EP3574147A1 - Drahtgeflecht - Google Patents
DrahtgeflechtInfo
- Publication number
- EP3574147A1 EP3574147A1 EP18700894.1A EP18700894A EP3574147A1 EP 3574147 A1 EP3574147 A1 EP 3574147A1 EP 18700894 A EP18700894 A EP 18700894A EP 3574147 A1 EP3574147 A1 EP 3574147A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bending
- wire
- wire mesh
- helix
- coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005452 bending Methods 0.000 claims abstract description 481
- 238000003825 pressing Methods 0.000 claims abstract description 57
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 238000010586 diagram Methods 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 238000012669 compression test Methods 0.000 claims abstract description 5
- 230000007704 transition Effects 0.000 claims description 111
- 238000000034 method Methods 0.000 abstract description 33
- 230000008569 process Effects 0.000 abstract description 7
- 210000002414 leg Anatomy 0.000 description 156
- 238000004519 manufacturing process Methods 0.000 description 48
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 4
- 238000009954 braiding Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 210000000689 upper leg Anatomy 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000002269 spontaneous effect Effects 0.000 description 2
- 229910000922 High-strength low-alloy steel Inorganic materials 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 210000003414 extremity Anatomy 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000010234 longitudinal analysis Methods 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000009372 pisciculture Methods 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 244000062645 predators Species 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F7/00—Devices affording protection against snow, sand drifts, side-wind effects, snowslides, avalanches or falling rocks; Anti-dazzle arrangements ; Sight-screens for roads, e.g. to mask accident site
- E01F7/04—Devices affording protection against snowslides, avalanches or falling rocks, e.g. avalanche preventing structures, galleries
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F7/00—Devices affording protection against snow, sand drifts, side-wind effects, snowslides, avalanches or falling rocks; Anti-dazzle arrangements ; Sight-screens for roads, e.g. to mask accident site
- E01F7/04—Devices affording protection against snowslides, avalanches or falling rocks, e.g. avalanche preventing structures, galleries
- E01F7/045—Devices specially adapted for protecting against falling rocks, e.g. galleries, nets, rock traps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/005—Wire network per se
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/20—Securing of slopes or inclines
- E02D17/202—Securing of slopes or inclines with flexible securing means
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H17/00—Fencing, e.g. fences, enclosures, corrals
- E04H17/02—Wire fencing, e.g. made of wire mesh
- E04H17/04—Wire fencing, e.g. made of wire mesh characterised by the use of specially adapted wire, e.g. barbed wire, wire mesh, toothed strip or the like; Coupling means therefor
- E04H17/05—Wire mesh or wire fabric
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K61/00—Culture of aquatic animals
- A01K61/60—Floating cultivation devices, e.g. rafts or floating fish-farms
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K77/00—Landing-nets for fishing; Landing-spoons for fishing
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F13/00—Arrangements for obstructing or restricting traffic, e.g. gates, barricades ; Preventing passage of vehicles of selected category or dimensions
- E01F13/12—Arrangements for obstructing or restricting traffic, e.g. gates, barricades ; Preventing passage of vehicles of selected category or dimensions for forcibly arresting or disabling vehicles, e.g. spiked mats
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/52—Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes
- E06B2009/524—Mesh details
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/52—Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/15—Plate linings; Laggings, i.e. linings designed for holding back formation material or for transmitting the load to main supporting members
- E21D11/152—Laggings made of grids or nettings
Definitions
- the invention relates to a wire mesh according to the preamble of claim 1.
- Wire braids made of high-strength steel wire are known from the prior art. High strength steel wire breaks relatively quickly when bent, resulting in reduced strength of the wire mesh despite high wire tensile strength and high work-piece rejection.
- the object of the invention is in particular to provide a generic wire mesh with advantageous properties in terms of resilience. The object is achieved by the features of claim 1, while advantageous embodiments and
- This can advantageously a high
- Resilience can be achieved.
- high security can be achieved.
- a wire mesh having a high strength, in particular a high tensile strength can be provided.
- junction points and / or nodes are increased in a network.
- different areas of a coil of a wire mesh can be optimized individually load-specific.
- this can advantageously be a wire mesh with a high rigidity, in particular across the braid and / or along the braid, are provided.
- mechanical properties of a wire mesh can be flexibly and / or adjusted as needed.
- the invention relates to a method for producing a coil for a wire mesh, in particular for a safety net, in particular a method for producing a wire mesh, in particular a safety net, wherein the coil of at least a single wire, a wire bundle, a wire strand, a wire rope and / or another longitudinal element is made with at least one wire and wherein by means of bending at least a first
- At least one second leg and at least one of the first leg and the second leg interconnecting bending point of the helix are made, so that in a first consideration perpendicular to a Main extension plane of the helix of the first leg and / or the second leg at least with a first pitch angle with respect to a
- the helix is made by bending in such a way that in a second view parallel to the main plane of extension of the helix and perpendicular to the longitudinal direction of the helix, the bend at least in sections with a second helix angle different from the first helix angle
- Resilience can be achieved.
- high security can be achieved.
- a wire mesh having a high strength, in particular a high tensile strength can be provided.
- junction points and / or nodes are increased in a network.
- different areas of a coil of a wire mesh can be optimized individually load-specific.
- this can advantageously be a wire mesh with a high rigidity, in particular across the braid and / or along the braid, are provided.
- mechanical properties of a wire mesh can be flexibly and / or adjusted as needed.
- a wire mesh in particular a safety net, with a plurality of interwoven spirals, of which at least one helix of at least one individual wire, a wire bundle, a wire strand, a wire rope and / or another longitudinal element is made with at least one wire and at least one first leg, at least one second leg and at least one comprises first leg and the second leg interconnecting bending point, wherein in a longitudinal view parallel to a longitudinal direction of the helix the bending point comprises at least one bending area with a bending curvature and at least one first transition area connected to the first leg with a first transition curvature different from the bending curvature,
- a wire mesh having a high strength, in particular a high tensile strength can be provided.
- a coil of a wire mesh can be optimized individually load-specific.
- this can advantageously be a wire mesh with a high rigidity, in particular across the braid and / or along the braid, are provided.
- mechanical properties of a wire mesh can be flexibly and / or adjusted as needed.
- a behavior of a bending point in a load case can be optimized.
- a large parameter space can be made available with respect to a bend geometry.
- the invention relates to a method for producing a coil for a wire mesh, in particular for a safety net, in particular a method for producing a wire mesh, in particular a safety net, wherein the coil of at least a single wire, a wire bundle, a wire strand, a wire rope and / or another longitudinal element is made with at least one wire and wherein by means of bending at least a first
- leg, at least one second leg and at least one of the first leg and the second leg interconnecting bending point of the helix are made. It is proposed that the helix is made by bending in such a way that in a longitudinal view parallel to a
- the bending point at least one bending region with a bending curvature and at least one connected to the first leg comprises first transition region with a first transition curvature different from the bending curvature.
- a wire mesh having a high strength in particular a high tensile strength, can be provided.
- a geometry of helices and / or meshes of a braid can be adapted to an expected stress.
- different areas of a coil of a wire mesh can be optimized individually load-specific.
- this can advantageously be a wire mesh with a high hardness, especially transverse to the braid and / or along the braid provided.
- mechanical properties of a wire mesh can be flexibly and / or adjusted as needed.
- a behavior of a bending point in a load case can be optimized.
- a large parameter space can be made available with respect to a bend geometry.
- a wire mesh in particular a safety net, with a plurality of interwoven spirals, of which at least one coil of at least one individual wire, a wire bundle, a wire strand, a wire rope and / or another longitudinal element with at least one wire, which is in particular made of a high strength steel, wherein the wire at a Hin and bend test by at least one bending cylinder with a diameter of at most 2d each at least 90 ° in opposite directions at least M times without breakage back and forth herbiegbar, where M, optionally by rounding, as CR "0.5 -d " 0, 5 is determinable and where d is a diameter of the wire in mm, R a
- a load-bearing wire mesh can be provided.
- high security can be achieved.
- a wire mesh having a high strength, in particular a high tensile strength can be provided.
- a wire mesh with balanced properties in terms of hardness and tensile strength can be provided.
- wire breaks in a production of wire mesh can be advantageously avoided. In particular, can be beneficial to test runs at a
- wire meshes are at least largely dispensed with. Further, for a wire harness having a high load capacity, suitable wires can be easily and / or quickly and / or reliably identified. In particular, a much more stringent and / or stress-specific selection process for a suitable wire can be provided compared to a flexing test in accordance with ISO 7801.
- the invention relates to a method for identifying a suitable wire, in particular of a high-strength steel, for a wire mesh, in particular for a safety net, with a plurality of interwoven spirals, of which at least one helix of at least a single wire, a wire bundle, a wire strand, a Wire rope and / or another longitudinal element to be manufactured with the appropriate wire.
- the wire is identified as suitable if a test piece of the wire in a back and forth bending around a bending cylinder with a diameter of at most 2d by at least 90 ° in
- opposite directions can be bent back and forth at least M times, where M, optionally by rounding, as CR “0.5 -d " 0.5 is determinable and where d is a diameter of the wire in mm, R a
- Tensile strength of the wire in N mm "2 and C is a factor of at least 400 N 0.5 mm 0.5 .Owing to this, advantageous properties with regard to a load capacity can be achieved Strength, especially a high Tensile strength, be provided.
- Tensile strength can be provided. Furthermore, wire breaks in a production of wire mesh can be advantageously avoided. In particular, test runs in the production of wire mesh can advantageously be dispensed with, at least for the most part. Further, for a wire harness having a high load capacity, suitable wires can be easily and / or quickly and / or reliably identified.
- a wire mesh in particular a safety net, with a plurality of interwoven spirals, of which at least one helix is made of at least a single wire, a wire bundle, a wire strand, a wire rope and / or another longitudinal element with at least one wire made of a high-strength steel and a plurality of legs, a plurality of each connecting two legs
- Main extension plane of the helix has a transverse extent, wherein a helical test piece of the coil comprising at least five legs and at least four bending points, in a compression test between parallel plates, which includes pressing by moving the plates along a pressing line parallel to the frontal direction, a spring characteristic shows, in a press line-force diagram, starting from a beginning of the pressing section has an at least approximately linearly extending or linearly extending first part characteristic with a first slope proposed.
- Pressing distance-force diagram here is in particular a path-force diagram.
- advantageous properties can be achieved in terms of resilience.
- high security can be achieved.
- a wire mesh with a high strength in particular a high Tensile strength, be provided.
- a wire mesh with balanced properties in terms of hardness and tensile strength can be provided.
