thus is not to be construed as limiting the present invention. It should be understood that the terms "first", "second", and the like are used in the present invention to describe various information that should not be limited thereto, and these terms are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.
- As shown in
FIG. 1 to FIG. 4 , an embodiment of the first aspect of the present invention provides a burner including aninjector 10 and afire hole plate 20, where theinjector 10 is internally provided with at least two non-communicating parallel fuel gas-air mixing channels 11. One end of theinjector 10 is provided with at least twoinjection holes 111 that are respectively in communication with the fuel gas-air mixing channels 11 in one-to-one correspondence, the other end of theinjector 10 is provided with at least twojet holes 112 that are respectively in communication with the fuel gas-air mixing channels 11 in one-to-one correspondence. Thefire hole plate 20 is arranged covering the end of theinjector 10 that provides the jet holes 112. Above eachjet hole 112, there is provided a plurality of fire holes 21 opened on thefire hole plate 20. Illustratively, referring toFIG. 1 , theinjector 10 of the present embodiment is internally provided with two non-communicating fuel gas-air mixing channels 11, each of which is provided with theinjection hole 111 and thejet hole 112. In operation, fuel gas enters the fuel gas-air mixing channel 11 from theinjection hole 111; based on a Venturi principle, the fuel gas introduces air from theinjection hole 111 into the fuel gas-air mixing channel 11. The fuel gas and air are uniformly mixed in the fuel gas-air mixing channel 11 and then jet out from thejet hole 112 to be stably and uniformly burned above the fire holes 21. - The
injector 10 of the present invention is provided with at least two non-communicating and independent fuel gas-air mixing channels 11, and each fuel gas-air mixing channel 11 is provided with theinjection hole 111 and thejet hole 112. On the one hand, due to that theinjector 10 is provided with an increased number of the injection holes 111 as compared with existing injectors, more air can be introduced so that the fuel gas is able to be fully burned, in this way, the fuel gas utilization rate is improved, thereby reducing NOX and CO emissions. On the other hand, by controlling the number of combustive fuel gas-air mixing channels 11 in the burner of a burner assembly of a water heater, it is possible to realize "low heat combustion" and increase a turndown ratio of the burner assembly, thereby meeting the user's requirements for lower bath water temperatures in summer. Provided that each burner has a rated input power of 2 KW and municipal natural gas is used as the fuel gas source, a common burner having a single fuel gas-air mixing channel has a turndown ratio of 2:1, while the burner of an embodiment of the present invention having two fuel gas-air mixing channels has a turndown ratio of 4:1 due to a selectable number of combustive fuel gas-air mixing channels. Therefore, under the same input power conditions, the burner of the present invention having two fuel gas-air mixing channels can halve the minimum temperature rise of the water heated by the water heater, thereby effectively improving the user's bath comfort. - Based on the above technical solution, a burner is provided in the present embodiment. Referring to
FIG. 1 , theinjector 10 is provided with awater flow channel 12 which is disposed adjacent to thejet hole 112 for a flow of cooling water. By providing thewater flow channel 12 adjacent to thejet hole 112, a large amount of heat generated by the combustion in theinjector 10 can be absorbed to effectively reduce the temperature of combustion zone of the fire holes 21, thereby further reducing the amount of generated NOX. It should be understood that the cooling water is also referred to water to be heated by the burner, the water absorbs the heat of a surface of theinjector 10 prior to passing through thewater flow channel 12, thereby effectively improving the energy conversion efficiency and effectively achieving energy saving and emission reduction. Illustratively, a water pipe is inserted in thewater flow channel 12 by pipe expansion techniques. The water pipe should be properly installed for the cooling water to pass through, thereby ensuring heat transfer and absorption. Illustratively, thewater flow channels 12 are opened on both sides of each of the fuel gas-air mixing channel 11. - Specifically, in the present embodiment, the fuel gas-