- a suitability of a mesh can be determined in a simple and / or rapid and / or reliable manner.
- a bending device for producing a wire mesh in particular a safety net, which has a plurality of interwoven spirals, of which at least one helix is made of at least one helical blank, namely a single wire, a wire bundle, a wire strand, a wire rope and / or another longitudinal element, with at least one wire, with a bending unit , which has at least one bending mandrel and at least one bending table, which is provided for bending the coil blank around the bending mandrel and which is mounted completely circumferentially around the bending mandrel, with a feed unit, which leads to a
- Feed direction is provided, and proposed with a geometry setting, which is provided for adjusting a geometry of the helix.
- a geometry setting which is provided for adjusting a geometry of the helix.
- advantageous properties can be achieved with regard to production.
- a large parameter space can be made available with regard to a production of a wire mesh.
- a geometry of coils and / or mesh of a wire mesh can be variably and / or adjusted as needed.
- a fast and / or reliable production can be made possible.
- a flexible and / or fully adjustable bending device can be provided.
- a high throughput can be achieved in a production.
- a low-maintenance bending device can be provided and / or downtimes can be reduced, for example due to maintenance.
- provided is meant in particular specially programmed, designed and / or equipped.
- the method includes at least one method step that specifically aims at the purpose and / or that the method is specifically aimed at the purpose and / or that the method serves a purpose and is at least partially optimized for this fulfillment.
- providing a method step for a purpose, it should be understood in particular that the method step specifically aims at the purpose and / or that the
- Process step is directed specifically to the purpose and / or that of
- Process step serves a purpose and is at least partially optimized for this fulfillment. It can be advantageously provided a resilient and / or adapted to a requirement profile manufacturable wire mesh and / or a flexibly adaptable and / or reliable method for its production.
- a resilient and / or adapted to a requirement profile manufacturable wire mesh and / or a flexibly adaptable and / or reliable method for its production can be advantageously provided.
- Joining points and / or legs and / or braid coils independently but also synergistically optimized and / or adapted. It also provides an easily applicable and / or reliable method of quality control.
- the helix is made of a longitudinal element, namely a
- a "wire” is to be understood as meaning, in particular, an elongate and / or thin and / or at least mechanically bendable and / or flexible body
- the wire is designed as a round wire.
- the wire is at least partially or completely formed as a flat wire, a square wire, a polygonal wire and / or a profile wire.
- the wire may be made at least partially or completely from metal, in particular a metal alloy, and / or organic and / or inorganic plastic and / or a composite material and / or an inorganic material
- the wire is designed as a polymer wire or a plastic wire.
- the wire may be formed as a composite wire, such as a metal-organic composite wire and / or a metal-inorganic composite wire and / or a metal-polymer composite wire and / or a metal-metal composite wire or the like.
- the wire comprises at least two different materials, which are in particular arranged according to a composite geometry relative to each other and / or at least partially mixed together.
- the wire is advantageous as a metal wire, in particular as a steel wire, in particular as a
- the helix has several wires, they are preferably identical. But it is also conceivable that the helix has a plurality of wires, which differ in particular with regard to their material and / or their diameter and / or their cross-section.
- the wire has a particular corrosion-resistant coating and / or sheath such as a zinc coating and / or a
- the transverse extent of the helix is greater, in particular considerably larger than a diameter of the wire and / or as a diameter of the longitudinal element from which the helix is made.
- the transverse extent may for example be twice or three times or five times or ten times or 20 times as large as the diameter of the longitudinal element, wherein also intervening Values or smaller values or larger values are conceivable.
- the wire may have a diameter of
- the longitudinal element comprises a plurality of components, in particular a plurality of wires, such as in the case of a wire rope or a strand or a
- the wire mesh is as a slope protection, as a
- Security fence as a safety fence, as a rockfall protection net, as one
- Barrier fence as a fish farming net, as a predator protection net, as a fencing fence, as a tunnel safety, as a hillside protection, as an
- the wire mesh is formed flat.
- the wire mesh is regular and / or in at least one direction built up periodically.
- the wire mesh can be rolled in and / or rolled out, in particular about an axis which is parallel to the
- Main extension direction of the helix runs.
- a rolled up wire mesh in a direction perpendicular to the
- the helix is formed spirally.
- the helix is formed as a flattened spiral.
- a plurality of bending points and a plurality of legs form the helix, advantageously bending points are each connected directly with legs.
- the transverse extent is considerably smaller than a length of the first leg.
- the helix advantageously has an at least substantially constant or a constant diameter and / or cross section along its course.
- the helix has a multiplicity of
- the helix has a plurality of bending points each connecting two adjacent limbs, which are preferably at least substantially identical or identical.
- the helix is preferably formed from a single longitudinal element, in particular only from the longitudinal element, for example from the wire or a strand or a wire rope or a wire bundle or the like.
- constant value is to be understood in this context in particular as meaning a value not exceeding 20%, advantageously not exceeding 15%, more preferably at most 10%, preferably at most 5%, preferably at most 3% and more preferably at most 2% or even at most varies by 1%.
- the fact that an object has an "at least substantially constant cross-section" is to be understood in particular as meaning that for any first cross-section of the object along at least one direction and any second cross-section of the object along the direction, a minimum surface area of a differential area is formed at a superposition of the cross sections, a maximum of 20%, advantageously at most 10% and most preferably at most 5% of
- the longitudinal direction of the helix is arranged at least substantially parallel or parallel to a main extension direction of the helix.
- the helix has a longitudinal axis parallel to the
- the main extension plane of the coil is arranged at least substantially parallel to a main extension plane of the wire mesh, at least in a planar designed and / or planar rolled state of the wire mesh, which may differ in particular from an installed state of the wire mesh.
- a "main direction of extension" of an object should be understood to mean, in particular, a direction which runs parallel to a longest edge of a smallest imaginary cuboid which just completely encloses the object be understood to a reference direction, in particular in a plane, the direction opposite to the
- Reference direction has a deviation, in particular less than 8 °, advantageously less than 5 ° and particularly advantageously less than 2 °. Under one
- the wire mesh on a plurality or a plurality of in particular identically formed helices. It is also conceivable that the wire mesh is formed from several different helices.
- the helices are interconnected.
- the helices are interconnected.
- a helix is braided into two adjacent helices and / or screwed.
- the wire mesh can be produced by a helix is screwed into a pre-mesh, in this screwed helix another helix is screwed, in this further screwed helix turn a helix is screwed and so on.
- adjacent coils are connected via their bending points.
- each case two bending points of different helices are connected to each other, in particular hooked into each other.
- the helices of the wire mesh have the same direction of rotation.
- two spirals are advantageously knotted together, in particular in each case at a first of their ends and / or in each case at a second of their ends opposite the first ends.
- the wire mesh has at least one stitch.
- the mesh of four legs is limited, of which in particular two each belong to the same coil.
- the helix limits the mesh to at least one side, in particular to two sides.
- the mesh is quadrangular, in particular diamond-shaped.
- the mesh is symmetrical with respect to an axis of symmetry which is parallel to the longitudinal direction of the helix and / or symmetrical with respect to a helix
- Symmetry axis that is perpendicular to the longitudinal direction of the helix.
- the mesh has a first interior angle.
- the first inner angle is particularly preferably twice as large as the first pitch angle.
- the first inner angle is composed of two pitch angles of adjacent helices.
- the longitudinal axis of the helix is an angle bisector of the first angle.
- the Mesh disposed adjacent the first interior angle second
- a sum of half an amount of the second inner angle and an amount of the pitch angle corresponds at least substantially or exactly 90 °.
- an angle bisector of the second inner angle is perpendicular to the longitudinal axis of the helix.
- the mesh has a third inner angle, the first
- Interior angle is arranged opposite.
- the third is
- the inner angle is the same as the first inner angle.
- the mesh has a fourth inner angle, which is arranged opposite the second inner angle.
- the fourth inner angle is identical in terms of magnitude with the second inner angle.
- the wire mesh has a plurality of, in particular at least substantially identical or identical stitches.
- two adjacent coils each form a plurality of meshes.
- the first leg and the second leg form together with a further first
- a deviation from a predetermined value corresponds in particular to less than 15%, preferably less than 10% and particularly preferably less than 5% of the predetermined value.
- the first pitch angle is an angle between a longitudinal axis of the first leg and the longitudinal axis of the helix, in particular in the frontal view.
- the second pitch angle is an angle between a main extension direction of the bending point and the longitudinal axis of the helix, in particular in the transverse view.
- the bending area comprises at least 25%, advantageously at least 50%, particularly advantageously at least 75% and preferably at least 85% of the bending point.
- the first leg is integrally connected to the bending point, in particular to the first transition region.
- the second leg is integrally connected to the bending point.
- the first transition region is integrally connected to the bending region.
- the helix is integrally formed.
- a main extension plane of the bending point differs from a main extension plane of the first transitional region.
- the bending point and the first transition region have a common main extension plane.
- the helix is formed from a longitudinal element with a plurality of components, such as a strand and / or a wire rope and / or a wire bundle, is intended to be "integrally be understood in this context in particular that sub-wires and / or other components of the longitudinal element along a course of the helix are interruption-free.
- the helix is made from a single longitudinal element or from a single longitudinal element blank.
- the wire is bent in the back-and-forth bending test about two opposite, identically formed bending cylinder.
- the bending cylinders are provided to perform the back-and-forth bending test without deformation and / or damage.
- the test piece of the helix is in one piece.
- the test piece of the helix comprises exactly four bending points.
- the test piece of the helix comprises exactly five legs.
- the parallel plates are provided to the press trial deformation-free and / or without damage.
- a first plate of the two parallel plates is moved along the press line onto a second plate of the two parallel plates.
- the first plate moves relative to the second plate at a rate of at least 10 ⁇ s advantageously of at least 50 ⁇ s particularly advantageous of at least 100 ⁇ s ' preferably of about 1 17 ⁇ s '
- test piece of the helix is irreversibly deformed in the press trial. Under “at least approximately linearly” should in this
- Connection understood to be in particular free of cracks and / or with an at least substantially constant gradient running.
- the feed unit has at least one in particular driven feed element, which exerts a feed force on the spiral blank during advancement.
- the feed element is designed as a feed roller.
- the feed unit has several
- Feed elements of which in particular at least one, advantageously some, particularly advantageous all, are driven, between which the
- Spiral blank is carried out in the advancing.
- the geometry adjustment unit is provided to a curvature of the bending point, in particular of the bending region and / or the first
- Transition region and / or a length of the first leg and / or a
- the bending device is provided to produce the helix of the invention.
- the bending device is intended to produce the wire mesh according to the invention.
- the bending device comprises a braiding unit, which leads to a
- Braiding the helix in a Vorgeflecht especially a Vorgeflecht from a A plurality of to the helix at least substantially identical or identical helices, is provided.
- the bending mandrel is rotatably mounted about a longitudinal axis of the bending mandrel.
- the bending mandrel is driven.
- Bending device in particular the bending unit, at least one drive unit for the bending mandrel, which rotates the bending mandrel about its longitudinal axis.
- the bending device in particular the bending unit, at least one drive unit for the bending table, which is intended to drive the bending table around the bending mandrel circumferentially.
- the bending device has a single drive unit, which is connected by means of suitable belts, wheels, gears, etc. with driven and / or moving components of the bending device and / or provided for the drive.
- the wire is made at least partially, in particular apart from a coating entirely of high-strength steel.
- the wire is a high strength steel wire.
- the high strength steel may be spring steel and / or wire steel and / or steel suitable for wire ropes.
- the wire has a tensile strength of at least 800 N mm “2 , advantageously of at least 1000 N mm “ 2 , more preferably of at least 1200 N mm “2 , preferably of at least 1400 N mm “ 2 and more preferably of at least 1600 N mm “ 2 , in particular a tensile strength of about 1770 N mm “2 or of about 1960 N mm " 2. It is also conceivable that the wire has an even higher tensile strength, for example a tensile strength of at least 2000 N mm “2 , or at least 2200 N mm “2 , or even at least 2400 N mm “ 2 . In this way, a high load capacity, in particular a high tensile strength and / or a high rigidity across the braid can be achieved. In addition, advantageous bending properties can be achieved.
- the second pitch angle be at least 2.5 °, preferably at least 5 °, advantageously deviates by at least 10 °, particularly advantageously by at least 15 °, preferably by at least 20 °, more preferably by at least 25 ° from the first pitch angle. This allows a geometry of nodes to be optimized application specific. In a particularly advantageous embodiment of the invention, it is proposed that the second pitch angle has a value between 25 ° and 65 °, advantageously between 40 ° and 50 °.
- the second pitch angle is at least 25 °, advantageously at least 30 °, particularly advantageously at least 35 ° and preferably at least 40 ° and / or at most 65 °, advantageously at most 60 °, particularly advantageously at most 55 ° and preferably at most 50 °.
- the second pitch angle is at least substantially, in particular exactly 45 °.
- the bending points of the helix of the braid have a second pitch angle of about 45 °. This can be a resilient and / or advantageous with another binding site
- connectable geometry of a bending point can be achieved.
- the bending point in particular the bending region, at least in sections follow an at least approximately straight course, in particular a straight course.
- "at least approximately straight” should be understood to mean straight, preferably linear, preferably in the transverse consideration, a section of the bending point follows the at least approximately straight or straight course, which section at least 50%, advantageously at least 75%. and advantageously comprises at least 85% of the bending point.
- the bending point in the section in particular in a region of the bending point, is curved in a plane which is parallel to the approximately straight course of the bending point Course at least substantially parallel or parallel to the
- the helix follow at least sections of a stepped, in particular diagonal, stepwise course.
- the first leg, the bending point and the second leg in the transverse consideration of the step profile, wherein the bending point or at least its approximately straight course with the first leg and / or with the second leg forms an angle which the second
- a high rigidity of a wire mesh transverse to its surface can be achieved if the first leg and / or the second leg at least partially follows a straight course.
- the first leg and the second leg form straight sides of the mesh.
- the entire first leg and / or the entire second leg is straight
- the first leg and / or the second leg has a length of at least 1 cm, advantageously of at least 2 cm, particularly advantageously of at least 3 cm, preferably of at least 5 cm and particularly preferably of at least 7 cm.
- the first leg and the second leg can have any other, in particular considerably greater lengths.
- the first leg and / or the second leg may have a length of at least 10 cm or at least 15 cm or
- the helix is formed of a wire strand, a wire rope, a wire bundle or the like.
- first leg at least partially in a first plane and the second
- Legs at least partially extend in a plane parallel to the first plane second level.
- at least two adjacent legs of the helix run in parallel planes.
- the first leg runs in the transverse view parallel to the second leg.
- the first leg and the further first leg extend in the first plane and / or the second leg and the further second leg in the second plane.
- the first level defines a front side of the wire mesh and / or the second level defines a back side of the wire mesh or vice versa. This allows a wire mesh with a double-surface and / or
- the further helix comprises at least one further bending point, in the region of which the helix and the further helix intersect.
- the first bending point is connected to the second bending point, in particular hooked.
- the further bending point connects the further first leg and the further second leg.
- the first leg is at least substantially parallel or parallel to the other first
- the second leg extends at least in
- the first helix and the second helix intersect perpendicularly in the area of the further bending point.
- the second pitch angle is 45 ° and an analog further defined second pitch angle of the further bending point is also 45 °.
- interlinked bending points of the wire mesh each intersect perpendicularly. In this way, a high tensile strength of a connection between bending points can be achieved, in particular due to a direct introduction of force and / or power transmission at crossing points. Furthermore, this can be maximized a contact area between hooked bends.
- the second pitch angle is smaller than the first pitch angle, in particular in the case that the first pitch angle greater than 45 °.
- the second pitch angle is greater than the first pitch angle, in particular in the case that the first pitch angle is smaller than 45 °.
- the second pitch angle is independent of the first pitch angle and, as mentioned, particularly advantageous exactly 45 °.
- the second pitch angle of the corresponding bending points are advantageously selected such that the bending points intersect perpendicularly. In this way, loadable connection points can be provided independently of a mesh geometry.
- the first pitch angle is greater than 45 °, advantageously greater than 50 °, particularly advantageously greater than 55 ° and preferably greater than 60 °, so that in particular narrow meshes arise.
- the first inner angle of the mesh is in particular considerably larger than the second inner angle of the mesh. This allows a high tensile strength of a braid, in particular perpendicular to a longitudinal direction of
- the first pitch angle is less than 45 °, advantageously less than 40 °, particularly advantageously less than 35 ° and preferably less than 30 °, so that in particular wide meshes arise.
- the first inner angle of the mesh is in particular considerably smaller than the second inner angle of the mesh. In this way, a high tensile strength of a braid, in particular parallel to a longitudinal direction of braided coils can be achieved. Further, this may provide a wire mesh for a slope protection or the like which is rollable across a slope, thereby advantageously allowing rapid installation for narrow areas to be secured.
- the bending point has at least one second transition region connected to the second leg with one of the bending curvature comprises different second transition curvature.
- the first transition region, the second transition region and the bending region form
- the bending point consists of the first transition region, the second transition region and the bending region.
- the second transition region is integrally connected to the bending point.
- the second leg is in particular integrally connected to the second transition region.
- the coil is unbent except for knots and bends.
- first transition curvature and the second transition curvature are identical.
- first transition region and the second transition region comprise an identical portion of the bending point.
- Transition region and the second transition region are mirror-symmetrical, advantageously with respect to a plane of symmetry, in which the bisector of the second inner angle of the mesh extends and / or which is arranged parallel to the longitudinal direction of the helix.
- said plane of symmetry is a main plane of extension of the wire mesh and / or the helix.
- the bending point is preferably mirror-symmetrical, in particular with respect to said plane of symmetry.
- the bending curvature is greater than the first transition curvature and / or as the second transition curvature. It is conceivable that the first transition curvature and / or the second Transitional curvature is at least substantially constant. Preferably, the bending point runs in the first transition region and / or in the second
- first leg, the bending point and the second leg form a V-shaped section of the helix, the bending point in particular forming a rounded tip of the section. This can be advantageous stresses in the material due to abrupt
- Geometry changes in particular largely avoided or at least reduced.
- Tie points of a mesh can be achieved when the
- Bending area in particular the entire bending area, a
- a radius of curvature of the bending region corresponds at least substantially to a sum of a radius of the longitudinal element or of the wire and a radius of the bending mandrel.
- C may be a factor of at least 500 N 0.5 mm 0.5 or at least 750 N 0.5 mm 0.5 or at least 1000 N 0.5 mm 0.5 or at least 1500 N 0.5 mm 0 , 5 or even bigger.
- the factor can be selected depending on the application, with a larger factor for a selection of a wire which breaks less easily when bent and correspondingly in particular to a wire mesh with a higher wire
- Wire mesh according to the invention in particular a safety net, proposed with several interwoven spirals, wherein a to Production of suitable wire, in particular of a high-strength steel, at least by means of the method according to the invention for identifying a suitable wire is identified and wherein at least one coil of at least a single wire, a wire bundle, a wire strand, a
- Wire rope and / or another longitudinal element is made with the identified wire by means of bending. This can be advantageous time-consuming
- Test runs are largely avoided. Further, this can produce a wire mesh with a high quality.
- the first part characteristic extends over a pressing range value range of at least a quarter, advantageously at least one third, particularly advantageously at least half of the
- Transverse extension of the helix corresponds.
- Transverse extension of the test piece of the helix of a transverse extension of the helix of a transverse extension of the helix.
- a wire mesh can be provided, which can absorb forces acting on a impact partially over a large area resiliently and / or without damage.
- the second pitch is at least 1.2 times, advantageously at least 1.5 times, more preferably at least twice, and preferably at least three times as large as the first pitch.
- the second slope is at most ten times, advantageously at most eight times, more preferably at most six times and preferably at most five times as large as the first slope. This can occur in a load case
- An adaptive force absorption and / or energy absorption of a wire mesh can be achieved if the second pitch is at most four times as large as the first pitch. In particular, this can cause damage by abrupt braked wrapped objects are avoided, since braking takes place in at least two stages.
- Transition region between the first part characteristic and the second part characteristic has a kink, whereby in particular a spontaneous response can be achieved in a collision case.
- a kink in this
- the transition region extends over a pressing range value range which corresponds to at most 5%, advantageously at most 3%, particularly advantageously at most 2% and preferably at most 1% of the transverse extent of the helix.
- Press range value range which corresponds to at least one fifth, advantageously at least a quarter, particularly advantageously at least one third of the transverse extent of the helix.
- the second part characteristic extends over a pressing distance value range, which is smaller than a corresponding pressing range value range of the first part characteristic.
- a convexly curved third partial characteristic be connected to the second partial characteristic.
- the third sub-characteristic curve has a gradient which increases in particular steadily, in particular constantly, with increasing pressing distance. It is conceivable that the third sub-characteristic follows a polynomial, in particular a parabolic, or even an exponential course.