air mixing channel 11 is T-shaped in general, which enables a sufficient mixing of the fuel gas and air. - In this embodiment, the fuel gas-
air mixing channel 11 includes a convergingsection 113, amixing section 114, and a divergingsection 115 which are sequentially communicated along a fuel gas-air flow direction. The convergingsection 113 has a tapered shape that gradually tapers along the fuel gas-air flow direction, a cross-sectional area of an inlet 1131 of the convergingsection 113 is 3-6 times a cross-sectional area of an outlet 1132 of the convergingsection 113. By adopting the design of the tapered-shaped cross section, the frictional losses of induced air are reduced. Meanwhile, under the advantageous Venturi principle, induced fuel gas creates a negative pressure at the outlet 1132 of the convergingsection 113, which can increase air intake from the inlet 1131 of the convergingsection 113. In order to evenly distribute the velocity field, the concentration field and the temperature field of the fuel gas-air mixture before it enters the divergingsection 115, a cross-sectional area of themixing section 114 along the fuel gas-air flow direction gradually increases. A cross-sectional area of anoutlet 1142 of themixing section 114 is 2-5 times a cross-sectional area of an inlet 1141 of themixing section 114. Referring toFIG. 1 andFIG. 2 , the divergingsection 115 is triangular-shaped in general along the fuel gas-air flow direction, a cross-sectional area of aninlet 1151 of the divergingsection 115 is smaller than a cross-sectional area of anoutlet 1152 of the divergingsection 115. Referring toFIG. 3 , an intermediate section of the divergingsection 115 is provided with aconstricted opening 115a. In this way, the fuel gas and air can be mix further uniformly; and at the same time, a part of dynamic pressure becomes a static pressure to increase the pressure of the fuel gas-air mixture to uniformly mix the fuel gas and air. In addition, theconstricted opening 115a provides a uniform distribution of the fuel gas-air velocity in the fuel gas-air mixing channel 11. - Preferably, in the present embodiment, in order to better mix the fuel gas and air mixture uniformly, the cross-sectional area of the inlet 1131 of the converging
section 113 is four times the cross-sectional area of the outlet 1132 of the convergingsection 113. - For the same purpose, in the present embodiment, preferably, the cross-sectional area of the
outlet 1142 of themixing section 114 is three times the cross-sectional area of the inlet 1141 of themixing section 114. - Further, in order to uniformly mix the fuel gas and air in the fuel gas-
air mixing channel 11, lengths of the convergingsection 113, themixing section 114 and the divergingsection 115 along the fuel gas-air flow direction are respectively set to A, B and C, wherein B>C>A, B is 3-6 times of A, and B is 1.5-3.5 times of C. - Preferably, in the burner, the length B of the
mixing section 114 is four times the length A of the convergingsection 113, and the length B themixing section 114 is twice the length C of the divergingsection 115. - In this embodiment, in order to achieve a stable combustion, the fire holes 21 are uniformly opened on the
fire hole plate 20, and thefire hole 21 has a diameter ranging from 0.5 to 1.5 mm. The fuel gas-air mixture jetted from thejet hole 112 can be evenly distributed into the fire holes 21 for stable and complete combustion. - Specifically, in the present embodiment, a surface of the
fire hole plate 20 is provided with a catalyst, the catalyst being a noble metal, a transition metal hydride or a transition metal oxide. The catalyst can effectively reduce the activation energy of the fuel gas-air mixture, and at the same time enrich the molecules of the mixture on the surface of thefire hole plate 20, thereby increasing the reaction speed and accelerating the burning rate. Organic exhaust gas generated from incomplete combustion can be flamelessly burned under a low ignition temperature by using the catalyst, and then can be oxidized and decomposed into CO2 and H2O, which achieves low CO and even zero CO emissions and releases a large amount of heat, thereby achieving the goal of energy saving and emission reduction. -