- the third part characteristic extends over a pressing range value range of at least one tenth, advantageously at least one eighth, particularly advantageously at least one sixth and preferably at least one fourth the transverse extent of the helix corresponds.
- the third part characteristic extends over a pressing distance value range, which is smaller than a corresponding pressing range value range of the second part characteristic.
- Part characteristic and the third part characteristic is free from a kink.
- the slope of the second sub-characteristic is steadily changing over into the slope of the third sub-characteristic.
- the spring characteristic is composed of the first part of the characteristic curve, in particular the immediately adjacent second part of the characteristic curve and the third part of the characteristic curve immediately adjacent thereto.
- the first part characteristic is immediately followed by a part characteristic which corresponds approximately or exactly to the third part characteristic with respect to its course.
- the spring characteristic is free of a second linear part characteristic.
- the transverse lifting unit has at least one feed element which feeds the spiral blank to the bending table.
- the feed element is displaceably mounted relative to the bending table in the transverse lifting direction.
- the transverse lifting unit has at least one coupling element which effects a movement of the
- the bending table is closed Start of bending and / or after advancing the coil blank in an initial position of the bending table.
- the feed element is at the beginning of bending and / or after advancing the coil blank in an initial position of the feed element.
- the bending table and the feed element are at least once at the same time in their respective starting position.
- the feeding element is advantageously deflected out of the starting position parallel to the transverse lifting direction away from the bending table.
- the feed element is then moved back into its initial position during this circulation of the bending table.
- the transverse lifting unit is provided to provide a bending point arising during bending with the second pitch angle.
- the transverse lifting unit is intended to generate an adjustable transverse stroke.
- the geometry setting unit has a stop unit with at least one
- Stop element having a maximum feed position for the
- the stop unit is provided to adjust the length of the first leg and / or the length of the second leg.
- the advancing unit advances the spiral blank, in particular a respective last bent bending point, as far as the stop element during advancement.
- the coil blank in particular the respectively last bent bending point, bears against the stop element.
- the coil blank is advanced prior to bending to the maximum feed position.
- a helical geometry in particular a leg length, can be set precisely and / or simply and / or reliably.
- the stop element is mounted completely circumferentially around the bending mandrel, in particular on a circular path.
- a movement of the bending table and a movement of the stop member are synchronized about the bending mandrel, in particular during the manufacture of the helix.
- a precise feed can be made possible at a high production speed.
- a position of the bending table relative to the stop element is variable during a rotation of the bending table.
- the abutment element leads the bending table during advancement and / or before bending.
- the spiral blank is already in the maximum feed position before the bending table is in its starting position.
- the stop element abuts against the bending table during bending.
- a position of the stop element is constant relative to the bending table in the bending. This can be a
- Movement can be achieved, which allows high precision and / or a high pace of production.
- the stop element has a concave, in particular arcuate curved stop surface.
- the abutment surface is concave in two directions that are advantageously perpendicular to one another,
- a distance between the abutment surface and the bending mandrel is constant when the abutment element revolves around the bending mandrel.
- the abutment element revolves around the bending mandrel.
- Stop surface formed as a surface of a groove.
- the groove is curved in the circumferential direction about the bending mandrel.
- the abutment surface is concavely curved in a direction perpendicular to a longitudinal direction of the groove.
- a curvature of the stop surface corresponds approximately to a curvature of the bending point in the longitudinal consideration.
- the groove is provided to the coil blank and / or the last curved To center bending point, in particular towards the end of advancing and / or in the maximum feed position of the coil blank.
- Stop element is variable relative to the feed axis and in particular relative to the bending mandrel.
- the stop element runs in the feed operating state, in particular with a constant
- the bending table is pivotally mounted about a pivot axis, which rotates around the bending mandrel itself the bending mandrel during a rotation of the bending table.
- the pivot axis is arranged parallel to the longitudinal axis of the bending mandrel.
- the bending table is pivoted after bending about the pivot axis.
- the bending table leads at a
- the bending unit is provided for bending a coil blank with at least one wire made of a high-strength steel.
- the bending unit In itself straight and / or not twisted coils can be made advantageous when the bending unit is provided to bend the coil blank during a rotation of the bending table by more than 180 °.
- the bending unit is provided to the coil blank when bending overbend and / or overpress, which may be necessary in particular in the case of longitudinal elements with a high-strength wire, in particular due to a partially resilient behavior and / or a springback of such longitudinal elements.
- the bending unit is intended to produce bending points which are bent by 180 °.
- the bending unit is intended to produce bending points which are bent by 180 °.
- the bending unit is provided to set an overbending angle.
- the bending table presses against the coil blank, advantageously while the bending table sweeps over the bending mandrel when it revolves around an angle range which is greater than 180 ° by an overbending angle.
- a bending angle which is greater than 180 ° by an overbending angle.
- Bending angle for example, up to 1 ° or up to 2 ° or up to 5 ° or up to 10 ° or up to 15 ° or up to 20 ° or up to 30 ° or even more, especially depending on the spring properties of the coil blank. It is also conceivable that the overbending angle is adjustable by means of adjusting the bending unit.
- the geometry setting unit has a holding unit with at least one holding element which, viewed at least partially during bending, and in particular also during overbending from the bending mandrel, follows the bending table fixed.
- the retaining element limits mobility and / or bendability of the helix in at least one direction, in particular in the direction of a hemisphere.
- the holding element holds the coil in a region of a
- the retaining element partially surrounds the helix, in particular in one direction toward a main extension plane of the guide table.
- the holding element is fork-shaped.
- the bending table pivots when bending the coil blank around the mandrel the entire already curved helix about an axis parallel to the longitudinal axis of the helix, wherein the retaining element advantageously stabilizes the helix during this pivoting.
- a continuous support of a helix during its bending can be achieved if the holding element is completely mounted circumferentially around the bending mandrel.
- the holding element synchronized with the circulation of the bending table to the bending mandrel, especially during the manufacture of the helix.
- the holding element is pivotally mounted about a pivot axis, which rotates itself around the bending mandrel during a rotation of the holding element around the bending mandrel.
- the retaining element lies only during a part of a
- Circulation of the retaining element to the bending mandrel on the coil Advantageously pivots the holding member during its rotation about the bending mandrel about the pivot axis of the holding member and moves away from the helix.
- the holding element during advancement
- the holding element is mounted on the bending table.
- Pivot axis of the bending table and the pivot axis of the holding element parallel and preferably parallel to the longitudinal axis of the bending mandrel.
- the pivot axis of the holding element extends in the
- Geometry adjustment at least one guide slot for the guide table.
- the geometry adjusting unit has at least one, in particular further, guide slot for the retaining element.
- the guide table and the holding element run during the production of the helix synchronously about the bending mandrel and are pivoted at different times relative to the coil blank.
- the invention further comprises a method for producing a
- Wire mesh according to the invention in particular a safety net, which has a plurality of interwoven spirals, of which at least one coil of at least one coil blank, namely a single wire, a wire bundle, a wire strand, a wire rope and / or another longitudinal element, with at least one wire by means of at least one Bender according to the invention is manufactured.
- Bending device according to the invention and a method according to the invention for performing a function described herein have a number differing from a number of individual elements and / or components and / or units and / or method steps mentioned herein.
- Fig. 1 shows a part of a wire mesh in a schematic
- Fig. 2 shows a part of a coil of the wire mesh in a
- Fig. 3 shows a further part of the wire mesh in a schematic
- FIG. 6 shows the helix, viewed in a longitudinal direction of the helix, in a schematic representation
- Fig. 7 is a bending test device for performing a back and forth
- Figure 8 shows a pressing device for performing a pressing test in a schematic representation
- Fig. 9 is a spring characteristic of a test piece of the helix in a
- Fig. 1 1 a bending space of the bending device in a first
- Fig. 12 shows the bending space in a second operating state in a
- Fig. 13 guide slots of a bending table and a holding element of
- Fig. 14 is a schematic flow diagram of a method for
- FIG. 15 shows a second wire mesh in a schematic front view
- FIG. 16 shows a bending point of a coil of the second wire mesh in a schematic representation
- FIG. 17 shows a third wire mesh in a schematic front view
- FIG. 18 shows a bending point of a coil of the third wire mesh in a schematic representation
- Fig. 19 is a helix of a fourth wire mesh, viewed in a
- Fig. 20 shows a coil of a fifth wire mesh, viewed in a
- Fig. 21 is a spring characteristic of a test piece of a helix of a
- Fig. 22 is a spring characteristic of a test piece of a coil of a seventh
- Fig. 23 is a spring characteristic of a test piece of a coil of eighth
- Fig. 24 is a spring characteristic of a test piece of a coil of a ninth
- Fig. 25 is a spring characteristic of a test piece of a coil of a tenth
- FIG. 1 shows a part of a wire mesh 10a in a schematic front view.
- the wire mesh 10a is formed as a safety net.
- the wire mesh 10a shown can be used, for example, as slope protection,
- Avalanche protective net, safety fence or the like can be used.
- Wire mesh 10a has a plurality of interwoven spirals 12a, 14a, in particular a coil 12a and a further coil 14a.
- the wire mesh 10a has a plurality of identically formed coils 12a, 14a, which are screwed into one another and form the wire mesh 10a.
- FIG. 2 shows a part of the coil 12a of the wire mesh 10a in a perspective view.
- FIG. 3 shows another part of FIG.
- Wire mesh 10a in a schematic front view The coil 12a is off a longitudinal element 16a made with at least one wire 18a.
- the longitudinal element 1 6a is formed as a single wire.
- the wire 18a forms in the present case, the longitudinal element 1 6a.
- the longitudinal member 16a is bent to the coil 12a.
- the coil 12a is integrally formed.
- the coil 12a is made of a single piece of wire.
- the wire 18a has a diameter d of 3 mm.
- a longitudinal element is designed as a wire bundle, a wire strand, a wire rope or the like.
- a wire has a different diameter, such as less than 1 mm or about 1 mm or about 2 mm or about 4 mm or about 5 mm or about 6 mm or even larger diameter.
- the coil 12a has a first leg 20a, a second leg 22a and a bending point 24a connecting the first leg 20a and the second leg 22a.
- the coil 12a has a plurality of first legs 20a, a plurality of second legs 22a and a plurality of flexures 24a, which are not all provided with reference numerals for reasons of clarity.
- the first legs 20a are at least substantially identical to each other.
- the second legs 22a are at least substantially identical to each other.
- the bending points 24a are at least substantially identical to one another. The following are therefore examples of the first leg 20a, the second
- the coil 12a has a longitudinal direction 28a.
- the coil 12a has a longitudinal axis 109a which is parallel to the longitudinal direction 28a.