FIG. 4 is a schematic view showing the structure of an injector after being disassembled and unfolded, according to an embodiment of the present invention. Specifically, in this embodiment, referring specifically toFIG. 4 , theinjector 10 is formed by folding and connecting a structurally symmetricalfirst casing 13 towards opposite sides along acenter line 18 thereof, wherein thefirst casing 13 is provided with at least two firstpressing grooves 131 on one side besides thecenter line 18, and is provided with at least two secondpressing grooves 132 which are in one-to-one correspondence with the firstpressing grooves 131 on the other side besides thecenter line 18. After thefirst casing 13 is folded towards opposite sides, the firstpressing groove 131 and the secondpressing groove 132 form the fuel gas-air mixing channel 11. By integrally forming theinjector 10, the manufacture of theinjector 10 can be simplified. Illustratively, referring toFIG. 1 andFIG. 4 , two opposite edges of thefirst casing 13 that are perpendicular to thecenter line 18 are provided withfolding rims 134 for performing a snap connection between the two structurally symmetrical parts of thefirst casing 13 after thefirst casing 13 is folded. - As an alternative, the
injector 10 can be formed by assembling a second casing and a third casing having a same structure (not shown in the drawings), wherein the second casing is provided with at least two third pressing grooves (not shown in the drawings), the third casing is provided with at least two fourth pressing grooves (not shown in the drawings) which are in one-to-one correspondence with the third pressing grooves. The third pressing groove and the fourth pressing groove facing each other form the fuel gas-air mixing channel 11. Similarly, the second casing and the third casing are assembled together though foldingrims 134 that are arranged on two opposite edges of the second casing or the third casing. - Illustratively, the
injector 10 is fabricated from a material selected from at least one of aluminum, copper, stainless steel and other alloy. - Illustratively, in the present embodiment, referring to
FIG. 3 andFIG. 4 , two opposite fifthpressing grooves 133 are respectively depressed from two opposite surfaces of the divergingsection 115 of theinjector 10 to form the constrictedopening 115a in the fuel gas-air mixing channel 11. - The
fire hole plate 20 is arranged covering the end of theinjector 10 that provides the jet holes 112. In this embodiment, referring toFIG. 3 , in order to mount thefire hole plate 20 on the end of theinjector 10 that provides the jet holes 112 in a sealed manner, the end of theinjector 10 that provides the jet holes 112 is provided with an outwardly extendingflange 14, anengagement groove 22 is disposed at an edge of thefire hole plate 20, and theflange 14 is inserted into theengagement groove 22 to connect thefire hole plate 20 and theinjector 10. Illustratively, theinjector 10 is snapped into thefire hole plate 20, then fixedly connected by riveting or spot welding or other processes. Illustratively, an edge of thefire hole plate 20 is provided with a bent edge to form theengagement groove 22. - Illustratively, in the present embodiment, an angle between a central axis of the
injection hole 111 and an end surface of thejet hole 112 is preferably 90 degrees. Meanwhile, when the burner of the present invention is applied to a type of water heater with a fan for supplying air, the angle between the central axis of theinjection hole 111 and the end surface of thejet hole 112 ranges from 0 to 90 degrees. - Referring to
FIG. 1 , in the present embodiment, a front side and a back side of theinjector 10 are each provided with apositioning boss 17, which is used for stacking and assembling a plurality of the burners to form a burner assembly. During the assembly process, two adjacent burners are initially positioned by abutting the corresponding two positioningbosses 17, so that the distance between adjacent burners can be kept consistent. Further, in order to facilitate the assembly, theinjector 10 is provided with a mountinghole 15 at thepositioning boss 17. During assembling, a connecting member passes through the mountingholes 15 of adjacent twoinjectors 10, so as to assemble a plurality of the burners to form a burner assembly. Referring toFIG. 4 , an end surface of theinjector 10 that provides the injection holes 111 is provided with mounting portions for mounting windshields. Each of the injection holes 111 is provided with windshields at both sides. Illustratively, the mounting portions are threadedholes 16 opened on both sides of theinjection hole 111. - An embodiment of the second aspect of the present invention provides a gas water heater including the burner according to any of the above. Since the gas water heater provided by the present invention comprises the burner according to the first aspect, the gas water heater has the all the benefits of the burner stated above; the present embodiment will not be stated in detail here.
- In summary, the embodiments of the present invention provide a gas water heater and a burner thereof, where the burner comprises an injector that is provided with at least two non-communicating fuel gas-air mixing channels and at least two corresponding independent jet holes. In this way, more air can be introduced by the fuel gas, so that the fuel gas combustion is more sufficient, thereby reducing the emission of NOX and CO in the combustion process. At the same time, the number of combustive fuel gas-air mixing channels in the burner is controllable, which can effectively increase a turndown ratio and achieve low heat combustion, thereby ultimately meeting various requirements of the customers for bath temperature.
- The embodiments stated above are only preferred embodiments of the present invention, and it is noted that those skilled in the art can make various improvements and substitutions without departing from the technical principles of the present invention, and the improvements and substitutions fall within the scope of the present invention as defined in the appended claims.
Claims (6)
- A burner, comprising an injector (10) and a fire hole plate (20), wherein:the injector (10) is internally provided with at least two non-communicating parallel fuel gas-air mixing channels (11), one end of the injector (10) is provided with at least two injection holes (111) that are respectively in communication with the fuel gas-air mixing channels (11) in one-to-one correspondence, the other end of the injector (10) is provided with at least two jet holes (112) that are respectively in communication with the fuel gas-air mixing channels (11) in one-to-one correspondence, the fire hole plate (20) is arranged covering the end of the injector (10) that provides the jet holes (112), and there is provided a plurality of fire holes (21) opened on the fire hole plate (20) above each jet hole (112);wherein the injector (10) is provided with a water flow channel (12) that is disposed adjacent to the jet hole (112) for a flow of cooling water;wherein the fuel gas-air mixing channel (11) is T-shaped in general, and the fuel gas-air mixing channel (11) comprises a converging section (113), a mixing section (114), and a diverging section (115) which are sequentially communicated along a fuel gas-air flow direction, wherein:the converging section (113) has a tapered shape that gradually tapers in the fuel gas-air flow direction, a cross-sectional area of an inlet (1131) of the converging section (113) is 3-6 times a cross-sectional area of an outlet (1132) of the converging section (113); a cross-sectional area of the mixing section (114) along the fuel gas-air flow direction gradually increases, and a cross-sectional area of an outlet (1142) of the mixing section (114) is 2-5 times a cross-sectional area of an inlet (1141) of the mixing section; and the diverging section (115) is triangular-shaped in general along the fuel-gas air flow direction, a cross-sectional area of an inlet (1151) of the diverging section (115) is smaller than a cross-sectional area of an outlet (1152) of the diverging section (115), and an intermediate section of the diverging section (115) is provided with a constricted opening (115a);wherein lengths of the converging section (113), the mixing section (114), and the diverging section (115) along the fuel gas-air flow direction are respectively set to A, B and C, wherein:B>C>A, B is 3-6 times of A, and B is 1.5-3.5 times of C;wherein the end of the injector (10) that provides the jet holes (112) is provided with an outwardly extending flange (14), an engagement groove (22) is disposed at an edge of the fire hole plate (20), and the flange (14) is inserted into the engagement groove (22) to connect the fire hole plate (20) and the injector (10);wherein two opposite fifth pressing grooves (133) are respectively depressed from two opposite surfaces of the diverging section (115) of the injector (10) to form the constricted opening (115a) in the fuel gas-air mixing channel (11).
- The burner according to claim 1, wherein the cross-sectional area of the inlet (1131) of the converging section (113) is four times the cross-sectional area of the outlet (1132) of the converging section (113), and the cross-sectional area of the outlet (1142) of the mixing section (114) is three times the cross-sectional area of the inlet (1141) of the mixing section (114).