- Longitudinal direction 28a corresponds to a Haupthstreckungsnchtung the coil 12a.
- the first leg 20a extends at a first pitch angle 26a with respect to the longitudinal direction 28a of the helix 12a.
- Frontal view a frontal view 54a.
- the first leg 20a has a longitudinal axis 110a.
- the longitudinal axis 1 10a of the first leg 20a extends parallel to a main extension direction 1 12a of the first
- FIG. 4 shows a part of the coil 12a, which comprises the first leg 20a, the second leg 22a and the bending point 24a, in different views.
- FIG. 4a shows a view in the longitudinal direction 28a of the helix 12a.
- Figure 4b shows the first leg 20a, the second leg 22a and the
- FIG. 4c shows a viewing in the frontal direction 54a.
- FIG. 4d shows a perspective view.
- the bending point 24a extends at least in sections with a second pitch angle 30a different from the first pitch angle 26a with respect to the longitudinal direction 28a of the helix 12a.
- the bending point 24a has a longitudinal axis 1 14a.
- the longitudinal axis 14a of the bending point 24a and the longitudinal axis 109a of the coil 12a enclose the second pitch angle 30a.
- the wire 18a is at least partially made of a high strength steel.
- the wire 18a is formed as a high strength steel wire.
- the wire 18a has "2.
- the wire has a tensile strength R of about 1770 N mm" has a tensile strength R of at least 800 N mm 2.
- other tensile strengths are also conceivable, in particular also tensile strengths of more than 2200 N mm -2 .
- a wire is made of very high-strength steel.
- the second pitch angle 30a deviates by at least 5 ° from the first
- the second pitch angle 30a has a value between 25 ° and 65 °. Furthermore, the first pitch angle 26a is greater than 45 °. In the present case, the first pitch angle 26a is about 60 °. Further, in the present case, the second pitch angle 30a is about 45 °. The second pitch angle 30a is smaller than the first pitch angle 26a.
- the bending point 24a follows in the transverse consideration at least partially an at least approximately straight course. In the present case, a large part of the bending point 24a follows the straight course in the transverse view.
- the helix 12a follows in the transverse consideration at least in sections a gradual course. The gradual course is at an angle.
- the first leg 20a follows at least in sections a straight course. In the present case, the first leg 20a follows a straight course.
- the second leg 22a follows at least in sections a straight course. In the present case, the second leg 22a follows a straight course.
- the first leg 20a and / or the second leg 22a are free of a curvature and / or a bend and / or a kink.
- the bending point 24a comprises a profile which, in a longitudinal view parallel to the longitudinal direction 28a of the coil 12a, describes a bend of 180 °. In the figure 4a, the coil 12a is shown in the longitudinal view.
- the first leg 20a runs at least in sections, in particular completely, in a first plane
- the second leg 22a runs at least in sections, in particular completely, in a second plane parallel to the first plane. In the longitudinal view, the first leg 20a runs parallel to the second leg 22a.
- the further coil 14a has a further bending point 32a.
- the bending point 24a and the further bending point 32a are connected.
- the bending point 24a and the further bending points 32a form a point of connection of the first coil 12a and the further coil 14a.
- FIG. 5 shows a part of the wire mesh 10a, which comprises the bending point 24a and the further bending point 32a, in different views.
- FIG. 5a shows a view in the longitudinal direction 28a of the coil 12a.
- FIG. 5b shows the part of the wire mesh 10a in a transverse view perpendicular to the longitudinal direction 28a of the coil 12a in the main extension plane of the coil 12a.
- FIG. 5c shows a viewing in the frontal direction 54a.
- FIG. 5d shows a perspective view.
- the helix 12a and the additional helix 14a intersect at least substantially vertically in a region of the further bending point 32a.
- the bending point 24a and the further bending point 32a include a crossing angle 1 18a.
- the crossing angle 1 18a is dependent on the second pitch angle 30a and a correspondingly defined further second pitch angle of the further helix 14a. In the present case, the crossing angle is 1 18a 90 °.
- first pitch angle advantageously a second pitch angle of 45 ° is selected, so that appropriately configured coils on
- connection points Vertically cross connection points and these connection points advantageously have a high mechanical strength.
- FIG. 6 shows the helix 12a, viewed in the longitudinal direction 28a of the helix 12a, in a schematic representation.
- the bending point 24a comprises a bending region 34a with a bending curvature and a first transition region 36a connected to the first leg 20a with a first transition curvature different from the bending curvature.
- the bending region 34a is connected to the first transition region 36a.
- the bending region 34a and the first transition region 36a are arranged directly next to each other and in particular merge into each other.
- the bending region 34a and the first transition region 36a are integrally connected to one another.
- the first transition region 36a merges into the first leg 20a.
- the first transition region 36a is integrally connected to the first leg 20a.
- the bending point 24a comprises in the longitudinal view a second transition region 38a connected to the second leg 22a with a second transition curvature different from the bending curvature.
- the second transition region 38a is integrally connected to the bending region 34a.
- the second transition region 38a merges into the second leg 22a.
- the second transition region 38a is integrally connected to the second leg 22a.
- Transition region 38a together form the bending point 24a.
- first transition curvature and the second transition curvature are identical. But it is also conceivable that a first transition curvature and a second transition curvature are different from each other, whereby, for example, a wire mesh with, in particular with respect to their
- first transition region 36a and the second transition region 38a are mirror-symmetrical.
- Transition region 36a and the second transition region 38a are identical
- the first transition region 36a and the second transition region 38a are mirror-symmetrical with respect to a plane which is centrally located between the plane in which the first leg 20a extends and the plane parallel thereto, in which the second leg 22a extends, and which is parallel to these planes ,
- the bending curvature is greater than the first transition curvature.
- Bend curvature is greater than the second transition curvature.
- the bending region 34a follows a circular course.
- the bending area 34a is in the
- the bending region 34a is bent in the longitudinal direction by less than 180 °.
- the bending region 34a, the first transition region 36a and the second transition region 38a are in the
- Transition area 38a about.
- the first transition curvature, in particular the profile of the first transition region 36a is continuous, in particular continuous, in particular free of a kink, in the straight course of the first leg 20a.
- Transition region 38a continuously, in particular steadily, in particular free of a kink, in the straight course of the second leg 22a over. It is also conceivable that corresponding transitions are provided with a kink. Furthermore, it is conceivable that a first transition curvature and / or a second transition curvature
- Transition curvature disappears, in particular a first
- Transition area and / or a second transition area at least
- FIG. 7 shows a bending test device 120a for performing a back-and-forth bending test in a schematic representation.
- the bending test device 120a has clamping jaws 122a, 124a, which are for clamping a Test piece of a wire are provided. In the case shown, it is a test piece 42a of the wire 18a.
- the bending test device 120a has a bending lever 128a, which is mounted to pivot back and forth.
- Bend lever 128a has drivers 130a, 132a for the test piece 42a of the wire 18a.
- the bending test device 120a has a bending cylinder 40a around which the test piece 42a of the wire 18a is bent in the bending test.
- the bending test device 120a has a further bending cylinder 126a, which is identical to the bending cylinder 40a.
- the further bending cylinder 126a is arranged opposite to the bending cylinder 40a.
- the bending lever 128a alternately bends the test piece 42a of the wire 18a by at least 90 ° each around the bending cylinder 40a and the other bending cylinder 126a.
- the flexing test is usually carried out until the test piece 42a of the wire 18a breaks to test its load capacity and / or flexibility.
- the bending cylinder 40a has a diameter of at most 2d, that is, at most twice the wire diameter d. In the present case, the bending cylinder 40a has a diameter of 5 mm.
- a bending cylinder diameter of 3.75 mm is selected for a wire diameter of 2 mm. It is advantageous for a wire diameter of 3 mm
- Bending cylinder diameter of 5 mm selected. It will be advantageous for one
- Wire diameter of 4 mm a bending cylinder diameter of 7.5 mm selected. It is advantageous for a wire diameter of 5 mm
- Bending cylinder diameter of 10 mm selected.
- the test piece 42a of the wire 18a in the present case has a length of about 85 mm.
- a test piece length of about 75 mm is selected for a wire diameter of 2 mm. It will be advantageous for one
- test piece length of 3 mm a test piece length of about 85 mm.
- a test piece length of about 100 mm is selected for a wire diameter of 4 mm.
- a test piece length of about 15 mm is selected.
- the test piece 42a becomes cut off from the wire 18a, in particular prior to manufacture of the
- the wire 18a in addition to its tensile strength and in terms of its
- Bending properties are tested, which are responsible for both a production of the wire mesh 10a as well as a deformation behavior of the wire mesh 10a in an installation and in particular in a collision case. If you choose a higher value for C, you can choose more flexible wires, for example, for more demanding applications. For example, C may be a factor of 500 N 0.5 mm 0 ' 5 or 750 N 0.5 mm 0 ' 5 or 1000 N 0.5 mm 0 ' 5 or
- M determined according to this formula, is therefore 5 after rounding off M '.
- the bending test device 120a defines a bending length 133a.
- the bending length 133a is a vertical distance between a highest point of the
- the bending length 133a is about 35 mm.
- a bending length of about 25 mm is selected for a wire diameter of 2 mm.
- a bending length of about 35 mm is selected for a wire diameter of 3 mm. It is advantageous for a wire diameter of 4 mm Bend length of about 50 mm selected.
- a bending length of about 75 mm is selected for a wire diameter of 5 mm.
- a suitable wire 18a can be identified prior to making the wire mesh 10a.
- the wire 18a is identified as suitable if the test piece 42a of the wire 18a in the back-and-forth bending test at least M times around the bending cylinder 40a and
- FIG. 8 shows a pressing device 134a for carrying out a
- the pressing device 134a has two opposite, parallel plates 48a, 50a, namely a first plate 48a and a second plate 50a.
- the plates 48a, 50a are movable toward each other for pressing along a pressing path 52a. in the
- the first plate 48a is movable toward the second plate 50a. Further, the plates 48a in this case, 50a in the pressing test at a rate of about 1 17 s ⁇ "1 successively moved.
- the first plate 48a and / or the second plate is advantageously 50a initially 42a to contact with the test piece before the pressing test the wire 18a,
- Speeds for example differing by a factor of 2, a factor of 5, a factor of 10, a factor of 20, a factor of 50, a factor of 100, are conceivable.
- the pressing trial involves pressing a test piece 46a of the coil 12a.
- the test piece 46a of the helix 12a is taken from the helix 12a, in particular cut out of it.
- the test piece 46a of the coil 12a comprises, in particular exactly, five legs and four bending points.