- The burner according to claims 1 or 2, wherein a surface of the fire hole plate (20) is provided with a catalyst.
- The burner according to claim 3, wherein the injector (10) is formed by folding and connecting a structurally symmetrical first casing (13) towards opposite sides along a center line (18) thereof, wherein the first casing (13) is provided with at least two first pressing grooves (131) on one side besides the center line (18), and is provided with at least two second pressing grooves (132) which are in one-to-one correspondence with the first pressing grooves (131) on the other side besides the center line (18); and after the first casing (13) is folded towards opposite sides, the first pressing groove (131) and the second pressing groove (132) facing each other form the fuel gas-air mixing channel (11).
- The burner according to claim 3, wherein the injector (10) is formed by assembling a second casing and a third casing having a same structure, wherein the second casing is provided with at least two third pressing grooves, the third casing is provided with at least two fourth pressing grooves which are in one-to-one correspondence with the third pressing grooves, and the third pressing groove and the fourth pressing groove facing each other form the fuel gas-air mixing channel (11).
- A gas water heater, comprising the burner according to any one of claims 1-5.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810800675.2A CN108916872A (en) | 2018-07-20 | 2018-07-20 | A kind of gas heater and its burner |
CN201821154328.9U CN208871621U (en) | 2018-07-20 | 2018-07-20 | A kind of gas heater and its burner |
Publications (2)
Publication Number | Publication Date |
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EP3597999A1 EP3597999A1 (en) | 2020-01-22 |
EP3597999B1 true EP3597999B1 (en) | 2021-03-17 |
Family
ID=64082840
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18020562.7A Active EP3597999B1 (en) | 2018-07-20 | 2018-10-29 | Gas water heater and burner thereof |
Country Status (4)
Country | Link |
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EP (1) | EP3597999B1 (en) |
CL (1) | CL2018003168A1 (en) |
ES (1) | ES2863909T3 (en) |
PT (1) | PT3597999T (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3584499A1 (en) * | 2018-01-16 | 2019-12-25 | Wuhu Midea Kitchen And Bath Appliances Mfg. Co, Ltd. | Flame spreader as well as burner and water heater using same |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3799452A (en) * | 1972-06-22 | 1974-03-26 | Vaillant Joh Kg | Premixing gas burner |
FR2740202B1 (en) * | 1995-10-19 | 1997-12-12 | Leblanc Sa E L M | IMPROVEMENTS TO A WATER HEATER, BATH HEATER, GAS BOILER |
CH692677A5 (en) * | 1996-06-10 | 2002-09-13 | Vaillant Gmbh | Gas burner. |
AT404296B (en) * | 1996-06-10 | 1998-10-27 | Vaillant Gmbh | BURNER |
DE10010762C2 (en) * | 2000-03-04 | 2002-03-28 | Bosch Gmbh Robert | Atmospheric gas burner |
WO2014116970A2 (en) * | 2013-01-25 | 2014-07-31 | Beckett Gas, Inc. | Ultra-low nox burner |
CN207065570U (en) * | 2017-08-16 | 2018-03-02 | 芜湖美的厨卫电器制造有限公司 | Burner and gas heater |
-
2018
- 2018-10-29 PT PT180205627T patent/PT3597999T/en unknown
- 2018-10-29 EP EP18020562.7A patent/EP3597999B1/en active Active
- 2018-10-29 ES ES18020562T patent/ES2863909T3/en active Active
- 2018-11-08 CL CL2018003168A patent/CL2018003168A1/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3584499A1 (en) * | 2018-01-16 | 2019-12-25 | Wuhu Midea Kitchen And Bath Appliances Mfg. Co, Ltd. | Flame spreader as well as burner and water heater using same |
Also Published As
Publication number | Publication date |
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CL2018003168A1 (en) | 2019-02-08 |
ES2863909T3 (en) | 2021-10-13 |
PT3597999T (en) | 2021-04-15 |
EP3597999A1 (en) | 2020-01-22 |
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