- the coil 12a has a transverse extension 44a (see also Fig. 4a). In the present case, the transverse extent 44a is about 12 mm.
- the transverse extension 44a is dependent on a geometry of the bending point 24a.
- the transverse extent 44a is dependent on the bending curvature, the first transition curvature and the second
- Transverse extensions are used when a wire mesh with a small thickness is needed, for example, a transverse extent of at most 10 mm or at most 7 mm.
- larger transverse extensions are conceivable, for example a transverse extension of more than 15 mm or more than 25 mm or of more than 40 mm or even more.
- narrowly curved wire meshes are also conceivable, which have a small transverse extent with a large diameter of a corresponding longitudinal element.
- a first bending point and a second bending point intersect at a small angle, wherein in particular a corresponding second pitch angle has a value of well below 45 °, for example 30 ° or 20 ° or even less
- a first bending point and a second bending point intersect at a large angle, wherein a corresponding second pitch angle has a value of well above 45 °, for example 60 ° or 70 ° or even more, which in particular a wire mesh with a large thickness and narrow running points of connection between helices is feasible.
- FIG. 9 shows a spring characteristic curve 56a of the test piece 46a of the helix 12a in the compression test in a schematic press-line force diagram 58a.
- the press section force diagram 58a comprises a press line axis 136a on which a position of the plates 48a, 50a, in particular of the first plate 48a, along the press section 52a is plotted.
- the press-section force diagram 58a comprises a force axis 138a, on which one in the
- Pressing occurring pressing force is applied at a given point of the pressing section 52a.
- the pressing device 134 a is provided to the
- the test piece 46a of the coil 12a taken from the coil 12a shows the spring characteristic in the pressing trial between the parallel plates 48a, 50a, the pressing attempt involving pressing by moving the plates 48a, 50a along the pressing path 52a parallel to the frontal direction 54a of the coil 12a 56a, which in the press section force diagram 58a, starting from a beginning of the press section 52a an at least approximately linearly extending first
- Partial characteristic 60a having a first slope.
- the first part characteristic 60a is linear.
- the press section 52a begins with a concern of the plates 48a, 50a on the test piece 46a of the turn 2a, in which still no pressing force on the test piece 46a of the coil 12a acts.
- the press section 52a then extends to a point where the test piece 46a of the coil 12a is pressed flat.
- the press section 52a extends over a distance which corresponds approximately to a difference between the transverse extension 44a and the wire diameter d.
- the test piece 46a of the coil 12a is compressed in the pressing test at least substantially to the wire diameter d.
- the first part characteristic 60a extends over a pressing distance value range 66a, which corresponds to at least a quarter of the transverse extent 44a of the helix 12a.
- the first part characteristic 60a is followed by an approximately linear second part characteristic 62a.
- the second part characteristic 62a has a second one
- the second slope is at most four times as large as the first slope. In the present case, the second slope is about twice as large as the first slope. However, other factors between the first slope and the second slope are conceivable, such as 1, 1 or 1, 5 or 2.5 or 3 or 3.5 or the like.
- the spring characteristic 56a has a bend 70a in a transition region 68a between the first part characteristic 60a and the second part characteristic 62a.
- the kink 70a corresponds to a sudden change in a slope of the spring characteristic 56a from the first slope to the second slope.
- the second part characteristic 62a extends over a pressing distance value range 72a which corresponds to at least one fifth of the transverse extent 44a of the helix 12a.
- the second part characteristic 62 is followed by a convexly curved third
- the third sub-characteristic 64a has a continuous
- a transition between the second sub-characteristic 62a and the third sub-characteristic 64a is free of a kink.
- the second slope continuously merges into the slope of the third sub-characteristic 64a.
- the slope of the third part characteristic 64a corresponds at a transition point 1116a between the second part characteristic 62a and the third part characteristic 64a of the second gradient.
- FIG. 10 shows a bending device 74a for producing the wire mesh 10a in a perspective view.
- FIG. 11 shows a bending space 140a of the bending device 74a in a first operating state in a perspective view.
- FIG. 12 shows the bending space 140a in a second operating state in a perspective view.
- Bender 74a is intended to make the wire mesh 10a.
- the bending device 74a is provided to make the coil 12a.
- the bending device 74a is provided for bending the coil 12a according to the geometry of the coil 12a, in particular the legs 20a, 22a and the bending point 24a of the coil 12a.
- the bending device 74a is intended to manufacture the wire mesh 10a or the coil 12a from a spiral blank 76a.
- the helical blank 76a is formed by the longitudinal member 1 6a in an unbent state. In the present case, the wire 18a forms the coil blank 76a.
- a coil blank is formed as a wire bundle and / or a wire strand and / or a wire rope and / or another longitudinal element.
- the bending device 74a is provided to make the coil 12a by bending the coil blank 76a.
- the bending device 74a has a bending unit 78a.
- the bending unit 78a comprises a bending mandrel 80a and a bending table 82a.
- the bending table 82a is provided for bending the coil blank 76a around the bending mandrel 80a.
- the bending table 82a is completely circulated around the bending mandrel 80a.
- the bending table 82a When manufactured, the bending table 82a continuously runs in a circulating direction 142a around the bending mandrel 80a.
- the bending mandrel 80a has a longitudinal axis 144a.
- the longitudinal axis 144a of the bending mandrel 80a is parallel to a
- the bending device 74a has a feed unit 84a, which leads to a
- Advancing the coil blank 76a along a feed axis 86a is provided in a feed direction 88a.
- the feed axis 86a is arranged parallel to the feed direction 88a.
- the feed direction 88a runs parallel to a main extension direction of the helical blank 76a.
- the feed axis 86a encloses an angle with the longitudinal axis 144a of the bending mandrel 80a which at least substantially and in particular corresponds exactly to the first pitch angle 26a.
- the first pitch angle 26a can be adjusted by means of adjusting the feed axis 86a relative to the longitudinal axis 144a of the bending mandrel 80a.
- the flexure 74a has a geometry adjustment unit 90a provided for adjusting a geometry of the coil 12a.
- Geometry adjustment unit 90a is provided for adjusting a length of the first leg 20a and the second leg 22a.
- Geometry adjustment unit 90a is provided for adjusting the transverse extent 44a of the coil 12a.
- the geometry adjustment unit 90a is provided for adjusting the first pitch angle 26a.
- the geometry adjustment unit 90a is provided for adjusting the second pitch angle 30a.
- Geometry adjustment unit 90a is provided for adjusting the bending curvature.
- the geometry adjustment unit 90a is provided for adjusting the first transition curvature.
- the geometry adjustment unit 90a is provided for adjusting the second transition curvature.
- the Geometry adjustment unit 90a is for adjusting the geometry of the bending point 24a, in particular of the bending region 34a, in particular of the first
- the geometry adjustment unit 90a comprises an alignment element 146a for adjusting the angle between the feed axis 86a and the
- the alignment member 146a is formed as a slot.
- the coil blank 76a is repeatedly advanced.
- the bending unit 78a in particular the bending table 82a, bends after completion
- a diameter of the bending mandrel 80a defines the bending curvature of the bending region 34a and at least partially the transverse extent 44a of the helix 12a.
- the diameter of the bending mandrel 80a defines an inner radius of the bending point 24a.
- the geometry adjustment unit 90a has a transverse lift unit 92a, which is provided to move a position of the bending table 82a along the
- the transverse lifting unit 92a has a feed element 148a, which feeds the spiral blank 76a to the bending table 82a.
- the feeding member 148a is referred to as a guide table 150a
- the feed element 148a is displaceably mounted in a transverse lifting direction 156a and counter to it relative to the bending table 82a.
- the Querhubides 156a is parallel to the
- Main extension direction 94a of the bending mandrel 80a is provided to set a maximum transverse stroke 160a.
- the feed element 148a is displaceable parallel to the transverse lifting direction 156a by the maximum transverse stroke 1 60a.
- the Querhubech 92 a has a coupling element 1 62 a, which mechanically couples a movement of the feed element 148 a to the circulation of the bending table 82 a about the bending mandrel 80 a. In the present case that is
- Coupling element 162a a lever drive, the feed element 148a
- the feeding member 148a is moved from a home position parallel to the bending member 80a
- the feed element 148a is subsequently moved back into its starting position during this rotation of the bending table 82a.
- the transverse lifting unit 92a is intended to provide a bend resulting from bending
- the transverse lifting unit 92a is intended to produce an adjustable maximum transverse stroke 160a.
- Slope angle 30a can be adjusted.
- a second pitch angle 30a can be generated, which differs from the first
- Slope angle 26a differs, in particular by the helical blank 76a is displaced laterally upon bending of a bending point around the bending mandrel 80a.
- the mandrel 80a is driven.
- the bending mandrel 80a is rotatably mounted about its longitudinal axis 144a.
- the bending mandrel 80a is over a
- the bending mandrel 80a is designed to be replaceable.
- the bending unit 78a can be equipped with bending mandrels with different diameters.
- the geometry adjustment unit 90a has a stopper unit 96a with at least one stop element 98a, which defines a maximum feed position for the spiral blank 76a.
- the coil blank 76a is located around the bending mandrel 80a in the maximum feed position prior to being bent by the bending table 82a. In the maximum feed position of the coil blank 76a abuts with a last bent bending point 1 66a of the coil 12a on the stop element 98a.
- the first operating state shown in FIG. 11 corresponds to a situation immediately before the bending of the helical blank 76a about the bending mandrel 80a.
- the helical blank 76a is in the first operating state in the maximum feed position.
- the second operating state illustrated in FIG. 12 corresponds to a situation during the bending of the helical blanks 76a about the bending mandrel 80a.
- the bending table 82a is displaced in the second operating state along the circumferential direction 142a with respect to its position in the first operating state.
- the stop element 98a is completely mounted circumferentially around the bending mandrel 80a.
- the stop element 98a continuously runs around the bending mandrel 80a in the circumferential direction 142a during manufacture.
- a position of the bending table 82a relative to the stopper member 98a is variable in the revolution of the bending table 82a around the bending mandrel 80a.
- the bending table 82a is pivotably mounted about a pivot axis 102a, which, when the bending table 82a revolves around the bending mandrel 80a, itself circulates the bending mandrel 80a, in particular in the direction of rotation 142a.
- the pivot axis 102a moves during production on a circular path 1 68a (see Fig. 13).
- Pivot axis 102a moves during manufacture with a constant
- the bending table 82a and the stopper member 98a run around the bending mandrel 80a at the same speed. After bending, the bending table 82a pivots about the pivot axis 102a, thereby defining a maximum bending angle. The bending table 82a then pivots back around the pivot axis 102a, in particular during the advancement of the coil blank 76a. In the first operating state, the stop element 98a rests on the bending table 82a.
- the stop element 98a has a concavely curved abutment surface 100a.
- the abutment surface 100a is curved in the circumferential direction 142a corresponding circular arc. Furthermore, the abutment surface 100a is perpendicular to the Curvature in the direction of rotation 142a arcuately curved. A radius of this curvature perpendicular to the direction of rotation 142 a corresponds at least in the
- Feed position is the last bent bending point 1 66a at the
- Stop surface 100a which curves in a circular arc around the last bent bending point 1 66a.
- Feed axis 86a changeable.
- the stop element 98a moves in the feed operating state, in particular after the coil blank 76a abuts against the stop element 98a, thus in particular is in the maximum feed position, at the last bent bending point 1 66a in
- the bending unit 78a is provided for bending a coil blank with at least one high-strength steel wire.
- the coil blank 76a can be bent by means of the bending unit 78a.
- Bending unit 78a is further provided to coil blanks
- the bending device 74a is provided to manufacture a wire mesh of correspondingly bent helices, in particular the wire mesh 10a.
- the bending unit 78a is provided to bend the coil blank 76a by more than 180 ° in a single revolution, in particular during each revolution, of the bending table 82a about the bending mandrel 80a.
- a bending angle is defined by a time of pivoting of the bending table 82a about the pivot axis 102a.
- the bending unit 78a is provided to overbend the coil blank 76a, in particular to a spring back of the coil blank 76a after to compensate for the bending due to its high hardness.
- the bending unit 78a is provided to provide the bending point 24a with a total angle of exactly 180 °, so that the coil 12a can be made straight in itself.
- the geometry adjusting unit 90a has a holding unit 104a with a
- Retaining element 106 a which at least partially fixes the coil 12 a behind the bending table 82 a, viewed from the bending mandrel 80 a when bending around the bending mandrel 80 a.
- the holding element 106a surrounds the coil 12a partially.
- the holding element 106a is fork-shaped.
- the support member 106a supports the coil 12a upon bending of the coil blank 76a around the bending mandrel 80a, in which the coil 12a is co-rotated in the direction of rotation 142a.
- the holding element 106a is mounted completely circumferentially around the bending mandrel 80a.
- the holding element 106a is pivotally mounted about a pivot axis 108a which, when the holding element 106a revolves around the bending mandrel 80a itself, rotates the bending mandrel 80a.
- the holding element 106a is mounted on the bending table 82a.
- the pivot axis 108a of the retaining element 106a is identical to the pivot axis 102a of the bending table 82a.
- the pivot axis 108a passes through a bearing pin 170a, which supports the retaining element 106a on the bending table 82a.
- FIG. 13 shows guide slots 172a, 174a of the bending table 82a and the retaining element 106a in a schematic side view.
- Guide slot 172a accomplishes the pivoting of the bending table 82a about the pivot axis 102a as the bending table 82a revolves around the pivot table
- a second guide slot 174a accomplishes this Pivoting of the retaining element 106a about the pivot axis 108a of the
- FIG. 14 shows a schematic flow diagram of a method for producing the wire mesh 10a.
- a test piece 42a of the wire 18a is removed from the longitudinal element 16a, and the wire 18a is identified as suitable by carrying out the described bending and bending test. An unsuitable wire would not be used accordingly.
- a second method step 178a the second method step 178a, the
- the wire mesh 10a is made by bending, whereby the coil 12a is manufactured.
- the coil 12a is produced by means of the bending device 74a.
- the coil 12a is removed from a test piece 46a of the coil 12a and tested by means of the described pressing test.
- the third method step 180a may take place after a short test run of a production of a test piece of the wire mesh 10a and / or for purposes of quality control.
- the described method steps 176a, 178a, 180a can also be carried out independently of one another.
- any manufacturing method for a wire mesh is conceivable, which in particular shows the described behavior in the compression test.
- FIGS. 15 to 25 show nine further exemplary embodiments of the invention.
- the following descriptions and the drawings are essentially limited to the differences between the exemplary embodiments, wherein, with regard to identically named components, in particular with regard to components having the same reference numbers, in principle also to the drawings and / or the description of the other embodiments, in particular FIGS to 14, can be referenced.
- To distinguish the embodiments of the letter a is the reference numerals of the embodiment in the figures 1 to 14 adjusted.
- the letter a is replaced by the letters b to j.
- FIG. 15 shows a second wire mesh 10b in a schematic
- the second wire mesh 10b has a plurality of interwoven spirals 12b, of which at least one coil 12b of a
- Longitudinal element 16b is made with a wire 18b.
- the longitudinal element 1 6b is formed in the present case as a wire bundle with the wire 18b.
- the coil 12b has a first leg 20b, a second leg 22b and a bending point 24b connecting the first leg 20b and the second leg 22b.
- the first leg 20b extends at a first pitch angle 26b with respect to a longitudinal direction 28b of the coil 12b.
- FIG. 16 shows the bending point 24b of the coil 12b in a transverse view parallel to the main extension plane of the coil 12b and perpendicular to the longitudinal direction 28b of the coil 12b. In the transverse view runs the
- Bending point 24b at least in sections with one of the first
- the second wire mesh 10b has wide meshes due to the small first pitch angle 26b.
- the second wire mesh 10b is intended to be rolled out across a slope, so that across the slope, the second wire mesh 10b can be laid uninterrupted over a long distance. Parallel to the slope corresponds to a height of a corresponding installation therefore a width of the second
- Wire mesh 10b and a length of the coil 12b are connected to Wire mesh 10b and a length of the coil 12b.
- the second pitch angle 30b is greater than the first pitch angle 26b. In the present case, the second pitch angle 30b is about 45 °.
- FIG. 17 shows a third wire mesh 10c in a schematic
- the third wire mesh 10c has a plurality of interwoven spirals 12c, of which at least one coil 12c of a
- Longitudinal element 16c is made with a wire 18c.
- the longitudinal element 1 6c is formed in the present case as a wire strand with the wire 18c.
- Longitudinal member 16c has a plurality of wound around each other, identically formed wires 18c.
- the coil 12c has a first leg 20c, a second leg 22c and a bending point 24c connecting the first leg 20c and the second leg 22c.
- the first leg 20c extends at a first pitch angle 26c with respect to a longitudinal direction 28c of the coil 12c.
- FIG. 18 shows the bending point 24c of the helix 12c in a transverse view parallel to the main extension plane of the helix 12c and perpendicular to the longitudinal direction 28c of the helix 12c. In the transverse view runs the
- Bending point 24c at least in sections with one of the first
- Lead angle 26c different second lead angle 30c with respect to the longitudinal direction 28c of the coil 12c.
- the first pitch angle 26c is greater than 45 °.
- the first pitch angle 26c is about 75 °.
- the third wire mesh 10c has narrow meshes due to the large first pitch angle 26c.
- the wire mesh 10c is therefore very high tensile strength in a longitudinal direction of the mesh. Further, the wire mesh 10c is more easily stretched in a transverse direction of the meshes than in the longitudinal direction.
- the second pitch angle 30c is smaller than the first pitch angle 26c. In the present case, the second pitch angle 30c is about 45 °.
- FIG. 19 shows a helix 12d of a fourth wire mesh, viewed in a longitudinal direction of the helix 12d, in a schematic representation.
- the coil 12d is made of a longitudinal element 16d with at least one wire 18d.
- the coil 12d has a first leg 20d, a second leg 22d, and a first leg 20d and the second leg 22d connecting
- the bending point 24d comprises a bending region 34d with a first bending curvature. Furthermore, the bending point 24d in the
- the first leg 20d has a curved course.
- the first leg 20d is free of a straight course.
- the bending region 34d is curved in a circular arc.
- the first transition curvature and the second transition curvature are identical.
- FIG. 20 shows a helix 12e of a fifth wire braid, viewed in a longitudinal direction of the helix 12e, in a schematic representation.
- the helix 12e is made of a longitudinal element 1e 6e with at least one wire 18e.
- the coil 12e has a first leg 20e, a second leg 22e and a first leg 20e and the second leg 22e connecting
- the bending point 24e comprises a bending region 34e with a first bending curvature. Furthermore, the bending point 24e in the
- Transition region 36a with a different from the bending curvature first transition curvature.
- the first transition region 36e follows in sections a straight course.
- the first transition region 36e forms part of the first leg 20e.
- the first transition region 36e forms one half of the first leg 20e.
- the first transition region 36a merges continuously into the first leg 20e.
- the second transition region 38e forms one half of the second leg 22e.
- FIG. 21 shows a spring characteristic curve 56f of a test piece of a helix of a sixth wire mesh in a schematic compression-force diagram 58f.
- the spring characteristic 56f was analogous to the spring characteristic 56a in
- Embodiment of Figures 1 to 14 determined by means of a pressing of the test piece of the helix along a press line.
- the sixth wire mesh is made of a high-strength steel wire with a wire diameter of 2 mm.
- the sixth wire mesh has a leg length of about 65 mm.
- the spring characteristic curve 56f has an approximately linear first partial characteristic curve 60f with a first gradient.
- the first part characteristic 60f is adjoined by an approximately linearly extending second part characteristic 62f having a second pitch which is greater than the first pitch.
- the spring characteristic 56f has a bend 70f.
- the second partial characteristic 62f is followed by a convexly curved third
- Part characteristic 64f A transition between the second sub-characteristic 62f and the third sub-characteristic 64f is free of a kink.
- FIG. 22 shows a spring characteristic curve 56g of a test piece of a helix of a seventh wire mesh in a schematic compression-force diagram 58g.
- the spring characteristic 56g was analogous to the spring characteristic 56a in
- Embodiment of Figures 1 to 14 determined by means of a pressing of the test piece of the helix along a press line.
- the seventh wire mesh is made of a high strength steel wire with a wire diameter of 2 mm.
- the seventh wire mesh has a side length of about 45 mm.
- the spring characteristic curve 56g has an approximately linear first partial characteristic curve 60g with a first gradient.
- the first part characteristic curve 60g is followed by an approximately linearly extending second part characteristic curve 62g with a second gradient which is greater than the first gradient.
- the spring characteristic 56g has a kink 70g.
- the second part characteristic 62g is followed by a convexly curved third
- Part characteristic 64g A transition between the second sub-characteristic 62g and the third sub-characteristic 64g is free of a kink.
- FIG. 23 shows a spring characteristic curve 56h of a test piece of a helix of an eighth wire mesh in a schematic pressing-force diagram 58h.
- the spring characteristic 56h was analogous to the spring characteristic 56a in
- Embodiment of Figures 1 to 14 determined by means of a pressing of the test piece of the helix along a press line.
- the eighth wire mesh is made of a high strength steel wire with a wire diameter of 3 mm.
- the eighth wire mesh has a side length of about 65 mm.
- the spring characteristic curve 56h has, starting from a beginning of the pressing section, an approximately linear first partial characteristic curve 60h with a first pitch.
- the first part characteristic curve 60h is followed by an approximately linearly extending second part characteristic curve 62h with a second gradient which is greater than the first gradient.
- the spring characteristic 56h In a transition region 68h between the first part characteristic 60h and the second part characteristic 62h, the spring characteristic 56h has a kink 70h.
- the second partial characteristic 62h is followed by a convexly curved third
- FIG. 24 shows a spring characteristic curve 56i of a test piece of a helix of a ninth wire mesh in a schematic compression-force diagram 58i.
- the spring characteristic 56i was analogous to the spring characteristic 56a in
- Embodiment of Figures 1 to 14 determined by means of a pressing of the test piece of the helix along a press line.
- the ninth wire mesh is made of a high strength steel wire with a wire diameter of 4 mm.
- the ninth wire mesh has a side length of about 80 mm.
- the spring characteristic curve 56i has, starting from a beginning of the press section, an approximately linearly extending first part characteristic 60i with a first pitch.
- the first part characteristic 60i is followed by an approximately linearly extending second part characteristic 62i with a second gradient which is greater than the first slope.
- the spring characteristic 56i has a kink 70i.
- the second partial characteristic 62i is followed by a convexly curved third
- FIG. 25 shows a spring characteristic 56j of a test piece of a helix of a tenth wire mesh in a schematic press-pull force diagram 58j.
- the spring characteristic 56j was analogous to the spring characteristic 56a in
- Embodiment of Figures 1 to 14 determined by means of a pressing of the test piece of the helix along a press line.
- the tenth wire mesh is made of a high strength steel wire with a wire diameter of 4 mm.
- the tenth wire mesh has a side length of about 65 mm.
- the spring characteristic curve 56j has, starting from a beginning of the pressing section, an approximately linear first partial characteristic curve 60j with a first pitch.
- the first part characteristic curve 60j is followed by an approximately linearly extending second part characteristic curve 62j with a second gradient which is greater than the first gradient.
- the spring characteristic 56j has a kink 70j.
- the second partial characteristic 62j is followed by a convexly curved third
- Part characteristic 64j A transition between the second sub-characteristic 62j and the third sub-characteristic 64j is free of a kink.
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Description
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Application Number | Priority Date | Filing Date | Title |
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DE102017101753.4A DE102017101753B3 (de) | 2017-01-30 | 2017-01-30 | Drahtgeflecht |
PCT/EP2018/050977 WO2018137969A1 (de) | 2017-01-30 | 2018-01-16 | Drahtgeflecht |
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EP3574147B1 EP3574147B1 (de) | 2022-11-16 |
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EP18700894.1A Active EP3574147B1 (de) | 2017-01-30 | 2018-01-16 | Drahtgeflecht |
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EP (1) | EP3574147B1 (de) |
JP (1) | JP6715394B2 (de) |
CN (1) | CN110226006B (de) |
CL (1) | CL2019001911A1 (de) |
DE (1) | DE102017101753B3 (de) |
ES (1) | ES2937035T3 (de) |
MX (1) | MX2019008739A (de) |
PH (1) | PH12019501482A1 (de) |
WO (1) | WO2018137969A1 (de) |
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DE102017123810A1 (de) * | 2017-10-12 | 2019-04-18 | Geobrugg Ag | Überwachungsvorrichtung und Verfahren zur Überwachung einer Korrosion eines Drahtnetzes |
DE102017123817A1 (de) * | 2017-10-12 | 2019-04-18 | Geobrugg Ag | Drahtnetzvorrichtung |
DE102019102593A1 (de) * | 2019-02-01 | 2020-08-06 | Geobrugg Ag | Verfahren zur Herstellung von Wendeln, Herstellungsvorrichtung zur Herstellung von Wendeln, Maschendrahtnetzvorrichtung und Verwendungen der Maschendrahtnetzvorrichtung |
CN109834204B (zh) * | 2019-03-12 | 2023-08-15 | 常州新展智能装备有限公司 | 一种自动卸料的线材自动成型机 |
CN111581741B (zh) * | 2020-04-30 | 2022-04-19 | 西南交通大学 | 柔性防护***中环形网片承载、变形及耗能的计算分析方法 |
WO2023007072A1 (fr) * | 2021-07-28 | 2023-02-02 | Lmr Invest | Piège à moustiques pour plancher circulable |
CN114532268B (zh) * | 2022-01-12 | 2023-03-10 | 中国水产科学研究院南海水产研究所 | 一种大型钢质养殖设施及其柔性网箱 |
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DE505020C (de) * | 1926-09-12 | 1930-08-12 | Heinrich Bax | Maschine zur Hersttellung flacher Drahtschrauben grosser Drahtstaerke fuer Viereckmaschengeflecht |
US1926114A (en) * | 1931-11-10 | 1933-09-12 | Stanley L Sellers | Woven wire fabric |
US2170640A (en) * | 1937-11-29 | 1939-08-22 | John N Kenyon | Fatigue testing machine |
US3643497A (en) * | 1969-04-01 | 1972-02-22 | Hughes Aircraft Co | Tensile loading apparatus for moving wire |
US4049224A (en) * | 1973-05-26 | 1977-09-20 | Arbed, Acieries Reunies De Burbach-Eich-Dudelange | Chain-link fencing package and method of making same |
GB8332395D0 (en) * | 1983-12-05 | 1984-01-11 | Bekaert Sa Nv | Steel wires |
US4860997A (en) * | 1988-03-18 | 1989-08-29 | Pacific Fence And Wire Company | Slat fence with retainer wire construction |
CH692921A5 (de) * | 1998-02-25 | 2002-12-13 | Fatzer Ag | Drahtgeflecht vorzugsweise als Steinschlagschutz oder für die Sicherung einer Erdoberflächenschicht. |
JP2001272320A (ja) * | 2000-03-27 | 2001-10-05 | Sumitomo Wiring Syst Ltd | ワイヤーハーネスの屈曲試験装置 |
JP2002157927A (ja) * | 2000-11-21 | 2002-05-31 | Sumitomo Wiring Syst Ltd | 電線の屈曲試験装置 |
JP3845287B2 (ja) * | 2001-10-09 | 2006-11-15 | トヨタ自動車株式会社 | ワイヤーハーネスの生産準備システム |
US6928217B2 (en) * | 2003-07-18 | 2005-08-09 | Corning Cable Systems Llc | Fiber optic cable having a strength member |
CH697096A5 (de) * | 2004-06-08 | 2008-04-30 | Fatzer Ag | Schutznetz, insbesondere für einen Steinschlagschutz oder für eine Böschungssicherung. |
JP5479677B2 (ja) * | 2007-12-17 | 2014-04-23 | 東亜グラウト工業株式会社 | 斜面用防護柵システム |
JP5086871B2 (ja) * | 2008-04-01 | 2012-11-28 | 東亜グラウト工業株式会社 | 覆網式斜面保護工法 |
US20090284266A1 (en) * | 2008-05-16 | 2009-11-19 | Kuan-Hsing Li | Test method and device for land grid array components |
CH699799B1 (de) * | 2008-10-28 | 2018-06-29 | Geobrugg Ag | Netz, insbesondere für einen Korb für Fischzucht, für Abbremsvorgänge im Naturgefahrenbereich, als Abdeckung in der Sicherheitstechnik und/oder für Splitterschutz sowie ein Verfahren zu dessen Herstellung. |
CH701529B1 (de) * | 2009-07-24 | 2013-08-15 | Geobrugg Ag | Sicherheitsnetz auf Wasser oder auf Grundboden. |
US8801633B2 (en) * | 2009-08-31 | 2014-08-12 | Neometrics, Inc. | High-modulus superelastic alloy wire for medical and dental purposes |
CH703929B1 (de) | 2010-10-12 | 2014-11-14 | Geobrugg Ag | Schutznetz vorzugsweise für eine Böschungssicherung. |
CH706178B1 (de) | 2012-02-24 | 2016-02-15 | Geobrugg Ag | Netz, insbesondere für den Schutz-, Sicherheits-, Gewässerzucht- oder Architekturbereich, sowie eine Vorrichtung zur Herstellung des Netzes. |
KR101813772B1 (ko) * | 2013-03-29 | 2017-12-29 | 후루카와 덴키 고교 가부시키가이샤 | 알루미늄 합금 도체, 알루미늄 합금 연선, 피복 전선, 와이어하네스 및 알루미늄 합금 도체의 제조 방법 |
DE102017101756B3 (de) * | 2017-01-30 | 2018-05-17 | Geobrugg Ag | Drahtgeflecht und Verfahren zur Herstellung einer Wendel für ein Drahtgeflecht |
DE102017101754B3 (de) * | 2017-01-30 | 2018-05-17 | Geobrugg Ag | Drahtgeflecht und Verfahren zur Herstellung einer Wendel für ein Drahtgeflecht |
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2017
- 2017-01-30 DE DE102017101753.4A patent/DE102017101753B3/de active Active
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2018
- 2018-01-16 US US16/476,188 patent/US10544552B2/en active Active
- 2018-01-16 CN CN201880008816.5A patent/CN110226006B/zh active Active
- 2018-01-16 JP JP2019541065A patent/JP6715394B2/ja active Active
- 2018-01-16 MX MX2019008739A patent/MX2019008739A/es active IP Right Grant
- 2018-01-16 ES ES18700894T patent/ES2937035T3/es active Active
- 2018-01-16 WO PCT/EP2018/050977 patent/WO2018137969A1/de unknown
- 2018-01-16 EP EP18700894.1A patent/EP3574147B1/de active Active
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2019
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JP2020513077A (ja) | 2020-04-30 |
CN110226006B (zh) | 2020-06-23 |
EP3574147B1 (de) | 2022-11-16 |
DE102017101753B3 (de) | 2018-06-21 |
PH12019501482A1 (en) | 2020-03-09 |
US10544552B2 (en) | 2020-01-28 |
CL2019001911A1 (es) | 2019-09-27 |
MX2019008739A (es) | 2020-01-15 |
ES2937035T3 (es) | 2023-03-23 |
WO2018137969A1 (de) | 2018-08-02 |
CN110226006A (zh) | 2019-09-10 |
JP6715394B2 (ja) | 2020-07-01 |
US20190345680A1 (en) | 2019-11-14 |
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